CN113042851A - Automatic change paster LED lamp pearl base plate welding fixing device - Google Patents
Automatic change paster LED lamp pearl base plate welding fixing device Download PDFInfo
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- CN113042851A CN113042851A CN202110391193.8A CN202110391193A CN113042851A CN 113042851 A CN113042851 A CN 113042851A CN 202110391193 A CN202110391193 A CN 202110391193A CN 113042851 A CN113042851 A CN 113042851A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
Abstract
The invention relates to the field of automatic SMD LED lamp bead substrate welding and fixing devices, in particular to an automatic SMD LED lamp bead substrate welding and fixing device. Comprises a rotary worktable; the substrate feeding device is used for moving the LED lamp substrate to be welded to the table top of the rotary workbench; the lamp bead feeding device is used for placing the LED lamp beads on the lamp bead installation positions on the LED lamp substrate; the welding robot is used for welding the LED lamp bead and the LED lamp substrate into a whole; and the blanking device is used for moving the welded LED lamp substrate out of the table top of the rotary workbench. This technical scheme has solved and has adopted full automatic welding mode simultaneously to need artifical manual pressing to hold the base plate welding and every welded lamp pearl just need artifical the rotation once problem, has practiced thrift the manpower, has improved work efficiency greatly.
Description
Technical Field
The invention relates to the field of automatic SMD LED lamp bead substrate welding and fixing devices, in particular to an automatic SMD LED lamp bead substrate welding and fixing device.
Background
A light Emitting diode (led), which is a solid semiconductor device capable of converting electrical energy into visible light, can directly convert electricity into light. The heart of the LED is a semiconductor wafer, one end of the wafer is attached to a support, the other end of the wafer is a cathode, and the other end of the wafer is connected with an anode of a power supply, so that the whole wafer is packaged by epoxy resin. The semiconductor wafer is composed of two parts, one of which is a P-type semiconductor in which holes predominate and the other of which is an N-type semiconductor in which electrons predominate. When the two semiconductors are connected, a P-N junction is formed between them. When current is applied to the wafer through the wire, electrons are pushed to the P region where they recombine with holes and then emit energy in the form of photons, which is the principle of LED lamp illumination. The wavelength of the light, i.e., the color of the light, is determined by the material forming the P-N junction.
The LED lamp bead is widely used in the production fields of lamp decoration illumination, LED large screen display, traffic lights, decoration, computers, electronic toy gifts, exchangers, telephones, advertisements, urban light and color engineering and the like.
The existing welding of the high-power SMD LED pin and the tin-plated aluminum substrate adopts manual soldering iron welding or SMT (surface mount technology) mounting welding, and when the temperature of the pin heated by the soldering iron reaches the welding temperature, a soldering tin wire is added to connect the high-power SMD LED pin and the tin-plated aluminum substrate together to complete the welding. The LED lighting lamp has the advantages that most of the existing LED lighting lamp is disc-shaped, the substrate structure is also disc-shaped, when the lamp beads are welded on the substrate, the welding is generally carried out by manually pressing the substrate by workers in the prior art, the welding amount is large, the physical consumption of the workers is large, the welding is completed by continuously adjusting the position of the substrate in the welding process, and the lamp beads are easily scattered and lost due to manual rotation of the substrate.
Disclosure of Invention
For solving the technical problem, the automatic surface mounted LED lamp bead substrate welding and fixing device is provided, the technical scheme solves the problems that in the welding process, the substrate needs to be manually pressed to be welded, and the lamp beads need to be manually rotated once after being welded, and simultaneously adopts a full-automatic welding mode, so that the labor is saved, and the working efficiency is greatly improved.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
preferably, the said one or more of the said inclusion,
the LED lamp comprises a rotary worktable, a light source and a light source, wherein the rotary worktable is provided with a tabletop rotating around a vertical rotating shaft, and an LED lamp substrate is placed;
the output end of the substrate feeding device faces the table top of the rotary workbench, and the substrate is fed
The LED lamp base plate is used for moving the LED lamp base plate to be welded to the table top of the rotary worktable;
lamp pearl loading attachment, lamp pearl loading attachment's output is towards swivel work head's mesa, lamp pearl loading attachment
The LED lamp bead installing position is used for placing the LED lamp beads on the LED lamp substrate;
the working end of the welding robot is positioned right above the rotary worktable, and the welding robot is used
Welding the LED lamp bead and the LED lamp substrate into a whole;
the input end of the blanking device faces the table board of the rotary workbench, and the blanking device is used for welding
And the rear LED lamp substrate is moved out of the table top of the rotary worktable.
