CN113126004A - Flexible joint test machine - Google Patents
Flexible joint test machine Download PDFInfo
- Publication number
- CN113126004A CN113126004A CN202110432831.6A CN202110432831A CN113126004A CN 113126004 A CN113126004 A CN 113126004A CN 202110432831 A CN202110432831 A CN 202110432831A CN 113126004 A CN113126004 A CN 113126004A
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- jigs
- flexible joint
- transfer mechanism
- axis
- axis transfer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/66—Testing of connections, e.g. of plugs or non-disconnectable joints
- G01R31/68—Testing of releasable connections, e.g. of terminals mounted on a printed circuit board
- G01R31/69—Testing of releasable connections, e.g. of terminals mounted on a printed circuit board of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/54—Testing for continuity
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a flexible joint testing machine, which comprises: the first feeding device is used for inserting the head end and the tail end of the flexible joint into the jig and inserting the middle line of the flexible joint into the clamping groove; the separating device is used for separating the plurality of jigs which are continuously placed out and conveying the jigs on the conveying belt at intervals; the second feeding device is used for grabbing 2 jigs to be placed into the shifting fork conveying mechanism; the device comprises a shifting fork conveying mechanism, a position detection mechanism and an electric measurement mechanism, wherein the shifting fork conveying mechanism conveys 2 jigs to the position detection mechanism, the position detection mechanism is used for detecting whether flexible joints on the jigs are placed in place, and the shifting fork conveying mechanism conveys the 2 jigs to the electric measurement mechanism; and the electrical measuring mechanism is used for detecting whether the electrical property of the flexible joint on the jig is qualified or not, the shifting fork conveying mechanism conveys 2 jigs to the blanking device, and the blanking device is used for blanking qualified products and unqualified products. The flexible joint testing machine can greatly improve the testing efficiency.
Description
Technical Field
The invention relates to the field of machinery, in particular to a flexible joint testing machine.
Background
Currently, special flexible joints often require inspection problems. If the test is carried out manually, the automatic test cannot be carried out, the labor intensity is high, and the test efficiency is low. Due to the overall development of industrial automation, the improvement of the working efficiency is urgent, the respective manual work of a single process cannot meet the requirement of industrial automation, and the testing efficiency is very low.
Disclosure of Invention
In view of the above, in order to solve the above technical problems, an object of the present invention is to provide a flexible joint testing machine, which can greatly improve testing efficiency.
The adopted technical scheme is as follows:
a flexible joint testing machine, comprising:
the first feeding device comprises a jig and a clamping groove fixed beside the jig, and is used for inserting the head end and the tail end of the flexible joint into the jig and inserting the middle line of the flexible joint into the clamping groove; a plurality of jigs are continuously arranged on the conveying belt;
the separating device is used for separating the plurality of jigs which are continuously placed out and conveying the jigs on the conveying belt at intervals;
the second feeding device is used for grabbing 2 jigs to be placed into the shifting fork conveying mechanism;
the shifting fork conveying mechanism receives 2 jigs of the second feeding device and conveys the 2 jigs to the position detection mechanism,
the position detection mechanism is used for detecting whether the flexible joints on the jigs are placed in place or not, and the shifting fork conveying mechanism conveys the 2 jigs to the electric measurement mechanism;
the electric measuring mechanism is used for detecting whether the electrical property of the flexible joint on the jig is qualified or not, the shifting fork conveying mechanism conveys 2 jigs to the blanking device,
and the blanking device is used for blanking the qualified products and the unqualified products.
Further, the blanking device also comprises a laser engraving mechanism, and the laser engraving mechanism is positioned between the electrical measuring mechanism and the blanking device.
Further, the automatic blanking device comprises an appearance detection mechanism, wherein the appearance detection mechanism is positioned between the laser engraving mechanism and the blanking device and used for detecting whether the appearance of the flexible joint on the jig is qualified or not.
