CN115533280B - Be applied to multi-functional welding machine of muffler - Google Patents
Be applied to multi-functional welding machine of muffler Download PDFInfo
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- CN115533280B CN115533280B CN202211545857.2A CN202211545857A CN115533280B CN 115533280 B CN115533280 B CN 115533280B CN 202211545857 A CN202211545857 A CN 202211545857A CN 115533280 B CN115533280 B CN 115533280B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Exhaust Silencers (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a multifunctional welding machine applied to a silencer, and relates to the technical field of welding. According to the invention, through the matching arrangement of the positioning assembly and the ring moving part, the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a multifunctional welding machine applied to a silencer.
Background
The main part of automobile muffler comprises tubulose shell and polylith disc, many root circle pipes, when welding the muffler, need stretch into inside the tubulose shell with welder, by outside successive layer welding disc and pipe in the center, this operation is carried out by the manual work usually, but manual welding's inefficiency, welding stability is also not high, and be not applicable to the modernization production, some enterprises begin to select welding equipment to produce the muffler, but current muffler welding machine has the defect of certain degree, can't satisfy the user demand.
The existing silencer has the defects that the welding space is narrow, the welding steps are more, the automatic welding cannot be realized, manual assistance is still needed, and the welding efficiency is greatly reduced. In order to realize the purpose of automatic welding, part of equipment is split step by step in the welding process, and the welding positions of the disc and the circular tube are divided into work positions, so that the efficiency of the welding process is reduced, and the manufacturing cost of the equipment is also greatly improved.
In the working process of a traditional welding machine, the output speed of welding wires is kept consistent, in the manual welding process, the use amount of the welding wires at a single part can be judged according to experience, the running speed of automatic welding equipment is kept constant, the welding speed of each position cannot be adjusted according to the change of the diameter of the welding wires, and if the welding wires are still output at a constant speed, the welding stability of each part can be different, so that the service life of a silencer is influenced.
Disclosure of Invention
The present invention has been made in an effort to provide a multifunctional welding machine applied to a silencer to solve the problems occurring in the background art as described above.
In order to solve the technical problems, the invention provides the following technical scheme: be applied to multi-function weld machine of muffler, including the welding subassembly, the locating component, carry the unit, the host computer platform, the locating component sets up on the host computer platform, the welding subassembly sets up on the locating component, carry the unit, host computer platform and ground fastening connection, it includes the material loading conveyer belt to carry the unit, the unloading conveyer belt, the transport manipulator, the shell transfer chain passes from the host computer platform intermediate position, the material loading conveyer belt, the unloading conveyer belt, the setting of transport manipulator is in host computer platform one side, the transport manipulator sets up at the material loading conveyer belt, unloading conveyer belt central point puts. The main components of the silencer include a tubular shell, a disc and a round pipe, in the welding process, the loading conveyor belt transports the disc and the round pipe, the shell conveyor line transports the tubular shell, the carrying manipulator transports the disc and the round pipe to the positioning assembly in sequence, the welding assembly welds all parts, and after welding is finished, the carrying manipulator carries the silencer to the unloading conveyor belt to be output. According to the invention, through the matching arrangement of the positioning assembly and the ring moving part, the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved. On the other hand, the welding of the silencer needs to extend into the pipeline, the length of the welding arm is relatively long, one end of the positioning assembly is fixed, the other end of the positioning assembly is fixed through a mechanism for welding a workpiece, stable girth welding support is provided for a girth moving part, and the stability of the welding inside the pipeline is greatly improved.
Furthermore, the welding assembly comprises ring moving parts and welding gun parts, the number of the ring moving parts is two, the two groups of the ring moving parts are respectively arranged on two sides of the shell conveying line, the two groups of the welding gun parts are also arranged, and the two groups of the welding gun parts are respectively fastened and connected with the two groups of the ring moving parts. The position of the welding gun component is adjusted by the annular moving component, so that the welding gun component can be ensured to accurately weld each welding part.
