CN113044549A - Examine all-in-one of packing entirely - Google Patents
Examine all-in-one of packing entirely Download PDFInfo
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- CN113044549A CN113044549A CN202110122468.8A CN202110122468A CN113044549A CN 113044549 A CN113044549 A CN 113044549A CN 202110122468 A CN202110122468 A CN 202110122468A CN 113044549 A CN113044549 A CN 113044549A
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- 238000012856 packing Methods 0.000 title abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims description 51
- 230000033001 locomotion Effects 0.000 claims description 31
- 238000004806 packaging method and process Methods 0.000 claims description 23
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000008859 change Effects 0.000 abstract description 7
- 238000007689 inspection Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The utility model provides a examine all-in-one packing machine, including putting a set device, the closing device, with the first conveyer of putting a set device and closing device matched with, swivel work head, loading attachment, go up detection device, lower detection device, unloader and material collecting device, loading attachment can get the product in the charging tray on first conveyer and put to the detection tool on the swivel work head, swivel work head can drive detection tool in proper order with lower detection device, go up the corresponding complex of detection device and unloader, unloader can take the product after detecting from the detection tool and put material collecting device on. This openly has realized the automated inspection and the packing of the automatic change of charging tray and product, convenient operation has effectively saved manpower and materials and time, detects the precision height, and difficult production false retrieval, leak the detection, pollute the product, leak and put etc to improve the yield of production efficiency and product, reduced manufacturing cost.
Description
Technical Field
The utility model relates to a detect equipment for packing, especially relate to a examine all-in-one machine for packing entirely.
Background
With the continuous progress of society and the rapid development of science and technology, the demand of many products is larger and higher, so that the production requirements can be met by ensuring the product quality and improving the production efficiency, and the mechanical automation and the intellectualization are inevitable development trends. At present, after the production and processing of products such as CNC machined parts, stamping parts, injection molding parts and the like are completed, the products are usually placed in corresponding material trays, the products placed in the material trays are required to be correspondingly detected, whether the overall dimension, the processing characteristics and the like of the products are qualified is detected, and then the products after the detection are placed in corresponding packaging trays according to requirements for packaging treatment, so that the products are stored, protected, carried and the like. However, the traditional mode is that the charging tray is changed manually, manual detection and manual packaging are carried out, the operation is inconvenient, the labor intensity is high, more manpower and material resources are occupied, the consumed time is long, resources are wasted, the detection precision is poor, particularly, when the product is small, the detection characteristics are more or fine, false detection, missed detection, product pollution, missed placement and the like are easy to generate, so that the production efficiency and the yield of the product are low, the production management and control are not facilitated, and the production cost is high.
Disclosure of Invention
The utility model aims at providing a examine all-in-one packing machine entirely, can solve at least one in the above-mentioned technical problem, this disclosed technical scheme as follows:
the utility model provides a examine all-in-one packing machine entirely, including set releasing device, the closing device, with set releasing device and closing device matched with first cargo airplane, the swivel work head, loading attachment, go up detection device, lower detection device, unloader and material collecting device, set releasing device can place the charging tray of putting the product and carry at first cargo airplane, loading attachment can get the product in the charging tray on first cargo airplane and put to the detection tool on the swivel work head, the swivel work head can drive detection tool in proper order with lower detection device, go up detection device and the corresponding cooperation of unloader, unloader can take the product after detecting from the detection tool and put material collecting device on, the closing device can close the dish to the empty charging tray on the first cargo airplane.
In some embodiments, the feeding device includes a second frame, and the second frame is provided with a first swing arm manipulator and a first linear motion mechanism for driving the first swing arm manipulator to perform linear motion.
In some embodiments, the material receiving device comprises an upper mounting plate and a lower mounting plate for placing the packaging tray, the upper mounting plate is located above the lower mounting plate, the upper mounting plate and the lower mounting plate are respectively driven by the second linear motion mechanisms, the two second linear motion mechanisms are arranged side by side, and the two second linear motion mechanisms can drive the upper mounting plate and the lower mounting plate to respectively correspond to the product placing station and the packaging tray replacing station.
In some embodiments, the tray placing device comprises a first support, the first support is provided with a plurality of first baffles, two fork plate assemblies and a tray receiving assembly, the first tray placing section is defined by the first baffles to be sequentially stacked along the vertical direction, the two fork plate assemblies are respectively located on two sides of the bottom of the first tray placing section and can hold the tray at the bottom of the first tray placing section, and the tray receiving assembly is located below the first tray placing section.
