CN109465585B - Integrated fixing system for combined welding of automobile sheet metal parts - Google Patents

Integrated fixing system for combined welding of automobile sheet metal parts Download PDF

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Publication number
CN109465585B
CN109465585B CN201811471107.9A CN201811471107A CN109465585B CN 109465585 B CN109465585 B CN 109465585B CN 201811471107 A CN201811471107 A CN 201811471107A CN 109465585 B CN109465585 B CN 109465585B
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arm
block
rotating arm
cylinder
mounting
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CN109465585A (en
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何从好
李猛
王娟娟
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Chongqing Pengchuang Machinery Parts Co.,Ltd.
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Wuhu Antaopu Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention discloses an integrated fixing system for combined welding of automobile sheet metal parts, and belongs to the field of automobile welding. The rotary power unit is used for driving the rotary table to rotate around the circumferential direction, at least one group of working platforms are arranged on the rotary table, a platform fixing unit for locating and clamping workpieces is arranged on each group of working platforms, a rotating arm fixing unit for locating and clamping other workpieces is also arranged on one side of each working platform, and the rotating arm fixing units can be turned over and correspondingly feed the other workpieces onto the working platforms. The integrated fixing system for the combined welding of the automobile sheet metal parts overcomes the defects that the automobile welding needs secondary workpiece feeding and influences the machining efficiency in the prior art, does not need repeated workpiece feeding of operators, can effectively reduce the labor intensity, and improves the production efficiency.

Description

汽车钣金件组合式焊接的集成式固定系统Integrated fixing system for combined welding of automotive sheet metal parts

技术领域Technical field

本发明涉及汽车焊接技术领域,更具体地说,涉及汽车钣金件组合式焊接的集成式固定系统。The present invention relates to the technical field of automobile welding, and more specifically, to an integrated fixing system for combined welding of automobile sheet metal parts.

背景技术Background technique

在汽车制造领域,很多情况下需要对各种部件进行焊接组装,因此需要使用定位夹具使焊件在焊接之前定位夹紧,尤其是对于形状构造复杂的汽车部件,工件的焊接夹持系统是非常重要的辅助工具,不但影响焊接加工位置的精确性和焊接质量,更关系到企业内部的工作效率和生产成本。实际生产中经常出现多个部件需要组合焊接的情况,即对某单个部件焊接后还需与其他部件组合进行焊接,目前常规操作中普遍是先将单个部件由上件工位上件后移至焊接工位进行焊接,然后返回上件位进行二次上件,再移至焊接工位进行二次焊接,从而完成组合焊接。但此种方式需要往返多次上料,工人劳动强度大且生产效率低,极大地影响生产效益,如何有效提高二次上件效率,降低劳动强度始终是行业内追求的目标。In the field of automobile manufacturing, various parts need to be welded and assembled in many cases. Therefore, positioning fixtures are needed to position and clamp the welded parts before welding. Especially for automobile parts with complex shapes and structures, the welding clamping system of the workpiece is very important. Important auxiliary tools not only affect the accuracy of welding processing positions and welding quality, but are also related to the internal work efficiency and production costs of the enterprise. In actual production, it often happens that multiple components need to be combined and welded. That is, after a single component is welded, it needs to be combined with other components for welding. At present, in conventional operations, it is common to first move a single component from the upper workstation to the upper workstation. The welding station performs welding, then returns to the loading station for secondary loading, and then moves to the welding station for secondary welding to complete combined welding. However, this method requires multiple round trips to load materials, which results in high labor intensity and low production efficiency, which greatly affects production efficiency. How to effectively improve the efficiency of secondary loading and reduce labor intensity has always been the goal pursued by the industry.

经检索,关于汽车部件的焊接已有现有技术公开,如中国专利申请号:2018105771884,发明创造名称为:一种汽车钣金件的焊接夹持系统,该申请案包括基座,基座上设置有用于支撑工件的放置平台,放置平台的四周环绕设置有多个用于锁紧工件边缘的上边卡爪单元,以及用于锁紧工件上的孔位的上孔卡爪单元,其中上孔卡爪单元顶端设有上孔定位单元,放置平台底部设置有用于控制其升降翻转的顶升单元。该申请案克服现有技术中汽车焊接取放件不便的不足,便于操作人员取放件,有效降低劳动强度。After searching, there are existing technologies disclosed about the welding of automobile parts. For example, Chinese patent application number: 2018105771884. The invention is named: a welding clamping system for automobile sheet metal parts. The application includes a base, and A placement platform is provided for supporting the workpiece. The placement platform is surrounded by a plurality of upper claw units for locking the edges of the workpiece, and upper hole claw units for locking the holes on the workpiece. The upper hole is The top of the claw unit is provided with an upper hole positioning unit, and the bottom of the placement platform is provided with a lifting unit for controlling its lifting and flipping. This application overcomes the inconvenience of picking and placing automotive welding parts in the prior art, making it easier for operators to pick and place parts and effectively reducing labor intensity.

又如中国专利申请号:2012104245155,发明创造名称为:汽车车身焊接装置,该申请案包括用于放置地板的焊接平台、用于夹紧定位侧围的侧围夹具、与侧围匹配并用来卡持侧围的侧围抓手以及对称设在焊接平台两侧的侧围夹具置台、焊接机器人、第一抓取机器人、第二抓取机器人、侧围夹具等待区和侧围抓手等待区;焊接机器人用来进行焊接操作;第一抓取机器人用来抓取侧围夹具;第二抓取机器人用来抓取侧围抓手;侧围夹具等待区用来存放与多个车型对应的多个侧围夹具;侧围抓手等待区用来存放与多个车型对应的多个侧围抓手。该申请案用于汽车地板与侧围的和拼焊接,以达到快速地混线焊接多种车型的汽车车身的目的。Another example is the Chinese patent application number: 2012104245155. The name of the invention is: automobile body welding device. The application includes a welding platform for placing the floor, a side clamp for clamping and positioning the side panels, and a side clamp that matches the side panel and is used to clamp it. The side grippers holding the side panels and the side gripper sets symmetrically located on both sides of the welding platform, the welding robot, the first grabbing robot, the second gripping robot, the side gripper waiting area and the side gripper waiting area; The welding robot is used to perform welding operations; the first grabbing robot is used to grab the side fixture; the second grabbing robot is used to grab the side gripper; the side fixture waiting area is used to store multiple parts corresponding to multiple models. A side gripper; the side gripper waiting area is used to store multiple side grippers corresponding to multiple models. This application is used for welding car floors and side panels to achieve the purpose of quickly mixed line welding of car bodies of various models.

综上所述,以上申请案均涉及对汽车焊接技术的优化,但对于如何避免多次上件问题并未针对性解决,技术仍有进一步提升的空间。To sum up, the above applications all involve the optimization of automobile welding technology, but there is no targeted solution to how to avoid the problem of multiple parts loading, and there is still room for further improvement of the technology.

发明内容Contents of the invention

1.发明要解决的技术问题1. The technical problem to be solved by the invention

本发明的目的在于克服现有技术中汽车焊接需要二次上件、影响加工效率的不足,提供了汽车钣金件组合式焊接的集成式固定系统,无需操作人员多次往返上件,能够有效降低劳动强度,提高生产效率。The purpose of the present invention is to overcome the shortcomings in the prior art that automobile welding requires secondary loading of parts, which affects processing efficiency, and provides an integrated fixing system for combined welding of automobile sheet metal parts, which does not require operators to go back and forth multiple times to load parts, and can effectively Reduce labor intensity and improve production efficiency.