Further, the welding gun part comprises a welding pipe, an electric arc nozzle, friction rings, two light ring rings, two constant pressure blocks and a conveying belt, the welding pipe is fixedly connected with the electric arc nozzle, the light ring rings are arranged at one ends, close to the electric arc nozzle, of the welding pipe, the friction rings are extruded by the two light ring rings in the middle, the constant pressure blocks are fixedly connected with the inner wall of the welding pipe, the constant pressure blocks are telescopic, and the conveying belt and the constant pressure blocks are fixedly connected with one ends, far away from the inner wall of the welding pipe. Inside and outside constant voltage air supply UNICOM of constant voltage piece, the constant voltage air supply continuously provides pressure for the conveyer belt for the pressure that the conveyer belt can be stable is on the welding wire surface, can drive the welding wire when the conveyer belt operation and locate one side output to electric arc mouth. The welding wire is subjected to the friction force of the friction ring at the position of the friction ring, the friction ring is made of elastic materials, an expandable annular hole is formed in the middle of the aperture ring, a pulling spring is arranged on the outer ring of the aperture ring, the aperture ring tends to shrink, when the welding wire passes through the friction ring, if the sectional area of the welding wire changes, the size of the hole in the middle of the friction ring changes, when the sectional area of the welding wire is increased, the size of the hole in the middle of the friction ring is increased, but the friction ring body is clamped by the two aperture rings, the friction ring can be pressed and shrunk, the density of the friction ring in unit area is increased, the friction force of the friction ring acting on the welding wire is increased, and the advancing resistance of the welding wire is increased. The friction coefficient of the friction ring is reasonably selected, so that the increase of the friction force of the welding wire can tend to balance the output increment of the welding wire in unit time caused by the diameter of the welding wire, and the specific friction coefficient selection can obtain the optimal balance value through limited experiments according to the actually selected power of the welding wire and the conveying belt. According to the welding gun component, the pressure of the friction ring is changed by increasing the density of the friction ring in the diaphragm interlayer, so that the output speed of the welding wire is adjusted, the output quantity difference caused in the diameter change process of the welding wire is balanced by changing the output speed of the welding wire, the output quantity of the welding wire in unit time tends to be stable, and the welding effect is greatly improved.
Further, the locating component is provided with two sets, two sets of locating components are respectively arranged on two sides of the shell conveying line, the locating component comprises a sliding plate, a fixed plate, a supporting plate, a transmission shaft, a hollow frame, a transmission screw rod, a nut sleeve, a moving shaft, a fixing unit, a first motor, a second motor, the sliding plate is connected with a host platform in a sliding mode, a moving module is arranged inside the host platform, a displacement platform of the moving module is connected with the sliding plate in a fastening mode, the fixed plate, the supporting plate is connected with the sliding plate in a fastening mode, the transmission shaft is connected with the fixed plate in a rotating mode, the supporting plate is connected with the fixed plate in a rotating mode, the first motor is connected with the fixed plate in a rotating mode, the output shaft of the first motor is connected with the transmission shaft in a fastening mode, one end, far away from the first motor, of the transmission shaft is connected with the hollow frame in a rotating mode, the second motor is connected with the hollow frame in a fastening mode, the output shaft of the second motor is connected with the transmission screw rod in a fastening mode, the nut sleeve is sleeved on the transmission screw rod in a sliding mode, the nut sleeve is connected with the hollow frame in a sliding mode, the moving shaft and the nut sleeve is connected with the hollow frame, the moving shaft is located at the center, and the fixing unit is connected with the fixing unit in a fastening mode. The sliding plate drives the whole positioning assembly to move along the horizontal direction so as to extend into the tubular shell of the silencer. The first motor drives the transmission shaft to rotate so as to drive the moving shaft to perform circumferential position adjustment, the second motor drives the transmission screw rod to rotate so as to adjust the position of the nut sleeve, and the nut sleeve drives the moving shaft to deviate from the central position. The invention realizes the movable coverage of the whole area of the tubular shell through the positioning assembly and can perform fixed welding everywhere.
Further, the ring moves the part and moves the frame including the ring, rotate the cover, rotate the motor, the telescopic link, fixed rack, the loose gear, the activity motor, it rotates the cover and moves the axle and rotate the connection, the ring moves the frame, rotate the motor and rotate cover fastening connection, be provided with drive gear on the output shaft of rotation motor, it has annular ring gear to move epaxial cover, drive gear and annular ring gear meshing, the telescopic link moves frame sliding connection with the ring, fixed rack and ring move frame fastening connection, activity motor and telescopic link fastening connection, the output shaft and the loose gear fastening connection of activity motor, loose gear and fixed rack meshing, the telescopic link is kept away from the ring and is moved the one end and the welder part fastening connection of frame. The telescopic rod is internally provided with a driving mechanism which can control the extension of the telescopic rod, the driving mechanism belongs to the conventional technical means in the field, and the specific structure is not described. The rotating motor drives the driving gear to rotate, the driving gear is meshed with the annular gear ring to drive the rotating sleeve to rotate along the moving shaft, the movable motor drives the movable gear to rotate, the movable gear is meshed with the fixed rack, the telescopic rod can be driven to move along the ring moving frame, and then the rotating radius of the telescopic rod is adjusted. According to the invention, through the matching arrangement of the positioning assembly and the ring moving part, the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved. On the other hand, the silencer welding of the invention needs to extend into the pipeline, the length of the welding arm is relatively long, one end of the positioning assembly is fixed, and the other end of the positioning assembly is kept fixed through a workpiece welding mechanism, so that stable girth welding support is provided for a girth moving part, and the stability of the pipeline internal welding is greatly improved.