In some embodiments, the fork assembly includes a first fork and a second driving mechanism, and the second driving mechanism can drive the first fork to move so that the first fork holds the bottom tray in the first tray placing section.
In some embodiments, the receiving tray assembly comprises a first supporting plate and a first driving mechanism for driving the first supporting plate to move up and down, and the first supporting plate is provided with a first suction cup for matching with the tray.
In some embodiments, material collecting device includes the second support, be provided with a plurality of second baffles on the second support, a plurality of first turning block and top plate subassembly, a plurality of second baffles enclose into the second set section that stacks the charging tray in proper order along vertical direction, a plurality of first turning block distribute around the bottom that the second set section was between, the top plate subassembly is located the interval below of second set section, top plate subassembly drive charging tray upward movement can promote each first turning block and rotate so that the charging tray gets into the interval of second set section, and can place through each first turning block after reseing after the charging tray gets into the interval of second set section.
In some embodiments, the top plate assembly includes a second blade and a third drive mechanism that drives the second blade up and down.
In some embodiments, the second bracket is provided with a first connecting seat which is rotatably connected with the first rotating block.
In some embodiments, the first conveyor includes a first frame, two first conveyor belts symmetrically disposed on the first frame, and a first motor driving the two first conveyor belts, and a first avoidance section cooperating with the catch tray assembly and the top tray assembly is formed between the two first conveyor belts.
The beneficial effects of this disclosure are: in the using process, the tray placing device sequentially places the trays filled with the products on the first conveyor for conveying, after the trays filled with the products are conveyed to the position corresponding to the feeding device, the feeding device places the products in the trays into the detection jig on the rotary workbench, then the rotary workbench drives the detection jig to be sequentially matched with the lower detection device, the upper detection device and the discharging device, the lower detection device and the upper detection device respectively detect the products on the detection jig from the upper part and the lower part comprehensively and accurately, detect whether the external dimensions, the processing characteristics and the like of the products are qualified or not, the discharging device places the products on the tray receiving device according to the detection result for receiving and packaging, after the products in the trays are taken out, the first conveyor conveys the empty trays to the position corresponding to the tray receiving device, and the tray receiving device receives and stacks the empty trays, thereby realize the automatic change of charging tray and automated inspection and the packing of product, easy operation, it is convenient, low in labor strength, manpower and materials and time have effectively been saved, it is high to detect the precision, can be applicable to the product less, detect the many or slight circumstances of characteristic, difficult production false retrieval, leak the inspection, pollute the product, leak and put etc., the influence of human factor has been reduced, stability and reliability are high, thereby the yield of production efficiency and product has been improved, be convenient for produce the automatic on-line production of management and control and product, resources are saved, and the production cost is reduced.
In addition, in the technical solutions of the present disclosure, the technical solutions can be implemented by adopting conventional means in the art, unless otherwise specified.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present disclosure, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a perspective view of a full inspection and packaging all-in-one machine according to an embodiment of the disclosure.
Fig. 2 is a perspective view of a first conveyor, a tray placing device, and a tray storing device according to an embodiment of the present disclosure.
Fig. 3 is a schematic structural view of a first conveyor according to an embodiment of the present disclosure.
Fig. 4 is a perspective view of a tray placing apparatus according to an embodiment of the present disclosure.
FIG. 5 is a perspective view of a fork plate assembly of one embodiment of the present disclosure.
Fig. 6 is a perspective view of a flange assembly according to an embodiment of the present disclosure.
Fig. 7 is a perspective view of a disc storing device according to an embodiment of the present disclosure.
Fig. 8 is a perspective view of a first rotation block and a first connection seat according to an embodiment of the present disclosure.
Fig. 9 is a perspective view of a rotary table, an upper detection device, and a lower detection device according to an embodiment of the present disclosure.
Fig. 10 is a perspective view of a loading device according to an embodiment of the present disclosure.
Fig. 11 is a perspective view of a material receiving device according to an embodiment of the present disclosure.
