CN111702388A - A kind of automatic assembly equipment for heavy truck brake hose - Google Patents

A kind of automatic assembly equipment for heavy truck brake hose Download PDF

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CN111702388A
CN111702388A CN202010571884.1A CN202010571884A CN111702388A CN 111702388 A CN111702388 A CN 111702388A CN 202010571884 A CN202010571884 A CN 202010571884A CN 111702388 A CN111702388 A CN 111702388A
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assembly
sliding
welding
gantry
duplex
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CN111702388B (en
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马玲
鲁业安
张钱斌
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Shandong Chenxin Intelligent Manufacturing Co ltd
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Anhui Technical College of Mechanical and Electrical Engineering
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明涉及重型卡制动技术领域,具体是涉及一种重卡制动软管的自动装配设备,应用于将导向导套、活动螺母和第一限位圈依次同轴设置在焊接件两端,活动螺母一端设置有固定圈,自动装配设备包括有:装配台;滑动夹爪组件,设置在装配台底部;滚动组件,设置在滑动夹爪组件内侧;双工焊接组件,设置在装配台一侧;上料组件,包括有焊接件输送带、成品输送带、导套送料带、螺母送料带和限位圈送料带,所述输送同并排设置在装配台两侧,所述焊接件输送带出料端和成品输送带入料端均朝向装配台;所述送料带设置在装配台两端;纵向龙门组件和横向双工龙门组件,龙门组件设置在装配台顶部,该设备能够连续不断的装配和焊接软管,工作效率和精度高。

Figure 202010571884

The invention relates to the technical field of heavy-duty truck braking, in particular to an automatic assembly device for a heavy-duty truck brake hose, which is applied to coaxially disposing a guide bush, a movable nut and a first limit ring at both ends of a welding piece in sequence, One end of the movable nut is provided with a fixing ring, and the automatic assembly equipment includes: an assembly table; a sliding jaw assembly, which is arranged at the bottom of the assembly table; a rolling assembly, which is arranged on the inner side of the sliding jaw assembly; and a duplex welding assembly, which is arranged on one side of the assembly table ; Feeding components, including welding parts conveyor belt, finished product conveyor belt, guide sleeve feeding belt, nut feeding belt and limit ring feeding belt, the conveyors are arranged side by side on both sides of the assembly table, the welding parts conveyor belt out Both the material end and the feeding end of the finished product conveyor belt face the assembly table; the feeding belt is arranged at both ends of the assembly table; the longitudinal gantry assembly and the transverse duplex gantry assembly, the gantry assembly is arranged on the top of the assembly table, and the equipment can be assembled continuously And welding hose, high work efficiency and precision.

Figure 202010571884

Description

一种重卡制动软管的自动装配设备A kind of automatic assembly equipment for heavy truck brake hose

技术领域technical field

本发明涉及重型卡制动技术领域,具体是涉及一种重卡制动软管的自动装配设备。The invention relates to the technical field of heavy-duty truck braking, in particular to an automatic assembly device for a heavy-duty truck brake hose.

背景技术Background technique

重卡上的空气压缩机出气制动软管是其制动系统中不可缺少且重要的零部件。由于发动机与底盘的振幅和频率不同,因此发动机上的空气压缩机与底盘上的制动硬管之间需要使用空气压缩机出气制动软管进行连接,以有效地削弱、吸收两者之间的不同振幅和频率。The air compressor outlet brake hose on the heavy truck is an indispensable and important part in its braking system. Since the amplitude and frequency of the engine and the chassis are different, the air compressor on the engine and the brake hard pipe on the chassis need to be connected by an air compressor outlet brake hose to effectively weaken and absorb the air between the two. different amplitudes and frequencies.

中国专利CN201520541124.0公开了一种重卡空气压缩机出气制动软管结构,其包括空气压缩机出气制动软管,所述空气压缩机出气制动软管包括无缝不锈钢波纹管、不锈钢编织网,所述不锈钢编织网包覆在所述无缝不锈钢波纹管的外表面上;所述无缝不锈钢波纹管的端部具有焊接段,所述焊接段用于与接头的波纹管安装端相焊接;所述不锈钢编织网的端部用于与所述接头的第一环形凸起相焊接。Chinese patent CN201520541124.0 discloses an air compressor outlet brake hose structure of a heavy truck, which includes an air compressor outlet brake hose, and the air compressor outlet brake hose includes a seamless stainless steel bellows, stainless steel braided The stainless steel braided mesh is covered on the outer surface of the seamless stainless steel bellows; the end of the seamless stainless steel bellows has a welded section, and the welded section is used to be in line with the bellows installation end of the joint Welding; the end of the stainless steel woven mesh is used for welding with the first annular protrusion of the joint.

该软管由人工装配工作效率低下,且焊接时安全性低。Manual assembly of the hose is inefficient and has low safety during welding.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,提供一种重卡制动软管的自动装配设备,本技术方案解决了重卡软管自动装配的问题.In order to solve the above technical problems, an automatic assembly equipment for heavy truck brake hoses is provided, and this technical solution solves the problem of automatic assembly of heavy truck hoses.

为达到以上目的,本发明采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted in the present invention is:

一种重卡制动软管的自动装配设备,应用于将导向导套、活动螺母和第一限位圈依次同轴设置在焊接件两端,所述焊接件由波纹管、编织网套和接头焊接为一体,所述活动螺母内圆一端同轴设置有固定圈,自动装配设备包括有:装配台;滑动夹爪组件,夹爪端竖直朝上设置在装配台工作面底部,所述滑动夹爪组件夹爪部高于装配台工作面,且工作状态下,所述滑动夹爪组件夹爪部沿轴向滑动;滚动组件,工作端与装配焊接件时同轴向设置在滑动夹爪组件夹爪端内侧;双工焊接组件,工作端倾斜朝向装配台两端设置在装配台一侧;上料组件,包括有焊接件输送带、成品输送带、导套送料带、螺母送料带和限位圈送料带,所述输送同并排设置在装配台两侧,所述焊接件输送带出料端和成品输送带入料端均朝向装配台;所述送料带并排等间距设置在装配台两端,工作状态下,所述输送带出料端上零件均与装配台上焊接件同轴;纵向龙门组件和横向双工龙门组件,所述龙门组件垂直设置在装配台顶部,所述纵向龙门组件工作端滑动方向与所述输送带输送方向相同,所述横向双工龙门组件双工工作端位于所述送料带顶部。An automatic assembly equipment for a heavy truck brake hose is applied to coaxially arrange a guide bush, a movable nut and a first limit ring at both ends of a welding piece in turn, and the welding piece is composed of a corrugated pipe, a braided mesh sleeve and a joint. Welded as a whole, one end of the inner circle of the movable nut is coaxially provided with a fixing ring, and the automatic assembly equipment includes: an assembly table; The jaw part of the jaw assembly is higher than the working surface of the assembly table, and in the working state, the jaw part of the sliding jaw assembly slides in the axial direction; the rolling part, the working end and the welding part are axially arranged on the sliding jaw. The inner side of the jaw end of the component; the duplex welding component, the working end is inclined towards the two ends of the assembly table and is arranged on one side of the assembly table; the feeding component, including the welding parts conveyor belt, the finished product conveyor belt, the guide sleeve feeding belt, the nut feeding belt and Limit ring feeding belt, the conveyors are arranged side by side on both sides of the assembly table, the discharge end of the welding piece conveyor belt and the infeed end of the finished product conveyor belt are both facing the assembly table; the feeding belts are arranged side by side and at equal intervals on the assembly table At both ends, in the working state, the parts on the discharge end of the conveyor belt are all coaxial with the welding parts on the assembly table; the longitudinal gantry assembly and the transverse duplex gantry assembly, the gantry assembly is vertically arranged on the top of the assembly table, the longitudinal The sliding direction of the working end of the gantry assembly is the same as the conveying direction of the conveyor belt, and the duplex working end of the transverse duplex gantry assembly is located at the top of the feeding belt.

