CN113068394A - Self-service intelligent part paster assistant - Google Patents
Self-service intelligent part paster assistant Download PDFInfo
- Publication number
- CN113068394A CN113068394A CN202110409212.5A CN202110409212A CN113068394A CN 113068394 A CN113068394 A CN 113068394A CN 202110409212 A CN202110409212 A CN 202110409212A CN 113068394 A CN113068394 A CN 113068394A
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- block
- handle
- groove
- assistant
- mounting
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- 238000009434 installation Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0465—Surface mounting by soldering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
Abstract
The invention discloses a self-service intelligent part surface mounting assistant in the technical field of surface mounting machines, which comprises a position adjusting assembly and is characterized in that: the upper end of the position adjusting assembly is provided with an electronic screen, the position adjusting assembly is provided with a part suction head assembly and an object placing assembly, the position adjusting assembly comprises a strip-shaped plate, a first screw rod, a first threaded block, a sliding block, a portal frame, a mounting groove, a second screw rod, a second threaded block, a groove and a sliding groove, and the part suction head assembly comprises a rectangular block, a driven gear, a driving motor, a driving gear, a moving groove, a sliding rod, a spring, a mounting block, a handle, a camera, a suction head, an air pipe, an L-shaped frame and a moving block; the invention adopts a flexibly switched dual-mode part chip mounting mode, and the chip mounting assistant provides two working modes, namely a manual mode and an intelligent auxiliary mode, so that the chip mounting assistant is flexibly switched to complete a high-quality and high-efficiency chip mounting task.
Description
Technical Field
The invention relates to the technical field of chip mounters, in particular to a self-service intelligent part chip mounting assistant.
Background
The chip mounter is mainly used in a production line, is equipment for accurately placing surface mounting components on a PCB (printed circuit board) pad by moving a mounting head, and is divided into a manual type and an automatic type. The two types of chip mounters have advantages and disadvantages, the full-automatic chip mounter is used for a production line, the chip mounter is high-speed, high-precision and multifunctional, the price of the machine is high, the manual chip mounter is flexible, the manual chip mounter is suitable for research and development design and use, but the manual chip mounter is not intelligent enough, and the manual chip mounter needs to be operated while watching.
The operation of chip mounting is an operation with high requirement on accuracy, a chip mounting person often needs to repeat the operation for many times due to placement deviation, time and labor are consumed, the phenomenon of poor welding effect is caused because the deflection of parts is not found due to the limitation of human eye observation, even the chip mounting is inaccurate in positioning sometimes, and a circuit board is burnt out due to short circuit. Therefore, it is very important to improve the quality of the patch soldering, which will directly affect the maintenance quality and efficiency of the circuit board.
Therefore, it is highly desirable to design a self-service intelligent part placement assistant.
Disclosure of Invention
The invention aims to provide a self-service intelligent part paster assistant to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a self-service intelligent part paster assistant, includes position control subassembly, its characterized in that: the upper end of the position adjusting assembly is provided with an electronic screen, and the position adjusting assembly is provided with a part suction head assembly and an object placing assembly.
Further, among the self-service intelligent part paster assistant of the aforesaid, the position control subassembly includes bar shaped plate, lead screw one, screw thread piece one, slider, door-shaped frame, mounting groove, lead screw two, screw thread piece two, recess and spout, the bar shaped plate sets up to two, the left side the upper end of bar shaped plate is seted up flutedly, the inboard rotation of recess is provided with lead screw one, the outside cover of lead screw one is equipped with screw thread piece one, the upper end of screw thread piece one is fixed with door-shaped frame, the right side bottom of door-shaped frame is fixed with the slider, the right side the spout has been seted up to the upper end of bar shaped plate, the inside slip of spout is provided with the slider, the upper end AND gate shape frame of slider is fixed, the mounting groove has been seted up to door-shaped frame's bottom, the inside of mounting groove is rotated and is provided with lead.