Preferably, the rotary table comprises, in combination,
the rotating platform is arranged on the ground, and the working end of the rotating platform is vertically arranged upwards;
the working end of the first rotary driver is arranged on one side of the outer wall of the rotary table, the working shaft of the first rotary driver is perpendicular to the outer wall of the rotary table, and the first rotary driver is used for driving the rotary table to rotate;
the first baffle is arranged on the side walls of two opposite surfaces of the rotating table, the moving direction of the first baffle is parallel to that of the substrate feeding device, and the first baffle is used for fixing the LED lamp substrate entering the rotating table.
Preferably, the substrate loading device comprises,
the output end of the first linear driving mechanism faces the rotary workbench, the working end of the first linear driving mechanism is horizontally arranged, and the first linear driving mechanism is used for transmitting the LED lamp substrate to the position above the rotary workbench;
the first sensors are arranged on two sides of the working end of the first linear driving mechanism, the first sensors are arranged towards the working end of the first linear driving mechanism, and the first sensors are used for detecting the position of the LED lamp substrate and preventing the LED lamp substrate from being accumulated.
Preferably, the lamp bead feeding device comprises,
the first bracket is arranged on one side of the rotary worktable, which is provided with the baffle plate;
the non-working end of the first linear driver is arranged on one side, away from the rotary workbench, of the first support, the working end of the first linear driver is arranged towards the rotary workbench, and the first linear driver is used for driving the lamp bead feeding device to move horizontally;
the second linear driver is arranged on the first support, the non-working end of the second linear driver is vertically arranged upwards, the working end of the second linear driver is vertically arranged downwards, and the second linear driver is used for driving the lamp bead feeding device to vertically move;
the holder is arranged on one side of the output end of the second linear driver and used for clamping the lamp beads.
Preferably, the welding robot includes,
the second bracket is arranged at one end of the rotary worktable, which is far away from the first bracket;
the second linear driving mechanism is arranged on the second support, the moving direction of the second linear driving mechanism is parallel to the moving direction of the substrate feeding mechanism, and the second linear driving mechanism is used for driving the welding robot to move left and right;
the non-working end of the third linear driver is arranged on the second support, the working end of the third linear driver is horizontally arranged towards the rotary working table, and the third rotary driver is used for driving the welding robot to move back and forth;
the output end of the fourth linear driver is arranged on one side of the output end of the third linear driver, the non-working end of the fourth linear driver is arranged above the second support, and the fourth linear driver is used for driving the welding robot to move in the vertical direction;
and the welding manipulator is arranged on one side of the output end of the fourth linear driver and is used for grabbing the LED lamp beads.
Preferably, the blanking device comprises a feeding device,
the input end of the third linear driving mechanism is arranged towards the rotary workbench, the working end of the third linear driving mechanism is horizontally arranged, and the third linear driving mechanism is used for moving out the welded LED lamp from the rotary workbench;
the second sensors are arranged on two sides of the working end of the third linear driving mechanism and are arranged towards the working end of the third linear driving mechanism, and the second sensors are used for detecting the positions of the LED lamps and preventing the LED lamps from being accumulated.