In the drawings, the reference numerals indicate that the first conveyor 1, the first frame 11, the first conveyor belt 12, the first positioning stopper 121, the first motor 13, the first avoidance space 14, the tray placing device 2, the tray receiving assembly 21, the first supporting plate 211, the first driving mechanism 212, the first suction tray 213, the first support 22, the first baffle 23, the fork plate assembly 24, the first fork plate 241, the 241pin 1, the second driving mechanism 242, the first tray placing space 25, the tray receiving device 3, the top tray assembly 31, the second supporting plate 311, the third driving mechanism 312, the second baffle 32, the first rotating block 33, the first guide slope 331, the second support 34, the second tray placing space 35, the first connecting seat 36, the rotating table 4, the detecting jig 41, the first rotating tray 42, the fourth driving mechanism 43, the feeding device 5, the second frame 51, the first swing arm 52, the first linear motion mechanism 53, the upper detecting device 6, the automatic feeding device comprises a first camera 61, a third support 62, a lower detection device 7, a second camera 71, a fourth support 72, a discharging device 8, a receiving device 9, an upper mounting plate 91, a lower mounting plate 92, a second linear motion mechanism 93 and a machine table 10.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the disclosure and are not to be considered as limiting the disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "both sides", "bottom", "top", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the elements referred to must have a particular orientation or be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "upper," "lower," "primary," "secondary," and the like are used for descriptive purposes only and may be used for purposes of simplicity in more clearly distinguishing between various components and not to indicate or imply relative importance.
In the description of the present disclosure, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are used in a broad sense and can be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or connected through the inside of two elements. The specific meaning of the above terms in the present disclosure can be understood in specific instances by those of ordinary skill in the art.
Fig. 1 is a perspective view of a full-inspection and packaging integrated machine according to an embodiment of the present disclosure, fig. 2 is a perspective view of a first conveyor, a tray placing device, and a tray collecting device according to an embodiment of the present disclosure, fig. 3 is a schematic structural view of a first conveyor according to an embodiment of the present disclosure, fig. 4 is a perspective view of a tray placing device according to an embodiment of the present disclosure, fig. 5 is a perspective view of a fork plate assembly according to an embodiment of the present disclosure, fig. 6 is a perspective view of a tray receiving assembly according to an embodiment of the present disclosure, fig. 7 is a perspective view of a tray collecting device according to an embodiment of the present disclosure, fig. 8 is a perspective view of a first rotating block and a first connecting seat according to an embodiment of the present disclosure, fig. 9 is a perspective view of a rotating table, an upper detecting device, and a lower detecting device according to an embodiment of the present disclosure, and fig. 10 is a perspective view of a loading device according to an embodiment of the present disclosure, fig. 11 is a perspective view of a material receiving device according to an embodiment of the present disclosure.
Example (b):
as shown in fig. 1 to 11, schematically showing a examine all-in-one packaging machine according to this disclosure, generally including board 10, be provided with on board 10 and put a set device 2, a set closing device 3, with put a set device 2 and a set closing device 3 matched with first conveyer 1, swivel work head 4, loading attachment 5, go up detection device 6, lower detection device 7, unloader 8 and material collecting device 9, it is usually located the both ends of first conveyer 1 respectively to put a set device 2 and a set closing device 3, it is located the input of first conveyer 1 to put a set device 2, set closing device 3 is located the output of first conveyer 1, loading attachment 5, lower detection device 7, go up detection device 6 and unloader 8 and arrange in proper order along the circumferencial direction of swivel work head 4. The tray placing device 2 can place the tray full of products on the first conveyor 1 for conveying, after the tray full of products is conveyed to a position corresponding to the feeding device 5, the feeding device 5 can place the products in the tray on the first conveyor 1 into the detection jig on the rotary worktable 4, the rotary worktable 4 can drive the detection jig to be correspondingly matched with the lower detection device 7, the upper detection device 6 and the blanking device 8 in sequence, the lower detection device 7 and the upper detection device 6 respectively detect the products on the detection jig from the upper part and the lower part comprehensively and accurately, detect whether the overall dimension, the processing characteristics and the like of the products are qualified or not, the blanking device 8 can take the detected products from the detection jig to the receiving device 9, after the products in the tray are taken out, the empty tray is conveyed to a position corresponding to the tray receiving device 3 on the first conveyor 1, the plate collecting device 3 can collect and stack empty material plates on the first conveyor 1, so that automatic replacement of the material plates and automatic detection and packaging of products are achieved.