优选地,滑动夹爪组件包括有:固定板,设置在装配台工作台底部,所述固定板顶端中心两侧设置有升降座,诉搜狐升降座上沿竖直方向设置有腰型槽;滑杆,沿焊接件轴向水平固定设置在固定板顶端两侧;升降杆,与滑杆同轴向竖直滑动设置在固定板顶部且两端与腰型槽滑动配合;第一单轴气缸,设置在固定板底端且输出轴垂直贯穿固定板与升降杆中心底端固定连接;滑动连杆,中心与升降杆两端滑动连接且与固定板水平,滑动连杆两端均与直线连杆铰接;弯折杆,底端与滑杆滑动配合且中心位置与直线连杆另一端铰接;安装板,设置在弯折杆顶端内侧,滚动组件工作端设置在安装板内侧;推动件,与升降杆同轴向且工作端滑动设置在滑杆上,所述推动件工作端与弯折杆底端两侧滑动抵接配合。Preferably, the sliding jaw assembly includes: a fixing plate, which is arranged at the bottom of the assembly table, and lifting seats are arranged on both sides of the top center of the fixing plate, and a waist-shaped groove is arranged on the lifting seat along the vertical direction; The rod is fixed horizontally on both sides of the top of the fixed plate along the axis of the welding piece; the lifting rod is vertically slid on the top of the fixed plate in the same axial direction as the sliding rod, and the two ends are slidably matched with the waist-shaped groove; the first uniaxial cylinder, It is arranged at the bottom end of the fixed plate and the output shaft vertically penetrates the fixed plate and is fixedly connected to the bottom end of the center of the lifting rod; for the sliding link, the center is slidably connected to both ends of the lifting rod and is horizontal to the fixed plate, and both ends of the sliding link are connected to the linear link. Hinged; Bending rod, the bottom end is slidingly matched with the sliding rod and the center position is hinged with the other end of the linear link; the mounting plate is arranged inside the top of the bending rod, and the working end of the rolling component is arranged inside the mounting plate; The rod is coaxially and the working end is slidably arranged on the sliding rod, and the working end of the pusher is slidably abutted and matched with both sides of the bottom end of the bending rod.

优选地,滚动组件包括有:第一橡胶辊和第二橡胶辊,与焊接件同轴向滚动设置在滑动夹爪组件夹持部内侧;伺服电机,输出轴与焊接件同轴向设置在滑动夹爪组件夹爪部外侧;同步带,所述橡胶辊一端和伺服电机输出轴同步传动连接。Preferably, the rolling assembly includes: a first rubber roller and a second rubber roller, which are arranged on the inner side of the clamping part of the sliding jaw assembly in the same axial direction as the welding piece; the servo motor, the output shaft and the welding piece are arranged on the sliding side in the same axial direction. The outer side of the clamping jaw part of the clamping jaw assembly; the synchronous belt, one end of the rubber roller is connected with the output shaft of the servo motor for synchronous transmission.

优选地,滚动组件还保括有限位轮,垂直转动设置在滚动组件夹爪部一端,第一橡胶辊和第二橡胶辊一端、限位轮与伺服电机输出轴通过同步带同步传动连接,所述限位轮呈凹型朝向焊接件。Preferably, the rolling assembly further includes a limit wheel, which is vertically rotated at one end of the jaw portion of the rolling assembly, one end of the first rubber roller and the second rubber roller, the limit wheel and the output shaft of the servo motor are synchronously connected by a synchronous belt, so The limiting wheel is concave and faces the welding piece.

优选地,装配台包括有:放置板,滑动夹爪组件设置在放置板底端,所述放置板上设置有用于避让滑动夹爪组件夹爪部滑动的L形滑槽;弧形放置座,凹口朝上与焊接件同轴向设在放置板顶端。Preferably, the assembling table includes: a placing plate, the sliding jaw assembly is arranged at the bottom end of the placing plate, and the placing plate is provided with an L-shaped chute for avoiding the sliding of the clamping jaw of the sliding jaw assembly; an arc-shaped placing seat, The notch is upward and is arranged on the top of the placing plate coaxially with the welding piece.

优选地,双工焊接组件包括有:微调升降器,工作端竖直朝上设置在装配台一侧;纵轴平移器和横向双工平移器,所述平移器依次设置在微调升降器工作端顶部;支架,竖直设置在横向双工平移器双工工作端顶部;第一焊接头和第二焊接头,所述焊接头工作端朝向焊接件两端倾斜设置在两侧支架顶端。Preferably, the duplex welding assembly includes: a fine-tuning lifter, the working end is arranged vertically upward on one side of the assembly table; a longitudinal axis translator and a lateral duplex translator, the translators are sequentially arranged on the working end of the fine-tuning lifter The top; the bracket, vertically arranged on the top of the duplex working end of the transverse duplex translator; the first welding head and the second welding head, the working ends of the welding head are inclined and arranged on the top ends of the brackets on both sides toward the two ends of the welding piece.

优选地,纵向龙门组件包括有:第一龙门架,工作端滑动方向与焊接件输送带输送方向同向设置在装配台顶部;滑动器滑动设置在第一龙门架顶端;直线升降器,输出轴竖直朝下设置在滑动器底端;第一宽阔手指气缸,夹口朝下设置在直线升降器工作端底部;第一固定夹爪,设置在第一宽阔手指气缸夹持部。Preferably, the longitudinal gantry assembly includes: a first gantry, the sliding direction of the working end and the conveying direction of the welding piece conveyor belt are arranged on the top of the assembly table in the same direction; the slider is slidably arranged on the top of the first gantry; a linear lifter, the output shaft The first wide finger cylinder is arranged at the bottom of the working end of the linear lifter vertically downward; the first wide finger cylinder is arranged at the bottom of the working end of the linear lifter; the first fixed jaw is arranged at the clamping part of the first wide finger cylinder.

优选地,横向双工龙门组件包括有:第二龙门架,与纵向龙门组件垂直设置在装配台顶部;同步带滑台,水平设置在横向双工龙门组件顶端两侧;滚珠丝杆滑台,竖直设置在同步带滑台工作端一侧;第二宽阔手指气缸,通过夹爪支架设置在滚珠丝杆滑台工作端底部;第二固定夹爪,设置在夹爪支架夹持部,所述第二固定夹爪夹持侧底端设有导口滑槽,所述导口滑槽顶端设置与第一限位圈同轴的弧形槽。Preferably, the transverse duplex gantry assembly includes: a second gantry frame, which is vertically arranged on the top of the assembly table with the longitudinal gantry assembly; a timing belt sliding table, which is horizontally arranged on both sides of the top of the transverse duplex gantry assembly; a ball screw sliding table, Vertically arranged on one side of the working end of the synchronous belt slide; the second wide finger cylinder is set at the bottom of the working end of the ball screw slide through the gripper bracket; the second fixed gripper is set at the clamping part of the gripper bracket, so The bottom end of the clamping side of the second fixed jaw is provided with a guide slot chute, and the top end of the guide slot slot is provided with an arc-shaped slot coaxial with the first limit ring.

优选地,升降杆两端还同轴设置有防止脱离腰型槽滑动轨迹的第二限位圈。Preferably, both ends of the lift rod are also coaxially provided with second limit rings for preventing the sliding track from the waist-shaped groove.

优选地,推动件包括有:推动件,两侧滑动设置在滑杆上,且弯折杆底端位于推动件凹口内;第二单轴气缸,与滑杆同轴且输出轴与凹型架外侧固定连接。Preferably, the pushing member includes: a pushing member, two sides are slidably arranged on the sliding rod, and the bottom end of the bending rod is located in the notch of the pushing member; a second uniaxial air cylinder, coaxial with the sliding rod, and the output shaft and the outer side of the concave frame Fixed connection.

