CN113579617A - Automatic processing equipment for power distribution cabinet base - Google Patents
Automatic processing equipment for power distribution cabinet base Download PDFInfo
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- CN113579617A CN113579617A CN202110945577.XA CN202110945577A CN113579617A CN 113579617 A CN113579617 A CN 113579617A CN 202110945577 A CN202110945577 A CN 202110945577A CN 113579617 A CN113579617 A CN 113579617A
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- 238000009826 distribution Methods 0.000 title claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000003466 welding Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims description 42
- 238000003825 pressing Methods 0.000 claims description 16
- 239000003381 stabilizer Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 230000026058 directional locomotion Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000036541 health Effects 0.000 abstract description 4
- 230000007306 turnover Effects 0.000 description 7
- 238000010030 laminating Methods 0.000 description 6
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- 241000274582 Pycnanthus angolensis Species 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000011087 paperboard Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Feeding Of Workpieces (AREA)
Abstract
The invention relates to the field of automatic processing equipment, in particular to automatic processing equipment of a power distribution cabinet base, which comprises a base feeding device, a locking plate feeding device and a connecting bolt feeding device, wherein the base feeding device is used for automatically feeding power distribution cabinet base parts, a base moving mechanism is used for grabbing and moving the power distribution cabinet base parts, a processing fixing table is used for fixing the power distribution cabinet base parts to be processed, a locking plate positioning mechanism and a connecting bolt moving mechanism can move corresponding parts to the processing fixing table, the welding robot for automatically welding the power distribution cabinet base, the locking plate and the connecting bolt is fixedly arranged at two sides of the processing fixing table, the technical scheme realizes the aim of automatically and continuously welding the locking plate and the connecting bolt of the power distribution cabinet base, the technical problems that manual operation wastes time and labor and welding can hurt the health of workers are solved.
Description
Technical Field
The invention relates to the field of automatic processing equipment, in particular to automatic processing equipment for a power distribution cabinet base.
Background
The power distribution cabinet is power distribution equipment used for electric energy distribution, control, measurement and cable connection in an electric power supply system, and is fixedly installed in a manner that the power distribution cabinet is arranged on a power distribution cabinet base above a cable well.
Chinese patent application No. CN201620589324.8 discloses a combined cable well power distribution cabinet base which can improve the construction operation efficiency of a cable well, enhance the whole structural strength and prevent the power distribution cabinet from inclining and overturning, comprising a square bottom plate, wherein the top surface of the square bottom plate is provided with a square slot, four box boards are arranged in the square slot and enclose a square box body, one box board is provided with a threading hole, the four corners of the square slot are respectively provided with a right-angle fixing frame, the opposite surfaces of two adjacent right-angle fixing frames are respectively provided with a board slot, two sides of the box board are respectively inserted in the corresponding slots on the right-angle fixing frames, the tops of the four box boards are respectively provided with two oppositely buckled power distribution cabinet bases, the outer surface of the top of each right-angle fixing frame is respectively provided with a sliding slot, the two power distribution cabinet bases are respectively inserted in the corresponding sliding slots on the outer surface of the right-angle fixing frame, the side walls of the two power distribution cabinet bases are respectively provided with a locking plate at the abutting surface, and the top surfaces of the two electric cabinet boxes are respectively provided with a connecting bolt.
The locking plate and the connecting bolt that set up on the switch board base of this equipment all need the staff manual work to align and weld, lead to the production efficiency of part lower and the high temperature part that produces in the welding process probably causes the injury to staff's health.
