CN113001180A - Air storage cylinder production unit - Google Patents

Air storage cylinder production unit Download PDF

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Publication number
CN113001180A
CN113001180A CN202110211694.3A CN202110211694A CN113001180A CN 113001180 A CN113001180 A CN 113001180A CN 202110211694 A CN202110211694 A CN 202110211694A CN 113001180 A CN113001180 A CN 113001180A
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CN
China
Prior art keywords
welding
assembly
station
rounding
production unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110211694.3A
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Chinese (zh)
Inventor
王洪义
孙刚
曾威雄
李建军
吴天园
孟令武
安秋博
刘会波
尹旭方
丁洪亮
李万友
刘朋
孟凡义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Qiqihar Rolling Stock Co Ltd
Original Assignee
CRRC Qiqihar Rolling Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Qiqihar Rolling Stock Co Ltd filed Critical CRRC Qiqihar Rolling Stock Co Ltd
Priority to CN202110211694.3A priority Critical patent/CN113001180A/en
Publication of CN113001180A publication Critical patent/CN113001180A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

Abstract

The invention provides a production unit of an air storage cylinder. Store up reservoir production unit and still include including the rounding station that sets up in order, weld the station to a section of thick bamboo, weld the station to inner cover station, inner cover and weld station, end cover welding station, store up reservoir production unit: the rounding assembly is arranged at the rounding station; the cylinder welding assembly is arranged at the cylinder welding station; an inner cover assembly disposed at the inner cover station; the inner cover welding assembly is arranged at the inner cover welding station; the end cover welding assembly is arranged at the end cover welding station; the connecting assemblies are connected with the inner cover assembly, the inner cover welding assembly and the end cover welding assembly through at least one connecting assembly respectively, and the rounding assembly is provided with an automatic feeding mechanism. The invention solves the problem of low production efficiency of the air cylinder production line in the prior art.