The tray placing device 22 comprises a first support 22, a plurality of first baffles 23 and two fork plate assemblies 24 are arranged on the first support 22, a plurality of first baffles 23 surround a first tray placing interval 25, the two fork plate assemblies 24 are respectively located on two sides of the bottom of the first tray placing interval 25, trays filled with products can be sequentially stacked in the first tray placing interval 25 along the vertical direction, and the bottommost tray can be held by the two fork plate assemblies 24, so that the stacked trays are placed in the first tray placing interval 25.
The receiving plate assembly 21 is located below the first tray placing section 25, the receiving plate assembly 21 includes a first supporting plate 211 and a first driving mechanism 212 for driving the first supporting plate 211 to move up and down, a first suction cup 213 for matching with a tray is arranged on the first supporting plate 211, the size, the number, the arrangement and the like of the first suction cup 213 are determined according to the specific conditions of the size and the like of the tray, and usually, a plurality of first suction cups 213 are symmetrically arranged on the first supporting plate 211. When the tray is placed, the first driving mechanism 212 drives the first supporting plate 211 to move upwards, so that the first sucking disc 213 on the first supporting plate 211 sucks the bottommost tray, then the bottommost tray is loosened by the two fork plate assemblies 24, the first driving mechanism 212 drives the first supporting plate 211 to descend by one tray, then the two fork plate assemblies 24 re-hold the tray above, the first driving mechanism 212 drives the first supporting plate 211 to descend to the designated tray placing position, so that the tray sucked by the first sucking disc 213 can be placed on the first conveyor 11 for conveying, and therefore one tray is released from the first tray placing section 25 every time, the process is sequentially and circularly performed, and automatic tray placing is realized.
The fork assembly 24 includes a first fork 241 and a second driving mechanism 242, and the second driving mechanism 242 can drive the first fork 241 to move so that the first fork 241 holds the tray at the bottom of the first tray placing section 25. The second driving mechanism 242 can drive the first fork plate 241 to move horizontally so that the first fork plate 241 can hold the tray at the bottom in the first tray placing section 25, and can also drive the first fork plate 241 to rotate so that the first fork plate 241 can hold the tray at the bottom in the first tray placing section 25. Second actuating mechanism 242 can adopt modes such as cylinder, hydro-cylinder, electric jar, sharp module, motor and lead screw cooperate, can adopt the mode of cylinder usually, for example take guide arm cylinder, three pole cylinders, accurate slip table cylinder etc. simple, compact more, the motion is more steady, and installation, maintenance are more convenient, save installation space more, safer, environmental protection etc.. The second driving mechanism 242 adopts an air cylinder, the air cylinder is installed on a corresponding support, and the second air cylinder pushes the first fork plate 241 to do horizontal linear motion, so that the first fork plate 241 can hold the material tray and loosen the material tray, and the structure is simple and stable, and the operation is convenient. Further, the first fork plate 241 is arranged along the vertical direction, the lower end of one side of the first fork plate 241, which is close to the first tray placing area 25, is provided with the extending pins 2411, the pins 2411 can be one, two or more pins arranged along the horizontal direction, the pins 2411 extend into the lower part of the tray, and the first fork plate 241 presses against the tray from the side surface, so that the tray can be supported more stably.
The first support 22 includes a top plate and a plurality of support posts connected to the bottom of the top plate, and the support posts are connected to four corners of the top plate. First baffle 23 and fork board subassembly 24 are installed on the roof, are provided with on the roof with the first corresponding complex through-hole of putting the interval 25 of dish, and the inner wall of through-hole is provided with first baffle 23 respectively all around usually, and the structure is compacter, firm.
The tray collecting device 33 comprises a second support 34, a plurality of second baffles 32 are arranged on the second support 34, a second tray placing section 35 is defined by the plurality of second baffles 32, first rotating blocks 33 used for placing trays are arranged around the bottom of the first tray placing section 25 respectively, and one, two or more first rotating blocks 33 in each direction can be arranged. When the first conveyor 11 conveys the material trays to the position corresponding to the material collecting device 33, the top tray assembly 31 is located below the material trays, the top tray assembly 31 can drive the material trays to move upwards and push the first rotating blocks 33 to rotate upwards, existing material trays in the second material collecting interval 35 are synchronously jacked up until the material trays pass through the first rotating blocks 33 to enter the second material collecting interval 35, then the top tray assembly 31 returns to the initial position, the first rotating blocks 33 automatically rotate downwards to reset, the material trays at the bottommost part in the second material collecting interval 35 are supported and placed through the first rotating blocks 33, and therefore the material trays are sequentially stacked in the second material collecting interval 35, the process is sequentially and circularly performed, and automatic material collecting is achieved.