Further, the flexible joint is a one-out product or a four-out product.
Further, separator is equipped with and keeps off the material cylinder, and it is used for blockking every 2 tools on the conveyer belt extremely: every 2 jigs are conveyed on the conveying belt at intervals.
Further, second loading attachment includes first pneumatic clamping jaw and moves and carry the mechanism, moves and is equipped with on carrying the mechanism first pneumatic clamping jaw, through first pneumatic clamping jaw snatchs 2 tools simultaneously, puts into shifting fork conveying mechanism with 2 tools through moving and carrying the mechanism.
Further, shift fork conveying mechanism includes that the second pneumatic clamping jaw, the X axle that a plurality of intervals set up move and carry the device and the Y axle moves and carries the device, every the second pneumatic clamping jaw is used for pressing from both sides simultaneously and gets every 2 tools that the position corresponds on the conveyer belt, the Y axle moves and carries the Y axle that the device is used for the second pneumatic clamping jaw and removes, the X axle moves and carries the X axle that the device is used for the second pneumatic clamping jaw and removes, and is a plurality of the Y axle moves and carries the device interval ground setting on the X axle moves and carries the device.
Further, the position detection mechanism is provided with a position sensor.
Further, the electrical measuring mechanism is provided with a first electrical connector and a second electrical connector for inserting into the head end and the tail end of the flexible connector, and electrical performance is detected by detecting whether electrical conduction is achieved.
Furthermore, the blanking device comprises an X-axis transfer mechanism, a Z-axis transfer mechanism, a Y-axis transfer mechanism, an inclined plate and a transverse transfer mechanism, wherein the Z-axis transfer mechanism comprises a third pneumatic clamping jaw, the Z-axis transfer mechanism is fixed on the Y-axis transfer mechanism, and the Y-axis transfer mechanism is fixed on the X-axis transfer mechanism; the X-axis, Y-axis and Z-axis movement of the third pneumatic clamping jaw is realized through the X-axis transfer mechanism, the Y-axis transfer mechanism and the Z-axis transfer mechanism; the third pneumatic clamping jaw is used for clamping qualified products, the transverse transfer mechanism is used for transversely moving the inclined plate, the recovery box is arranged below the inclined plate, the qualified products fall into the inclined plate through the transverse transfer mechanism, and the unqualified products fall into the recovery box.
The invention has the beneficial effects that:
the invention carries out preliminary feeding through a first feeding device, realizes interval feeding of 2 jigs through a separating device and a second feeding device, and realizes the movement of each 2 jigs through a shifting fork conveying mechanism; whether the product is put in place is detected through the position detection mechanism, whether the electrical property of the detected product is qualified is detected through the electrical measurement mechanism, and the qualified product and the unqualified product are separated through the blanking device, so that the simultaneous testing of a plurality of products is realized, and the testing efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic diagram of a flexible joint.
Fig. 2 is a schematic structural diagram of a four-out flexible joint.
Fig. 3 is a perspective view of the flexible joint testing machine.
Fig. 4 is a schematic structural view of the second feeding device.
Fig. 5 is a schematic structural view of the fork conveying mechanism.
Fig. 6 is an enlarged schematic view of a portion a of fig. 5.
Fig. 7 is a schematic structural view of the position detection mechanism.
Fig. 8 is a schematic structural view of the electrical measuring mechanism.
Fig. 9 is a schematic structural view of the swash plate.
Fig. 10 is a schematic configuration diagram including a Z-axis transfer mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only preferred embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, a flexible joint testing machine comprises a first feeding device 1, a separating device 2, a second feeding device 3, a shifting fork conveying mechanism 4, a position detection mechanism 5, an electrical measurement mechanism 6 and a blanking device 7.