Further, fixed unit includes the dead lever, the translation cover, the hinge bar, the folding tube, flexible electric jar, the fixed block, the one end fastening connection of hollow frame is kept away from to dead lever and removal axle, be provided with the shifting chute on the dead lever, flexible electric jar sets up in the shifting chute, translation cover and dead lever sliding connection, the output shaft and the translation cover fastening connection of flexible electric jar, the one end fastening connection of removal axle is kept away from to folding tube and dead lever, the folding tube is provided with the multiunit, the multiunit folding tube centers on dead lever evenly distributed, fixed block and folding tube fastening connection, one side that the folding tube was kept away from to the fixed block is provided with first sucking disc, one side that the dead lever was kept away from to the fixed block is provided with the second sucking disc. First sucking disc, second sucking disc pass through the pipeline and connect with outside negative pressure end, when fixing the disc end, because different disc surfaces are provided with the trompil of difference in position, at the material loading in-process, the angle of putting of disc can influence each trompil position, if the error is put to the angle, follow-up welding process can't go on smoothly. The flow velocity sensor is arranged in the pipeline, the fixed block is close to the disc before fixing, the fixed rod is concentric with the center of the disc, the telescopic electric cylinder pushes the translation sleeve to move, the hinged rod drives the folding pipe to expand, and the fixed block spreads towards the periphery of the disc. At the in-process of diffusion, the fixed block can pass through the trompil position, in trompil department, the inspiratory air current of second sucking disc department hinders and reduces, air current velocity can corresponding increase, the position of each trompil in disc surface is confirmed through the diffusion to the velocity of flow inductor, in trompil department, the dead lever begins to rotate, carry out the overlay type measurement to whole trompil position, and confirm the central point of each trompil according to the minimum that the air current hinders, through the contrast of the silencer model of trompil position and database inside, confirm that the disc puts the angle. When the welding disc, the second sucking disc avoids the trompil to adsorb the disc, and when the welding pipe, each fixed block shrink to center department, the dead lever inserts the pipe inside, and the fixed block struts again, and first sucking disc adsorbs the pipe from inside, sends into the trompil position with the pipe in proper order to weld the pipe. The fixing unit determines the angle position of each disc in the welding process of the silencer through the change of the flow velocity of the negative pressure airflow, and the adjustment of the disc position improves the welding precision on one hand, and can assist the fixing unit to avoid each hole position and improve the stability of the disc on the other hand by confirming the position of the hole on the surface of the disc. The fixing unit can fix and move the disc and the circular tube in sequence through the same fixing mechanism, greatly reduces the number of parts in a limited space, and reserves sufficient clearance for the welding process.
Furthermore, the surfaces of the first sucker and the second sucker are covered with elastic pads, and the surfaces of the elastic pads are provided with annular holes which are respectively communicated with the first sucker and the second sucker. The elastic pad is arranged so that the fixed block can deform according to the contours of the disc and the inner wall of the circular tube when the fixed block is in contact with the disc and the inner wall of the circular tube, the elastic pad is tightly combined on the wall surface, and the disc and the circular tube can be fixed more stably by the first sucker and the second sucker.
Furthermore, a fixed claw is arranged on the shell conveying line. The fixed claw fixes the shell of each silencer, moves along the shell conveying line, and when reaching the welding position, the shell conveying line stops moving, and the tubular shell of the silencer is fixed, and when the welding is completed, the fixed claw releases the shell, and the carrying manipulator carries the silencer to the blanking conveying belt.