Further, in the self-service intelligent part patch assistant, the part sucker assembly comprises a rectangular block, a driven gear, a driving motor, a driving gear, a moving groove, a sliding rod, a spring, an installation block, a handle, a camera, a sucker, an air pipe, an L-shaped frame and a moving block, the rectangular block is rotatably connected with a second threaded block, the driven gear is sleeved outside the rectangular block, the driving motor is installed at the bottom end of the second threaded block, an output shaft of the driving motor is connected with the driving gear, the driving gear is meshed with the driven gear, the moving groove is formed in the rectangular block, the sliding rod is fixed inside the moving groove, the moving block is slidably sleeved outside the sliding rod, the spring is sleeved outside the sliding rod, two ends of the spring are respectively fixed with the moving groove and the moving block, the installation block is fixed outside the moving block, and the handle is fixed outside the installation block, the outside of installation piece is fixed with L shape frame, the camera is installed to the bottom of L shape frame, the suction head is installed to the bottom of installation piece, the outside of suction head is connected with the trachea.
Further, among the self-service intelligent part paster assistant of the aforesaid, it includes diaphragm, backup pad and paster platform to put the thing subassembly, the diaphragm is fixed in between two bar plates, the upper end of diaphragm is fixed with the backup pad, the upper end of backup pad is fixed with the paster platform.
Furthermore, in the self-service intelligent part paster assistant, the outer side of the handle is provided with a plurality of anti-skidding rubber bulges.
Furthermore, in the self-service intelligent part paster assistant, an infrared sensor is installed on the outer side of the suction head.
A use method of a self-service intelligent part patch assistant comprises the following steps:
s1, the scheme provides two working modes, namely a manual mode and an intelligent auxiliary mode;
s2, manual mode: moving the handle to the position above the part to be mounted, pressing down the handle to suck the part, and dragging the handle to the position near the target welding position; after reaching the position, part of the pull-down handle is close to the bonding pad, and the angle of the part is adjusted; after the angle adjustment of the part is finished, the handle is pressed down to enable the part to be in contact with the circuit board, the part is released to finish the mounting, and the circuit board and the patch are heated from the back side of the circuit board to finish the welding work;
s3, intelligent auxiliary mode: moving the handle to the position above the part, and clicking and selecting the part to be mounted on the electronic screen through the image shot by the camera; after the part is selected, the system automatically moves the mounting platform to enable the suction head to be aligned to the center of the part mounting, and the part can be sucked by pressing down the handle; adjusting the position of the part, moving the handle to the position near a target bonding pad, and clicking and selecting the position of the bonding pad on the circuit board to be mounted through an image shot by the camera through a screen; after selection, the system moves the mounting platform, so that the suction head moves to the center of the target bonding pad, and mounting operation can be completed only by simply pressing down the handle.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention adopts a flexibly switched dual-mode part chip mounting mode, and the chip mounting assistant provides two working modes, namely a manual mode and an intelligent auxiliary mode, so that the chip mounting assistant is flexibly switched to complete a high-quality and high-efficiency chip mounting task. The manual mode can be accurate, stable part absorption, move and place the function, and the intelligence mode is used OpenCV and relevant algorithm operation hardware, and the initiative is assisted the user and is accomplished the paster operation. The problems that the traditional manual patch technology is inaccurate, stable and slow are solved.