本发明与现有技术相比具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过焊接件输送带自动输送且摆放焊接件,具体的,将焊接件轴向与焊接件输送带输送方向垂直等间距设置在焊接件输送带上,由焊接件进行输送;驱动纵向龙门组件使其工作端将焊接件输送带出料端焊接件夹起放置在装配台上;驱动横向双工龙门组件,使其双工工作端在两侧导套送料带上夹取导向导套沿焊接件轴向同轴抵接在焊接件两端,使得焊接件在端抵接力作用下,所述焊接件位于装配台中心位置,且导向导套同轴套设在焊接件两端,所述纵向龙门组件工作端复位;启动第二单轴气缸,使的凹型架推动弯折杆在滑杆上滑动,再次启动第一单轴气缸,使器输出轴顶升从而导向导套外圆周面,驱使第二单轴气缸输出轴焊接件中心位置移动,使得导向导套紧紧抵接在焊接件两端;启动伺服电机,使得第一橡胶辊和第二橡胶辊带动焊接件和导向导套在装配台上同步转动,从而便于滚动焊接;1. The present invention automatically conveys and places the welding parts through the welding parts conveyor belt. Specifically, the welding parts axially and the conveying direction of the welding parts conveyor belts are vertically and equally spaced on the welding parts conveyor belt, and the welding parts are transported; drive; The longitudinal gantry assembly makes its working end clamp the welding parts at the discharge end of the welding part conveyor belt and place it on the assembly table; drive the transverse duplex gantry assembly so that its duplex working end clamps the guide guide on the feeding belt of the guide sleeve on both sides. The sleeves are coaxially abutted on both ends of the welding parts along the axial direction of the welding parts, so that under the action of the end abutting force, the welding parts are located at the center of the assembly table, and the guide bushings are coaxially sleeved on both ends of the welding parts, The working end of the longitudinal gantry assembly is reset; the second single-axis cylinder is activated, so that the concave frame pushes the bending rod to slide on the sliding rod, and the first single-axis cylinder is activated again, so that the output shaft of the device is lifted to guide the outer circumference of the guide sleeve face, drive the center position of the welding piece of the output shaft of the second single-axis cylinder to move, so that the guide bushes tightly abut on both ends of the welding piece; start the servo motor, so that the first rubber roller and the second rubber roller drive the welding piece and the guide guide The sleeve rotates synchronously on the assembly table, so as to facilitate rolling welding;

2、本发明通过导套送料带、螺母送料带和限位圈送料带自动输送导向导套、活动螺母和第一限位圈,且通过横向双工龙门组件同轴对接在焊接件两端,具体的,驱动纵向龙门组件双工工作端在两侧螺母送料带上夹持一活动螺母同轴插接在焊接件两端;驱使纵向龙门组件工作端复位,从而使得纵向龙门组件中双工工作端在两侧限位圈送料带上夹持一第一限位圈同轴插接在焊接件两端;同时驱动滚动组件和双工焊接组件,使得第一限位圈同轴焊接在焊接件两端;2. The present invention automatically conveys the guide sleeve, the movable nut and the first limit ring through the guide sleeve feeding belt, the nut feeding belt and the limit ring feeding belt, and is coaxially buttted on both ends of the welding piece through the transverse duplex gantry assembly, Specifically, the duplex working end of the longitudinal gantry assembly is driven to clamp a movable nut on the nut feeding belts on both sides to be coaxially inserted at both ends of the welding piece; the working end of the longitudinal gantry assembly is driven to reset, so that the duplex work in the longitudinal gantry assembly is performed. A first limit ring is coaxially inserted on both ends of the welding piece on the feeding belts of the limit rings on both sides; at the same time, the rolling assembly and the duplex welding assembly are driven, so that the first limit ring is coaxially welded to the welding piece both ends;

3、本发明通过纵向龙门组件夹持成品放置到成品输送带上,具体的驱动纵向龙门组件,从而使其工作端夹持成品放置到成品输送带上,由成品输送带运至指定地点。3. In the present invention, the finished product is clamped and placed on the finished product conveyor belt by the longitudinal gantry assembly, and the longitudinal gantry assembly is specifically driven, so that the working end clamps the finished product and placed it on the finished product conveyor belt, and the finished product conveyor belt is transported to the designated place.

附图说明Description of drawings

图1为成品轴向剖视图;Figure 1 is an axial cross-sectional view of the finished product;

图2和图3为本发明在两种不同视角下的立体图;2 and 3 are perspective views of the present invention under two different viewing angles;

图4为本发明的双工焊接组件的立体图;4 is a perspective view of the duplex welding assembly of the present invention;

图5为本发明的装配台的立体图;Fig. 5 is the perspective view of the assembly table of the present invention;

图6为本发明的滑动夹爪组件的立体图;6 is a perspective view of the sliding jaw assembly of the present invention;

图7为图6的E处局部放大图;Fig. 7 is a partial enlarged view at E of Fig. 6;

图8为本发明的纵向龙门组件的立体图;8 is a perspective view of the longitudinal gantry assembly of the present invention;

图9为本发明的横向龙门组件的立体图;9 is a perspective view of the transverse gantry assembly of the present invention;

图10为图9的F处局部放大图。FIG. 10 is a partial enlarged view of F in FIG. 9 .

附图说明:Description of drawings:

A-焊接件;A-welding parts;

B-导向导套;B-Guide bushing;

C-活动螺母;C1-固定圈;C-active nut; C1-fixed ring;

D-第一限位圈;D - the first limit ring;

1-装配台;1a-放置板;1a1-L形滑槽;1b-弧形放置座;1-assembly table; 1a-placement plate; 1a1-L-shaped chute; 1b-arc-shaped placement seat;

2-滑动夹爪组件;2a-固定板;2a1-升降座;2a2-腰型槽;2b-滑杆;2c-升降杆;2c1-第二限位圈;2d-第一单轴气缸;2e-滑动连杆;2f-直线连杆;2g-弯折杆;2h-安装板;2i-推动件;2i1-凹型架;2i2-第二单轴气缸;2-Sliding jaw assembly; 2a-Fixed plate; 2a1-Lifting seat; 2a2-Waist groove; 2b-Sliding rod; 2c-Lifting rod; 2c1-Second limit ring; 2d-First uniaxial cylinder; 2e -Sliding link; 2f-Linear link; 2g-Bending rod; 2h-Mounting plate; 2i-Pusher; 2i1-Concave frame; 2i2-Second single-axis cylinder;

3-滚动组件;3a-第一橡胶辊;3b-第二橡胶辊;3c-伺服电机;3d-同步带;3e-限位轮;3-rolling assembly; 3a-first rubber roller; 3b-second rubber roller; 3c-servo motor; 3d-synchronous belt; 3e-limiting wheel;

4-双工焊接组件;4a-微调升降器;4b-纵轴平移器;4c-横向双工平移器; 4d-支架;4e-第一焊接头;4f-第二焊接头;4-duplex welding assembly; 4a-fine adjustment lifter; 4b-longitudinal axis translator; 4c-transverse duplex translator; 4d-support; 4e-first welding head; 4f-second welding head;

5-上料组件;5a-焊接件输送带;5b-成品输送带;5c-导套送料带;5d-螺母送料带;5e-限位圈送料带;5-feeding components; 5a-welding parts conveyor belt; 5b-finished product conveyor belt; 5c-guide sleeve feeding belt; 5d-nut feeding belt; 5e-limiting ring feeding belt;

6-纵向龙门组件;6a-第一龙门架;6b-滑动器;6c-直线升降器;6d-第一宽阔手指气缸;6e-第一固定夹爪;6-longitudinal gantry assembly; 6a-first gantry; 6b-slider; 6c-linear lifter; 6d-first wide finger cylinder; 6e-first fixed gripper;

7-横向双工龙门组件;7a-第二龙门架;7b-同步带滑台;7c-滚珠丝杆滑台;7d-第二宽阔手指气缸;7e-夹爪支架;7f-第二固定夹爪;7f1-导口滑槽;7f2- 弧形槽。7-transverse duplex gantry assembly; 7a-second gantry; 7b-synchronous belt slide; 7c-ball screw slide; 7d-second wide finger cylinder; 7e-claw bracket; 7f-second fixing clip Claw; 7f1-Guide chute; 7f2-Arc groove.

具体实施方式Detailed ways

以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.

参照图2所示一种重卡制动软管的自动装配设备,应用于将导向导套B、活动螺母C和第一限位圈D依次同轴设置在焊接件A两端,所述焊接件A由波纹管、编织网套和接头焊接为一体,所述活动螺母C内圆一端同轴设置有固定圈C1,自动装配设备包括有:Referring to an automatic assembly equipment for a heavy truck brake hose shown in FIG. 2 , it is applied to coaxially arrange the guide bush B, the movable nut C and the first limit ring D at both ends of the welding piece A in turn. A is welded into one by the corrugated pipe, the braided mesh sleeve and the joint. One end of the inner circle of the movable nut C is coaxially provided with a fixed ring C1. The automatic assembly equipment includes:

装配台1;assembly table 1;

滑动夹爪组件2,夹爪端竖直朝上设置在装配台1工作面底部,所述滑动夹爪组件2夹爪部高于装配台1工作面,且工作状态下,所述滑动夹爪组件2 夹爪部沿轴向滑动;Sliding jaw assembly 2, the jaw end is vertically upwardly arranged at the bottom of the working surface of the assembly table 1, the jaw part of the sliding jaw assembly 2 is higher than the working surface of the assembly table 1, and in the working state, the sliding jaw Component 2 The jaws slide along the axial direction;