Preferably, the limiting device comprises a limiting device,
the third bracket is arranged beside the first bracket;
the input end of the fifth linear driver is arranged on one side, far away from the rotary worktable, of the third support, and the output end of the fifth linear driver is perpendicular to the moving direction of the substrate feeding mechanism;
and the second baffle is arranged on one side of the output end of the fifth linear driver and used for preventing the LED lamp substrate from sliding out of the rotary workbench in the LED lamp substrate welding engineering.
Preferably, the automatic SMD LED lamp bead substrate welding and fixing device is further provided with a material moving device, and is characterized in that the material moving device comprises,
the material moving robot is arranged beside the first support, the working end of the material moving robot faces one side of the rotary workbench, and the material moving robot is used for pushing the welded LED lamp to the blanking device;
and the third baffle is arranged at the working end of the material moving robot.
Preferably, the third support is further provided with a slide rail, and the slide rail is used for guiding the fifth linear driver to drive the baffle plate to prevent the LED lamp substrate from sliding out of the rotary workbench in the LED lamp substrate welding project.
Compared with the prior art, the invention has the beneficial effects that:
this technical scheme has solved and has adopted full automatic welding mode simultaneously to need artifical manual pressing to hold the base plate welding and every welded lamp pearl just need artifical the rotation once problem, has practiced thrift the manpower, has improved work efficiency greatly. The method comprises arranging a rotary worktable on the ground, arranging first baffles at two ends of the rotary worktable, arranging a substrate feeding device at one side of the rotary worktable, which is not provided with the first baffles, arranging a blanking device at one side of the rotary worktable, which is far away from the substrate feeding device, arranging a lamp bead feeding device at one side of the rotary worktable, which is provided with the first baffles, arranging a holder of the lamp bead feeding device above the rotary worktable, arranging a welding robot at one side of the rotary worktable, which is far away from the lamp bead feeding device, arranging a limiting device at one side of the lamp bead feeding device, arranging a material moving device at one side of the lamp bead feeding device, completing the installation of an automatic LED lamp bead substrate welding and fixing device, placing the LED lamp substrate on the substrate feeding device when the lamp beads are required to be welded on the LED lamp substrate, place LED lamp pearl on lamp pearl loading attachment, fifth linear actuator just drives the second baffle release, the starting equipment, base plate loading attachment just conveys LED lamp base plate to swivel work head on, then lamp pearl loading attachment just puts the lamp pearl to the position that LED lamp base plate needs the welding, swivel work head just drives LED lamp base plate rotatory, then welding robot just welds the lamp pearl on LED lamp base plate, all weld the lamp pearl on LED lamp base plate after repeating several times, then fifth linear actuator drives the second baffle and withdraws, then on pushing away welded LED lamp to unloader through moving the material device, convey the LED lamp out of the production line through unloader.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a left side view of the present invention;
FIGS. 6, 7, 8 and 9 are perspective views from different perspectives of the present invention;
the reference numbers in the figures are:
1-rotating the working table; 1 a-a rotating table; 1 b-a first rotary drive; 1 c-a first baffle;
2-a substrate loading device; 2 a-a first linear drive mechanism; 2 b-a first sensor;
3-lamp bead feeding device; 3 a-a first scaffold; 3 b-a first linear driver; 3 c-a second linear drive; 3 d-a gripper;
4-a welding robot; 4 a-a second scaffold; 4 b-a second linear drive mechanism; 4 c-a third linear drive; 4 d-fourth linear drive; 4 e-a welding manipulator;
5-a blanking device; 5 a-a third linear drive mechanism; 5 b-a second sensor;
6-a limiting device; 6 a-a third scaffold; 6 b-a fifth linear drive; 6 c-a second baffle;
7-a material moving device; 7 a-a material moving robot; 7 b-third baffle.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 and 4, including,
the LED lamp comprises a rotary workbench 1, wherein the rotary workbench 1 is provided with a table top rotating around a vertical rotating shaft, and an LED lamp substrate is placed on the table top;