2.技术方案2.Technical solutions

为达到上述目的,本发明提供的技术方案为:In order to achieve the above objects, the technical solutions provided by the present invention are:

本发明的汽车钣金件组合式焊接的集成式固定系统,包括旋转动力单元和转台,旋转动力单元用于驱动转台绕周向旋转,转台上设置有至少一组工作平台,每组工作平台上设置有用于定位夹持工件的平台固定单元,工作平台的一侧还设有用于定位夹持其他工件的转臂固定单元,转臂固定单元能够翻转开合并将其他工件对应上料至工作平台上。The integrated fixing system for combined welding of automobile sheet metal parts of the present invention includes a rotary power unit and a turntable. The rotary power unit is used to drive the turntable to rotate in the circumferential direction. The turntable is provided with at least one set of working platforms. Each set of working platforms is provided with A platform fixing unit is provided for positioning and clamping workpieces. One side of the working platform is also provided with a rotating arm fixing unit for positioning and clamping other workpieces. The rotating arm fixing unit can be flipped open and other workpieces can be loaded onto the working platform accordingly. .

更进一步地,转臂固定单元包括设置于工作平台上的转臂驱动气缸,转臂驱动气缸顶端铰接有转臂压臂,转臂压臂的端部设置有转臂压座,转臂压座上设置有用于安装夹持单元的安装臂,转臂驱动气缸用于驱动安装臂进行翻转开合。Furthermore, the rotating arm fixing unit includes a rotating arm driving cylinder arranged on the working platform. A rotating arm pressing arm is hinged at the top of the rotating arm driving cylinder. The end of the rotating arm pressing arm is provided with a rotating arm pressing seat. The rotating arm pressing seat is arranged at the end of the rotating arm pressing arm. There is a mounting arm for mounting the clamping unit, and the swing arm driving cylinder is used to drive the mounting arm to flip open and close.

更进一步地,安装臂的一侧设置有用于限位的侧限位器,侧限位器采用夹紧器气缸,夹紧器气缸的顶端铰接有限位压臂,限位压臂端部连接有限位座,侧限位器用于驱动限位座翻转开合,翻转时抵靠在安装臂一侧并限制其继续翻转;安装臂的后方设置有后缓冲器。Furthermore, one side of the mounting arm is provided with a side limiter for limiting the position. The side limiter adopts a clamp cylinder. The top of the clamp cylinder is hinged with a limited pressure arm, and the end of the limit pressure arm is connected with a limited pressure arm. The seat and the side limiter are used to drive the limiter seat to flip open and close. When flipped, it abuts one side of the mounting arm and restricts it from continuing to flip; a rear buffer is provided behind the mounting arm.

更进一步地,工作平台上设置有多组平台固定单元,包括平台第一固定单元,平台第一固定单元包括设置于工作平台上的第一支撑座,第一支撑座的一侧设置有第一动力气缸,第一动力气缸的顶端铰接有第一压臂,第一压臂一侧设置有第一定位销,第一压臂下方设置有压块,该压块与第一支撑座上设置的支撑块上下对应分布。Furthermore, the working platform is provided with multiple sets of platform fixing units, including a first fixing unit of the platform. The first fixing unit of the platform includes a first support seat provided on the work platform. A first support seat is provided on one side of the first support seat. Power cylinder, the top of the first power cylinder is hinged with a first pressure arm, a first positioning pin is provided on one side of the first pressure arm, and a pressure block is provided below the first pressure arm, and the pressure block is connected with the first support seat. The support blocks are distributed correspondingly up and down.

更进一步地,第一压臂端部设置有连接块,连接块一侧设置有第一转接块,第一转接块一侧设置有第二转接块,第二转接块一侧设置有第三转接块,第一定位销设置于第三转接块端部,连接块与第一转接块之间以及相邻两个转接块之间均设置有多层垫片,且连接块与第一转接块之间以及相邻两个转接块之间垫片的叠加厚度延伸方向不同。Furthermore, a connecting block is provided at the end of the first pressing arm, a first adapter block is provided on one side of the connection block, a second adapter block is provided on one side of the first adapter block, and a second adapter block is provided on one side of the first adapter block. There is a third adapter block, the first positioning pin is provided at the end of the third adapter block, multi-layer gaskets are provided between the connecting block and the first adapter block and between two adjacent adapter blocks, and The overlapping thickness extension directions of the gaskets between the connecting block and the first adapter block and between two adjacent adapter blocks are different.

更进一步地,工作平台上设置有多组平台固定单元,包括平台第二固定单元,平台第二固定单元包括设置于工作平台上的第二支撑座,第二支撑座的一侧设置有第二动力气缸,第二动力气缸顶端铰接有第二压臂,第二压臂一侧设置有第二定位销;第二支撑座一侧还设有单向驱动气缸,单向驱动气缸的伸缩杆端部设置有连接座,连接座一侧设置有中间块,中间块一侧设置有安装块,安装块的端部设置有活定位销。Furthermore, the working platform is provided with multiple sets of platform fixing units, including a second platform fixing unit. The second platform fixing unit includes a second support seat provided on the work platform. A second support seat is provided on one side of the second support seat. Power cylinder, the top of the second power cylinder is hinged with a second pressure arm, and a second positioning pin is provided on one side of the second pressure arm; a one-way drive cylinder is also provided on one side of the second support base, and the telescopic rod end of the one-way drive cylinder A connecting seat is provided at the bottom, a middle block is provided on one side of the connecting seat, a mounting block is provided on one side of the middle block, and a movable positioning pin is provided on the end of the mounting block.

更进一步地,连接座与中间块、中间块与安装块之间均设置有多层垫片,连接座与中间块、中间块与安装块之间垫片的叠加厚度延伸方向不同,且与单向驱动气缸的伸缩杆伸缩方向不同。Furthermore, multiple layers of gaskets are provided between the connecting seat and the middle block, and between the middle block and the mounting block. The superimposed thickness extension directions of the gaskets between the connecting seat and the middle block, the middle block and the mounting block are different, and are different from those of a single gasket. The expansion and contraction directions of the telescopic rod toward the drive cylinder are different.

更进一步地,第二压臂端部设置有连接臂,连接臂一侧设置有次连接臂,第二定位销设置于次连接臂上;第二支撑座顶端还设有下定位块,连接臂底部对应设置有上定位块,该上定位块与下方的下定位块上下对应且通过凹槽与凸起镶嵌配合。Furthermore, a connecting arm is provided at the end of the second pressing arm, a secondary connecting arm is provided on one side of the connecting arm, and a second positioning pin is provided on the secondary connecting arm; a lower positioning block is also provided at the top of the second support base, and the connecting arm An upper positioning block is provided at the bottom, which corresponds vertically to the lower positioning block below and is inlaid with the protrusion through grooves.

更进一步地,转臂固定单元上设置有转臂第一固定单元,转臂第一固定单元包括设置于安装臂上的转臂第一气缸,转臂第一气缸顶端铰接有转臂第一压臂,转臂第一压臂端部设置有转臂连接块,该转臂连接块端部设置有转臂压块,该转臂压块与安装臂上设置的支撑臂上下对应分布;安装臂一侧还设有直驱动气缸,直驱动气缸的伸缩杆顶端设置有固定座,固定座一侧设置有转向块,转向块一侧设置有安装件,安装件上设置有定位柱,固定座与转向块之间、转向块与安装件之间均设置有多层垫片。Furthermore, the rotating arm fixing unit is provided with a first rotating arm fixing unit. The first rotating arm fixing unit includes a rotating arm first cylinder arranged on the mounting arm. The top of the rotating arm first cylinder is hinged with a rotating arm first pressure. arm, the end of the first pressing arm of the rotating arm is provided with a rotating arm connecting block, the end of the rotating arm connecting block is provided with a rotating arm pressing block, the rotating arm pressing block is distributed up and down correspondingly with the support arm provided on the mounting arm; the mounting arm There is also a direct drive cylinder on one side. The top of the telescopic rod of the direct drive cylinder is provided with a fixed seat. One side of the fixed seat is provided with a steering block. One side of the steering block is provided with a mounting piece. The mounting piece is provided with a positioning post. The fixed base is connected to the There are multiple layers of gaskets between the steering blocks and between the steering blocks and the mounting parts.