滚动组件3,工作端与装配焊接件A时同轴向设置在滑动夹爪组件2夹爪端内侧;Rolling assembly 3, the working end is arranged on the inner side of the jaw end of the sliding jaw assembly 2 at the same axial direction when assembling the welding part A;

双工焊接组件4,工作端倾斜朝向装配台1两端设置在装配台1一侧;The duplex welding assembly 4, the working end is inclined toward the two ends of the assembly table 1 and arranged on one side of the assembly table 1;

上料组件5,包括有焊接件输送带5a、成品输送带5b、导套送料带5c、螺母送料带5d和限位圈送料带5e,所述输送同并排设置在装配台1两侧,所述焊接件输送带5a出料端和成品输送带5b入料端均朝向装配台1;所述送料带并排等间距设置在装配台1两端,工作状态下,所述输送带出料端上零件均与装配台1上焊接件A同轴;The feeding assembly 5 includes a welding piece conveyor belt 5a, a finished product conveyor belt 5b, a guide sleeve feeding belt 5c, a nut feeding belt 5d and a limit ring feeding belt 5e. The conveyors are arranged side by side on both sides of the assembly table 1, so The discharge end of the welding piece conveyor belt 5a and the feed end of the finished product conveyor belt 5b are both facing the assembly table 1; The parts are all coaxial with the welding part A on the assembly table 1;

纵向龙门组件6和横向双工龙门组件7,所述龙门组件垂直设置在装配台1顶部,所述纵向龙门组件6工作端滑动方向与所述输送带输送方向相同,所述横向双工龙门组件7双工工作端位于所述送料带顶部。Longitudinal gantry assembly 6 and transverse duplex gantry assembly 7, the gantry assembly is vertically arranged on the top of the assembly table 1, the sliding direction of the working end of the longitudinal gantry assembly 6 is the same as the conveying direction of the conveyor belt, the transverse duplex gantry assembly 7 Duplex working ends are located on top of the feed belt.

上料组件5用于输送焊接件A、成品、导向导套B、活动螺母C和第一限位圈D;工作时,将焊接件轴向与焊接件输送带5a输送方向垂直等间距设置在焊接件输送带5a上,由焊接件A进行输送,纵向龙门组件6设置在装配台1 顶部,从而驱动纵向龙门组件6工作端将焊接件输送带5a出料端焊接件A夹起放置在装配台1上,而导套送料带5c用于输送导向导套B,从而驱动横向双工龙门组件7,使其双工工作端在两侧导套送料带5c上夹取导向导套B沿焊接件 A轴向同轴抵接在焊接件A两端,而焊接件A在端抵接力作用下,所述焊接件 A位于装配台1中心位置,且导向导套B同轴套设在焊接件A两端,所述纵向龙门组件6工作端复位,所述滑动夹爪组件2夹爪部沿焊接件A轴向向两侧移动并夹持导向导套B外圆周面,同时滑动夹爪组件2夹爪部向焊接件A中心位置移动,使得导向导套B紧紧抵接在焊接件A两端;而滚动组件3设置在滑动夹爪组件2夹爪部内侧,启动滚动组件3,能够使得焊接件A和导向导套B在装配台1上同步转动,从而通过双工焊接组件4将导向导套B一端与焊接件A 两端焊接;在此过程中,所述纵向龙门组件6双工工作端在两侧螺母送料带5d 上夹持一活动螺母C同轴插接在焊接件A两端;驱使纵向龙门组件6工作端复位,从而使得纵向龙门组件6中双工工作端在两侧限位圈送料带5e上夹持一第一限位圈D同轴插接在焊接件A两端,同时驱动滚动组件3和双工焊接组件4,使得第一限位圈D同轴焊接在焊接件A两端,第一限位圈D用于限制固定圈C1 滑动,从而防止第一限位圈D脱离焊接件A两端,从而装配成型,在完成装配后,驱动纵向龙门组件6,从而使其工作端夹持成品放置到成品输送带5b上,由限位圈送料带5e运至指定地点。The feeding assembly 5 is used to transport the welding piece A, the finished product, the guide bush B, the movable nut C and the first limit ring D; during operation, the welding piece axial direction and the conveying direction of the welding piece conveyor belt 5a are arranged at equal distances perpendicular to the conveying direction. On the welding parts conveyor belt 5a, the welding parts A are conveyed, and the longitudinal gantry assembly 6 is arranged on the top of the assembly table 1, so as to drive the working end of the longitudinal gantry assembly 6 to clamp the welding parts A at the discharge end of the welding parts conveyor belt 5a and place them on the assembly table. On the table 1, and the guide sleeve feeding belt 5c is used to convey the guiding guide sleeve B, thereby driving the transverse duplex gantry assembly 7, so that its duplex working end grips the guiding guide sleeve B on both sides of the guide sleeve feeding belt 5c along the welding. Part A is axially abutted on both ends of the welding part A, and the welding part A is located at the center of the assembly table 1 under the action of the end abutting force, and the guide bushing B is coaxially sleeved on the welding part At both ends of A, the working end of the longitudinal gantry assembly 6 is reset, and the clamping jaws of the sliding jaw assembly 2 move to both sides along the axis of the welding part A and clamp the outer circumferential surface of the guide sleeve B, while sliding the clamping jaw assembly 2. The gripper jaw moves to the center of the welding piece A, so that the guide bush B tightly abuts on both ends of the welding piece A; and the rolling assembly 3 is arranged on the inner side of the gripping claw part of the sliding gripper assembly 2, and the rolling assembly 3 is activated to enable The welding piece A and the guide bushing B are rotated synchronously on the assembly table 1, so that one end of the guide bushing B and the two ends of the welding piece A are welded by the duplex welding assembly 4; The working end clamps a movable nut C on the nut feeding belts 5d on both sides and is coaxially inserted into the two ends of the welding piece A; the working end of the longitudinal gantry assembly 6 is driven to reset, so that the duplex working end of the longitudinal gantry assembly 6 is placed between the two ends. A first limit ring D is clamped on the side limit ring feeding belt 5e to be coaxially inserted at both ends of the welding piece A, and the rolling assembly 3 and the duplex welding assembly 4 are driven at the same time, so that the first limit ring D is coaxially welded At both ends of the welding piece A, the first limit ring D is used to limit the sliding of the fixed ring C1, so as to prevent the first limit ring D from separating from the two ends of the welding piece A, so as to be assembled and formed. After the assembly is completed, the longitudinal gantry assembly 6 is driven. , so that its working end clamps the finished product and places it on the finished product conveyor belt 5b, and is transported to the designated place by the limit ring feeding belt 5e.

如图6所示,滑动夹爪组件2包括有:固定板2a,设置在装配台1工作台底部,所述固定板2a顶端中心两侧设置有升降座2a1,诉搜狐升降座2a1上沿竖直方向设置有腰型槽2a2;滑杆2b,沿焊接件A轴向水平固定设置在固定板 2a顶端两侧;升降杆2c,与滑杆2b同轴向竖直滑动设置在固定板2a顶部且两端与腰型槽2a2滑动配合;第一单轴气缸2d,设置在固定板2a底端且输出轴垂直贯穿固定板2a与升降杆2c中心底端固定连接;滑动连杆2e,中心与升降杆 2c两端滑动连接且与固定板2a水平,滑动连杆2e两端均与直线连杆2f铰接;弯折杆2g,底端与滑杆2b滑动配合且中心位置与直线连杆2f另一端铰接;安装板2h,设置在弯折杆2g顶端内侧,滚动组件3工作端设置在安装板2h内侧;推动件2i,与升降杆2c同轴向且工作端滑动设置在滑杆2b上,所述推动件2i 工作端与弯折杆2g底端两侧滑动抵接配合。As shown in FIG. 6 , the sliding gripper assembly 2 includes: a fixing plate 2a, which is arranged at the bottom of the working table of the assembly table 1, and a lifting seat 2a1 is provided on both sides of the top center of the fixing plate 2a. The upper edge of the lifting seat 2a1 is vertical A waist-shaped groove 2a2 is arranged in the straight direction; the sliding rod 2b is horizontally fixed on both sides of the top of the fixed plate 2a along the axis of the welding part A; And the two ends are slidingly matched with the waist-shaped groove 2a2; the first uniaxial cylinder 2d is arranged at the bottom end of the fixed plate 2a and the output shaft vertically penetrates the fixed plate 2a and is fixedly connected to the bottom end of the center of the lifting rod 2c; Both ends of the lifting rod 2c are slidably connected and are horizontal with the fixed plate 2a, and both ends of the sliding link 2e are hinged with the linear link 2f; One end is hinged; the mounting plate 2h is arranged on the inner side of the top end of the bending rod 2g, and the working end of the rolling assembly 3 is arranged on the inner side of the mounting plate 2h; The working end of the pushing member 2i is in sliding contact with both sides of the bottom end of the bending rod 2g.