the output end of the substrate feeding device 2 faces the table top of the rotary workbench 1, and the substrate feeding device 2 is used for moving the LED lamp substrate to be welded onto the table top of the rotary workbench 1;
the LED lamp comprises a lamp bead feeding device 3, wherein the output end of the lamp bead feeding device 3 faces the table top of the rotary workbench 1, and the lamp bead feeding device 3 is used for placing an LED lamp bead on a lamp bead mounting position on an LED lamp substrate;
the working end of the welding robot 4 is positioned right above the rotary workbench 1, and the welding robot 4 is used for welding the LED lamp bead and the LED lamp substrate into a whole;
the input end of the blanking device 5 faces the table top of the rotary workbench 1, and the blanking device 5 is used for moving the welded LED lamp substrate out of the table top of the rotary workbench 1;
the working principle of the device is as follows:
firstly, arranging a rotary workbench 1 on the ground, arranging first baffle plates 1c at two ends of the rotary workbench 1, then arranging a substrate feeding device 2 at one side of the rotary workbench 1 without the first baffle plates 1c, arranging a blanking device 5 at one side of the rotary workbench 1 far away from the substrate feeding device 2, arranging a lamp bead feeding device 3 at one side of the rotary workbench 1 with the first baffle plates 1c, arranging a holder 3d of the lamp bead feeding device 3 above the rotary workbench 1, arranging a welding robot 4 at one side of the rotary workbench 1 far away from the lamp bead feeding device 3, arranging a limiting device 6 at one side of the lamp bead feeding device 3, finally arranging a material moving device 7 at one side of the lamp bead feeding device 3, completing the installation of an automatic paster LED lamp bead substrate welding and fixing device, when the lamp beads are required to be welded on the LED lamp substrate, firstly placing the LED lamp substrate on the substrate feeding device 2, place LED lamp pearl on lamp pearl loading attachment 3, fifth linear actuator 6b just drives second baffle 6c and releases, the starting drive, base plate loading attachment 2 just conveys LED lamp base plate to swivel work head 1, then lamp pearl loading attachment 3 just puts the lamp pearl to the position that LED lamp base plate needs the welding, swivel work head 1 just drives LED lamp base plate rotatory, then welding robot 4 just welds the lamp pearl on LED lamp base plate, all weld the lamp pearl on LED lamp base plate after repeating several times, then fifth linear actuator 6b drives second baffle 6c and withdraws, then through moving material device 7 with the propelling movement of welded LED lamp to unloader 5 on, convey the LED lamp out of production line through unloader 5.
As shown in fig. 6 and 7, the rotary table 1 includes,
the rotating platform 1a is arranged on the ground, and the working end of the rotating platform 1a is vertically arranged upwards;
the working end of the first rotary driver 1b is arranged on one side of the outer wall of the rotary table 1a, the working shaft of the first rotary driver 1b is arranged perpendicular to the outer wall of the rotary table 1a, and the first rotary driver 1b is used for driving the rotary table 1a to rotate;
the first baffle plates 1c are arranged on two opposite side walls of the rotating table 1a, the first baffle plates 1c are parallel to the moving direction of the substrate feeding device 2, and the first baffle plates 1c are used for fixing the LED lamp substrates entering the rotating table 1 a;
the working principle of the rotary table 1 is as follows:
when the LED lamp substrate reaches the position needing welding, and one lamp bead is welded, the rotary workbench 1 drives the LED lamp substrate to rotate.
As shown in fig. 6 and 7, the substrate loading apparatus 2 includes,
the output end of the first linear driving mechanism 2a faces the rotary workbench 1, the working end of the first linear driving mechanism 2a is horizontally arranged, and the first linear driving mechanism 2a is used for transmitting the LED lamp substrate to the upper part of the rotary workbench 1;
the first sensors 2b are arranged on two sides of the working end of the first linear driving mechanism 2a, the first sensors 2b are arranged towards the working end of the first linear driving mechanism 2a, and the first sensors 2b are used for detecting the position of the LED lamp substrate and preventing the LED lamp substrate from being accumulated;
the working principle of the substrate feeding device 2 is as follows:
firstly, the LED lamp substrate is placed on the substrate feeding device 2, the equipment is started, and the substrate feeding device 2 conveys the LED lamp substrate to the rotary workbench 1.