更进一步地,转臂固定单元上设置有转臂第二固定单元,转臂第二固定单元包括设置于安装臂一侧的转臂第二气缸,转臂第二气缸顶端铰接有转臂第二压臂,转臂第二压臂端部设置有连接件,连接件与双压连杆的中部连接,双压连杆的两端分别与安装臂上设置的分支撑件上下对应分布;安装臂一侧还设有至少一组分直驱动气缸,分直驱动气缸的伸缩杆顶端设置有分固定板,分固定板的一侧设置分中间板,分中间板顶端设置有分定位柱。Furthermore, the rotating arm fixing unit is provided with a second rotating arm fixing unit. The second rotating arm fixing unit includes a second rotating arm cylinder provided on one side of the mounting arm. A second rotating arm cylinder is hingedly connected to the top of the rotating arm second cylinder. The pressing arm, the end of the second pressing arm of the rotating arm is provided with a connecting piece, and the connecting piece is connected to the middle part of the double-pressing connecting rod. The two ends of the double-pressing connecting rod are respectively distributed up and down correspondingly to the sub-supports provided on the mounting arm; the mounting arm There is also at least one set of direct drive cylinders on one side. The top of the telescopic rod of the direct drive cylinder is provided with a fixed plate. One side of the fixed plate is provided with an intermediate plate. The top of the intermediate plate is provided with a positioning post.

3.有益效果3. Beneficial effects

采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Compared with the existing technology, the technical solution provided by the present invention has the following significant effects:

(1)本发明的汽车钣金件组合式焊接的集成式固定系统,通过在工作平台一侧设置转臂固定单元,工作平台和转臂固定单元上可同时上件,使得操作人员单次上件即可将所有待焊接工件统一定位夹持,然后转移至焊接工位分别进行预焊接和组合焊接,二次上件过程由转臂固定单元自动上件完成,无需返回至上件工位,有效提高了生产效率。(1) In the integrated fixing system for combined welding of automobile sheet metal parts of the present invention, by arranging a rotating arm fixing unit on one side of the working platform, parts can be loaded on the working platform and the rotating arm fixing unit at the same time, allowing the operator to load the parts in one go All workpieces to be welded can be positioned and clamped uniformly, and then transferred to the welding station for pre-welding and combined welding respectively. The secondary loading process is completed by the automatic loading of the rotating arm fixing unit, without returning to the loading station, which is effective Improved production efficiency.

(2)本发明的汽车钣金件组合式焊接的集成式固定系统,转台两侧可以分别设置两组工作平台,每组工作平台的侧边均设置有转臂固定单元,可以进一步提高生产效率,实现焊接工位和上件工位的不间断作业,当一组工作平台完成上件旋转至焊接工位时,另一组工作平台恰旋转至上件工位,操作人员继续上件,然后上件结束旋转至焊接位置,之前焊接好的工作平台则重新复位至上件工位,操作人员取件后即可再次上件,实现焊接与上件、取件的连续式运转,工作效率大幅度提高。(2) In the integrated fixing system for combined welding of automobile sheet metal parts of the present invention, two sets of working platforms can be provided on both sides of the turntable, and the sides of each set of working platforms are equipped with rotating arm fixing units, which can further improve production efficiency. , to achieve uninterrupted operation of the welding station and the loading station. When one group of working platforms completes the rotation of the loading station to the welding station, the other group of working platforms just rotates to the upper working station, and the operator continues to load the parts, and then After the parts are rotated to the welding position, the previously welded working platform is reset to the upper part position. The operator can load the parts again after picking up the parts, realizing the continuous operation of welding, loading and picking up, and greatly improving the work efficiency. .

附图说明Description of drawings

图1为本发明的汽车钣金件组合式焊接的集成式固定系统的结构示意图;Figure 1 is a schematic structural diagram of an integrated fixing system for combined welding of automobile sheet metal parts according to the present invention;

图2为本发明中平台第一固定单元的结构示意图;Figure 2 is a schematic structural diagram of the first fixed unit of the platform in the present invention;

图3为本发明中平台第二固定单元的结构示意图;Figure 3 is a schematic structural diagram of the second fixing unit of the platform in the present invention;

图4为本发明中转臂固定单元的结构示意图;其中A为转臂固定单元打开状态,B为转臂固定单元下压状态;Figure 4 is a schematic structural diagram of the rotating arm fixing unit of the present invention; A is the open state of the rotating arm fixing unit, and B is the depressed state of the rotating arm fixing unit;

图5为图4中C处的局部结构示意图;Figure 5 is a schematic diagram of the partial structure at C in Figure 4;

图6为转臂第一固定单元的结构示意图;Figure 6 is a schematic structural diagram of the first fixed unit of the rotating arm;

图7为转臂第二固定单元的结构示意图。Figure 7 is a schematic structural diagram of the second fixing unit of the rotating arm.

示意图中的标号说明:Label description in the schematic diagram:

100、底座;200、旋转动力单元;300、转台;400、工作平台;500、转臂固定单元;600、平台第一固定单元;700、平台第二固定单元;800、转臂第一固定单元;900、转臂第二固定单元;100. Base; 200. Rotary power unit; 300. Turntable; 400. Working platform; 500. Rotary arm fixed unit; 600. First fixed unit of platform; 700. Second fixed unit of platform; 800. First fixed unit of rotating arm ;900, second fixed unit of the rotating arm;

610、第一基座;620、第一支撑座;621、支撑块;630、第一动力气缸;631、第一压臂;632、连接块;633、压块;634、第一转接块;635、第二转接块;636、第三转接块;637、第一定位销;610. First base; 620. First support seat; 621. Support block; 630. First power cylinder; 631. First pressure arm; 632. Connection block; 633. Pressure block; 634. First transfer block ; 635. Second transfer block; 636. Third transfer block; 637. First positioning pin;

710、第二基座;711、第二支撑座;712、垫块;713、支撑垫;720、第二动力气缸;721、第二压臂;722、连接臂;723、次连接臂;724、第二定位销;730、单向驱动气缸;731、连接座;732、中间块;733、安装块;734、活定位销;710. Second base; 711. Second support base; 712. Pad; 713. Support pad; 720. Second power cylinder; 721. Second pressure arm; 722. Connecting arm; 723. Secondary connecting arm; 724 , second positioning pin; 730, one-way drive cylinder; 731, connecting seat; 732, intermediate block; 733, installation block; 734, movable positioning pin;

510、转臂驱动气缸;511、转臂压臂;512、转臂压座;520、安装臂;521、安装座;522、安装杆;523、支撑臂;524、分支撑件;530、后缓冲器;540、侧限位器;541、限位压臂; 542、限位座;510. Rotating arm driving cylinder; 511. Rotating arm pressing arm; 512. Rotating arm pressing seat; 520. Mounting arm; 521. Mounting seat; 522. Mounting rod; 523. Support arm; 524. Sub-support piece; 530. Rear Buffer; 540, side limiter; 541, limit pressure arm; 542, limit seat;

810、转臂第一气缸;811、转臂第一压臂;812、转臂连接块;813、转臂压块;820、直驱动气缸;821、固定座;822、转向块;823、安装件;824、定位柱;810. The first cylinder of the rotating arm; 811. The first pressing arm of the rotating arm; 812. The connecting block of the rotating arm; 813. The pressing block of the rotating arm; 820. Direct drive cylinder; 821. Fixed seat; 822. Steering block; 823. Installation Parts; 824, positioning column;

910、转臂第二气缸;911、转臂第二压臂;912、连接件;913、双压连杆;920、分直驱动气缸;921、分固定板;922、分中间板;923、分定位柱。910. The second cylinder of the swing arm; 911. The second pressure arm of the swing arm; 912. Connector; 913. Double pressure connecting rod; 920. Direct drive cylinder; 921. Fixed plate; 922. Intermediate plate; 923. Point positioning post.