The flexible joint 10 may be a one-out product or a four-out product. A product is shown in fig. 1, which comprises an inlet joint and an outlet joint, corresponding to the head end and the tail end of a flexible joint, and an intermediate line is connected between the inlet joint and the outlet joint, wherein the flexible joint is generally called a product; one-out-four product referring to fig. 2, it contains one inlet connector and four outlet connectors, and is generally called one-out-four product. The flexible joint testing machine can be compatible with the testing of one product and four products.
The first feeding device 1 comprises a jig and a clamping groove fixed beside the jig, and is used for inserting the head end and the tail end of the flexible joint into the jig and inserting the middle line of the flexible joint into the clamping groove; a plurality of jigs are arranged in succession and are placed on the conveyer belt. As shown in fig. 3, two persons may be provided to assist in loading, to achieve: and inserting the head end and the tail end of the flexible joint into the jig, and inserting the middle line of the flexible joint into the clamping groove.
And the separating device 2 is used for separating the plurality of jigs which are continuously placed out and conveying the jigs on the conveying belt at intervals. This separator is equipped with and keeps off the material cylinder, and this keeps off the material cylinder and is used for all stopping every 2 tools on the conveyer belt extremely: every 2 jigs are conveyed on the conveying belt at intervals. This can be achieved by setting the timing of the blocking, i.e. so that every 2 jigs are transported on the conveyor belt at equal intervals.
Referring to fig. 4, the second feeding device 3 is used for grabbing 2 jigs and placing the jigs into the fork-pulling conveying mechanism. This second loading attachment includes first pneumatic clamping jaw 31 and moves and carry mechanism 32, moves and is equipped with first pneumatic clamping jaw on carrying the mechanism, snatchs 2 tools simultaneously through first pneumatic clamping jaw, puts into the fork removing conveying mechanism with 2 tools through moving and carrying the mechanism.
Referring to fig. 5 and 6, the fork conveying mechanism 4 receives 2 jigs of the second feeding device and conveys the 2 jigs to the position detecting mechanism. The shifting fork conveying mechanism 4 comprises a plurality of second pneumatic clamping jaws 41 arranged at intervals, an X-axis transfer device 42 and a Y-axis transfer device 43, wherein each second pneumatic clamping jaw is used for simultaneously clamping every 2 jigs corresponding to the positions on the conveying belt, the Y-axis transfer device is used for Y-axis movement of the second pneumatic clamping jaws, the X-axis transfer device is used for X-axis movement of the second pneumatic clamping jaws, and the Y-axis transfer devices are arranged on the X-axis transfer device at intervals.
Referring to fig. 7, the position detection mechanism 5 is used for detecting whether the flexible joints on the jigs are placed in place, and then the shifting fork conveying mechanism conveys the 2 jigs to the electric measurement mechanism; the position detection mechanism is provided with a position sensor 51 and an electrical measurement transfer mechanism. The electric measurement transfer mechanism is provided with an electric cylinder 52 and an air cylinder 53, a fixed sensor is fixed on the air cylinder, and the air cylinder is fixed on the electric cylinder. The electric cylinder is used for realizing transverse movement, and the air cylinder is used for realizing up-and-down movement. Through the cooperation of cylinder and electric cylinder, make the cylinder axle push down to the tool on, whether put in place through the sensor detection product.
Referring to fig. 8, the electrical measuring mechanism 6 is used for detecting whether the electrical performance of the flexible joint on the jig is qualified, and then the shifting fork conveying mechanism conveys 2 jigs to the blanking device. The electric measuring mechanism is provided with a first electric connector and a second electric connector which are inserted into the head end and the tail end of the flexible connector, and the electric performance is detected by detecting whether the electric conduction is carried out.