As shown in fig. 6 and 7, the lamp bead feeding device 3 comprises,
a first bracket 3a provided on the side of the rotary table 1 having the baffle plate;
the non-working end of the first linear driver 3b is arranged on one side, away from the rotary workbench 1, of the first support 3a, the working end of the first linear driver 3b is arranged towards the rotary workbench 1, and the first linear driver 3b is used for driving the lamp bead feeding device 3 to move horizontally;
the second linear driver 3c is arranged on the first support 3a, the non-working end of the second linear driver 3c is vertically arranged upwards, the working end of the second linear driver 3c is vertically arranged downwards, and the second linear driver 3c is used for driving the lamp bead feeding device 3 to vertically move;
the holder 3d is arranged on one side of the output end of the second linear driver 3c and used for clamping the lamp beads;
lamp pearl loading attachment 3's theory of operation:
the LED lamp beads are placed on the lamp bead feeding device 3, and the lamp beads are placed to positions, needing to be welded, of the LED lamp substrate by the lamp bead feeding device 3.
As shown in fig. 6 and 7, the welding robot 4 includes,
the second bracket 4a is arranged at one end of the rotary worktable 1 far away from the first bracket 3 a;
the second linear driving mechanism 4b is arranged on the second support 4a, the moving direction of the second linear driving mechanism 4b is parallel to the moving direction of the substrate feeding mechanism, and the second linear driving mechanism 4b is used for driving the welding robot 4 to move left and right;
a third linear actuator 4c, wherein the non-working end of the third linear actuator 4c is arranged on the second bracket 4a, the working end of the third linear actuator 4c is horizontally arranged towards the rotary worktable 1, and the third rotary actuator is used for driving the welding robot 4 to move back and forth;
a fourth linear actuator 4d, an output end of the fourth linear actuator 4d being disposed at an output end side of the third linear actuator 4c, a non-working end of the fourth linear actuator 4d being disposed above the second support 4a, the fourth linear actuator 4d being for driving the welding robot 4 to move in the vertical direction;
the welding manipulator 4e is arranged on one side of the output end of the fourth linear driver 4d, and the welding manipulator 4e is used for grabbing the LED lamp beads;
the working principle of the welding robot 4 is as follows:
starting the device, base plate loading attachment 2 just conveys LED lamp base plate to swivel work head 1 on, then lamp pearl loading attachment 3 just puts the lamp pearl to the position that LED lamp base plate needs the welding, swivel work head 1 just drives LED lamp base plate rotatory, then welding robot 4 just welds the lamp pearl on LED lamp base plate.
As shown in fig. 6 and 7, the blanking device 5 comprises,
the input end of the third linear driving mechanism 5a faces the rotary workbench 1, the working end of the third linear driving mechanism 5a is horizontally arranged, and the third linear driving mechanism 5a is used for moving the welded LED lamp out of the rotary workbench 1;
the second sensors 5b are arranged on two sides of the working end of the third linear driving mechanism 5a, the second sensors 5b are arranged towards the working end of the third linear driving mechanism 5a, and the second sensors 5b are used for detecting the positions of the LED lamps and preventing the LED lamps from being accumulated;
the working principle of the blanking device 5 is as follows:
the welded LED lamps are pushed to the blanking device 5 through the material moving device 7, and the LED lamps are conveyed out of the production line through the blanking device 5.
As shown in fig. 7 and 8, the position limiting device 6 comprises,
a third bracket 6a provided beside the first bracket 3 a;
the input end of the fifth linear driver 6b is arranged on one side, far away from the rotary worktable 1, of the third bracket 6a, and the output end of the fifth linear driver 6b is arranged perpendicular to the moving direction of the substrate feeding mechanism;
the second baffle 6c is arranged on one side of the output end of the fifth linear driver 6b, and the second baffle 6c is used for preventing the LED lamp substrate from sliding out of the rotary workbench 1 in the LED lamp substrate welding project;
the working principle of the limiting device 6 is as follows:
the fifth linear driver 6b pushes out the second shutter 6c before moving, and then the substrate feeding device 2 transfers the LED lamp substrate onto the rotary table 1.