具体实施方式Detailed ways

为进一步了解本发明的内容,结合附图对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with examples.

实施例1Example 1

如图1至图7所示,本实施例的汽车钣金件组合式焊接的集成式固定系统,包括旋转动力单元200和转台300,如图1所示,旋转动力单元200设置于底座100上,旋转动力单元200顶部设置有转台300,旋转动力单元200用于驱动转台300绕周向旋转,具体地,旋转动力单元200可采用行业内多种旋转驱动机构,如电机、减速机系列等,在此不再赘述,转台 300上设置有至少一组工作平台400,每组工作平台400上设置有用于定位夹持工件的平台固定单元,工作平台400的一侧还设有用于定位夹持其他工件的转臂固定单元500,转臂固定单元500能够翻转开合并将其他工件对应上料至工作平台400上。As shown in Figures 1 to 7, the integrated fixing system for combined welding of automobile sheet metal parts in this embodiment includes a rotary power unit 200 and a turntable 300. As shown in Figure 1, the rotary power unit 200 is disposed on the base 100. , a turntable 300 is provided on the top of the rotary power unit 200. The rotary power unit 200 is used to drive the turntable 300 to rotate in a circumferential direction. Specifically, the rotary power unit 200 can adopt a variety of rotary driving mechanisms in the industry, such as motors, reducer series, etc. I will not go into details here. The turntable 300 is provided with at least one set of working platforms 400. Each set of working platforms 400 is provided with a platform fixing unit for positioning and clamping workpieces. One side of the working platform 400 is also provided with a set of platform fixing units for positioning and clamping other workpieces. The rotating arm fixing unit 500 of the workpiece can be flipped open and other workpieces can be loaded onto the working platform 400 accordingly.

本实施例用于对需要二次上件的汽车部件进行组合焊接,初始转臂固定单元500处于向外打开状态,上料时操作人员将待焊接工件在工作平台400上夹持固定,将需要组合焊接的其他工件在转臂固定单元500上夹持固定,即单次完成两区域的上件,然后旋转动力单元200 驱动转台300带动工作平台400旋转至焊接工位,先对工作平台400上的工件进行初步预焊接,然后转臂固定单元500向靠近工作平台400的方向翻转,将需组合焊接的其他工件对应放置在工作平台400上对应位置,使其与工作平台400上预焊接的工件位置对位准确,然后即可进行多个工件之间的组合焊接。This embodiment is used for combined welding of automobile parts that require secondary loading. The initial rotating arm fixing unit 500 is in an outwardly opened state. When loading, the operator clamps and fixes the workpiece to be welded on the work platform 400, and will need to Other workpieces for combined welding are clamped and fixed on the rotating arm fixing unit 500, that is, loading parts in two areas is completed at a time, and then the power unit 200 drives the turntable 300 to drive the work platform 400 to rotate to the welding station. First, the work platform 400 is mounted The workpieces are initially pre-welded, and then the rotating arm fixing unit 500 is turned over in a direction close to the working platform 400, and other workpieces that need to be combined and welded are placed in corresponding positions on the working platform 400, so that they are consistent with the pre-welded workpieces on the working platform 400. With accurate position alignment, combined welding between multiple workpieces can be performed.

目前行业内针对需要二次上件的组合焊接加工往往是一次上件后先转移至焊接工位进行预焊接,然后返回至上件工位重新对位进行二次上件并固定,然后再转移至焊接工位进行组合焊接,操作繁琐且加工效率低下,本实施例通过设置转臂固定单元500使得操作人员单次上件即可将所有待焊接工件统一定位夹持,然后转移至焊接工位分别进行预焊接和组合焊接,二次上件过程由转臂固定单元500自动上件完成,无需返回至上件工位,有效提高了生产效率,且转台300两侧可以分别设置两组工作平台400,每组工作平台400的侧边均设置有转臂固定单元500,可以进一步提高生产效率,实现焊接工位和上件工位的不间断作业,当一组工作平台400完成上件旋转至焊接工位时,另一组工作平台400恰旋转至上件工位,操作人员继续上件,然后上件结束旋转至焊接位置,之前焊接好的工作平台400则重新复位至上件工位,操作人员取件后即可再次上件,实现焊接与上件、取件的连续式运转,工作效率大幅度提高,且本实施例中工作平台400采用倾斜设置,使其工作面适应员工操作角度,便于操作人员直立状态下直接取放件,无需大幅度弯腰操作,有效降低了劳动强度,更有助于操作效率的提高。At present, in the industry, for combined welding processes that require secondary loading, the parts are often transferred to the welding station for pre-welding after loading, and then returned to the loading station for re-alignment, secondary loading and fixation, and then transferred to The welding station performs combined welding, which is cumbersome and has low processing efficiency. In this embodiment, the rotating arm fixing unit 500 is provided so that the operator can position and clamp all the workpieces to be welded in a single loading operation, and then transfer them to the welding station respectively. Pre-welding and combined welding are performed. The secondary loading process is completed by the automatic loading of the rotating arm fixing unit 500. There is no need to return to the loading station, which effectively improves production efficiency. Two sets of working platforms 400 can be set on both sides of the turntable 300. Each group of working platforms 400 is provided with a rotating arm fixing unit 500 on the side, which can further improve production efficiency and realize uninterrupted operation of the welding station and loading station. When a group of working platforms 400 completes the rotation of the loading station to the welding station, When the work platform 400 is in position, the other set of working platforms 400 just rotates to the upper part station, the operator continues to load the parts, and then the upper part is rotated to the welding position. The previously welded work platform 400 is reset to the upper part station, and the operator picks up the parts. Then the parts can be loaded again, realizing the continuous operation of welding, loading, and picking up parts, and the work efficiency is greatly improved. In this embodiment, the working platform 400 is tilted to adapt the working surface to the operating angle of the employee, making it convenient for the operator. You can directly pick up and place parts in an upright state without having to bend down significantly, which effectively reduces labor intensity and helps improve operating efficiency.

如图4和图5所示,本实施例中转臂固定单元500包括设置于工作平台400上的转臂驱动气缸510,转臂驱动气缸510顶端铰接有转臂压臂511,能够驱动其顶端的转臂压臂511进行翻转开合,该转臂驱动气缸510气缸采用行业内常规的夹紧器气缸即可,如上海德珂斯机械自动化技术有限公司的Tuenkers夹紧器系列产品等,其结构及使用均属于行业内公知,在此不再赘述,转臂压臂511的端部设置有转臂压座512,转臂压座512上设置有用于安装夹持单元的安装臂520,转臂驱动气缸510驱动转臂压臂511翻转开合,从而驱动安装臂520 进行翻转开合,可以将其他工件翻转上料至工作平台400位置。As shown in Figures 4 and 5, the rotating arm fixing unit 500 in this embodiment includes a rotating arm driving cylinder 510 disposed on the work platform 400. The rotating arm driving cylinder 510 is hinged with a rotating arm pressing arm 511 at the top, which can drive the rotating arm pressing arm 511 at the top of the rotating arm driving cylinder 510. The rotating arm pressing arm 511 flips open and closes. The rotating arm driving cylinder 510 can use a conventional clamp cylinder in the industry, such as the Tuenkers clamp series products of Shanghai Decos Machinery Automation Technology Co., Ltd., and its structure and use are all well known in the industry and will not be described in detail here. The end of the rotating arm pressing arm 511 is provided with a rotating arm pressing seat 512, and the rotating arm pressing seat 512 is provided with a mounting arm 520 for installing the clamping unit. The driving cylinder 510 drives the rotating arm pressing arm 511 to flip open and close, thereby driving the mounting arm 520 to flip open and close, and other workpieces can be flipped and loaded to the working platform 400 position.