2. The invention is based on gas and logic dual control of the MCU microcontroller, has lower cost and is easy to realize. The position change of the part suction head can be controlled, the position adjustment of the patch can be realized, and the suction work of the part can also be realized through the suction head.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a partial schematic view of the present invention;
FIG. 4 is a schematic view of the connection between the moving block and the moving groove of the present invention;
FIG. 5 is a flow chart of the overall mode of the system of the present invention;
FIG. 6 is a diagram of the intelligent control of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-position adjusting component, 101-strip plate, 102-screw rod I, 103-screw block I, 104-sliding block, 105-door-shaped frame, 106-installation groove, 107-screw rod II, 108-screw block II, 109-groove, 110-sliding groove, 2-part sucker component, 201-rectangular block, 202-driven gear, 203-driving motor, 204-driving gear, 205-moving groove, 206-sliding rod, 207-spring, 208-installation block, 209-handle, 210-camera, 211-sucker, 212-air pipe, 213-L-shaped frame, 214-moving block, 3-object placing component, 301-transverse plate, 302-supporting plate, 303-patch platform and 4-electronic screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a self-service intelligent part paster assistant, includes position control subassembly 1, its characterized in that: the upper end of position control subassembly 1 is provided with electronic screen 4, installs part suction head subassembly 2 and puts thing subassembly 3 on the position control subassembly 1.
Wherein, the position adjusting assembly 1 includes a strip plate 101, a first lead screw 102, a first thread block 103, a slider 104, a door-shaped frame 105, a mounting groove 106, a second lead screw 107, a second thread block 108, a groove 109 and a chute 110, the strip plate 101 is set to two, the groove 109 is opened to the upper end of the left strip plate 101, the inboard rotation of the groove 109 is provided with the first lead screw 102, the outside cover of the first lead screw 102 is provided with the first thread block 103, the upper end of the first thread block 103 is fixed with the door-shaped frame 105, the right side bottom of the door-shaped frame 105 is fixed with the slider 104, the chute 110 is opened to the upper end of the right strip plate 101, the inside slip of the chute 110 is provided with the slider 104, the upper end of the slider 104 is fixed with the door-shaped frame 105, the mounting groove 106 is opened to the bottom of the door-shaped frame 105. The bar-shaped plate 101 and the portal frame 105 are provided with grating scales, and the moving accuracy of the suction head is improved. The outer ends of the first screw rod 102 and the second screw rod 107 are connected with adjusting motors.
The part sucker assembly 2 comprises a rectangular block 201, a driven gear 202, a driving motor 203, a driving gear 204, a moving groove 205, a sliding rod 206, a spring 207, a mounting block 208, a handle 209, a camera 210, a sucker 211, an air pipe 212, an L-shaped frame 213 and a moving block 214, wherein the rectangular block 201 is rotatably connected with a second threaded block 108, the driven gear 202 is sleeved outside the rectangular block 201, the driving motor 203 is mounted at the bottom end of the second threaded block 108, an output shaft of the driving motor 203 is connected with the driving gear 204, the driving gear 204 is mutually meshed with the driven gear 202, the rectangular block 201 is provided with the moving groove 205, the sliding rod 206 is fixed inside the moving groove 205, the moving block 214 is sleeved outside the sliding rod 206, the spring 207 is sleeved outside the sliding rod 206, two ends of the spring 207 are respectively fixed with the moving groove 205 and the moving block 214, the mounting block 208 is fixed outside the moving block 214, an L-shaped frame 213 is fixed on the outer side of the mounting block 208, a camera 210 is mounted at the bottom end of the L-shaped frame 213, (the camera is mounted and used for matching with an OpenCV algorithm to identify elements on a screen), a suction head 211 is mounted at the bottom end of the mounting block 208, an air pipe 212 is connected to the outer side of the suction head 211, a miniature pneumatic electromagnetic switch is mounted on the suction head, the switch is connected with a vacuum generator through an electromagnetic valve, when the suction head generates vacuum negative pressure, the suction head tightly sucks parts, and when the suction head generates vacuum positive pressure, the function of releasing the parts is realized). An infrared sensor is arranged on the outer side of the suction head 211 and is used for detecting the distance between the suction head and the patch platform, and when the distance reaches an ideal value, the switch of the vacuum generator is controlled. The outside of the handle 209 is provided with a plurality of anti-slip rubber bulges.