As shown in fig. 7 and 8, the material moving device 7 comprises,
the material moving robot 7a is arranged beside the first support 3a, the working end of the material moving robot 7a faces one side of the rotary workbench 1, and the material moving robot 7a is used for pushing the welded LED lamp to the blanking device 5;
the third baffle 7b is arranged at the working end of the material moving robot 7 a;
the working principle of the material moving device 7 is as follows:
move material device 7 with the good LED lamp propelling movement of welding to unloader 5.
As shown in fig. 6 and 7, the third bracket 6a is further provided with a slide rail for guiding the fifth linear driver 6b to drive the baffle plate to prevent the LED lamp substrate from sliding out of the rotary worktable 1 in the LED lamp substrate welding process.
The working principle of the invention is as follows:
firstly, arranging a rotary workbench 1 on the ground, arranging first baffles 1c at two ends of the rotary workbench 1, then arranging a substrate feeding device 2 on one side of the rotary workbench 1, which is not provided with the first baffles 1c, arranging a blanking device 5 on one side of the rotary workbench 1, which is far away from the substrate feeding device 2, arranging a lamp bead feeding device 3 on one side of the rotary workbench 1, which is provided with the first baffles 1c, and arranging a clamp holder 3d of the lamp bead feeding device 3 above the rotary workbench 1.
Step two, connect robot 4 then to set up and keep away from lamp pearl loading attachment 3 one side at swivel work head 1, set up stop device 6 at lamp pearl loading attachment 3's side again, will move material device 7 setting at lamp pearl loading attachment 3's side again at last, an automatic change paster LED lamp pearl base plate welded fastening device is just installed and is accomplished.
Step three, when the lamp beads are required to be welded on the LED lamp substrate, the LED lamp substrate is required to be placed on the substrate feeding device 2, the LED lamp beads are placed on the lamp bead feeding device 3, and the fifth linear driver 6b drives the second baffle 6c to be pushed out.
Step four, starting the equipment, conveying the LED lamp substrate to a rotary workbench 1 by a substrate feeding device 2, then placing the lamp beads to positions, needing to be welded, of the LED lamp substrate by a lamp bead feeding device 3, driving the LED lamp substrate to rotate by the rotary workbench 1, welding the lamp beads on the LED lamp substrate by a welding robot 4, and welding the lamp beads on the LED lamp substrate after repeating for several times
And step five, driving the second baffle 6c to be retracted by a fifth linear driver 6b, pushing the welded LED lamp to a blanking device 5 through a material moving device 7, and conveying the LED lamp out of the production line through the blanking device 5.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. An automatic surface-mounted LED lamp bead substrate welding and fixing device is characterized by comprising,
the LED lamp comprises a rotary workbench (1), wherein the rotary workbench (1) is provided with a table top rotating around a vertical rotating shaft, and an LED lamp substrate is placed on the table top;
the LED lamp base plate welding device comprises a base plate feeding device (2), wherein the output end of the base plate feeding device (2) faces the table top of a rotary workbench (1), and the base plate feeding device (2) is used for moving an LED lamp base plate to be welded to the table top of the rotary workbench (1);
the LED lamp comprises a lamp bead feeding device (3), wherein the output end of the lamp bead feeding device (3) faces the table surface of the rotary workbench (1), and the lamp bead feeding device (3) is used for placing an LED lamp bead on a lamp bead mounting position on an LED lamp substrate;
the working end of the welding robot (4) is positioned right above the rotary workbench (1), and the welding robot (4) is used for welding the LED lamp bead and the LED lamp substrate into a whole;
the input end of the blanking device (5) faces the table top of the rotary workbench (1), and the blanking device (5) is used for moving out the welded LED lamp substrate from the table top of the rotary workbench (1).