本实施例中安装臂520的一侧设置有用于限位的侧限位器540,侧限位器540同样也采用行业内常规的夹紧器气缸,夹紧器气缸的顶端铰接有限位压臂541,限位压臂541端部连接有限位座542,侧限位器540可以驱动限位压臂541和限位座542进行翻转开合,当转臂驱动气缸510驱动转臂压臂511和安装臂520进行翻转时,限位压臂541处于向外打开状态避免影响安装臂520的翻转进程,当安装臂520翻转到位时,则侧限位器540驱动限位压臂541向靠近安装臂520的内侧翻转,并最终使限位座542抵靠在安装臂520内侧限制其继续翻转或位置出现意外活动,安装臂520的后方还设置有后缓冲器530,当安装臂520向外打开到位时,后缓冲器530用于从安装臂520的后方进行支撑限位并有效缓冲,防止安装臂520 出现位置晃动或翻转过度,后缓冲器530与限位座542对应配合,分别位于安装臂520翻转方向的前后两侧,对安装臂520的翻转过程进行有效限位控制,有效保障了翻转准确性及平稳性,有利于保障工件的上件精度及焊接精度。In this embodiment, one side of the mounting arm 520 is provided with a side limiter 540 for limiting. The side limiter 540 also adopts a conventional clamp cylinder in the industry. The top end of the clamp cylinder is hinged to a limit pressure arm. 541. The end of the limit pressure arm 541 is connected to the limit seat 542. The side limiter 540 can drive the limit pressure arm 541 and the limit seat 542 to flip open and close. When the swing arm driving cylinder 510 drives the swing arm pressure arm 511 and When the mounting arm 520 is turned over, the limit pressure arm 541 is in an outwardly opened state to avoid affecting the turning process of the installation arm 520. When the installation arm 520 is turned over in place, the side limiter 540 drives the limit pressure arm 541 to move closer to the installation arm. The inner side of 520 is flipped, and finally the limit seat 542 is pressed against the inner side of the mounting arm 520 to limit its continued flipping or unexpected movement of the position. A rear buffer 530 is also provided behind the mounting arm 520. When the mounting arm 520 is opened outwards and in place When , the rear buffer 530 is used to support, limit and effectively buffer from the rear of the mounting arm 520 to prevent the mounting arm 520 from shaking or overturning. The rear buffer 530 cooperates with the limiter seat 542 and is respectively located on the mounting arm 520 On the front and rear sides of the flip direction, the flip process of the mounting arm 520 is effectively limited to control, which effectively ensures the accuracy and stability of the flip, and is conducive to ensuring the loading accuracy and welding accuracy of the workpiece.

实施例2Example 2

本实施例的汽车钣金件组合式焊接的集成式固定系统,基本同实施例1,更进一步地,本实施例中工作平台400上设置有多组平台固定单元,包括平台第一固定单元600,如图2 所示,平台第一固定单元600包括设置于工作平台400上的第一支撑座620,具体地,工作平台400上设置有第一基座610,第一支撑座620可拆卸地设置于第一基座610顶端,第一支撑座620的一侧设置有第一动力气缸630,第一动力气缸630的顶端铰接有第一压臂631,第一动力气缸630同样采用行业内常规的夹紧器气缸,能够驱动顶端的第一压臂631进行翻转开合,第一压臂631一侧设置有第一定位销637,第一压臂631下方设置有压块633,该压块633与第一支撑座620上设置的支撑块621上下对应分布,两者相配合分别从上下两侧对工件进行支撑与夹紧,工件即被夹持在两者之间。该平台第一固定单元600用于对工件同时进行压紧夹持和销孔定位,初始状态下第一压臂631处于向外打开状态,待工件对应放置好后,则第一压臂631连同压块633和第一定位销637同步向靠近工件方向翻转,压块633恰与支撑块621上下对应夹紧工件,第一定位销637则向下插入对应的销孔中进行定位。The integrated fixing system for combined welding of automobile sheet metal parts in this embodiment is basically the same as in Embodiment 1. Furthermore, in this embodiment, the working platform 400 is provided with multiple sets of platform fixing units, including the first platform fixing unit 600 , as shown in Figure 2, the first fixed unit 600 of the platform includes a first support base 620 provided on the working platform 400. Specifically, the working platform 400 is provided with a first base 610, and the first supporting base 620 is detachably Disposed on the top of the first base 610, a first power cylinder 630 is provided on one side of the first support base 620. The top of the first power cylinder 630 is hinged with a first pressure arm 631. The first power cylinder 630 also adopts the conventional method in the industry. The clamp cylinder can drive the first pressure arm 631 at the top to flip open and close. A first positioning pin 637 is provided on one side of the first pressure arm 631, and a pressure block 633 is provided below the first pressure arm 631. The pressure block 633 is distributed up and down correspondingly to the support blocks 621 provided on the first support base 620. The two cooperate to support and clamp the workpiece from the upper and lower sides respectively, and the workpiece is clamped between the two. The first fixing unit 600 of the platform is used to simultaneously clamp and pin the workpiece. In the initial state, the first pressing arm 631 is in an outwardly open state. After the workpiece is placed correspondingly, the first pressing arm 631 together with The pressing block 633 and the first positioning pin 637 are synchronously flipped toward the workpiece. The pressing block 633 matches the support block 621 up and down to clamp the workpiece, and the first positioning pin 637 is inserted downward into the corresponding pin hole for positioning.

具体地,第一压臂631端部设置有连接块632,连接块632一侧设置有第一转接块634,第一转接块634一侧设置有第二转接块635,第二转接块635一侧设置有第三转接块636,第一定位销637设置于第三转接块636端部,连接块632与第一转接块634之间以及相邻两个转接块之间均设置有多层垫片,且连接块632与第一转接块634之间以及相邻两个转接块之间垫片的叠加厚度延伸方向不同,如图2中方位所示,第一转接块634设置于连接块632的前侧,第二转接块635设置于第一转接块634的左侧,第三转接块636设置于第二转接块635 的下侧,通过调整多层垫片的层数和厚度可以对第一定位销637的位置进行多向(前后、左右、上下)微调,进一步保障销孔定位的准确性。同理,压块633设置于连接块632下部,且压块633与连接块632之间、支撑块621与第一支撑座620之间也设置有多层垫片。Specifically, a connecting block 632 is provided at the end of the first pressing arm 631, a first adapter block 634 is provided on one side of the connection block 632, a second adapter block 635 is provided on one side of the first adapter block 634, and the second adapter block 635 is provided on one side of the first adapter block 634. A third adapter block 636 is provided on one side of the adapter block 635. A first positioning pin 637 is provided at the end of the third adapter block 636. Between the connection block 632 and the first adapter block 634 and between two adjacent adapter blocks There are multiple layers of gaskets between them, and the overlapping thickness extension directions of the gaskets between the connecting block 632 and the first transfer block 634 and between two adjacent transfer blocks are different, as shown in the orientation in Figure 2. The first adapter block 634 is provided on the front side of the connection block 632, the second adapter block 635 is provided on the left side of the first adapter block 634, and the third adapter block 636 is provided on the lower side of the second adapter block 635. By adjusting the number and thickness of the multi-layer gasket, the position of the first positioning pin 637 can be fine-tuned in multiple directions (front and back, left and right, up and down) to further ensure the accuracy of pin hole positioning. Similarly, the pressure block 633 is provided at the lower part of the connection block 632, and multi-layer gaskets are also provided between the pressure block 633 and the connection block 632, and between the support block 621 and the first support base 620.

本实施例中连接块632下部和第一支撑座620顶端还分别设有相配合的定位块,两定位块相对面上分别设有相配合的凹槽和凸起,通过凹槽与凸起的卡钳实现准确定位,保障第一压臂631翻转的位置准确性与平稳性。In this embodiment, the lower part of the connecting block 632 and the top of the first support base 620 are respectively provided with matching positioning blocks. Matching grooves and protrusions are respectively provided on the opposite surfaces of the two positioning blocks. Through the grooves and the protrusions, The caliper achieves accurate positioning to ensure the position accuracy and stability of the first pressing arm 631 flipping.