The placement component 3 comprises a transverse plate 301, a supporting plate 302 and a patch platform 303, wherein the transverse plate 301 is fixed between the two strip-shaped plates 101, the supporting plate 302 is fixed at the upper end of the transverse plate 301, and the patch platform 303 is fixed at the upper end of the supporting plate 302. The patch platform is provided with a movable heating area which can move on the plane of the platform along with the trend of the suction head; when the sucker is moved to the position to be pasted with the patch, the heating area is contacted with the lower surface of the circuit board placed above the platform; and when the surface mounting is finished, the heating area welds the surface mounting on the upper surface of the circuit board through the circuit board.
A use method of a self-service intelligent part patch assistant comprises the following steps:
s1, the scheme provides two working modes, namely a manual mode and an intelligent auxiliary mode;
s2, manual mode: moving the handle to the position above the part to be mounted, pressing down the handle to suck the part, and dragging the handle to the position near the target welding position; after reaching the position, part of the pull-down handle is close to the bonding pad, and the angle of the part is adjusted; after the angle adjustment of the part is finished, the handle is pressed down to enable the part to be in contact with the circuit board, the part is released to finish the mounting, and the circuit board and the patch are heated from the back side of the circuit board to finish the welding work;
s3, intelligent auxiliary mode: moving the handle to the position above the part, and clicking and selecting the part to be mounted on the electronic screen through the image shot by the camera; after the part is selected, the system automatically moves the mounting platform to enable the suction head to be aligned to the center of the part mounting, and the part can be sucked by pressing down the handle; adjusting the position of the part, moving the handle to the position near a target bonding pad, and clicking and selecting the position of the bonding pad on the circuit board to be mounted through an image shot by the camera through a screen; after selection, the system moves the mounting platform, so that the suction head moves to the center of the target bonding pad, and mounting operation can be completed only by simply pressing down the handle.
This scheme adopts gaseous and logic dual control:
(1) and (4) controlling the gas. The core master control computer of the system controls the Arduino single chip microcomputer, then controls the electromagnetic valve of the gas circuit, and realizes the vacuum and non-vacuum working states of the part suction head through positive pressure and negative pressure control of the electromagnetic valve.
(2) And (4) logic control. The MCU of the data control logic circuit analyzed by the main control computer controls the movement of the component of the suction head of the part and the heating area, and the completion of the patch work is realized.
(3) A master control computer. The master control computer controls the logic control circuit of the MCU and the gas control circuit of the Arduino single chip microcomputer and is connected with the camera, and a paster worker can complete paster welding work through operation on the touch screen in an intelligent auxiliary mode through a public OpenCV image processing algorithm.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. A self-service intelligent part paster assistant, includes position control subassembly (1), its characterized in that: the upper end of position control subassembly (1) is provided with electronic screen (4), install part suction head subassembly (2) and put thing subassembly (3) on position control subassembly (1).
2. A self-service smart part patch assistant as recited in claim 1, wherein: the position adjusting assembly (1) comprises a strip-shaped plate (101), a first screw rod (102), a first threaded block (103), a sliding block (104), a door-shaped frame (105), a mounting groove (106), a second screw rod (107), a second threaded block (108), a groove (109) and a sliding groove (110), wherein the strip-shaped plate (101) is arranged in two, the groove (109) is formed in the upper end of the strip-shaped plate (101) on the left side, the first screw rod (102) is rotatably arranged on the inner side of the groove (109), the first threaded block (103) is sleeved on the outer side of the first screw rod (102), the door-shaped frame (105) is fixed at the upper end of the first threaded block (103), the sliding block (104) is fixed at the bottom of the right side of the door-shaped frame (105), the sliding groove (110) is formed in the upper end of the strip-shaped plate (101) on the right side, the sliding groove (110) is provided with the, the bottom end of the door-shaped frame (105) is provided with a mounting groove (106), a second screw rod (107) is rotatably arranged in the mounting groove (106), and a second thread block (108) is sleeved on the outer side of the second screw rod (107).