Disclosure of Invention
For solving above-mentioned technical problem, provide an automatic processing equipment of switch board base, this technical scheme has realized automatic continuous carry out the purpose of locking plate and connecting bolt's weldment work to the switch board base to solve manual operation and waste time and energy and weld the technical problem that probably injure the staff healthy.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automatic processing device of a base of a power distribution cabinet comprises,
the base feeding device is used for automatically feeding the base parts of the power distribution cabinet;
the base moving mechanism is fixedly arranged on one side of the discharge end of the base feeding device and used for grabbing a power distribution cabinet base part at the discharge end of the base feeding device to move, and the working end of the base moving mechanism can move in the horizontal direction and the vertical direction;
the processing fixing table is arranged below the base moving mechanism and used for fixing a power distribution cabinet base part to be processed;
the welding robots are fixedly arranged on two sides of the processing fixing table and are used for automatically welding the power distribution cabinet base, the locking plate and the connecting bolt;
the locking plate feeding device is fixedly arranged on two sides of the processing fixing table and is used for automatically feeding the locking plates;
the locking plate positioning mechanism is fixedly arranged at the discharge end of the locking plate feeding device, and the working end of the locking plate positioning mechanism can move the locking plate from the locking plate feeding device to the processing fixing table;
the connecting bolt feeding device is fixedly arranged on two sides of the processing fixing table and is used for automatically feeding connecting bolts;
the connecting bolt moving mechanism is fixedly arranged above the discharge end of the connecting bolt feeding device, and the working end of the connecting bolt moving mechanism can grab the connecting bolt and move to a position required to be processed.
Preferably, the base feeding device comprises
The conveying belt is used for directional movement of the opening of the power distribution cabinet base towards the downward position, baffles are arranged on two sides of the conveying belt, and the distance between the baffles is matched with the width of the power distribution cabinet base;
the ejection support is placed above the working face of the conveyor belt, the ejection support is attached to the conveyor belt, the internal shape of the power distribution cabinet base is placed on the ejection support, and the ejection support is used for guaranteeing that the power distribution cabinet base cannot be toppled over when moving.
Preferably, the material area is stopped to discharge end one side of conveyer belt, stops the material area and connects the wall by the baffle, and the size that stops the material area is identical with the size of single switch board base, and the one side that stops the material area is provided with sensing element, and sensing element's work end is regional towards the top that stops the material area, and sensing element is arranged in detecting and stops whether to have placed the switch board base in the material area.
Preferably, the base moving mechanism comprises a base moving mechanism,
one side of the portal frame is fixedly arranged above the discharging end of the base feeding device;
the first linear driving device is fixedly arranged on the portal frame, the working end of the first linear driving device is arranged between the base feeding device and the processing fixing table and moves linearly in the direction, and the working end of the first linear driving device faces downwards;
the working ends of the second linear driving devices are arranged to move in a vertical direction perpendicular to the working ends of the first linear driving devices;
first finger cylinder, first finger cylinder fixed mounting are served at the work of second linear drive device, are provided with first clamping jaw on the work of first finger cylinder, and first finger cylinder is used for removing the both sides of first clamping jaw stationary switch board base.
Preferably, the processing fixed station comprises a first flat plate and a second flat plate, the first flat plate is fixedly arranged below a moving route of a working end of the first linear driving device, the first flat plate extends towards a horizontal direction perpendicular to the moving direction of the working end of the first linear driving device, first clamping grooves are formed in two ends of the first flat plate, the shape of each first clamping groove is matched with that of a bottom opening of the power distribution cabinet base, the second flat plate is vertically arranged above the first flat plate and provided with a plurality of second flat plates, a second clamping groove is formed in the top end of each second flat plate, and the second clamping grooves are matched with the width size of the power distribution cabinet base.
Preferably, the welding robot is including the mounting bracket, and the mounting bracket setting is in the both sides of processing fixed station, and fixed mounting has the arm on the mounting bracket, and the working end fixed mounting of arm has the soldered connection, and the arm is used for the adjustment soldered connection's of multi-angle working direction.
Preferably, locking plate loading attachment is provided with the locking plate including last magazine, and the inside of going up the magazine places the chamber, and the locking plate is placed the chamber and is link up the magazine, and the locking plate is placed the bottom laminating locking plate positioning mechanism's in chamber work end, and the size that the chamber was placed to the locking plate can hold the locking plate, and the outside both sides of going up the magazine are provided with the stabilizer blade, and the stabilizer blade setting is in the both sides of locking plate positioning mechanism work end.
Preferably, locking plate positioning mechanism is including third linear drive device, the third linear drive device level sets up the below at last magazine, third linear drive device's work end sets up and removes on the rectilinear direction along processing fixed station to locking plate loading attachment, third linear drive device's work end sets up towards the top, fixed mounting has the locating plate on third linear drive device's the work end, the locating plate is the rectangle flat board, the locating plate is provided with the constant head tank towards the one end of processing fixed station, the shape of constant head tank is identical with the shape of locking plate first half, be provided with the inserted column in the constant head tank, the size and the position of inserted column are identical with the lockhole of locking plate.