本实施例中工作平台400上还设置有平台第二固定单元700,如图3所示,平台第二固定单元700包括设置于工作平台400上的第二支撑座711,具体地,工作平台400上设置有第二基座710,第二支撑座711可拆卸地设置于第二基座710顶端,第二支撑座711的一侧设置有第二动力气缸720,第二动力气缸720顶端铰接有第二压臂721,同样地,第二动力气缸720采用夹紧器气缸,驱动第二压臂721翻转开合,第二压臂721一侧设置有第二定位销724,具体地,第二压臂721端部设置有连接臂722,连接臂722一侧设置有次连接臂723,第二定位销724设置于次连接臂723上;次连接臂723和连接臂722之间设置有多层垫片;第二定位销724用于由上对下方孔位进行定位;第二支撑座711顶端还设有下定位块,连接臂722底部对应设置有上定位块,该上定位块与下方的下定位块上下对应且通过凹槽与凸起镶嵌配合。第二支撑座711顶部还设置有用于支撑工件的垫块712和支撑垫713,两者之间也设有多层垫片,便于微调支撑垫713的高度位置,支撑垫713用于从下方支撑工件。In this embodiment, the working platform 400 is also provided with a second platform fixing unit 700. As shown in Figure 3, the second platform fixing unit 700 includes a second support seat 711 provided on the working platform 400. Specifically, the working platform 400 A second base 710 is provided on the top of the second base 710 . A second support base 711 is detachably provided on the top of the second base 710 . A second power cylinder 720 is provided on one side of the second support base 711 . The top of the second power cylinder 720 is hingedly connected to a second base 710 . The second pressure arm 721. Similarly, the second power cylinder 720 uses a clamp cylinder to drive the second pressure arm 721 to flip open and close. A second positioning pin 724 is provided on one side of the second pressure arm 721. Specifically, the second pressure arm 721 is provided with a second positioning pin 724. A connecting arm 722 is provided at the end of the pressing arm 721. A secondary connecting arm 723 is provided on one side of the connecting arm 722. The second positioning pin 724 is provided on the secondary connecting arm 723; there are multiple layers between the secondary connecting arm 723 and the connecting arm 722. gasket; the second positioning pin 724 is used to position the lower hole from above; the top of the second support base 711 is also provided with a lower positioning block, and the bottom of the connecting arm 722 is provided with an upper positioning block corresponding to the upper positioning block and the lower positioning block. The lower positioning block corresponds up and down and is matched with the protruding inlay through the groove. The top of the second support seat 711 is also provided with a pad 712 and a support pad 713 for supporting the workpiece. There are also multiple layers of spacers between the two to facilitate fine-tuning the height position of the support pad 713. The support pad 713 is used to support the workpiece from below. artifact.

本实施例中第二支撑座711一侧还设有单向驱动气缸730,单向驱动气缸730的伸缩杆端部设置有连接座731,连接座731一侧设置有中间块732,中间块732一侧设置有安装块 733,安装块733的端部设置有活定位销734。连接座731与中间块732、中间块732与安装块733之间均设置有多层垫片,连接座731与中间块732、中间块732与安装块733之间垫片的叠加厚度延伸方向不同,且与单向驱动气缸730的伸缩杆伸缩方向不同,从而可以实现对活定位销734的全方位微调,如图3中方位所示,单向驱动气缸730的伸缩杆沿前后方向伸缩,中间块732则设置于连接座731的上侧,安装块733则设置于中间块732的右侧,彼此配合实现对活定位销734前后、左右、上下位置的控制。本实施例中活定位销734用于从侧边对工件进行孔定位,和第二定位销724分别从不同方位对工件进行孔定位,适应工件的复杂形状。同理,本实施例中根据工件的形状要求,工作平台400上可以对应设置多组固定单元,每组固定单元的具体结构不限于本实施例。In this embodiment, a one-way drive cylinder 730 is also provided on one side of the second support seat 711. The end of the telescopic rod of the one-way drive cylinder 730 is provided with a connecting seat 731. One side of the connecting seat 731 is provided with an intermediate block 732. The intermediate block 732 A mounting block 733 is provided on one side, and a movable positioning pin 734 is provided at the end of the mounting block 733 . Multiple layers of gaskets are provided between the connecting seat 731 and the middle block 732, and between the middle block 732 and the mounting block 733. The overlapping thickness extension directions of the gaskets between the connecting seat 731 and the middle block 732, and the middle block 732 and the mounting block 733 are different. , and is different from the expansion direction of the telescopic rod of the one-way drive cylinder 730, so that all-round fine-tuning of the movable positioning pin 734 can be realized. As shown in the orientation in Figure 3, the telescopic rod of the one-way drive cylinder 730 expands and contracts in the front and rear direction, and the center The block 732 is arranged on the upper side of the connecting seat 731, and the mounting block 733 is arranged on the right side of the middle block 732. They cooperate with each other to control the front and rear, left and right, and up and down positions of the movable positioning pin 734. In this embodiment, the movable positioning pins 734 are used to position holes in the workpiece from the side, and the second positioning pins 724 are used to position the holes in the workpiece from different directions to adapt to the complex shape of the workpiece. Similarly, in this embodiment, according to the shape requirements of the workpiece, multiple sets of fixing units can be provided on the work platform 400. The specific structure of each set of fixing units is not limited to this embodiment.

实施例3Example 3

本实施例的汽车钣金件组合式焊接的集成式固定系统,基本同上述实施例,更进一步地,如图6所示,本实施例中转臂固定单元500上设置有转臂第一固定单元800,转臂第一固定单元800包括设置于安装臂520上的转臂第一气缸810,转臂第一气缸810顶端铰接有转臂第一压臂811,转臂第一气缸810采用夹紧器气缸,能够驱动转臂第一压臂811翻转开合,转臂第一压臂811端部设置有转臂连接块812,该转臂连接块812端部设置有转臂压块813,该转臂压块813与安装臂520上设置的支撑臂523上下对应分布,具体地,安装臂520上设置有安装座521,转臂第一气缸810即设置于安装座521上,安装座521上还设置有安装杆522,安装杆522与转臂连接块812同向延伸,支撑臂523即设置于安装杆522上,并与正上方的转臂压块813相配合,工件即夹持在两者之间。The integrated fixing system for combined welding of automobile sheet metal parts in this embodiment is basically the same as the above embodiment. Furthermore, as shown in FIG. 6 , in this embodiment, the rotating arm fixing unit 500 is provided with a first rotating arm fixing unit. 800. The first rotating arm fixing unit 800 includes a first rotating arm cylinder 810 provided on the mounting arm 520. The top of the rotating arm first cylinder 810 is hinged with a first rotating arm pressing arm 811. The first rotating arm cylinder 810 adopts a clamping method. The cylinder of the device can drive the first pressing arm 811 of the rotating arm to flip open and close. The end of the first pressing arm 811 of the rotating arm is provided with a rotating arm connecting block 812, and the end of the rotating arm connecting block 812 is provided with a rotating arm pressing block 813. The arm pressure block 813 is distributed up and down correspondingly to the support arm 523 provided on the mounting arm 520. Specifically, the mounting arm 520 is provided with a mounting base 521, and the rotating arm first cylinder 810 is disposed on the mounting base 521. A mounting rod 522 is also provided. The mounting rod 522 extends in the same direction as the rotating arm connecting block 812. The supporting arm 523 is provided on the mounting rod 522 and cooperates with the rotating arm pressing block 813 directly above. The workpiece is clamped on both sides. between.