Compared with the prior art, the invention has the following beneficial effects: according to the welding gun component, the pressure of the friction ring is changed by increasing the density of the friction ring in the diaphragm interlayer, so that the output speed of the welding wire is adjusted, the output quantity difference caused in the diameter change process of the welding wire is balanced by changing the output speed of the welding wire, the output quantity of the welding wire in unit time tends to be stable, and the welding effect is greatly improved. According to the invention, through the matching arrangement of the positioning assembly and the ring moving part, the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved. On the other hand, the welding of the silencer needs to extend into the pipeline, the length of the welding arm is relatively long, one end of the positioning assembly is fixed, the other end of the positioning assembly is fixed through a mechanism for welding a workpiece, stable girth welding support is provided for a girth moving part, and the stability of the welding inside the pipeline is greatly improved. The fixing unit determines the angle position of each disc in the welding process of the silencer through the change of the flow velocity of the negative pressure airflow, and the adjustment of the disc position improves the welding precision on one hand, and can assist the fixing unit to avoid each hole position and improve the stability of the disc on the other hand by confirming the position of the hole on the surface of the disc. The fixing unit can fix and move the disc and the circular tube in sequence through the same fixing mechanism, greatly reduces the number of parts in a limited space, and reserves sufficient clearance for the welding process.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic perspective view of the hollow frame of the present invention;
fig. 4 is a sectional view of the entire mechanism of the fixing unit of the present invention;
FIG. 5 is a schematic view of the overall construction of the conveying unit of the present invention;
FIG. 6 is a partial schematic view of a rotating sleeve of the present invention;
FIG. 7 is a schematic view of the internal structure of the torch component of the present invention;
FIG. 8 is a cross-sectional view of a sample muffler of the present invention;
in the figure: 1-welding component, 11-ring moving component, 111-ring moving frame, 112-rotating sleeve, 113-rotating motor, 114-telescopic rod, 115-fixed rack, 116-movable gear, 117-movable motor, 12-welding gun component, 121-welding pipe, 122-arc nozzle, 123-friction ring, 124-aperture ring, 125-constant pressure block, 126-conveying belt, 2-positioning component, 21-sliding plate, 22-fixed plate, 23-supporting plate, 24-transmission shaft, 25-hollow frame, 26-transmission screw rod, 27-nut sleeve, 28-moving shaft, 29-fixed unit, 291-fixed rod, 292-translation sleeve, 293-hinged rod, 294-folding pipe, 295-telescopic electric cylinder, 296-fixed block, 297-first suction cup, 298-second suction cup, 299-elastic pad, 3-conveying unit, 31-feeding conveying belt, 32-blanking conveying belt, 33-conveying manipulator, 34-shell conveying line, 341-fixed claw and 4-main machine table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 6, the multifunctional welding machine applied to the silencer comprises a welding assembly 1, a positioning assembly 2, a conveying unit 3, a main machine table 4, the positioning assembly 2 is arranged on the main machine table 4, the welding assembly 1 is arranged on the positioning assembly 2, the conveying unit 3, the main machine table 4 and the ground are fixedly connected, the conveying unit 3 comprises a feeding conveying belt 31, a discharging conveying belt 32, a conveying manipulator 33 and an outer shell conveying belt 34, the outer shell conveying belt 34 penetrates through the middle position of the main machine table 4, the feeding conveying belt 31, the discharging conveying belt 32 and the conveying manipulator 33 are arranged on one side of the main machine table, and the conveying manipulator 33 is arranged at the center position of the feeding conveying belt 31 and the center position of the discharging conveying belt 32. The main composition of muffler includes tubulose shell, disc, pipe, and in welding process, material loading conveyer belt 31 transportation disc, pipe, and shell transfer chain 34 transportation tubulose shell, and transport manipulator 33 carries disc, pipe in proper order on locating component, and welding component welds each spare part, and after the welding finishes, transport manipulator carries the muffler again and exports on the unloading conveyer belt. According to the invention, the positioning assembly 2 and the ring moving component 11 are arranged in a matched manner, so that the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved. On the other hand, the welding of the silencer needs to extend into the pipeline, the length of the welding arm is relatively long, one end of the positioning assembly 2 is fixed, and the other end of the positioning assembly is fixed through a mechanism for welding workpieces, so that stable girth welding support is provided for the girth moving part 11, and the stability of the welding inside the pipeline is greatly improved.
As shown in fig. 1 and 2, the welding assembly 1 includes two sets of ring moving members 11 and two sets of welding gun members 12, the two sets of ring moving members 11 are respectively disposed on two sides of the housing conveying line 34, the two sets of welding gun members 12 are also disposed, and the two sets of welding gun members 12 are respectively fastened to the two sets of ring moving members 11. The ring moving component 11 adjusts the position of the welding gun component to ensure that the welding gun component 12 can accurately weld each welding part.