Preferably, the locking plate positioning mechanism further comprises a corner pressing cylinder, the corner pressing cylinder is arranged on one side, opposite to the processing fixing table, of the third linear driving device, a pressing plate is arranged at the working end of the corner pressing cylinder, and the corner pressing cylinder is used for driving the pressing plate to seal the upper surface of the positioning groove.
Preferably, the connecting bolt moving mechanism comprises a screw rod,
the mounting seat is fixedly arranged in the middle of the two connecting bolt feeding devices;
the working ends of the fourth linear driving devices face the connecting bolt feeding device on one side respectively, and the working ends of the fourth linear driving devices are arranged to move in the horizontal direction perpendicular to the moving direction of the base moving mechanism;
the overturning air cylinder is fixedly arranged on the working end of the fourth linear driving device;
the second finger cylinder is fixedly installed on the working end of the turnover cylinder, a second clamping jaw is arranged on the working end of the second finger cylinder, and the second finger cylinder drives the second clamping jaw to grab the connecting bolt.
Compared with the prior art, the invention has the beneficial effects that:
1. the base feeding device ensures that the power distribution cabinet base cannot move leftwards and rightwards when moving through the matching of the baffle and the material ejecting support, and also ensures that the power distribution cabinet base cannot topple forwards or backwards when moving, thereby realizing the stable movement of the support type power distribution cabinet base.
2. According to the processing fixing table disclosed by the invention, the power distribution cabinet base is fixed according to the shape of the power distribution cabinet base through the existence of the first clamping groove and the second clamping groove, so that the position of the power distribution cabinet base can be effectively fixed by the processing fixing table, and the effective operation of welding work is ensured.
3. According to the invention, all the parts are completely automatically fed and moved, and the parts are positioned and welded, so that high automation is realized, excessive manpower participation is avoided, manpower waste is reduced, and meanwhile, the risk of high-temperature damage to the welded part of a worker in the welding process is avoided.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a perspective view of a base loading apparatus of the present invention;
FIG. 5 is a perspective view of the base moving mechanism of the present invention;
FIG. 6 is a perspective view of the tooling fixture of the present invention;
fig. 7 is a perspective view of the welding robot of the present invention;
FIG. 8 is a perspective view of the locking plate loading mechanism and locking plate positioning mechanism of the present invention;
FIG. 9 is a perspective view of the positioning plate of the present invention;
FIG. 10 is a perspective view of the connecting bolt moving mechanism of the present invention;
the reference numbers in the figures are:
1-a base feeding device; 1 a-a conveyor belt; 1a 1-baffle; 1a 2-stock stop zone; 1 b-a topping rack; 1 c-an inductive element;
2-a base moving mechanism; 2 a-a portal frame; 2 b-a first linear drive; 2 c-a second linear drive; 2 d-first finger cylinder; 2d1 — first jaw;
3-processing a fixed table; 3 a-a first plate; 3a 1-first card slot; 3 b-a second plate; 3b 1-second card slot;
4-a welding robot; 4 a-a mounting frame; 4 b-a mechanical arm; 4 c-welding head;
5-locking piece feeding device; 5 a-feeding box; 5a 1-locking tab placing cavity; 5 b-a leg;
6-locking plate positioning mechanism; 6 a-a third linear drive; 6 b-a positioning plate; 6b 1-positioning groove; 6b 2-insert post; 6 c-corner pressing cylinder; 6c 1-platen;
7-connecting a bolt feeding device;
8-connecting bolt moving mechanism; 8 a-a mounting seat; 8 b-a fourth linear drive; 8 c-a turnover cylinder; 8 d-second finger cylinder; 8d 1-second jaw.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to realize the purpose of automatically and continuously welding a locking plate and a connecting bolt on a base of a power distribution cabinet and solve the technical problems that manual operation wastes time and labor and welding can hurt the health of workers, as shown in figure 1, the automatic processing equipment for the base of the power distribution cabinet comprises,
the base feeding device 1 is used for automatically feeding power distribution cabinet base components;
the base moving mechanism 2 is fixedly arranged on one side of the discharge end of the base feeding device 1, the base moving mechanism 2 is used for grabbing a distribution cabinet base part at the discharge end of the base feeding device 1 to move, and the working end of the base moving mechanism 2 can move in the horizontal direction and the vertical direction;