Referring to fig. 9 and 10, the blanking device 7 is used for blanking the non-defective products and the defective products. The blanking device comprises an X-axis transfer mechanism, a Z-axis transfer mechanism 72, a Y-axis transfer mechanism, an inclined plate 71 and a transverse transfer mechanism, wherein the Z-axis transfer mechanism 72 comprises a third pneumatic clamping jaw 73, the Z-axis transfer mechanism is fixed on the Y-axis transfer mechanism, and the Y-axis transfer mechanism is fixed on the X-axis transfer mechanism; the X-axis, Y-axis and Z-axis movement of the third pneumatic clamping jaw is realized through the X-axis transfer mechanism, the Y-axis transfer mechanism and the Z-axis transfer mechanism. The third pneumatic clamping jaw is used for clamping qualified products, the transverse transfer mechanism is used for transversely moving the inclined plate, the recovery box is arranged below the inclined plate, the qualified products fall into the inclined plate through the transverse transfer mechanism, and the unqualified products fall into the recovery box. As shown in fig. 9, the sloping plate moves laterally left and right under the action of the lateral transfer mechanism, and after moving laterally right, a hollow opening is formed on the left side, and the recovery box can be placed below the opening.
One working process of the flexible joint testing machine under one embodiment is as follows:
s1, the first feeding device inserts the head end and the tail end of the flexible connector into the jig, and inserts the middle line of the flexible connector into the clamping groove. Putting the products loaded in the jig on a conveying belt;
s2, the separating device conveys every 2 jigs (each jig is provided with a product) on a conveying belt at equal intervals;
s3, the second feeding device realizes that every 2 jigs are placed into the shifting fork conveying mechanism;
s4, the 2 jigs are used as a group, and the shifting fork conveying mechanism realizes that the jigs of each group are conveyed to a specific position for detection.
S5, conveying the jigs of each group to a position detection mechanism by the shifting fork conveying mechanism to detect whether the products are put in place;
s5, conveying each group of jigs to the electric testing mechanism by the shifting fork conveying mechanism to detect whether the electrical performance of the product is qualified or not;
and S6, separating qualified products and unqualified products by the blanking device.
Therefore, the flexible joint testing machine under the embodiment can realize simultaneous testing of a plurality of products, and is high in testing efficiency.
As another embodiment, the laser etching device also comprises a laser etching mechanism 8, and the laser etching mechanism is positioned between the electrical measuring mechanism and the blanking device. The laser engraving mechanism is used for engraving information such as corresponding models and the like on qualified products.
As a third embodiment, the device further comprises an appearance detection mechanism 9, which is located between the laser engraving mechanism and the blanking device and is used for detecting whether the appearance of the flexible joint on the jig is qualified. The appearance detection mechanism is provided with an industrial camera, and whether the appearance is qualified or not is detected by comparing a photographing mode with a pre-stored standard part.
The numbers "first, second, third, etc. in the present specification are for distinguishing the same functional or structural parts or components, and do not include the order, and do not explicitly or implicitly indicate relative importance. The corresponding parts, features or devices are relatively independent.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A flexible joint testing machine, its characterized in that, it includes:
the first feeding device comprises a jig and a clamping groove fixed beside the jig, and is used for inserting the head end and the tail end of the flexible joint into the jig and inserting the middle line of the flexible joint into the clamping groove; a plurality of jigs are continuously arranged on the conveying belt;
the separating device is used for separating the plurality of jigs which are continuously placed out and conveying the jigs on the conveying belt at intervals;
the second feeding device is used for grabbing 2 jigs to be placed into the shifting fork conveying mechanism;
the shifting fork conveying mechanism receives 2 jigs of the second feeding device and conveys the 2 jigs to the position detection mechanism,
the position detection mechanism is used for detecting whether the flexible joints on the jigs are placed in place or not, and the shifting fork conveying mechanism conveys the 2 jigs to the electric measurement mechanism;
the electric measuring mechanism is used for detecting whether the electrical property of the flexible joint on the jig is qualified or not, the shifting fork conveying mechanism conveys 2 jigs to the blanking device,
and the blanking device is used for blanking the qualified products and the unqualified products.