As shown in fig. 7, the welding gun component 12 includes a welding tube 121, an arc nozzle 122, a friction ring 123, an aperture ring 124, a constant pressure block 125, and a conveying belt 126, the welding tube 121 and the arc nozzle 122 are fastened and connected, the aperture ring 124 is disposed at one end of the welding tube 121 close to the arc nozzle 122, two aperture rings 124 are disposed, the friction ring 123 is extruded by the two aperture rings 124 in the middle, the constant pressure block 125 is fastened and connected with the inner wall of the welding tube 121, the constant pressure block 125 is retractable, and the conveying belt 126 and one end of the constant pressure block 125 far away from the inner wall of the welding tube 121 are fastened and connected. The inside and outside constant pressure air supply UNICOM of constant voltage piece 125, constant pressure air supply continuously provides pressure for conveyer belt 126 can be stable the pressure on the welding wire surface, and conveyer belt 126 can drive the welding wire to arc mouth 122 department one side output when the operation. The welding wire is subjected to the friction force of the friction ring 123 at the position of the friction ring 123, the friction ring 123 is made of an elastic material, an expandable annular hole is formed in the middle of the aperture ring 124, a pulling spring is arranged on the outer ring of the aperture ring 124, the aperture ring tends to be reduced, when the welding wire passes through the friction ring 123, the size of the intermediate hole in the friction ring changes if the sectional area of the welding wire changes, when the sectional area of the welding wire is increased, the size of the intermediate hole in the friction ring is increased, but the friction ring body is clamped by the two aperture rings, the friction ring can be pressed and contracted by self energy, the density of the friction ring in unit area is increased, the friction force of the friction ring 123 acting on the welding wire is increased, and the advancing resistance of the welding wire is increased. The friction coefficient of the friction ring 123 is reasonably selected, so that the increase of the friction force of the welding wire can tend to balance the output increment of the welding wire in unit time caused by the diameter of the welding wire, and the specific friction coefficient selection can obtain the optimal balance value through limited experiments according to the actually selected power of the welding wire and the conveying belt. According to the welding gun component 12, the pressure of the friction ring is changed by increasing the density of the friction ring in the diaphragm interlayer, so that the output speed of the welding wire is adjusted, the output difference caused in the diameter change process of the welding wire is balanced by changing the output speed of the welding wire, the output of the welding wire in unit time tends to be stable, and the welding effect is greatly improved.
As shown in fig. 1 and 3, two sets of positioning assemblies 2 are provided, the two sets of positioning assemblies are respectively disposed on two sides of the shell conveying line, each positioning assembly 2 includes a sliding plate 21, a fixed plate 22, a support plate 23, a transmission shaft 24, a hollow frame 25, a transmission screw 26, a nut sleeve 27, a moving shaft 28, a fixed unit 29, a first motor and a second motor, the sliding plate 21 and the host table 4 are slidably connected, a moving module is disposed inside the host table 4, a displacement platform of the moving module is fixedly connected with the sliding plate 21, the fixed plate 22, the support plate 23 is fixedly connected with the sliding plate 21, the transmission shaft 24 is rotatably connected with the fixed plate 22 and the support plate 23, the first motor is fixedly connected with the fixed plate 22, an output shaft of the first motor is fixedly connected with the transmission shaft 24, one end of the transmission shaft 24 far away from the first motor is fixedly connected with the hollow frame 25, the transmission screw 26 is rotatably connected with the hollow frame 25, an output shaft of the second motor is fixedly connected with the transmission screw 26, the nut sleeve 27 is sleeved on the transmission shaft 26, the hollow frame 25 is slidably connected with the movable shaft 28, and the nut sleeve 28 is located at the center of the fixed shaft unit and connected with the hollow frame 29. The sliding plate 21 drives the whole positioning assembly 2 to move in the horizontal direction so as to extend into the tubular housing of the silencer. The first motor drives the transmission shaft 24 to rotate so as to drive the moving shaft 28 to perform circumferential position adjustment, the second motor drives the transmission screw rod 26 to rotate so as to adjust the position of the nut sleeve 27, and the nut sleeve 27 drives the moving shaft 28 to deviate from the central position. The invention realizes the movable coverage of the whole area of the tubular shell through the positioning component 2 and can perform fixed welding everywhere.