当焊接件A放置在装配台1上时,所滑动夹爪组件2夹爪部呈开合状态,当焊接件A两端被同轴套设导向导套B时,启动推动件2i,使得弯折杆2g在滑杆2b上沿轴向向焊接件A两侧滑动,直到安装板2h位于导向导套B外侧,启动第一单轴气缸2d,使其输出轴举升,从而使得升降杆2c两端在升降座2a1即腰型槽2a2限制作用下竖直上升,从而使得滑动连杆2e同步上升,从而通过直线连杆2f使得弯折杆2g向内收拢,从而使得安装在安装板2h上滚动组件3抵接在导向导套B外圆周面上,使得滚动组件3在抵接作用下驱使推动件2i复位,使得导向导套B被紧固抵接在焊接件A两端,从而便于启动滚动组件3使得焊接件A和导向导套B的组合件在装配台1上转动,从而便于将导向导套B焊接在焊接件A两端。When the welding piece A is placed on the assembly table 1, the jaws of the sliding jaw assembly 2 are in an open and closed state. When the two ends of the welding piece A are coaxially sleeved with the guide bushes B, the pusher 2i is activated to make the bending The folding rod 2g slides on the sliding rod 2b along the axial direction to both sides of the welding piece A until the mounting plate 2h is located outside the guide bush B, and the first single-axis air cylinder 2d is activated to lift the output shaft, thereby making the lifting rod 2c Both ends rise vertically under the restriction of the lifting seat 2a1, namely the waist-shaped groove 2a2, so that the sliding link 2e rises synchronously, so that the bending rod 2g is folded inward through the linear link 2f, so as to be installed on the mounting plate 2h. The rolling assembly 3 abuts on the outer circumferential surface of the guide sleeve B, so that the rolling assembly 3 drives the pusher 2i to reset under the abutment action, so that the guide guide sleeve B is tightly abutted on both ends of the welding piece A, so as to facilitate the start-up The rolling assembly 3 makes the assembly of the welding piece A and the guide bushing B rotate on the assembling table 1 , so as to facilitate the welding of the guide bushing B on both ends of the welding piece A.

如图7所示,滚动组件3包括有:第一橡胶辊3a和第二橡胶辊3b,与焊接件A同轴向滚动设置在滑动夹爪组件2夹持部内侧;伺服电机3c,输出轴与焊接件A同轴向设置在滑动夹爪组件2夹爪部外侧;同步带3d,所述橡胶辊一端和伺服电机3c输出轴同步传动连接。As shown in FIG. 7 , the rolling assembly 3 includes: a first rubber roller 3a and a second rubber roller 3b, which are rolled in the same axis as the welding member A and arranged inside the clamping portion of the sliding jaw assembly 2; a servo motor 3c, an output shaft The synchronous belt 3d, one end of the rubber roller is connected with the output shaft of the servo motor 3c in a synchronous transmission drive.

当滑动夹爪组件2夹爪部收拢使得第一橡胶辊3a和第二橡胶辊3b抵接在导向导套B外圆周面上时,启动伺服电机3c,使其输出轴通过同步带3d带动第一橡胶辊3a和第二橡胶辊3b在安装板2h上同步转动,从而驱使导向导套B 和焊接件A的组合件在装配台1上旋转,便于环形焊接。When the jaws of the sliding jaw assembly 2 are retracted so that the first rubber roller 3a and the second rubber roller 3b abut on the outer circumferential surface of the guide bush B, the servo motor 3c is activated, and its output shaft drives the first rubber roller through the synchronous belt 3d. A rubber roller 3a and a second rubber roller 3b rotate synchronously on the mounting plate 2h, thereby driving the assembly of the guide bush B and the welding piece A to rotate on the assembly table 1 to facilitate annular welding.

如图7所示,滚动组件3还保括有限位轮3e,垂直转动设置在滚动组件 3夹爪部一端,第一橡胶辊3a和第二橡胶辊3b一端、限位轮3e与伺服电机3c 输出轴通过同步带3d同步传动连接,所述限位轮3e呈凹型朝向焊接件A。As shown in FIG. 7 , the rolling assembly 3 also includes a limiting wheel 3e, which is vertically rotated at one end of the jaw portion of the rolling assembly 3, one end of the first rubber roller 3a and the second rubber roller 3b, the limiting wheel 3e and the servo motor 3c The output shaft is synchronously connected by a synchronous belt 3d, and the limit wheel 3e is concave and faces the welding piece A.

第一橡胶辊3a和第二橡胶辊3b一端、限位轮3e与伺服电机3c输出轴通过同步带3d同步传动连接且限位轮3e呈凹型朝向焊接件A,使得在驱动伺服电机3c时,所述同步带3d不会接触焊接件A,从而使得旋转更加稳定。One end of the first rubber roller 3a and the second rubber roller 3b, the limit wheel 3e and the output shaft of the servo motor 3c are synchronously connected by a synchronous belt 3d, and the limit wheel 3e is concave towards the welding piece A, so that when the servo motor 3c is driven, The timing belt 3d does not contact the welding part A, thereby making the rotation more stable.

如图5所示,装配台1包括有:放置板1a,滑动夹爪组件2设置在放置板1a底端,所述放置板1a上设置有用于避让滑动夹爪组件2夹爪部滑动的L形滑槽1a1;弧形放置座1b,凹口朝上与焊接件A同轴向设在放置板1a顶端。As shown in FIG. 5 , the assembly table 1 includes: a placing plate 1a, the sliding jaw assembly 2 is arranged at the bottom end of the placing plate 1a, and the placing plate 1a is provided with an L for avoiding the sliding of the clamping jaw of the sliding jaw assembly 2 The arc-shaped placement seat 1b, with the notch facing up and the welding piece A coaxially arranged at the top of the placement plate 1a.

将焊接件A同轴向放置在弧形放置座1b上,从而便于对焊接件A两端进行抵接调节,所述滑动夹爪组件2夹爪部穿过1b1在放置板1a顶部进行滑动,从而便于夹持焊接件A进行旋转。The welding piece A is coaxially placed on the arc-shaped placing seat 1b, so as to facilitate the abutment adjustment of the two ends of the welding piece A, and the gripper part of the sliding jaw assembly 2 slides on the top of the placing plate 1a through 1b1, Therefore, it is convenient to hold the welding part A for rotation.

如图6所示,双工焊接组件4包括有:微调升降器4a,工作端竖直朝上设置在装配台1一侧;纵轴平移器4b和横向双工平移器4c,所述平移器依次设置在微调升降器4a工作端顶部;支架4d,竖直设置在横向双工平移器4c双工工作端顶部;第一焊接头4e和第二焊接头4f,所述焊接头工作端朝向焊接件A 两端倾斜设置在两侧支架4d顶端。As shown in FIG. 6 , the duplex welding assembly 4 includes: a fine adjustment lifter 4a, the working end is arranged vertically upward on one side of the assembly table 1; a longitudinal axis translator 4b and a lateral duplex translator 4c, the translator They are sequentially arranged on the top of the working end of the fine-tuning lifter 4a; the bracket 4d is vertically arranged on the top of the duplex working end of the lateral duplex translator 4c; the first welding head 4e and the second welding head 4f, the working end of the welding head faces the welding The two ends of the piece A are obliquely arranged at the top of the brackets 4d on both sides.

在焊接件A放置在装配台1上且导向导套B同轴套设在焊接件A两端时,通过滚动组件3使得组合体在装配台1上同步转动,启动微调升降器4a,使得第一焊接头4e和第二焊接头4f同步上升,通过启动纵轴平移器4b和横向双工平移器4c,能够使得所述第一焊接头4e和支架4d工作端能够抵接在导向导套B焊接端进行焊接,从而便于将焊接件A两端与导向导套B焊接,满足多维焊接需求,支架4d用于倾斜设置第一焊接头4e和第二焊接头4f,便于焊接。When the welding part A is placed on the assembly table 1 and the guide bushes B are coaxially sleeved on both ends of the welding part A, the assembly is rotated synchronously on the assembly table 1 through the rolling assembly 3, and the fine adjustment lifter 4a is activated to make the first A welding head 4e and a second welding head 4f rise synchronously. By activating the longitudinal axis translator 4b and the transverse duplex translator 4c, the first welding head 4e and the working end of the bracket 4d can abut on the guide bush B The welding ends are welded, so as to facilitate welding both ends of the welding piece A to the guide bushing B to meet the multi-dimensional welding requirements. The bracket 4d is used to obliquely set the first welding head 4e and the second welding head 4f to facilitate welding.