The top tray assembly 31 includes a second supporting plate 311 and a third driving mechanism 312 for driving the second supporting plate 311 to move up and down, and the second supporting plate 311 is located below the tray in the second tray placing section 35. Third actuating mechanism 312 can adopt modes such as cylinder, hydro-cylinder, electric jar, sharp module, motor and lead screw cooperate, can adopt the mode of cylinder usually, for example take guide arm cylinder, three pole cylinders, accurate slip table cylinder etc. simple, compact more, the motion is more steady, and installation, maintenance are more convenient, save installation space more, safer, environmental protection etc.. The third driving mechanism 312 is a cylinder, the output end of the cylinder faces upward and is connected to the second supporting plate 311, the cylinder is located below the second supporting plate 311, and the cylinder is usually installed on a corresponding bracket.
The second bracket 34 is provided with a first connecting seat 36 rotatably connected with the first rotating block 33, and the first rotating block 33 is rotatably connected with the first connecting seat 36 through a rotating shaft. When first rotation block 33 is at the initial position, the bottom of first rotation block 33 presses on first adapter 36, first rotation block 33 can only upwards rotate, when top dish subassembly 31 drive charging tray upward movement, the charging tray can promote first rotation block 33 upwards to rotate, and first rotation block 33 is with also synchronous jack-up with the existing charging tray in second blowing interval 35, until the charging tray passes between each first rotation block 33 and gets into second blowing interval 35, then top dish subassembly 31 withdraws to the initial position, each first rotation block 33 also automatically rotates downwards to reset, the charging tray of bottommost among the second blowing interval 35 supports through each first rotation block 33 and places, simple structure, it is ingenious, convenient operation, stability and reliability are high. Further, the first rotating block 33 is provided with a first guiding inclined surface 331, and the first guiding inclined surface 331 is located at the lower end of the first rotating block 33 and is inclined upwards, so that the first rotating block 33 is more conveniently pushed to rotate upwards. The upward rotation angle of the first rotating block 33 is usually smaller than 90 °, so that the first rotating block 33 can automatically rotate downward to reset, and the first connecting seat 36 can be further provided with a limiting block or a limiting structure for limiting the upward rotation angle of the first rotating block 33.
The second support 34 includes a top plate and a plurality of support posts connected to the bottom of the top plate, and the support posts are connected to four corners of the top plate. Second baffle 32 installs on the roof, and first connecting seat 36 can install on the roof, also can install on second baffle 32, is provided with on the roof and puts the corresponding complex through-hole of the interval 35 of putting a set with the second, and the inner wall of through-hole is provided with second baffle 32 respectively all around usually, and the structure is compacter, firm.
The first conveyor 11 comprises a first frame 11, two first conveyor belts 12 symmetrically arranged on the first frame 11, and a first motor 13 driving the two first conveyor belts 12, a first avoidance interval 14 matched with the receiving disc assembly 21 and the top disc assembly 31 is formed between the two first conveyor belts 12, and the first motor 13 can drive the two first conveyor belts 12 to synchronously convey through belt transmission, chain transmission, gear transmission or the like. The receiving tray assembly 21 places the material tray received from the first tray placing section 25 on the first conveyor 11, two first conveying belts 12 are respectively placed at two ends of the material tray, and the first motor 13 drives the two first conveying belts 12 to synchronously convey the material tray, so that the material tray is conveyed to a required position, and the receiving tray assembly is simple in structure and high in stability and reliability.
First locating stop 121 has set gradually on first conveyer belt 12, and two adjacent first locating stop 121 can fix a position the one end of charging tray, and two first locating stop 121 on two first conveyer belts 12 are placed respectively at the both ends of charging tray between to prevent that the charging tray from rocking etc. in transportation process, guarantee that the charging tray carries more steadily.