As shown in fig. 1 and 2, the ring moving member 11 includes a ring moving frame 111, a rotating sleeve 112, a rotating motor 113, an expansion link 114, a fixed rack 115, a movable gear 116, and a movable motor 117, the rotating sleeve 112 is rotatably connected to the moving shaft 28, the ring moving frame 111, the rotating motor 113 and the rotating sleeve 112 are fixedly connected, a driving gear is disposed on an output shaft of the rotating motor 113, an annular gear is sleeved on the moving shaft 28, the driving gear is meshed with the annular gear, the expansion link 114 is slidably connected to the ring moving frame 111, the fixed rack 115 is fixedly connected to the ring moving frame 111, the movable motor 117 is fixedly connected to the expansion link 114, an output shaft of the movable motor 117 is fixedly connected to the movable gear 116, the movable gear 116 is meshed with the fixed rack 115, and one end of the expansion link 114, which is far away from the ring moving frame 111, is fixedly connected to the welding gun member 12. The telescopic rod 114 is provided therein with a driving mechanism for controlling the extension of the telescopic rod 114, the driving mechanism is a conventional technical means in the art, and the specific structure is not described. The rotating motor 113 drives the driving gear to rotate, the driving gear is meshed with the annular gear ring to drive the rotating sleeve 112 to rotate along the moving shaft 28, the movable motor 117 drives the movable gear 116 to rotate, the movable gear 116 is meshed with the fixed rack 115, and the telescopic rod 114 can be driven to move along the annular moving frame 111, so that the rotating radius of the telescopic rod 114 can be adjusted. According to the invention, the positioning assembly 2 and the ring moving component 11 are arranged in a matched manner, so that the welding of the circular disc and circular pipes at various positions in the tubular shell is realized, and the welding freedom degree is greatly improved. On the other hand, the welding of the silencer needs to extend into the pipeline, the length of the welding arm is relatively long, one end of the positioning assembly 2 is fixed, and the other end of the positioning assembly is fixed through a mechanism for welding workpieces, so that stable girth welding support is provided for the girth moving part 11, and the stability of the welding inside the pipeline is greatly improved.
As shown in fig. 4, the fixing unit 29 includes a fixing rod 291, a translation sleeve 292, a hinge rod 293, a folding tube 294, a telescopic electric cylinder 295, a fixing block 296, one ends of the fixing rod 291 and the moving shaft 28, which are far away from the hollow frame 25, are fixedly connected, a moving groove is provided on the fixing rod 291, the telescopic electric cylinder 295 is disposed in the moving groove, the translation sleeve 292 and the fixing rod 291 are slidably connected, an output shaft of the telescopic electric cylinder 295 and the translation sleeve 292 are fixedly connected, one ends of the folding tube 294 and the fixing rod 291, which are far away from the moving shaft 28, are fixedly connected, a plurality of sets of folding tubes 294 are provided, the plurality of sets of folding tubes 294 are uniformly distributed around the fixing rod 291, the fixing block 296 and the folding tubes 294 are fixedly connected, a first suction cup 297 is provided on a side of the fixing block 296, which is far away from the fixing rod 291, and a second suction cup 298 is provided on a side of the fixing block 296. First sucking disc 297, second sucking disc 298 are connected through pipeline and outside negative pressure end, when fixing the disc end, because different disc surfaces are provided with the trompil in different positions, at the material loading in-process, the angle of putting of disc can influence each trompil position, if the angle is put the mistake, follow-up welding process can't go on smoothly. The flow velocity sensor is arranged in the pipeline, before the pipeline is fixed, the fixed block 296 is close to the disc, the center of the fixed rod 291 is concentric with the center of the disc, the telescopic electric cylinder pushes the translation sleeve 292 to move, the hinged rod 293 drives the folding pipe 294 to expand, and the fixed block 296 spreads around the disc. In the in-process of diffusion, fixed block 296 can pass through the trompil position, and in trompil department, the inspiratory air current of second sucking disc 298 department hinders and reduces, and air current speed can correspondingly increase, and the position of each trompil on disc surface is confirmed through the diffusion to the velocity of flow inductor, and in trompil department, the dead lever begins to rotate, carries out the overlay type measurement to whole trompil position to confirm the central point of each trompil according to the minimum that the air current hinders, through the silencer model contrast of trompil position and database inside, confirm that the disc puts the angle. When the disc is welded, the second suction cup 298 avoids the hole to suck the disc, when the circular tube is welded, each fixing block 296 contracts towards the center, the fixing rod 291 is inserted into the inside of the circular tube, the fixing block 296 is expanded again, the circular tube is sucked from the inside by the first suction cup 297, the circular tube is sequentially sent into the hole position, and the circular tube is welded. The fixing unit 29 determines the angle position of each disc in the welding process of the silencer through the change of the flow velocity of the negative pressure airflow, so that the adjustment of the disc position improves the welding precision on one hand, and the confirmation of the position of the hole on the surface of the disc can assist the fixing unit to avoid each hole position on the other hand, thereby improving the stability of the disc. The fixing unit 29 of the invention can fix and move the disc and the circular tube in sequence through the same fixing mechanism, greatly reduces the number of parts in a limited space, and reserves sufficient clearance for the welding process.