Description

Air storage cylinder production unit
Technical Field
The invention relates to the field of air storage cylinder production lines, in particular to an air storage cylinder production unit.
Background
In the existing air storage cylinder production line, stations of the production line, including a roller, a roller spot welding, a roller longitudinal welding, an inner cover assembling, an inner cover welding, an end cover assembling, an end cover girth welding, a roller polishing, an accessory welding, an air cylinder hanging assembling, an air cylinder hanging welding and the like, are all transmitted through a roller way, and the feeding and discharging modes are carried manually. The manual carrying of operators increases the labor intensity and reduces the production efficiency.
Therefore, the problem that the production efficiency of the air storage cylinder production line is low exists in the prior art.
Disclosure of Invention
The invention mainly aims to provide an air reservoir production unit to solve the problem of low production efficiency of an air reservoir production line in the prior art.
In order to achieve the above object, according to an aspect of the present invention, there is provided an air reservoir production unit, including a rounding station, a barrel welding station, an inner cover welding station, and an end cover welding station, which are sequentially arranged, the air reservoir production unit further including: the rounding assembly is arranged at the rounding station; the cylinder welding assembly is arranged at the cylinder welding station; an inner cover assembly disposed at the inner cover station; the inner cover welding assembly is arranged at the inner cover welding station; the end cover welding assembly is arranged at the end cover welding station; the connecting assemblies are connected with the inner cover assembly, the inner cover welding assembly and the end cover welding assembly through at least one connecting assembly respectively, and the rounding assembly is provided with an automatic feeding mechanism.
Further, the rounding assembly further comprises a four-roller numerical control rounding machine, the four-roller numerical control rounding machine comprises a centering mechanism, a material pushing mechanism, a rounding mechanism and a discharging mechanism, wherein the centering mechanism is started after the automatic feeding mechanism finishes acting, and the discharging mechanism is positioned between the rounding mechanism and the cylinder aligning welding assembly.
Further, the cylinder welding assembly comprises an automatic seam finding machine and an automatic straight seam welding machine.
Further, the inner cover assembly comprises an automatic assembling machine and an inner cover feeding mechanism, the inner cover feeding mechanism conveys an inner cover to the automatic assembling machine through a connecting assembly, and the automatic assembling machine conveys a cylinder body to the inner cover welding assembly through the connecting assembly.
Further, inner cup welding subassembly includes that the inner cup girth welds the mechanism, and inner cup girth welds the mechanism and includes driving piece and welding piece, and the driving piece is used for driving the cylinder body and rotates, and the welding piece is used for welding the cylinder body at the in-process of driving piece work.
Further, the end cover welding assembly comprises an end cover mechanism and an end cover welding mechanism, the inner cover welding assembly conveys the cylinder body to the end cover mechanism through the connecting assembly, and the end cover mechanism conveys the cylinder body to the end cover welding mechanism through the connecting assembly.
Furthermore, the opposite end cover mechanism comprises a fixing frame, an automatic assembling table, a transfer machine and a dual-purpose sucker, the fixing frame is close to an inner cover welding station relative to the automatic assembling table, the end covers to be welded are placed on the fixing frame, and the transfer machine drives the dual-purpose sucker to move the end covers to be welded from the fixing frame to the automatic assembling table.
Further, the end cover welding mechanism comprises two automatic welding special machines which are arranged oppositely.
Further, the air storage cylinder production unit further comprises a test station and an air tightness test part arranged at the test station, wherein the test station is located at the downstream position of the end cover welding station and is used for carrying out air tightness test on the welded air storage cylinder.
Further, the connecting assembly at least comprises any one of a conveyor belt, a reversed loader and a truss manipulator.
By applying the technical scheme of the invention, the air storage cylinder production unit comprises a rounding station, a cylinder welding station, an inner cover welding station and an end cover welding station which are sequentially arranged, and the air storage cylinder production unit also comprises: the rounding assembly is arranged at the rounding station; the cylinder welding assembly is arranged at the cylinder welding station; an inner cover assembly disposed at the inner cover station; the inner cover welding assembly is arranged at the inner cover welding station; the end cover welding assembly is arranged at the end cover welding station; the connecting assemblies are connected with the inner cover assembly, the inner cover welding assembly and the end cover welding assembly through at least one connecting assembly respectively, and the rounding assembly is provided with an automatic feeding mechanism.
When the air storage cylinder production unit is used, the rolling assembly, the cylinder welding assembly, the inner cover welding assembly and the end cover welding assembly are connected through at least one connecting assembly, so that manual carrying is not needed in the air storage cylinder production process, and the air storage cylinder production efficiency is improved. Simultaneously, the rounding component is provided with an automatic feeding mechanism, so that the rounding component can fully automatically complete the feeding process.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 shows a schematic structural view of a rounding station of a reservoir production unit according to an embodiment of the invention;
FIG. 2 shows a schematic structural diagram of a cylinder welding station of the reservoir production unit in the present application;
FIG. 3 shows a schematic structural view of an inner cover station of the reservoir production unit in the present application;
FIG. 4 shows a schematic structural view of an inner cover welding station of the reservoir production unit of the present application;
FIG. 5 shows a schematic structural view of an end cap mechanism of an end cap welding station of the reservoir production unit of the present application;
fig. 6 shows a schematic structural diagram of an end cover welding mechanism of an end cover welding station of the reservoir production unit in the present application.
Wherein the figures include the following reference numerals:
10. a rounding assembly; 20. welding the assembly to the cylinder; 30. an inner cover assembly; 40. an inner cover welding assembly; 51. an end cap mechanism; 52. end cover welding mechanism.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present invention, unless specified to the contrary, use of the terms of orientation such as "upper, lower, top, bottom" or the like, generally refer to the orientation as shown in the drawings, or to the component itself in a vertical, perpendicular, or gravitational orientation; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the invention.
In order to solve the problem that reservoir production line production efficiency is low among the prior art, this application provides a reservoir production unit.
As shown in fig. 1 to 6, store up reservoir production unit in this application includes the rounding station that sets up in order, welds the station to a section of thick bamboo, welds the station to inner cover station, inner cover, end cover, stores up reservoir production unit still includes: a rounding assembly 10 disposed at a rounding station; a pair cylinder welding assembly 20 disposed at the pair cylinder welding station; an inner pair cover assembly 30 disposed at an inner pair cover station; an inner lid welding assembly 40 disposed at an inner lid welding station; the end cover welding assembly is arranged at the end cover welding station; the rolling circle assembly 10, the cylinder welding assembly 20, the inner cover assembly 30, the inner cover welding assembly 40 and the end cover welding assembly are connected through at least one connecting assembly respectively, and the rolling circle assembly 10 is provided with an automatic feeding mechanism.