如图8所示,纵向龙门组件6包括有:第一龙门架6a,工作端滑动方向与焊接件输送带5a输送方向同向设置在装配台1顶部;滑动器6b滑动设置在第一龙门架6a顶端;直线升降器6c,输出轴竖直朝下设置在滑动器6b底端;第一宽阔手指气缸6d,夹口朝下设置在直线升降器6c工作端底部;第一固定夹爪 6e,设置在第一宽阔手指气缸6d夹持部。As shown in FIG. 8, the longitudinal gantry assembly 6 includes: a first gantry frame 6a, the sliding direction of the working end and the conveying direction of the welding piece conveyor belt 5a are arranged on the top of the assembly table 1 in the same direction; the slider 6b is slidably arranged on the first gantry frame 6a top; linear lifter 6c, the output shaft is arranged vertically downward at the bottom end of the slider 6b; the first wide finger cylinder 6d is arranged at the bottom of the working end of the linear lifter 6c; the first fixed jaw 6e, It is provided in the grip portion of the first wide finger cylinder 6d.

当焊接件A放置焊接件输送带5a上时,启动滑动器6b,使得滑动器6b 在第一龙门架6a上滑动至焊接件输送带5a出料端顶部,启动直线升降器6c,使其工作端竖直下降,从而使得直线升降器6c能够通过第一固定夹爪6e将焊接件 A夹持放置在装配台1上或将成品夹持送至成品输送带5b上。When the welding part A is placed on the welding part conveyor belt 5a, the slider 6b is activated, so that the slider 6b slides on the first gantry 6a to the top of the discharge end of the welding part conveyor belt 5a, and the linear lifter 6c is activated to make it work The end is lowered vertically, so that the linear lifter 6c can clamp and place the welding piece A on the assembly table 1 through the first fixing jaw 6e or clamp the finished product to the finished product conveyor belt 5b.

如图9所示,横向双工龙门组件7包括有:第二龙门架7a,与纵向龙门组件6垂直设置在装配台1顶部;同步带滑台7b,水平设置在横向双工龙门组件7顶端两侧;滚珠丝杆滑台7c,竖直设置在同步带滑台7b工作端一侧;第二宽阔手指气缸7d,通过夹爪支架7e设置在滚珠丝杆滑台7c工作端底部;第二固定夹爪7f,设置在夹爪支架7e夹持部,所述第二固定夹爪7f夹持侧底端设有导口滑槽7f1,所述导口滑槽7f1顶端设置与第一限位圈D同轴的弧形槽7f2。As shown in FIG. 9 , the transverse duplex gantry assembly 7 includes: a second gantry frame 7a, which is vertically arranged on the top of the assembly table 1 with the longitudinal gantry assembly 6; On both sides; the ball screw slide table 7c is vertically arranged on one side of the working end of the synchronous belt slide table 7b; the second wide finger cylinder 7d is set at the bottom of the working end of the ball screw slide table 7c through the clamping jaw bracket 7e; the second The fixed jaw 7f is arranged on the clamping part of the jaw bracket 7e, the bottom end of the clamping side of the second fixed jaw 7f is provided with a guide slot 7f1, and the top of the guide slot 7f1 is provided with the first limit The arc-shaped groove 7f2 of the circle D is coaxial.

当焊接件A放置在装配台1上时,启动同步带滑台7b,使得滚珠丝杆滑台7c相对第二龙门架7a进行滑动,从而驱动第二宽阔手指气缸7d使其工作端带动夹爪支架7e和第二宽阔手指气缸7d竖直下降,从而便于通过第二固定夹爪 7f夹持导向导套B、活动螺母C和第一限位圈D与焊接件A两端对接,而在夹持第一限位圈D时,所述第二固定夹爪7f下降,而导口滑槽7f1与第一限位圈 D外圆周面滑动,从而使得第一限位圈D滑至弧形槽7f2中,从而便于与焊接件 A两端进行对接。When the welding part A is placed on the assembly table 1, the synchronous belt sliding table 7b is activated, so that the ball screw sliding table 7c slides relative to the second gantry frame 7a, thereby driving the second wide finger cylinder 7d so that its working end drives the clamping jaws The bracket 7e and the second wide finger cylinder 7d are vertically lowered, so that the guide guide sleeve B, the movable nut C and the first limit ring D are easily clamped by the second fixed jaws 7f to be butted against the two ends of the welding piece A, and the clamping When holding the first limit ring D, the second fixed jaw 7f descends, and the guide slot 7f1 slides with the outer circumferential surface of the first limit ring D, so that the first limit ring D slides to the arc-shaped groove 7f2, so as to facilitate the butt joint with both ends of the welding piece A.

如图6所示,升降杆2c两端还同轴设置有防止脱离腰型槽2a2滑动轨迹的第二限位圈2c1。As shown in FIG. 6 , both ends of the lift rod 2c are also coaxially provided with second limit rings 2c1 for preventing the sliding track from the waist-shaped groove 2a2.

第二限位圈2c1用于防止升降杆2c在腰型槽2a2上沿轴向滑动。The second limiting ring 2c1 is used to prevent the lift rod 2c from sliding along the axial direction on the waist-shaped groove 2a2.

如图6所示,推动件2i包括有:推动件2i,两侧滑动设置在滑杆2b上,且弯折杆2g底端位于推动件2i凹口内;第二单轴气缸2i2,与滑杆2b同轴且输出轴与凹型架2i1外侧固定连接。As shown in FIG. 6 , the pusher 2i includes: a pusher 2i, two sides of which are slidably arranged on the sliding rod 2b, and the bottom end of the bending rod 2g is located in the notch of the pusher 2i; a second uniaxial cylinder 2i2, and the sliding rod 2b is coaxial and the output shaft is fixedly connected to the outside of the concave frame 2i1.

启动第二单轴气缸2i2,使其输出端伸长,从而使得推动件2i抵接在弯折杆2g底端使其在滑杆2b上滑动,从而便于引导滑动夹爪组件2夹爪部沿装配台1轴向滑动,从而便于夹持导向导套B使其紧固抵接在焊接件A两端。Activate the second uniaxial air cylinder 2i2 to extend its output end, so that the pusher 2i abuts on the bottom end of the bending rod 2g and slides on the sliding rod 2b, so as to facilitate the guide of the sliding jaw assembly 2 along the jaw portion. The assembly table 1 slides axially, so that the guide bush B can be clamped to be tightly abutted against both ends of the welding piece A.

本发明的工作原理:The working principle of the present invention:

本装置通过以下步骤实现本发明的功能,进而解决了本发明提出的技术问题:This device realizes the function of the present invention through the following steps, and then solves the technical problem proposed by the present invention:

步骤一:将焊接件轴向与焊接件输送带5a输送方向垂直等间距设置在焊接件输送带5a上,由焊接件A进行输送;Step 1: The welding parts are arranged on the welding parts conveyor belt 5a at equal distances perpendicular to the conveying direction of the welding parts conveyor belt 5a in the axial direction, and the welding parts A are transported;

步骤二:驱动纵向龙门组件6使其工作端将焊接件输送带5a出料端焊接件A夹起放置在装配台1上;Step 2: Drive the longitudinal gantry assembly 6 so that its working end clamps the welding piece A at the discharge end of the welding piece conveyor belt 5a and places it on the assembly table 1;

步骤三:驱动横向双工龙门组件7,使其双工工作端在两侧导套送料带5c上夹取导向导套B沿焊接件A轴向同轴抵接在焊接件A两端,使得焊接件A 在端抵接力作用下,所述焊接件A位于装配台1中心位置,且导向导套B同轴套设在焊接件A两端,所述纵向龙门组件6工作端复位;Step 3: Drive the transverse duplex gantry assembly 7 so that its duplex working end grips the guide sleeve B on both sides of the guide sleeve feeding belt 5c and abuts the two ends of the welding part A coaxially along the axis of the welding part A, so that Under the action of the end abutting force of the welding piece A, the welding piece A is located at the center of the assembly table 1, and the guide bushes B are coaxially sleeved on both ends of the welding piece A, and the working end of the longitudinal gantry assembly 6 is reset;