the processing fixing table 3 is arranged below the base moving mechanism 2, and the processing fixing table 3 is used for fixing a power distribution cabinet base component to be processed;
the welding robots 4 are fixedly arranged on two sides of the processing fixing table 3, and the welding robots 4 are used for automatically welding the power distribution cabinet base, the locking plate and the connecting bolt;
the locking plate feeding device 5 is fixedly arranged on two sides of the processing fixing table 3, and the locking plate feeding device 5 is used for automatically feeding locking plates;
the locking plate positioning mechanism 6 is fixedly arranged at the discharge end of the locking plate feeding device 5, and the working end of the locking plate positioning mechanism 6 can move the locking plate from the locking plate feeding device 5 to the processing fixing table 3;
the connecting bolt feeding device 7 is fixedly arranged on two sides of the processing fixing table 3, and the connecting bolt feeding device 7 is used for automatically feeding connecting bolts;
the connecting bolt moving mechanism 8 is fixedly arranged above the discharge end of the connecting bolt feeding device 7, and the working end of the connecting bolt moving mechanism 8 can grab the connecting bolt and move to a position required to be processed.
Specifically, the operator can use the equipment to weld the two sides of the bottom end of the base of the power distribution cabinet and weld the connecting bolt on one side of the base of the power distribution cabinet, when the equipment is started, the operator can automatically feed the base of the power distribution cabinet through the base feeding device 1, when the base of the power distribution cabinet moves to the discharge end of the base feeding device 1, the working end of the base moving mechanism 2 is fixedly grabbed and moved into the processing fixing table 3 for limiting and fixing, the base of the power distribution cabinet keeps stable in the processing fixing table 3, at the moment, the locking plate placed in the locking plate feeding device 5 is automatically fed, the locking plate positioning mechanism 6 moves the locking plate at the discharge end of the locking plate feeding device 5 to the position, required to be welded, of the base of the power distribution cabinet fixed by the processing fixing table 3 for accurate positioning and stable keeping, and the welding robot 4 carries out omnibearing welding on the connecting position of the base of the power distribution cabinet and the locking plate, connecting bolt loading attachment 7 starts after the locking plate welding is accomplished, connecting bolt loading attachment 7 can also ask the conveyer belt for vibration charging tray, connecting bolt is the bottom when only needing to guarantee connecting bolt loading attachment 7 material loading and moves can for vertical placing down, connecting bolt moving mechanism 8 is fixed to be snatched the connecting bolt of 7 discharge ends of connecting bolt loading attachment and is removed to the required welding position of switch board base, 8 fixed switch board bases of connecting bolt moving mechanism and connecting bolt's position, welding robot 4 restarts and welds, base moving mechanism 2 snatchs the switch board base and leaves processing fixed station 3 after the welding is accomplished, the staff is collected the switch board base of accomplishing the processing can.
Further, in order to realize the purpose of automatic feeding that the switch board base can be stable to solve the technical problem that the switch board base removes the in-process and easily collapses for the support shape and leads to base moving mechanism 2 can't accurately snatch, as shown in fig. 4, base loading attachment 1 is including having
The conveying belt 1a is used for directional movement of the opening of the power distribution cabinet base towards downward placement, baffles 1a1 are arranged on two sides of the conveying belt 1a, and the distance between the baffles 1a1 is matched with the width of the power distribution cabinet base;
Specifically, the staff places switch board base opening orientation downwards when the material loading on the work of conveyer belt 1a holds, the both sides of switch board base are spacing by baffle 1a1, guaranteed that the switch board base can not appear when removing the removal about, the inside opening of switch board base with place the laminating of liftout support 1b in conveyer belt 1a working face top, the switch board base moves on liftout support 1b, guaranteed that the switch board base can't appear toppling over forward or backward when removing.