As shown in fig. 4, the first suction cup 297 and the second suction cup 298 are covered with an elastic pad 299, and the elastic pad 299 is provided with an annular hole, which is respectively communicated with the first suction cup 297 and the second suction cup 298. The elastic pad 299 is arranged so that the fixing block 296 can deform according to the contours of the disc and the inner wall of the circular tube when contacting the disc and the inner wall of the circular tube, the elastic pad 299 is tightly combined on the wall surface, and the disc and the circular tube can be fixed more stably only by the first suction cup 297 and the second suction cup 298.
As shown in fig. 5, the housing feed line 34 is provided with a fixing claw 341. The fixing claws 341 fix the housing of each muffler, move along the housing conveyor line 34, and when the housing conveyor line 34 reaches the welding position, the movement of the housing conveyor line 34 is stopped, the tubular housing of the muffler is fixed, and after the welding is completed, the fixing claws release the housing, and the transporting robot 33 transports the muffler onto the blanking conveyor belt 32.
The working principle of the invention is as follows: the carrying manipulator conveys the disc to the positioning assembly, the fixing unit 29 determines the angle position of each disc in the welding process of the silencer through the change of the flow velocity of the negative pressure air flow, the fixing block adsorbs the disc, the moving shaft drives the disc to rotate, after the position is adjusted, the sliding plate drives the disc to enter the tubular shell, the ring moves the part to drive the welding gun part to move, the ring is welded annularly, after the welding is finished, the carrying manipulator conveys each round pipe to the positioning assembly in sequence, the fixing unit stretches out the inside of the round pipe, the round pipe is fixed, the round pipe moves into each round hole along with the round pipe, and the welding gun part welds the round pipe and the disc. The welding gun assembly is in the in-process of work, and the size of the hole in the middle of the friction ring can change along with the change of welding wire diameter, and when the welding wire sectional area became big, the size grow of the hole in the middle of the friction ring, but the friction ring body was cliied by two light ring rings, and the friction ring itself can be oppressed and contract, and the density grow of unit area friction ring, friction ring 123 also became big along with it on the welding wire, and the resistance that the welding wire gos forward increases, and welding wire conveying speed reduces. After welding, the conveying manipulator 33 conveys the silencer to the blanking conveyor belt 32, and the blanking conveyor belt 32 conveys the silencer to a subsequent station.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. Be applied to multi-function welding machine of muffler, its characterized in that: the welding machine comprises a welding assembly (1), a positioning assembly (2), a conveying unit (3) and a main machine table (4), wherein the positioning assembly (2) is arranged on the main machine table (4), the welding assembly (1) is arranged on the positioning assembly (2), the conveying unit (3), the main machine table (4) and the ground are fastened and connected, the conveying unit (3) comprises a feeding conveying belt (31), a blanking conveying belt (32), a carrying manipulator (33) and an outer shell conveying belt (34), the outer shell conveying belt (34) penetrates through the middle of the main machine table (4), the feeding conveying belt (31), the blanking conveying belt (32) and the carrying manipulator (33) are arranged on one side of the main machine table (4), and the carrying manipulator (33) is arranged between the feeding conveying belt (31) and the blanking conveying belt (32);
the welding assembly (1) comprises ring moving parts (11) and welding gun parts (12), wherein the ring moving parts (11) are divided into two groups, the two groups of ring moving parts (11) are respectively arranged on two sides of the shell conveying line (34), the two groups of welding gun parts (12) are also arranged, and the two groups of welding gun parts (12) are respectively and fixedly connected with the two groups of ring moving parts (11);
the welding gun component (12) comprises a welding pipe (121), an electric arc nozzle (122), two friction rings (123), two light ring rings (124), two constant pressure blocks (125) and a conveying belt (126), wherein the welding pipe (121) is fixedly connected with the electric arc nozzle (122), the light ring rings (124) are arranged at one end, close to the electric arc nozzle (122), of the welding pipe (121), the friction rings (123) are extruded by the two light ring rings (124) in the middle, the constant pressure blocks (125) are fixedly connected with the inner wall of the welding pipe (121), the constant pressure blocks (125) are telescopic, and the conveying belt (126) is fixedly connected with one end, far away from the inner wall of the welding pipe (121), of the constant pressure blocks (125);