When the air storage cylinder production unit is used, the rounding component 10, the pair of barrel welding components 20, the pair of inner cover components 30, the inner cover welding components 40 and the end cover welding components are connected through at least one connecting component, so that manual carrying is not needed in the production process of the air storage cylinder, and the production efficiency of the air storage cylinder is improved. Meanwhile, the rounding assembly 10 is provided with an automatic feeding mechanism, so that the rounding assembly 10 can complete the feeding process fully automatically.
Specifically, the rounding assembly 10 further comprises a four-roller numerical control rounding machine, wherein the four-roller numerical control rounding machine comprises a centering mechanism, a material pushing mechanism, a rounding mechanism and a discharging mechanism, the centering mechanism is started after the automatic feeding mechanism finishes acting, and the discharging mechanism is located between the rounding mechanism and the opposite cylinder welding assembly 20.
In the embodiment shown in fig. 1, the raw material for producing the cylinder is carried by a robot on an automatic feeding mechanism.
Specifically, the butt welding assembly 20 includes an automatic seam finder and an automatic straight seam welder. Can guarantee to accomplish welding seam alignment, transmission to a section of thick bamboo welding subassembly 20 through setting up like this to can realize material loading, location, centering, compress tightly, welding, clear rifle and ejection of compact function through automatic transversal joint welding special plane, need not manual operation.
Specifically, the inner lid assembly 30 includes an automatic assembly machine and an inner lid feeding mechanism, the inner lid feeding mechanism conveys the inner lid to the automatic assembly machine through a connecting assembly, and the automatic assembly machine conveys the cylinder body to the inner lid welding assembly 40 through the connecting assembly. Through setting up like this, can realize the location of storing up the reservoir cylinder body, the automatic material that continues of inner cup, snatchs and the group is installed.
Specifically, the inner cap welding assembly 40 includes an inner cap tack-welding mechanism including a driving member for driving the cylinder body to rotate and a welding member for welding the cylinder body in the process of the driving member.
Specifically, the end cap welding assembly includes an end cap mechanism 51 and an end cap welding mechanism 52, and the inner cap welding assembly 40 feeds a cylinder to the end cap mechanism 51 through the connecting assembly, and feeds a cylinder to the end cap mechanism 51 to the end cap welding mechanism 52 through the connecting assembly.
Specifically, the opposite end cap mechanism 51 includes a fixing frame, an automatic assembly table, a transfer machine and a dual-purpose suction cup, the fixing frame is close to an inner cap welding station relative to the automatic assembly table, the end cap to be welded is placed on the fixing frame, and the transfer machine drives the dual-purpose suction cup to move the end cap to be welded from the fixing frame to the automatic assembly table.
In one embodiment of the present application, the end cap welding mechanism 52 includes two opposing automated welding machines.
Specifically, the air reservoir production unit further comprises a test station and an air tightness test part arranged at the test station, wherein the test station is located at the downstream position of the end cover welding station and is used for carrying out air tightness test on the welded air reservoir.
Optionally, the connecting assembly comprises at least any one of a conveyor belt, a transfer conveyor, a truss robot.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
1. the automation and the flexibility of the production line of the air storage cylinder are realized;
2. the production efficiency of the air storage cylinder production line is improved;
3. the production cost of the air storage cylinder is reduced.
It is to be understood that the above-described embodiments are only a few, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a store up reservoir production unit, its characterized in that, includes the rounding station that sets up in order, welds the station to a section of thick bamboo, welds station, end cover welding station to inner cover station, inner cover, store up reservoir production unit still includes:
a rounding assembly (10) disposed at the rounding station;
a pair of can welding assemblies (20) disposed at the pair of can welding stations;
an inner pair of lid assemblies (30) disposed at the inner pair of lid stations;
an inner lid welding assembly (40) disposed at the inner lid welding station;
an end cap welding assembly disposed at the end cap welding station;
the connecting assemblies are connected between the rounding assembly (10) and the cylinder welding assembly (20) and between the inner cover assembly (30) and the inner cover welding assembly (40) and between the end cover welding assemblies through at least one connecting assembly respectively, and the rounding assembly (10) is provided with an automatic feeding mechanism.
2. The reservoir production unit of claim 1, wherein the rounding assembly (10) further comprises a four-roller numerical control rounding machine, and the four-roller numerical control rounding machine comprises a centering mechanism, a pushing mechanism, a rounding mechanism and a discharging mechanism, wherein the centering mechanism is started after the automatic feeding mechanism finishes acting, and the discharging mechanism is positioned between the rounding mechanism and the cylinder alignment welding assembly (20).
3. Reservoir production unit according to claim 1, wherein the butt-welding assembly (20) comprises an automatic seam-finding machine and an automatic straight seam welding machine.
4. The reservoir production unit of claim 1, wherein the inner lid assembly (30) comprises an automatic assembly machine and an inner lid feeding mechanism, the inner lid feeding mechanism feeds inner lids to the automatic assembly machine through the connection assembly, and the automatic assembly machine feeds cylinder bodies to the inner lid welding assembly (40) through the connection assembly.
5. The reservoir production unit of claim 1, wherein the inner cover welding assembly (40) comprises an inner cover ring welding mechanism, the inner cover ring welding mechanism comprises a driving member and a welding member, the driving member is used for driving the cylinder body to rotate, and the welding member is used for welding the cylinder body in the process of working the driving member.
6. The reservoir production unit of claim 1, wherein the end cap welding assembly comprises an end cap mechanism (51) and an end cap welding mechanism (52), the inner cap welding assembly (40) feeds cylinders to the end cap mechanism (51) through the connecting assembly, and the end cap mechanism (51) feeds cylinders to the end cap welding mechanism (52) through the connecting assembly.
7. The reservoir production unit according to claim 6, wherein the pair of end cap mechanisms (51) comprises a fixed frame, an automatic assembly table, a transfer conveyor and a dual-purpose suction cup, the fixed frame is close to the inner cap welding station relative to the automatic assembly table, the end cap to be welded is placed on the fixed frame, and the transfer conveyor moves the end cap to be welded from the fixed frame to the automatic assembly table by driving the dual-purpose suction cup.
8. The reservoir production unit of claim 6, wherein the end cap welding mechanism (52) comprises two opposing automated welding machines.
9. The reservoir production unit according to any one of claims 1 to 8, further comprising a test station located at a downstream position of the end cap welding station for performing an air-tightness test on the reservoir that has completed welding, and an air-tightness test section provided at the test station.
10. Reservoir production unit according to any of claims 1 to 8, wherein the connection assembly comprises at least any of a conveyor belt, a transfer conveyor, a truss robot.
CN202110211694.3A 2021-02-25 2021-02-25 Air storage cylinder production unit Pending CN113001180A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110211694.3A CN113001180A (en) 2021-02-25 2021-02-25 Air storage cylinder production unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110211694.3A CN113001180A (en) 2021-02-25 2021-02-25 Air storage cylinder production unit