2. The automatic SMD LED lamp bead substrate welding fixing device according to claim 1, characterized in that said rotary table (1) comprises,
the rotating platform (1 a) is arranged on the ground, and the working end of the rotating platform (1 a) is vertically arranged upwards;
the working end of the first rotary driver (1 b) is arranged on one side of the outer wall of the rotary table (1 a), the working shaft of the first rotary driver (1 b) is perpendicular to the outer wall of the rotary table (1 a), and the first rotary driver (1 b) is used for driving the rotary table (1 a) to rotate;
the first baffle (1 c) is arranged on the side walls of two opposite surfaces of the rotating table (1 a), the first baffle (1 c) is parallel to the moving direction of the substrate feeding device (2), and the first baffle (1 c) is used for fixing the LED lamp substrate entering the rotating table (1 a).
3. The automatic SMD LED lamp bead substrate welding and fixing device according to claim 1, wherein said substrate feeding device (2) comprises,
the LED lamp substrate conveying device comprises a first linear driving mechanism (2 a), wherein the output end of the first linear driving mechanism (2 a) faces to a rotary workbench (1), the working end of the first linear driving mechanism (2 a) is horizontally arranged, and the first linear driving mechanism (2 a) is used for conveying the LED lamp substrate to the position above the rotary workbench (1);
the first sensors (2 b) are arranged on two sides of the working end of the first linear driving mechanism (2 a), the first sensors (2 b) are arranged towards the working end of the first linear driving mechanism (2 a), and the first sensors (2 b) are used for detecting the positions of the LED lamp substrates and preventing the LED lamp substrates from being stacked.
4. The automatic SMD LED lamp bead substrate welding and fixing device as claimed in claim 1, wherein said lamp bead feeding device (3) comprises,
the first bracket (3 a) is arranged on one side of the rotary workbench (1) with the baffle;
the non-working end of the first linear driver (3 b) is arranged on one side, away from the rotary workbench (1), of the first support (3 a), the working end of the first linear driver (3 b) is arranged towards the rotary workbench (1), and the first linear driver (3 b) is used for driving the lamp bead feeding device (3) to move horizontally;
the second linear driver (3 c) is arranged on the first support (3 a), the non-working end of the second linear driver (3 c) is vertically arranged upwards, the working end of the second linear driver (3 c) is vertically arranged downwards, and the second linear driver (3 c) is used for driving the lamp bead feeding device (3) to vertically move;
and the holder (3 d) is arranged on one side of the output end of the second linear driver (3 c), and the holder is used for clamping the lamp beads.
5. The automatic SMD LED lamp bead substrate welding and fixing device according to claim 1, characterized in that said welding robot (4) comprises,
the second bracket (4 a) is arranged at one end of the rotary workbench (1) far away from the first bracket (3 a);
the second linear driving mechanism (4 b) is arranged on the second support (4 a), the moving direction of the second linear driving mechanism (4 b) is parallel to the moving direction of the substrate feeding mechanism, and the second linear driving mechanism (4 b) is used for driving the welding robot (4) to move left and right;
the non-working end of the third linear actuator (4 c) is arranged on the second support (4 a), the working end of the third linear actuator (4 c) is horizontally arranged towards the rotary worktable (1), and the third rotary actuator is used for driving the welding robot (4) to move back and forth;
the output end of the fourth linear driver (4 d) is arranged on one side of the output end of the third linear driver (4 c), the non-working end of the fourth linear driver (4 d) is arranged above the second bracket (4 a), and the fourth linear driver (4 d) is used for driving the welding robot (4) to move in the vertical direction;
and the welding manipulator (4 e) is arranged on one side of the output end of the fourth linear driver (4 d), and the welding manipulator (4 e) is used for grabbing the LED lamp beads.