步骤四:启动第二单轴气缸2i2,使的凹型架2i1推动弯折杆2g在滑杆 2b上滑动,再次启动第一单轴气缸2d,使器输出轴顶升从而导向导套B外圆周面,驱使第二单轴气缸2i2输出轴焊接件A中心位置移动,使得导向导套B紧紧抵接在焊接件A两端;Step 4: Activate the second uniaxial cylinder 2i2, so that the concave frame 2i1 pushes the bending rod 2g to slide on the sliding rod 2b, and activate the first uniaxial cylinder 2d again, so that the output shaft of the actuator is lifted to guide the outer circumference of the guide sleeve B face, drive the second uniaxial cylinder 2i2 to move the center position of the welding piece A of the output shaft, so that the guide bush B tightly abuts both ends of the welding piece A;

步骤五:启动伺服电机3c,使得第一橡胶辊3a和第二橡胶辊3b带动焊接件A和导向导套B在装配台1上同步转动,从而便于滚动焊接;Step 5: Start the servo motor 3c, so that the first rubber roller 3a and the second rubber roller 3b drive the welding piece A and the guide sleeve B to rotate synchronously on the assembly table 1, thereby facilitating rolling welding;

步骤六:驱动纵向龙门组件6双工工作端在两侧螺母送料带5d上夹持一活动螺母C同轴插接在焊接件A两端;驱使纵向龙门组件6工作端复位,从而使得纵向龙门组件6中双工工作端在两侧限位圈送料带5e上夹持一第一限位圈 D同轴插接在焊接件A两端;Step 6: Drive the duplex working end of the longitudinal gantry assembly 6 to clamp a movable nut C on the nut feeding belts 5d on both sides and insert it coaxially at both ends of the welding piece A; drive the working end of the longitudinal gantry assembly 6 to reset, thereby making the longitudinal gantry In the component 6, the duplex working end clamps a first limit ring D on the limit ring feeding belts 5e on both sides and is coaxially inserted at both ends of the welding piece A;

步骤七:同时驱动滚动组件3和双工焊接组件4,使得第一限位圈D同轴焊接在焊接件A两端,Step 7: Drive the rolling assembly 3 and the duplex welding assembly 4 at the same time, so that the first limit ring D is coaxially welded on both ends of the welding piece A,