Publications (1)

Publication Number Publication Date
CN113001180A true CN113001180A (en) 2021-06-22

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ID=76386405

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110211694.3A Pending CN113001180A (en) 2021-02-25 2021-02-25 Air storage cylinder production unit

Country Status (1)

Country Link
CN (1) CN113001180A (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0422581A (en) * 1990-05-15 1992-01-27 Dengensha Mfg Co Ltd System and device for manufacturing rib stock
JP2000254789A (en) * 1999-03-08 2000-09-19 Kubota Corp Method for forming outer circumferential projecting portion of tube
US20130105560A1 (en) * 2011-09-23 2013-05-02 Klk Electro Materiales, S.A. System for connecting tubes and cables and method thereof
CN104308547A (en) * 2014-09-30 2015-01-28 福建长风压缩机有限公司 Tank body production line
CN108581389A (en) * 2018-05-09 2018-09-28 长春汽四环腾达油脂化工有限公司 A kind of tank body processing method
CN208185442U (en) * 2018-05-22 2018-12-04 西华大学 A kind of novel cylinder type normal pressure pressure vessel
CN109366192A (en) * 2018-11-01 2019-02-22 佛山市南海九洲普惠风机有限公司 A kind of air duct automatic assembly line
CN110202323A (en) * 2019-05-27 2019-09-06 南通宇一机械设备有限公司 A kind of production technology of vertical steam-water separation tank
CN111633299A (en) * 2020-05-15 2020-09-08 上海石化机械制造有限公司 Manufacturing process of pressure container and welding workbench
CN111661504A (en) * 2020-07-07 2020-09-15 四川华川基业建设集团珑威容器制造有限公司 Anti-corrosion oil tank and production method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0422581A (en) * 1990-05-15 1992-01-27 Dengensha Mfg Co Ltd System and device for manufacturing rib stock
JP2000254789A (en) * 1999-03-08 2000-09-19 Kubota Corp Method for forming outer circumferential projecting portion of tube
US20130105560A1 (en) * 2011-09-23 2013-05-02 Klk Electro Materiales, S.A. System for connecting tubes and cables and method thereof
CN104308547A (en) * 2014-09-30 2015-01-28 福建长风压缩机有限公司 Tank body production line
CN108581389A (en) * 2018-05-09 2018-09-28 长春汽四环腾达油脂化工有限公司 A kind of tank body processing method
CN208185442U (en) * 2018-05-22 2018-12-04 西华大学 A kind of novel cylinder type normal pressure pressure vessel
CN109366192A (en) * 2018-11-01 2019-02-22 佛山市南海九洲普惠风机有限公司 A kind of air duct automatic assembly line
CN110202323A (en) * 2019-05-27 2019-09-06 南通宇一机械设备有限公司 A kind of production technology of vertical steam-water separation tank
CN111633299A (en) * 2020-05-15 2020-09-08 上海石化机械制造有限公司 Manufacturing process of pressure container and welding workbench
CN111661504A (en) * 2020-07-07 2020-09-15 四川华川基业建设集团珑威容器制造有限公司 Anti-corrosion oil tank and production method thereof

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Application publication date: 20210622

RJ01 Rejection of invention patent application after publication