本实施例中安装臂520一侧还设有直驱动气缸820,直驱动气缸820的伸缩杆顶端设置有固定座821,固定座821一侧设置有转向块822,转向块822一侧设置有安装件823,安装件823上设置有定位柱824,固定座821与转向块822之间、转向块822与安装件823之间均设置有多层垫片,同样地,每两者之间的垫片厚度延伸方向不同,实现对定位柱824前后左右上下的全方位微调,保障定位精度,本实施例中的定位柱824用于从下方对工件孔位进行定位。In this embodiment, one side of the mounting arm 520 is also provided with a direct drive cylinder 820. The top of the telescopic rod of the direct drive cylinder 820 is provided with a fixed seat 821. One side of the fixed seat 821 is provided with a steering block 822, and one side of the steering block 822 is provided with a mounting block 822. Part 823, the mounting part 823 is provided with a positioning post 824, and multiple layers of gaskets are provided between the fixed base 821 and the steering block 822, and between the steering block 822 and the mounting part 823. Similarly, there are The thickness of the sheet extends in different directions, enabling all-round fine-tuning of the positioning posts 824 in the front, rear, left, right, and up and down to ensure positioning accuracy. The positioning posts 824 in this embodiment are used to position the workpiece holes from below.

如图7所示,本实施例中转臂固定单元500上设置有转臂第二固定单元900,转臂第二固定单元900包括设置于安装臂520一侧的转臂第二气缸910,转臂第二气缸910顶端铰接有转臂第二压臂911,转臂第二气缸910同样采用夹紧器气缸,能够驱动转臂第二压臂911翻转开合,转臂第二压臂911端部设置有连接件912,连接件912与双压连杆913的中部连接,双压连杆913的两端分别与安装臂520上设置的分支撑件524上下对应分布,工件即被夹持在双压连杆913和分支撑件524之间,双压连杆913实现同时对工件两处位置的向下压紧定位。安装臂520一侧还设有至少一组分直驱动气缸920,分直驱动气缸920的伸缩杆顶端设置有分固定板921,分固定板921的一侧设置分中间板922,分中间板922顶端设置有分定位柱923,同样地,分固定板921与分中间板922之间也设置多层垫片,分中间板922根据需求可以设置多块用于调整换向,本实施例中设置有两组分直驱动气缸920,两个分定位柱923分别位于分支撑件524附近位置,从下方实现对工件两侧双孔位的同时定位。As shown in Figure 7, in this embodiment, the rotating arm fixing unit 500 is provided with a second rotating arm fixing unit 900. The second rotating arm fixing unit 900 includes a second rotating arm cylinder 910 provided on one side of the mounting arm 520. The rotating arm A second pressing arm 911 of the rotating arm is hinged to the top of the second cylinder 910. The second pressing arm 911 of the rotating arm also adopts a clamp cylinder, which can drive the second pressing arm 911 of the rotating arm to flip open and close. The end of the second pressing arm 911 of the rotating arm A connecting piece 912 is provided, and the connecting piece 912 is connected to the middle part of the double pressure connecting rod 913. The two ends of the double pressure connecting rod 913 are respectively distributed up and down correspondingly with the sub-supports 524 provided on the mounting arm 520, and the workpiece is clamped on the double pressure connecting rod 913. Between the pressure connecting rod 913 and the sub-support member 524, the double pressure connecting rod 913 realizes downward pressing and positioning of two positions of the workpiece at the same time. One side of the mounting arm 520 is also provided with at least one set of direct drive cylinders 920. The top of the telescopic rod of the direct drive cylinder 920 is provided with a sub-fixing plate 921. One side of the sub-fixed plate 921 is provided with a sub-intermediate plate 922. The sub-intermediate plate 922 A branch positioning post 923 is provided at the top. Similarly, multiple layers of gaskets are also provided between the branch fixed plate 921 and the branch middle plate 922. The branch middle plate 922 can be provided with multiple pieces according to requirements for adjusting commutation. In this embodiment, There are two components of the direct drive cylinder 920, and two positioning posts 923 are respectively located near the sub-supports 524 to achieve simultaneous positioning of the two holes on both sides of the workpiece from below.

以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments are schematically described above. This description is not limiting. What is shown in the drawings is only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by the invention and without departing from the spirit of the invention, can devise structural methods and embodiments similar to the technical solution without inventiveness, they shall all fall within the protection scope of the invention. .

Claims (5)