The feeding device 5 comprises a second frame 51, a first swing arm manipulator 52 and a first linear motion mechanism 53 for driving the first swing arm manipulator 52 to perform linear motion are arranged on the second frame 51, a suction head assembly is usually arranged at the front end of the first swing arm manipulator 52, a suction disc for sucking a product is arranged on the suction head assembly, the size, the number and the arrangement of the suction disc are determined according to the specific conditions such as the size, the number and the like of the sucked product, a portal frame and the like can be adopted by the second frame 51, the first linear motion mechanism 53 drives the first swing arm manipulator 52 to perform linear motion, and the first swing arm manipulator 52 swings, so that the suction head assembly can suck the product from a material tray on the first conveyor 1, and the sucked product is transferred to a detection jig on the rotary worktable 4. In addition, the feeding device 5 may also adopt a six-axis robot or other suitable feeding equipment in the prior art. The first linear motion mechanism 53 may be a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor, a screw rod, or the like.
The blanking device 8 can adopt a six-axis manipulator, a swing arm manipulator or other suitable devices in the prior art, for example, a swing arm manipulator is adopted, the front end of the swing arm manipulator is usually provided with a suction head assembly, a suction disc for sucking products is arranged on the suction head assembly, and the size, the number, the arrangement and the like of the suction disc are determined according to the specific conditions of the size, the number and the like of the sucked products.
The rotary workbench 4 comprises a first rotary table 42, a plurality of detection jigs 41 are uniformly distributed on the first rotary table 42 along the circumferential direction of the first rotary table, the first rotary table 42 is driven by a fourth driving mechanism 43 to rotate, the fourth driving mechanism 43 is positioned below the first rotary table 42, positioning grooves for positioning and placing products are arranged on the detection jigs 41, and avoidance through holes which can be matched with the lower detection device 7 correspondingly are arranged in the positioning grooves. The fourth driving mechanism 43 may employ a rotary motor, a hollow shaft motor, a hollow rotary table, a rotary cylinder, or the like.
The upper detection device 6 comprises a first camera 61, the first camera 61 is installed on the third support 62, the first camera 61 is located above the first turntable 42, the lower detection device 7 comprises a second camera 71, the second camera 71 is installed on the fourth support 72, the second camera 71 is located below the first turntable 42, the first camera 61 and the second camera 71 can adopt a CCD camera and the like which are small in size, light in weight, free of influence of a magnetic field and good in vibration resistance and impact resistance, and laser detectors such as a 3D scanner, a three-dimensional scanner and a three-dimensional intelligent sensor can also be adopted. The third bracket 62 can be further provided with a sliding table, a linear module and the like matched with the first camera 61, and the fourth bracket 72 can be further provided with a sliding table, a linear module and the like matched with the second camera 71, such as a cross sliding table or a three-axis sliding table, so that the positions of the first camera 61 and the second camera 71 can be adjusted conveniently, and products can be better detected.
The third bracket 62 is provided with a first light source correspondingly matched with the first camera 61, the first light source is positioned between the first rotating disk 42 and the first camera 61, the fourth bracket 72 is provided with a second light source correspondingly matched with the second camera 71, the second light source is positioned between the first rotating disk 42 and the second camera 71, and the first light source and the second light source can comprise one or more of an annular light source, a coaxial light source and the like, so that a better detection environment can be provided, and the detection precision is higher.
Receive material balance device including last mounting panel 91 and the lower mounting panel 92 that is used for placing the packing dish, the equipartition has a plurality of die cavities that are used for placing the product on the packing dish usually, it is located the top of lower mounting panel 92 to go up mounting panel 91, it is driven by second linear motion mechanism 93 respectively with lower mounting panel 91 to go up mounting panel 91, two second linear motion mechanisms 93 set up side by side, two second linear motion mechanisms 93 can drive go up mounting panel 91 and lower mounting panel 92 and place the station with the product respectively and the packing dish changes the station corresponding, the removal of going up mounting panel 91 and the removal of lower mounting panel 92 are mutually noninterfered. In the use, the packing dish on going up mounting panel 91 is placing the station with the product and is carrying out the product when placing, second linear motion mechanism 93 can drive down mounting panel 92 and remove the packing dish and change the station and carry out the change of packing dish, packing dish on lower mounting panel 92 is placing the station with the product and is carrying out the product when placing, second linear motion mechanism 93 can drive mounting panel 91 equally and remove the packing dish and change the change that the station was changed to the packing dish, thereby the placing of product and the change mutual noninterference of packing dish, it is more convenient to operate, efficiency is higher.