2. The flexible joint testing machine as recited in claim 1, further comprising a laser scoring mechanism located between the electrical measuring mechanism and the blanking device.
3. The flexible joint testing machine as claimed in claim 2, further comprising an appearance detection mechanism, the appearance detection mechanism is located between the laser engraving mechanism and the blanking device, and is used for detecting whether the appearance of the flexible joint on the jig is qualified.
4. The flexible joint testing machine as claimed in claim 1, wherein the flexible joint is one-out-of-one product or one-out-of-four product.
5. The flexible joint testing machine as claimed in claim 1, wherein the separating device is provided with a material blocking cylinder for blocking every 2 jigs on the conveying belt to: every 2 jigs are conveyed on the conveying belt at intervals.
6. The flexible joint testing machine as claimed in claim 1, wherein the second feeding device includes a first pneumatic jaw and a transfer mechanism, the transfer mechanism is provided with the first pneumatic jaw, the first pneumatic jaw can simultaneously grip 2 jigs, and the transfer mechanism can place the 2 jigs into the fork-pulling conveying mechanism.
7. The flexible joint testing machine as claimed in claim 1, wherein the fork transporting mechanism includes a plurality of second pneumatic jaws disposed at intervals, an X-axis transfer device, and a Y-axis transfer device, each of the second pneumatic jaws is configured to simultaneously grip every 2 jigs disposed on the transporting belt at a corresponding position, the Y-axis transfer device is configured to move the second pneumatic jaws along the Y-axis, the X-axis transfer device is configured to move the second pneumatic jaws along the X-axis, and the plurality of Y-axis transfer devices are disposed at intervals on the X-axis transfer device.
8. The flexible joint testing machine as set forth in claim 1, wherein said position sensing mechanism is provided with a position sensor.
9. The flexible joint testing machine as claimed in claim 1, wherein said electrical measuring mechanism is provided with a first electrical connector and a second electrical connector for insertion into the head end and the tail end of the flexible joint, and electrical performance is detected by detecting whether electrical conduction is established.
10. The flexible joint testing machine as claimed in claim 1, wherein the blanking device comprises an X-axis transfer mechanism, a Z-axis transfer mechanism, a Y-axis transfer mechanism, an inclined plate, and a lateral transfer mechanism, wherein the Z-axis transfer mechanism comprises a third pneumatic jaw, the Z-axis transfer mechanism is fixed on the Y-axis transfer mechanism, and the Y-axis transfer mechanism is fixed on the X-axis transfer mechanism; the X-axis, Y-axis and Z-axis movement of the third pneumatic clamping jaw is realized through the X-axis transfer mechanism, the Y-axis transfer mechanism and the Z-axis transfer mechanism; the third pneumatic clamping jaw is used for clamping qualified products, the transverse transfer mechanism is used for transversely moving the inclined plate, the recovery box is arranged below the inclined plate, the qualified products fall into the inclined plate through the transverse transfer mechanism, and the unqualified products fall into the recovery box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110432831.6A CN113126004A (en) | 2021-04-21 | 2021-04-21 | Flexible joint test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110432831.6A CN113126004A (en) | 2021-04-21 | 2021-04-21 | Flexible joint test machine |
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| Publication Number | Publication Date |
|---|---|
| CN113126004A true CN113126004A (en) | 2021-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110432831.6A Pending CN113126004A (en) | 2021-04-21 | 2021-04-21 | Flexible joint test machine |
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| Country | Link |
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| CN (1) | CN113126004A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114047368A (en) * | 2022-01-10 | 2022-02-15 | 苏州威达智电子科技有限公司 | Automatic fine-adjustment full-function detection equipment and detection method thereof |
-
2021
- 2021-04-21 CN CN202110432831.6A patent/CN113126004A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114047368A (en) * | 2022-01-10 | 2022-02-15 | 苏州威达智电子科技有限公司 | Automatic fine-adjustment full-function detection equipment and detection method thereof |
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