6. The automatic SMD LED lamp bead substrate welding and fixing device according to claim 1, wherein said blanking device (5) comprises,
the input end of the third linear driving mechanism (5 a) faces the rotary workbench (1), the working end of the third linear driving mechanism (5 a) is horizontally arranged, and the third linear driving mechanism (5 a) is used for moving the welded LED lamp out of the rotary workbench (1);
the second sensors (5 b) are arranged on two sides of the working end of the third linear driving mechanism (5 a), the second sensors (5 b) are arranged towards the working end of the third linear driving mechanism (5 a), and the second sensors (5 b) are used for detecting the positions of the LED lamps and preventing the LED lamps from being accumulated.
7. The automatic SMD LED lamp bead substrate welding and fixing device according to claim 1 is further provided with a limiting device (6), wherein said limiting device (6) comprises,
a third bracket (6 a) arranged beside the first bracket (3 a);
the input end of the fifth linear driver (6 b) is arranged on one side, far away from the rotary worktable (1), of the third support (6 a), and the output end of the fifth linear driver (6 b) is perpendicular to the moving direction of the substrate feeding mechanism;
and the second baffle (6 c) is arranged on one side of the output end of the fifth linear driver (6 b), and the second baffle (6 c) is used for preventing the LED lamp substrate from sliding out of the rotary workbench (1) in the LED lamp substrate welding engineering.
8. The automatic SMD LED lamp bead substrate welding and fixing device according to claim 1 is further provided with a material moving device (7), wherein said material moving device (7) comprises,
the material moving robot (7 a) is arranged beside the first support (3 a), the working end of the material moving robot (7 a) faces one side of the rotary workbench (1), and the material moving robot (7 a) is used for pushing the welded LED lamp to the blanking device (5);
and the third baffle (7 b) is arranged at the working end of the material moving robot (7 a).
9. The automatic change paster LED lamp pearl base plate welding fixing device of claim 7, characterized by, the third support (6 a) still is provided with the slide rail, and the slide rail is used for guiding fifth linear actuator (6 b) drive baffle to prevent LED lamp base plate roll-off swivel work head (1) in LED lamp base plate welding engineering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110391193.8A CN113042851A (en) | 2021-04-13 | 2021-04-13 | Automatic change paster LED lamp pearl base plate welding fixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110391193.8A CN113042851A (en) | 2021-04-13 | 2021-04-13 | Automatic change paster LED lamp pearl base plate welding fixing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113042851A true CN113042851A (en) | 2021-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110391193.8A Withdrawn CN113042851A (en) | 2021-04-13 | 2021-04-13 | Automatic change paster LED lamp pearl base plate welding fixing device |
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| Country | Link |
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| CN (1) | CN113042851A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681221A (en) * | 2021-08-25 | 2021-11-23 | 广东富信科技股份有限公司 | Rotating disc type automatic welding production line and welding process of semiconductor refrigerating device |
| CN116493697A (en) * | 2023-06-06 | 2023-07-28 | 宜兴曲荣光电科技有限公司 | Welding and fixing device and welding process for surface-mounted LED lamp bead substrate |
| CN116493697B (en) * | 2023-06-06 | 2024-04-26 | 宜兴曲荣光电科技有限公司 | Welding and fixing device and welding process for surface-mounted LED lamp bead substrate |
-
2021
- 2021-04-13 CN CN202110391193.8A patent/CN113042851A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681221A (en) * | 2021-08-25 | 2021-11-23 | 广东富信科技股份有限公司 | Rotating disc type automatic welding production line and welding process of semiconductor refrigerating device |
| CN116493697A (en) * | 2023-06-06 | 2023-07-28 | 宜兴曲荣光电科技有限公司 | Welding and fixing device and welding process for surface-mounted LED lamp bead substrate |
| CN116493697B (en) * | 2023-06-06 | 2024-04-26 | 宜兴曲荣光电科技有限公司 | Welding and fixing device and welding process for surface-mounted LED lamp bead substrate |
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Application publication date: 20210629 |