Go up on mounting panel 91 and be provided with a plurality of locating pieces that are used for the location packing dish on the mounting panel, the locating piece of four directions encloses into the interval that is used for the location to place the packing dish usually, simple structure, convenient operation, stability is good. The second linear motion mechanism 93 can adopt a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor, a screw rod and other modes, the second linear motion mechanism 93 is usually installed on a support, and guide mechanisms matched with the upper installation plate 91 and the lower installation plate 92 in linear motion, such as a linear bearing guide rod, a linear slide rail and the like, can be respectively arranged on the support.
The machine table 10 can be provided with a protective cover, the tray placing device 2, the tray collecting device 3, the first conveyor 1 matched with the tray placing device 2 and the tray collecting device 3, the rotary workbench 4, the feeding device 5, the upper detection device 6, the lower detection device 7, the discharging device 8 and the receiving device 9 are positioned in the protective cover, and therefore the protective cover is safer and more reliable. The protective cover can be further provided with a plurality of layers of warning lamps, and the bottom of the machine table 10 can be provided with casters with adjusting blocks, so that the whole equipment can be conveniently moved and leveled, the operation is convenient, and the flexibility and the stability of the equipment are improved.
Compared with the prior art, the advantage of this disclosure has: the automatic replacement of the material tray and the automatic detection and packaging of products are realized, a first avoidance section 14 between two first conveying belts 12 is used for avoiding the material tray assembly 21 and the top tray assembly 31, two ends of the material tray are respectively placed between two adjacent first positioning stoppers 121 on the two first conveying belts 12, the material tray can be prevented from shaking and the like in the conveying process, the material tray is ensured to be conveyed more stably, pins 2411 extend into the lower part of the material tray, a first fork plate 241 is pressed on the material tray from the side surface, the material tray can be supported more stably, the material tray at the bottommost part in a second tray placing section 35 is supported and placed through each first rotating block 33, the first rotating block 33 can only rotate upwards at the initial position, the first rotating block 33 can also automatically rotate downwards for resetting, and the upper detection device 6 and the lower detection device 7 pass through the first camera 61, the second camera 71 and corresponding light sources, the products on the detection jig can be detected comprehensively and accurately from the upper part and the lower part respectively, whether the overall dimension, the processing characteristics and the like of the products are qualified or not is detected, the two second linear motion mechanisms 93 of the material receiving device 9 can drive the upper mounting plate 91 and the lower mounting plate 92 to move respectively, the product placement and the package tray replacement are not interfered with each other, the structure is simple, compact and stable, the operation is convenient, the labor intensity is low, the manpower, material resources and time are effectively saved, the detection precision is high, the device can be suitable for the conditions that the product is small, the detection characteristics are more or fine, is not easy to generate false detection, missing detection, product pollution, missing discharge and the like, reduces the influence of human factors, has high stability and reliability, therefore, the production efficiency and the yield of products are improved, the production management and control and the automatic online production of the products are facilitated, the resources are saved, and the production cost is reduced.
The foregoing is directed to embodiments of the present disclosure, which are provided for illustration only and not for limitation, and it is understood that modifications and substitutions may be made by those skilled in the art without departing from the spirit of the disclosure and all such modifications and substitutions are to be considered within the scope of the appended claims. In this case all the details may be replaced with equivalent elements, and the materials, shapes and dimensions may be any.
Claims (10)
1. The full-detection and packaging all-in-one machine is characterized by comprising a tray placing device (2), a tray collecting device (3), a first conveyor (1) matched with the tray placing device (2) and the tray collecting device (3), a rotary workbench (4), a feeding device (5), an upper detection device (6), a lower detection device (7), a discharging device (8) and a receiving device (9), wherein the tray placing device (2) can place a tray full of products on the first conveyor (1) for conveying, the feeding device (5) can place the products in the tray on the first conveyor (1) into detection jigs (41) on the rotary workbench (4), and the rotary workbench (4) can drive the detection jigs (41) to be sequentially matched with the lower detection device (7), the upper detection device (6) and the discharging device (8), the blanking device (8) can take detected products from the detection jig (41) and place the products on the receiving device (9), and the tray collecting device (3) can collect empty trays on the first conveyor (1).
2. The all-in-one machine for full detection and packaging as claimed in claim 1, wherein the feeding device (5) comprises a second frame (51), and a first swing arm manipulator (52) and a first linear motion mechanism (53) for driving the first swing arm manipulator (52) to move linearly are arranged on the second frame (51).