1.汽车钣金件组合式焊接的集成式固定系统,其特征在于:包括旋转动力单元(200)和转台(300),旋转动力单元(200)用于驱动转台(300)绕周向旋转,转台(300)上设置有至少一组工作平台(400),工作平台(400)采用倾斜设置,每组工作平台(400)上设置有用于定位夹持工件的平台固定单元,工作平台(400)的一侧还设有用于定位夹持其他工件的转臂固定单元(500),转臂固定单元(500)能够翻转开合并将其他工件对应上料至工作平台(400)上;1. An integrated fixing system for combined welding of automobile sheet metal parts, characterized by: including a rotary power unit (200) and a turntable (300). The rotary power unit (200) is used to drive the turntable (300) to rotate in the circumferential direction, The turntable (300) is provided with at least one set of working platforms (400). The working platforms (400) are tilted, and each set of working platforms (400) is provided with a platform fixing unit for positioning and clamping workpieces. The working platforms (400) One side is also provided with a rotating arm fixing unit (500) for positioning and clamping other workpieces. The rotating arm fixing unit (500) can be flipped open and correspondingly loaded with other workpieces onto the working platform (400); 转臂固定单元(500)包括设置于工作平台(400)上的转臂驱动气缸(510),转臂驱动气缸(510)顶端铰接有转臂压臂(511),转臂压臂(511)的端部设置有转臂压座(512),转臂压座(512)上设置有用于安装夹持单元的安装臂(520),转臂驱动气缸(510)用于驱动安装臂(520)进行翻转开合;The rotating arm fixing unit (500) includes a rotating arm driving cylinder (510) arranged on the working platform (400). The rotating arm driving cylinder (510) has a rotating arm pressing arm (511) hinged at the top, and the rotating arm pressing arm (511) The end of the rotating arm press seat (512) is provided with a mounting arm (520) for installing the clamping unit, and the rotating arm driving cylinder (510) is used to drive the mounting arm (520). Perform flip opening and closing; 安装臂(520)的一侧设置有用于限位的侧限位器(540),侧限位器(540)采用夹紧器气缸,夹紧器气缸的顶端铰接有限位压臂(541),限位压臂(541)端部连接有限位座(542),侧限位器(540)用于驱动限位座(542)翻转开合,翻转时抵靠在安装臂(520)一侧并限制其继续翻转;安装臂(520)的后方设置有后缓冲器(530);One side of the mounting arm (520) is provided with a side limiter (540) for limiting the position. The side limiter (540) adopts a clamp cylinder, and the top of the clamp cylinder is hinged with a limit pressure arm (541). The end of the limit pressure arm (541) is connected to the limit seat (542). The side limiter (540) is used to drive the limit seat (542) to flip open and close. When flipped, it abuts against one side of the installation arm (520) and Restrict it from continuing to flip; a rear buffer (530) is provided behind the mounting arm (520); 工作平台(400)上设置有多组平台固定单元,包括平台第一固定单元(600)和平台第二固定单元(700),其中平台第一固定单元(600)包括设置于工作平台(400)上的第一支撑座(620),第一支撑座(620)的一侧设置有第一动力气缸(630),第一动力气缸(630)的顶端铰接有第一压臂(631),第一压臂(631)一侧设置有第一定位销(637),第一压臂(631)下方设置有压块(633),该压块(633)与第一支撑座(620)上设置的支撑块(621)上下对应分布;The working platform (400) is provided with multiple sets of platform fixing units, including a first platform fixing unit (600) and a second platform fixing unit (700), where the first platform fixing unit (600) includes a The first support seat (620) is provided with a first power cylinder (630) on one side of the first support seat (620), and a first pressure arm (631) is hingedly connected to the top of the first power cylinder (630). A first positioning pin (637) is provided on one side of a pressure arm (631), and a pressure block (633) is provided below the first pressure arm (631). The pressure block (633) and the first support seat (620) are provided with The support blocks (621) are distributed correspondingly up and down; 平台第二固定单元(700)包括设置于工作平台(400)上的第二支撑座(711),第二支撑座(711)的一侧设置有第二动力气缸(720),第二动力气缸(720)顶端铰接有第二压臂(721),第二压臂(721)一侧设置有第二定位销(724);第二支撑座(711)一侧还设有单向驱动气缸(730),单向驱动气缸(730)的伸缩杆端部设置有连接座(731),连接座(731)一侧设置有中间块(732),中间块(732)一侧设置有安装块(733),安装块(733)的端部设置有活定位销(734);连接座(731)与中间块(732)、中间块(732)与安装块(733)之间均设置有多层垫片,连接座(731)与中间块(732)、中间块(732)与安装块(733)之间垫片的叠加厚度延伸方向不同,且与单向驱动气缸(730)的伸缩杆伸缩方向不同。The second fixed unit (700) of the platform includes a second support seat (711) provided on the working platform (400). A second power cylinder (720) is provided on one side of the second support seat (711). The second power cylinder A second pressing arm (721) is hingedly connected to the top of the (720), and a second positioning pin (724) is provided on one side of the second pressing arm (721); a one-way driving cylinder (724) is also provided on one side of the second support seat (711). 730), the end of the telescopic rod of the one-way drive cylinder (730) is provided with a connecting seat (731), a middle block (732) is provided on one side of the connecting seat (731), and a mounting block (732) is provided on one side of the middle block (732) 733), the end of the mounting block (733) is provided with a movable positioning pin (734); there are multiple layers between the connecting seat (731) and the middle block (732), the middle block (732) and the mounting block (733). Gasket, the superimposed thickness of the gasket between the connecting seat (731) and the middle block (732), the middle block (732) and the installation block (733) extends in different directions, and is telescopic with the telescopic rod of the one-way drive cylinder (730) The direction is different. 2.根据权利要求1所述的汽车钣金件组合式焊接的集成式固定系统,其特征在于:第一压臂(631)端部设置有连接块(632),连接块(632)一侧设置有第一转接块(634),第一转接块(634)一侧设置有第二转接块(635),第二转接块(635)一侧设置有第三转接块(636),第一定位销(637)设置于第三转接块(636)端部,连接块(632)与第一转接块(634)之间以及相邻两个转接块之间均设置有多层垫片,且连接块(632)与第一转接块(634)之间以及相邻两个转接块之间垫片的叠加厚度延伸方向不同。2. The integrated fixing system for combined welding of automobile sheet metal parts according to claim 1, characterized in that: a connecting block (632) is provided at the end of the first pressing arm (631), and one side of the connecting block (632) A first transfer block (634) is provided, a second transfer block (635) is provided on one side of the first transfer block (634), and a third transfer block (635) is provided on one side of the second transfer block (635). 636), the first positioning pin (637) is provided at the end of the third adapter block (636), between the connecting block (632) and the first adapter block (634) and between two adjacent adapter blocks. Multiple layers of gaskets are provided, and the stacked thickness extension directions of the gaskets between the connecting block (632) and the first transfer block (634) and between two adjacent transfer blocks are different. 3.根据权利要求1所述的汽车钣金件组合式焊接的集成式固定系统,其特征在于:第二压臂(721)端部设置有连接臂(722),连接臂(722)一侧设置有次连接臂(723),第二定位销(724)设置于次连接臂(723)上;第二支撑座(711)顶端还设有下定位块,连接臂(722)底部对应设置有上定位块,该上定位块与下方的下定位块上下对应且通过凹槽与凸起镶嵌配合。3. The integrated fixing system for combined welding of automobile sheet metal parts according to claim 1, characterized in that: a connecting arm (722) is provided at the end of the second pressing arm (721), and one side of the connecting arm (722) A secondary connecting arm (723) is provided, and a second positioning pin (724) is provided on the secondary connecting arm (723); a lower positioning block is also provided at the top of the second support base (711), and a corresponding lower positioning block is provided at the bottom of the connecting arm (722). The upper positioning block corresponds vertically to the lower positioning block below and is inlaid with the protrusion through grooves. 4.根据权利要求1所述的汽车钣金件组合式焊接的集成式固定系统,其特征在于:转臂固定单元(500)上设置有转臂第一固定单元(800),转臂第一固定单元(800)包括设置于安装臂(520)上的转臂第一气缸(810),转臂第一气缸(810)顶端铰接有转臂第一压臂(811),转臂第一压臂(811)端部设置有转臂连接块(812),该转臂连接块(812)端部设置有转臂压块(813),该转臂压块(813)与安装臂(520)上设置的支撑臂(523)上下对应分布;安装臂(520)一侧还设有直驱动气缸(820),直驱动气缸(820)的伸缩杆顶端设置有固定座(821),固定座(821)一侧设置有转向块(822),转向块(822)一侧设置有安装件(823),安装件(823)上设置有定位柱(824),固定座(821)与转向块(822)之间、转向块(822)与安装件(823)之间均设置有多层垫片。4. The integrated fixing system for combined welding of automobile sheet metal parts according to claim 1, characterized in that: the rotating arm fixing unit (500) is provided with a first rotating arm fixing unit (800). The fixed unit (800) includes a first rotating arm cylinder (810) provided on the mounting arm (520). A first rotating arm pressure arm (811) is hingedly connected to the top of the first rotating arm cylinder (810). The end of the arm (811) is provided with a rotating arm connecting block (812), and the end of the rotating arm connecting block (812) is provided with a rotating arm pressing block (813). The rotating arm pressing block (813) is connected with the mounting arm (520) The support arm (523) provided on the top is distributed up and down correspondingly; a direct drive cylinder (820) is also provided on one side of the mounting arm (520), and a fixed seat (821) is provided at the top of the telescopic rod of the direct drive cylinder (820), and the fixed seat (821) 821) is provided with a steering block (822) on one side, and a mounting piece (823) is provided on one side of the steering block (822). A positioning post (824) is provided on the mounting piece (823), and the fixed base (821) and the steering block (821) are There are multiple layers of gaskets between the steering block (822) and the mounting piece (823). 5.根据权利要求1或4所述的汽车钣金件组合式焊接的集成式固定系统,其特征在于:转臂固定单元(500)上设置有转臂第二固定单元(900),转臂第二固定单元(900)包括设置于安装臂(520)一侧的转臂第二气缸(910),转臂第二气缸(910)顶端铰接有转臂第二压臂(911),转臂第二压臂(911)端部设置有连接件(912),连接件(912)与双压连杆(913)的中部连接,双压连杆(913)的两端分别与安装臂(520)上设置的分支撑件(524)上下对应分布;安装臂(520)一侧还设有至少一组分直驱动气缸(920),分直驱动气缸(920)的伸缩杆顶端设置有分固定板(921),分固定板(921)的一侧设置分中间板(922),分中间板(922)顶端设置有分定位柱(923)。5. The integrated fixing system for combined welding of automobile sheet metal parts according to claim 1 or 4, characterized in that: the rotating arm fixing unit (500) is provided with a second rotating arm fixing unit (900), and the rotating arm The second fixed unit (900) includes a second rotating arm cylinder (910) provided on one side of the mounting arm (520). A second rotating arm pressure arm (911) is hinged to the top of the second rotating arm cylinder (910). The end of the second pressure arm (911) is provided with a connector (912). The connector (912) is connected to the middle part of the double pressure connecting rod (913). The two ends of the double pressure connecting rod (913) are respectively connected to the mounting arm (520). ) are provided with sub-supports (524) correspondingly distributed up and down; one side of the mounting arm (520) is also provided with at least one set of direct drive cylinders (920), and the top of the telescopic rod of the sub-direct drive cylinder (920) is provided with sub-fixed Plate (921), one side of the fixed plate (921) is provided with an intermediate plate (922), and the top of the intermediate plate (922) is provided with a positioning post (923).
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