步骤八:驱动纵向龙门组件6,从而使其工作端夹持成品放置到成品输送带5b上,由成品输送带5b运至指定地点。Step 8: Drive the longitudinal gantry assembly 6 so that its working end clamps the finished product and places it on the finished product conveyor belt 5b, and the finished product conveyor belt 5b transports it to the designated location.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, there are various Variations and improvements are intended to fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种重卡制动软管的自动装配设备,应用于将导向导套(B)、活动螺母(C)和第一限位圈(D)依次同轴设置在焊接件(A)两端,所述焊接件(A)由波纹管、编织网套和接头焊接为一体,所述活动螺母(C)内圆一端同轴设置有固定圈(C1),其特征在于,包括有:1. An automatic assembly equipment for heavy truck brake hoses, which is used to coaxially arrange a guide bush (B), a movable nut (C) and a first limit ring (D) at both ends of the welding piece (A) in turn. , the welding piece (A) is welded into a whole by the bellows, the braided mesh sleeve and the joint, and the inner circle end of the movable nut (C) is coaxially provided with a fixed ring (C1), which is characterized in that, it includes: 装配台(1);assembly table (1); 滑动夹爪组件(2),夹爪端竖直朝上设置在装配台(1)工作面底部,所述滑动夹爪组件(2)夹爪部高于装配台(1)工作面,且工作状态下,所述滑动夹爪组件(2)夹爪部沿轴向滑动;A sliding jaw assembly (2), the jaw ends are vertically upwardly arranged at the bottom of the working surface of the assembly table (1), and the clamping jaw portion of the sliding jaw assembly (2) is higher than the working surface of the assembly table (1), and works In the state, the jaw portion of the sliding jaw assembly (2) slides in the axial direction; 滚动组件(3),工作端与装配焊接件(A)时同轴向设置在滑动夹爪组件(2)夹爪端内侧;The rolling assembly (3), the working end is disposed on the inner side of the gripper end of the sliding gripper assembly (2) in the same axial direction when the welding piece (A) is assembled; 双工焊接组件(4),工作端倾斜朝向装配台(1)两端设置在装配台(1)一侧;The duplex welding assembly (4), the working end is inclined toward the two ends of the assembly table (1) and is arranged on one side of the assembly table (1); 上料组件(5),包括有焊接件输送带(5a)、成品输送带(5b)、导套送料带(5c)、螺母送料带(5d)和限位圈送料带(5e),所述输送同并排设置在装配台(1)两侧,所述焊接件输送带(5a)出料端和成品输送带(5b)入料端均朝向装配台(1);所述送料带并排等间距设置在装配台(1)两端,工作状态下,所述输送带出料端上零件均与装配台(1)上焊接件(A)同轴;The feeding assembly (5) includes a welding parts conveyor belt (5a), a finished product conveyor belt (5b), a guide sleeve feeding belt (5c), a nut feeding belt (5d) and a limit ring feeding belt (5e), the said The conveyors are arranged side by side on both sides of the assembly table (1), and the discharge end of the welding parts conveyor belt (5a) and the infeed end of the finished product conveyor belt (5b) are both facing the assembly table (1); the feeding belts are side by side and equally spaced It is arranged at both ends of the assembly table (1), and in the working state, the parts on the discharge end of the conveyor belt are all coaxial with the welding parts (A) on the assembly table (1); 纵向龙门组件(6)和横向双工龙门组件(7),所述龙门组件垂直设置在装配台(1)顶部,所述纵向龙门组件(6)工作端滑动方向与所述输送带输送方向相同,所述横向双工龙门组件(7)双工工作端位于所述送料带顶部。A longitudinal gantry assembly (6) and a transverse duplex gantry assembly (7), the gantry assembly is vertically arranged on the top of the assembly table (1), and the sliding direction of the working end of the longitudinal gantry assembly (6) is the same as the conveying direction of the conveyor belt , the duplex working end of the transverse duplex gantry assembly (7) is located at the top of the feeding belt. 2.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,滑动夹爪组件(2)包括有:固定板(2a),设置在装配台(1)工作台底部,所述固定板(2a)顶端中心两侧设置有升降座(2a1),诉搜狐升降座(2a1)上沿竖直方向设置有腰型槽(2a2);滑杆(2b),沿焊接件(A)轴向水平固定设置在固定板(2a)顶端两侧;升降杆(2c),与滑杆(2b)同轴向竖直滑动设置在固定板(2a)顶部且两端与腰型槽(2a2)滑动配合;第一单轴气缸(2d),设置在固定板(2a)底端且输出轴垂直贯穿固定板(2a)与升降杆(2c)中心底端固定连接;滑动连杆(2e),中心与升降杆(2c)两端滑动连接且与固定板(2a)水平,滑动连杆(2e)两端均与直线连杆(2f)铰接;弯折杆(2g),底端与滑杆(2b)滑动配合且中心位置与直线连杆(2f)另一端铰接;安装板(2h),设置在弯折杆(2g)顶端内侧,滚动组件(3)工作端设置在安装板(2h)内侧;推动件(2i),与升降杆(2c)同轴向且工作端滑动设置在滑杆(2b)上,所述推动件(2i)工作端与弯折杆(2g)底端两侧滑动抵接配合。2. The automatic assembly equipment for a heavy truck brake hose according to claim 1, wherein the sliding gripper assembly (2) comprises: a fixing plate (2a), which is arranged on the workbench of the assembly table (1). At the bottom, lifting seats (2a1) are provided on both sides of the top center of the fixed plate (2a), and waist-shaped grooves (2a2) are arranged on the lifting seat (2a1) along the vertical direction; The component (A) is axially and horizontally fixed on both sides of the top of the fixed plate (2a); the lifting rod (2c) is vertically slid on the top of the fixed plate (2a) in the same axial direction as the sliding rod (2b), and the two ends are connected to the waist The grooves (2a2) are slidably fitted; the first uniaxial air cylinder (2d) is arranged at the bottom end of the fixing plate (2a) and the output shaft vertically penetrates the fixing plate (2a) and is fixedly connected to the bottom end of the center of the lifting rod (2c); the sliding connection Rod (2e), the center of which is slidingly connected with both ends of the lifting rod (2c) and is horizontal with the fixing plate (2a), and both ends of the sliding link (2e) are hinged with the linear link (2f); the bending rod (2g), The bottom end is slidably matched with the sliding rod (2b) and the central position is hinged with the other end of the linear link (2f); the mounting plate (2h) is arranged on the inner side of the top end of the bending rod (2g), and the working end of the rolling assembly (3) is arranged at The inner side of the mounting plate (2h); the pusher (2i) is coaxial with the lifting rod (2c) and the working end is slidably arranged on the sliding rod (2b), and the working end of the pusher (2i) is connected to the bending rod (2g). ) sliding abutment on both sides of the bottom end. 3.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,滚动组件(3)包括有:第一橡胶辊(3a)和第二橡胶辊(3b),与焊接件(A)同轴向滚动设置在滑动夹爪组件(2)夹持部内侧;伺服电机(3c),输出轴与焊接件(A)同轴向设置在滑动夹爪组件(2)夹爪部外侧;同步带(3d),所述橡胶辊一端和伺服电机(3c)输出轴同步传动连接。3. The automatic assembly equipment for a heavy truck brake hose according to claim 1, wherein the rolling assembly (3) comprises: a first rubber roller (3a) and a second rubber roller (3b), which are combined with The welding piece (A) is coaxially arranged on the inner side of the clamping part of the sliding jaw assembly (2); the output shaft of the servo motor (3c) and the welding piece (A) are coaxially arranged on the sliding jaw assembly (2) clamped The outside of the claw portion; the synchronous belt (3d), one end of the rubber roller is connected with the output shaft of the servo motor (3c) in a synchronous drive. 4.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,滚动组件(3)还保括有限位轮(3e),垂直转动设置在滚动组件(3)夹爪部一端,第一橡胶辊(3a)和第二橡胶辊(3b)一端、限位轮(3e)与伺服电机(3c)输出轴通过同步带(3d)同步传动连接,所述限位轮(3e)呈凹型朝向焊接件(A)。4. The automatic assembling equipment for a heavy truck brake hose according to claim 1, wherein the rolling assembly (3) further comprises a limiting wheel (3e), which is vertically rotated and arranged on the clamp of the rolling assembly (3). One end of the claw, one end of the first rubber roller (3a) and one end of the second rubber roller (3b), the limit wheel (3e) and the output shaft of the servo motor (3c) are synchronously connected by a synchronous belt (3d). (3e) is concave towards the weldment (A). 5.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,装配台(1)包括有:放置板(1a),滑动夹爪组件(2)设置在放置板(1a)底端,所述放置板(1a)上设置有用于避让滑动夹爪组件(2)夹爪部滑动的L形滑槽(1a1);弧形放置座(1b),凹口朝上与焊接件(A)同轴向设在放置板(1a)顶端。5. The automatic assembly equipment for a heavy truck brake hose according to claim 1, wherein the assembly table (1) comprises: a placing plate (1a), and the sliding gripper assembly (2) is arranged on the placing plate (1a) The bottom end, the placement plate (1a) is provided with an L-shaped chute (1a1) for avoiding the sliding of the clamping jaws of the sliding jaw assembly (2); the arc-shaped placement seat (1b), with the notch facing upwards It is arranged on the top of the placing plate (1a) coaxially with the welding piece (A). 6.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,双工焊接组件(4)包括有:微调升降器(4a),工作端竖直朝上设置在装配台(1)一侧;纵轴平移器(4b)和横向双工平移器(4c),所述平移器依次设置在微调升降器(4a)工作端顶部;支架(4d),竖直设置在横向双工平移器(4c)双工工作端顶部;第一焊接头(4e)和第二焊接头(4f),所述焊接头工作端朝向焊接件(A)两端倾斜设置在两侧支架(4d)顶端。6. The automatic assembling equipment for a heavy truck brake hose according to claim 1, wherein the duplex welding assembly (4) comprises: a fine adjustment lifter (4a), the working end is vertically upwardly arranged on the One side of the assembly table (1); a longitudinal axis translator (4b) and a lateral duplex translator (4c), the translators are sequentially arranged on the top of the working end of the fine-tuning lifter (4a); the bracket (4d), arranged vertically On the top of the duplex working end of the transverse duplex translator (4c); the first welding head (4e) and the second welding head (4f), the working end of the welding head is inclined on both sides towards the two ends of the welding piece (A) The top of the bracket (4d). 7.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,纵向龙门组件(6)包括有:第一龙门架(6a),工作端滑动方向与焊接件输送带(5a)输送方向同向设置在装配台(1)顶部;滑动器(6b)滑动设置在第一龙门架(6a)顶端;直线升降器(6c),输出轴竖直朝下设置在滑动器(6b)底端;第一宽阔手指气缸(6d),夹口朝下设置在直线升降器(6c)工作端底部;第一固定夹爪(6e),设置在第一宽阔手指气缸(6d)夹持部。7. The automatic assembly equipment for a heavy truck brake hose according to claim 1, wherein the longitudinal gantry assembly (6) comprises: a first gantry (6a), the sliding direction of the working end and the conveying of the welding parts The conveying direction of the belt (5a) is arranged on the top of the assembly table (1) in the same direction; the slider (6b) is slidably arranged on the top of the first gantry (6a); the linear lifter (6c), the output shaft is vertically downward arranged on the sliding The bottom end of the lifter (6b); the first wide finger cylinder (6d), with the jaw facing down, is arranged at the bottom of the working end of the linear lifter (6c); the first fixed jaw (6e) is arranged on the first wide finger cylinder (6d) ) clamping part. 8.根据权利要求1所述的一种重卡制动软管的自动装配设备,其特征在于,横向双工龙门组件(7)包括有:第二龙门架(7a),与纵向龙门组件(6)垂直设置在装配台(1)顶部;同步带滑台(7b),水平设置在横向双工龙门组件(7)顶端两侧;滚珠丝杆滑台(7c),竖直设置在同步带滑台(7b)工作端一侧;第二宽阔手指气缸(7d),通过夹爪支架(7e)设置在滚珠丝杆滑台(7c)工作端底部;第二固定夹爪(7f),设置在夹爪支架(7e)夹持部,所述第二固定夹爪(7f)夹持侧底端设有导口滑槽(7f1),所述导口滑槽(7f1)顶端设置与第一限位圈(D)同轴的弧形槽(7f2)。8. The automatic assembling equipment for a heavy truck brake hose according to claim 1, wherein the transverse duplex gantry assembly (7) comprises: a second gantry frame (7a), and a longitudinal gantry assembly (6) ) is vertically arranged on the top of the assembly table (1); the synchronous belt sliding table (7b) is horizontally arranged on both sides of the top of the horizontal duplex gantry assembly (7); the ball screw sliding table (7c) is vertically arranged on the synchronous belt sliding table (7c). The working end side of the table (7b); the second wide finger cylinder (7d) is arranged at the bottom of the working end of the ball screw slide table (7c) through the clamping jaw bracket (7e); the second fixed clamping jaw (7f) is arranged at the The clamping part of the clamping jaw bracket (7e), the bottom end of the clamping side of the second fixed clamping jaw (7f) is provided with a guide slot (7f1), and the top of the guide slot (7f1) is provided with the first limit Bit ring (D) coaxial arc groove (7f2). 9.根据权利要求2所述的一种重卡制动软管的自动装配设备,其特征在于,升降杆(2c)两端还同轴设置有防止脱离腰型槽(2a2)滑动轨迹的第二限位圈(2c1)。9 . The automatic assembling equipment for a heavy truck brake hose according to claim 2 , wherein the two ends of the lifting rod ( 2 c ) are also coaxially provided with a second coaxial device for preventing the sliding track from the waist-shaped groove ( 2 a 2 ). 10 . Limit ring (2c1). 10.根据权利要求2所述的一种重卡制动软管的自动装配设备,其特征在于,推动件(2i)包括有:推动件(2i),两侧滑动设置在滑杆(2b)上,且弯折杆(2g)底端位于推动件(2i)凹口内;第二单轴气缸(2i2),与滑杆(2b)同轴且输出轴与凹型架(2i1)外侧固定连接。10. The automatic assembling equipment for a heavy truck brake hose according to claim 2, wherein the pusher (2i) comprises: a pusher (2i), and the two sides are slidably arranged on the sliding rod (2b) , and the bottom end of the bending rod (2g) is located in the notch of the pusher (2i); the second uniaxial cylinder (2i2) is coaxial with the sliding rod (2b) and the output shaft is fixedly connected to the outer side of the concave frame (2i1).
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