the positioning assemblies (2) are provided with two groups, the two groups of positioning assemblies (2) are respectively arranged on two sides of a shell conveying line (34), each positioning assembly (2) comprises a sliding plate (21), a fixing plate (22), a supporting plate (23), a transmission shaft (24), a hollow frame (25), a transmission screw rod (26), a nut sleeve (27), a moving shaft (28), a fixing unit (29), a first motor and a second motor, the sliding plate (21) is in sliding connection with a host platform (4), the host platform (4) is internally provided with a moving module, a displacement platform of the moving module is in fastening connection with the sliding plate (21), the fixing plate (22), the supporting plate (23) and the sliding plate (21) are in fastening connection, the transmission shaft (24) is in rotating connection with the fixing plate (22) and the supporting plate (23), the first motor is in fastening connection with the fixing plate (22), an output shaft of the first motor is in fastening connection with the transmission shaft (24), one end, far away from the first motor, of the hollow frame (25) is in fastening connection with the transmission screw rod (26), the hollow frame (25) is connected with the nut sleeve (27), and the transmission shaft (26) is connected with the second motor, the nut sleeve (27) is connected with the hollow frame (25) in a sliding mode, the moving shaft (28) is connected with the nut sleeve (27) in a fastening mode, the moving shaft (28) is located at the center of the hollow frame (25), and the fixing unit (29) is connected with the moving shaft (28) in a fastening mode;
the fixing unit (29) comprises a fixing rod (291), a translation sleeve (292), a hinge rod (293), a folding pipe (294), a telescopic electric cylinder (295) and a fixing block (296), wherein one end of the fixing rod (291) and one end of the moving shaft (28) far away from the hollow frame (25) are fixedly connected, a moving groove is formed in the fixing rod (291), the telescopic electric cylinder (295) is arranged in the moving groove, the translation sleeve (292) and the fixing rod (291) are connected in a sliding mode, an output shaft of the telescopic electric cylinder (295) is fixedly connected with the translation sleeve (292), the folding pipe (294) and one end of the fixing rod (291) far away from the moving shaft (28) are fixedly connected, a plurality of groups of folding pipes (294) are arranged on the folding pipe (294), the groups of folding pipes (294) are uniformly distributed around the fixing rod (296), the fixing block (298) is fixedly connected with the folding pipes (294), a first sucking disc (297) is arranged on one side of the fixing block (296) far away from the folding pipes (294), a second sucking disc (298), a pipeline (297) is connected with an external pressure pipe and a negative pressure induction pipe is connected with the fixing block (298) to the external pressure pipe.
2. The utility welder applied to silencers of claim 1, wherein: the ring moving part (11) comprises a ring moving frame (111), a rotating sleeve (112), a rotating motor (113), a telescopic rod (114), a fixed rack (115), a movable gear (116) and a movable motor (117), wherein the rotating sleeve (112) is rotationally connected with a moving shaft (28), the ring moving frame (111), the rotating motor (113) and the rotating sleeve (112) are fixedly connected, a driving gear is arranged on an output shaft of the rotating motor (113), an annular gear ring is sleeved on the moving shaft (28), the driving gear is meshed with the annular gear ring, the telescopic rod (114) is slidably connected with the ring moving frame (111), the fixed rack (115) is fixedly connected with the ring moving frame (111), the movable motor (117) is fixedly connected with the telescopic rod (114), an output shaft of the movable motor (117) is fixedly connected with the movable gear (116), the movable gear (116) is meshed with the fixed rack (115), and one end, far away from the ring moving frame (111), of the telescopic rod (114) is fixedly connected with the welding gun part (12).
3. The multi-function welding machine applied to the silencer of claim 2, wherein: the surface of the first sucking disc (297) and the second sucking disc (298) is covered with an elastic pad (299), the surface of the elastic pad (299) is provided with an annular hole, and the annular hole is communicated with the first sucking disc (297) and the second sucking disc (298) respectively.
4. The utility welder applied to silencers of claim 3, wherein: the shell conveying line (34) is provided with a fixed claw (341).
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| CN202211545857.2A CN115533280B (en) | 2022-12-05 | 2022-12-05 | Be applied to multi-functional welding machine of muffler |
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| CN202211545857.2A CN115533280B (en) | 2022-12-05 | 2022-12-05 | Be applied to multi-functional welding machine of muffler |
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| CN115533280B true CN115533280B (en) | 2023-03-10 |
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| CN115971610B (en) * | 2023-03-21 | 2023-06-23 | 中建安装集团有限公司 | Track type movable welding device for process pipeline |
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| CN115533280A (en) | 2022-12-30 |
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