3. A self-service smart part patch assistant as claimed in claim 2, wherein: the part sucker assembly (2) comprises a rectangular block (201), a driven gear (202), a driving motor (203), a driving gear (204), a moving groove (205), a sliding rod (206), a spring (207), an installation block (208), a handle (209), a camera (210), a sucker (211), an air pipe (212), an L-shaped frame (213) and a moving block (214), wherein the rectangular block (201) is rotatably connected with a second threaded block (108), the driven gear (202) is sleeved outside the rectangular block (201), the driving motor (203) is installed at the bottom end of the second threaded block (108), an output shaft of the driving motor (203) is connected with the driving gear (204), the driving gear (204) is mutually meshed with the driven gear (202), the rectangular block (201) is provided with the moving groove (205), the sliding rod (206) is fixed inside the moving groove (205), the outer side of the sliding rod (206) is slidably sleeved with a moving block (214), the outer side of the sliding rod (206) is sleeved with a spring (207), two ends of the spring (207) are fixed with a moving groove (205) and the moving block (214) respectively, the outer side of the moving block (214) is fixed with an installation block (208), the outer side of the installation block (208) is fixed with a handle (209), the outer side of the installation block (208) is fixed with an L-shaped frame (213), the bottom end of the L-shaped frame (213) is provided with a camera (210), the bottom end of the installation block (208) is provided with a suction head (211), and the outer side of the suction head (211) is connected with an air pipe (212).
4. A self-service smart part patch assistant as claimed in claim 2, wherein: put thing subassembly (3) including diaphragm (301), backup pad (302) and paster platform (303), diaphragm (301) are fixed in between two bar plates (101), the upper end of diaphragm (301) is fixed with backup pad (302), the upper end of backup pad (302) is fixed with paster platform (303).
5. A self-service smart part patch assistant as claimed in claim 3, wherein: the outer side of the handle (209) is provided with a plurality of anti-skid rubber bulges.
6. A self-service smart part patch assistant as claimed in claim 3, wherein: an infrared sensor is arranged on the outer side of the suction head (211).
7. A method of using a self-service smart part patch assistant as claimed in claim 1, comprising the steps of:
s1, the scheme provides two working modes, namely a manual mode and an intelligent auxiliary mode;
s2, manual mode: moving the handle to the position above the part to be mounted, pressing down the handle to suck the part, and dragging the handle to the position near the target welding position; after reaching the position, part of the pull-down handle is close to the bonding pad, and the angle of the part is adjusted; after the angle adjustment of the part is finished, the handle is pressed down to enable the part to be in contact with the circuit board, the part is released to finish the mounting, and the circuit board and the patch are heated from the back side of the circuit board to finish the welding work;
s3, intelligent auxiliary mode: moving the handle to the position above the part, and clicking and selecting the part to be mounted on the electronic screen through the image shot by the camera; after the part is selected, the system automatically moves the mounting platform to enable the suction nozzle to be aligned to the center of the part mounting, and the part can be sucked by pressing down the handle; adjusting the position of the part, moving the handle to the position near a target bonding pad, and clicking and selecting the position of the bonding pad on the circuit board to be mounted through an image shot by the camera through a screen; after selection, the system moves the mounting platform, so that the suction nozzle moves to the center of the target bonding pad, and mounting operation can be completed only by simply pressing down the handle.
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CN202110409212.5A CN113068394A (en) | 2021-04-16 | 2021-04-16 | Self-service intelligent part paster assistant |
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Cited By (1)
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CN113645831A (en) * | 2021-08-10 | 2021-11-12 | 安徽槿琳科技有限公司 | Lamp bead chip mounter for circuit board processing |
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CN201888033U (en) * | 2010-12-07 | 2011-06-29 | 石九龙 | Full-automatic patch mounting/dismounting all-in-one machine based on machine vision |
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Application publication date: 20210702 |