3. The all-in-one machine for full detection and packaging as claimed in claim 1, wherein the material receiving device (9) comprises an upper mounting plate (91) and a lower mounting plate (92) for placing a packaging tray, the upper mounting plate (91) is located above the lower mounting plate (92), the upper mounting plate (91) and the lower mounting plate (92) are respectively driven by a second linear motion mechanism (93), the two second linear motion mechanisms (93) are arranged side by side, and the two second linear motion mechanisms (93) can drive the upper mounting plate (91) and the lower mounting plate (92) to respectively correspond to a product placing station and a packaging tray replacing station.
4. The all-in-one machine for checking and packaging as claimed in any one of claims 1 to 3, wherein the tray placing device (2) comprises a first support (22), a plurality of first baffle plates (23), two fork plate assemblies (24) and a tray receiving assembly (21) are arranged on the first support (22), the first baffle plates (23) enclose a first tray placing section (25) in which trays are sequentially stacked in a vertical direction, the two fork plate assemblies (24) are respectively located on two sides of the bottom of the first tray placing section (25) and can hold the trays at the bottom of the first tray placing section (25), and the tray receiving assembly (21) is located below the first tray placing section (25).
5. A full-detection and packaging all-in-one machine as claimed in claim 4, wherein the fork plate assembly (24) comprises a first fork plate (241) and a second driving mechanism (242), and the second driving mechanism (242) can drive the first fork plate (241) to move so that the first fork plate (241) can hold a tray at the bottom in the first tray placing section (25).
6. The all-in-one machine for full detection and packaging as claimed in claim 4, wherein the receiving tray assembly (21) comprises a first supporting plate (211) and a first driving mechanism (212) for driving the first supporting plate (211) to move up and down, and a first suction cup (213) for matching with a tray is arranged on the first supporting plate (211).
7. A full-detection and packaging all-in-one machine as claimed in claim 4, characterized in that the receiving device (9) comprises a second bracket (34), the second bracket (34) is provided with a plurality of second baffle plates (32), a plurality of first rotating blocks (33) and a top tray assembly (31), the second baffle plates (32) enclose a second tray placing area (35) for sequentially stacking trays in the vertical direction, the first rotating blocks (33) are distributed around the bottom of the second tray placing area (35), the top tray assembly (31) is positioned below the second tray placing section (35), the top tray assembly (31) drives the material trays to move upwards to push each first rotating block (33) to rotate so that the material trays enter the second tray placing section (35), and the charging tray can be placed through the reset first rotating blocks (33) after entering the second tray placing section (35).
8. The all-in-one machine for inspecting and packaging as claimed in claim 7, wherein the top tray assembly (31) comprises a second supporting plate (311) and a third driving mechanism (312) for driving the second supporting plate (311) to move up and down.
9. The all-in-one machine for inspecting and packaging as claimed in claim 7, wherein the second bracket (34) is provided with a first connecting seat (36) rotatably connected with the first rotating block (33).
10. A full-detection and packaging all-in-one machine as claimed in claim 7, wherein the first conveyor (1) comprises a first frame (11), two first conveyor belts (12) symmetrically arranged on the first frame (11) and a first motor (13) driving the two first conveyor belts (12), and a first avoidance interval (14) matched with the flange assembly (21) and the top plate assembly (31) is formed between the two first conveyor belts (12).
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| CN202110122468.8A CN113044549A (en) | 2021-02-01 | 2021-02-01 | Examine all-in-one of packing entirely |
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| CN202110122468.8A CN113044549A (en) | 2021-02-01 | 2021-02-01 | Examine all-in-one of packing entirely |
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| CN113525816A (en) * | 2021-08-20 | 2021-10-22 | 成都宏明双新科技股份有限公司 | Device for automatically identifying reverse balance of product |
| CN113546853A (en) * | 2021-06-30 | 2021-10-26 | 江苏筑一智能装备科技有限公司 | Full-automatic visual detection sorting and discharging device |
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| CN116767587A (en) * | 2023-07-25 | 2023-09-19 | 深圳市中升薄膜材料有限公司 | Swinging plate equipment |
| CN116952960A (en) * | 2023-07-25 | 2023-10-27 | 深圳市中升薄膜材料有限公司 | AOI detection equipment |
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Application publication date: 20210629 |