Further, in order to realize the purpose that the switch board base can be grabbed by base moving mechanism 2 accurately at the discharge end of conveyer belt 1a, in order to solve the technical problem that base moving mechanism 2 is difficult to grab when switch board base is loaded in a material joint, as shown in fig. 3 and 4, material stopping area 1a2 is arranged on one side of the discharge end of conveyer belt 1a, material stopping area 1a2 is connected with the wall city by baffle 1a1, the size of material stopping area 1a2 is identical with the size of a single switch board base, sensing element 1c is arranged on one side of material stopping area 1a2, the working end of sensing element 1c faces the upper area of material stopping area 1a2, and sensing element 1c is used for detecting whether switch board base is placed in material stopping area 1a 2.
Specifically, inductive element 1c can be photoelectric sensor, and when the switch board base was on conveyer belt 1a directional removal to stopping material district 1a2 department, the unable continuation removal that exists in the material district 1a2 is stopped in inserting to first switch board base, and inductive element 1c detects to stop to have the switch board base in material district 1a2 this moment, and inductive element 1c sends signal control conveyer belt 1a stop to remove and starts base moving mechanism 2 and snatch the switch board base in material district 1a 2.
Further, in order to achieve the purpose that the base moving mechanism 2 can stably grab the power distribution cabinet base on the base feeding device 1 and movably mount the power distribution cabinet base in the processing fixing table 3, so as to solve the technical problem that manual material moving is troublesome and labor-consuming, as shown in fig. 2 and 5, the base moving mechanism 2 comprises,
one side of the portal frame 2a is fixedly arranged above the discharging end of the base feeding device 1;
the first linear driving device 2b is fixedly arranged on the portal frame 2a, the working end of the first linear driving device 2b is arranged between the base feeding device 1 and the processing fixing table 3 and moves linearly in the direction, and the working end of the first linear driving device 2b faces downwards;
the second linear driving devices 2c are fixedly arranged on the working ends of the first linear driving devices 2b, the number of the second linear driving devices 2c is two, and the working ends of the second linear driving devices 2c are arranged to move in the vertical direction perpendicular to the working ends of the first linear driving devices 2 b;
Specifically, the first linear driving device 2b may be a ball screw sliding table, or a synchronous belt sliding table, etc., the second linear driving device 2c may be a dual-shaft dual-rod cylinder, or a linear cylinder, etc., the working end of the first linear driving device 2b linearly moves along the moving direction of the base feeding device 1, when the sensing element 1c detects that the power distribution cabinet base is placed in the material stop area 1a2, the first linear driving device 2b is started to drive the second linear driving device 2c to move above the conveyor belt 1a, the second linear driving device 2c is started to drive the first finger cylinder 2d to move down to the position where the first clamping jaw 2d1 is located at the two sides of the power distribution cabinet base, the first finger cylinder 2d is started to drive the first clamping jaw 2d1 to tighten and fix the power distribution cabinet base for movement, the second linear driving device 2c drives the power distribution cabinet base to move up to leave the material stop area 1a2, the first linear driving device 2b drives the power distribution cabinet base to move to the processing fixing table 3, fixed grabbing of the power distribution cabinet base and movement of the power distribution cabinet base in a horizontal space and a vertical space are achieved through the first linear driving device 2b, the second linear driving device 2c and the first finger cylinder 2d, participation of manpower is reduced, and automation degree of equipment is improved.
Furthermore, in order to realize the purpose that the processing fixed platform 3 can fix the processing position of the base of the power distribution cabinet, in order to solve the technical problem that the processing effect is poor due to the fact that the power distribution cabinet base moves during processing, as shown in fig. 6, the processing fixing table 3 is composed of a first flat plate 3a and a second flat plate 3b, the first flat plate 3a is fixedly installed below a moving route of a working end of a first linear driving device 2b, the first flat plate 3a extends towards a horizontal direction perpendicular to the moving direction of the working end of the first linear driving device 2b, first clamping grooves 3a1 are formed in two ends of the first flat plate 3a, the shape of each first clamping groove 3a1 is matched with that of a bottom opening of the power distribution cabinet base, the second flat plate 3b is vertically arranged above the first flat plate 3a, the second flat plates 3b are provided with a plurality of grooves, the top end of each second flat plate 3b is provided with a second clamping groove 3b1, and the second clamping grooves 3b1 are matched with the width size of the power distribution cabinet base.
Specifically, when base moving mechanism 2 snatchs the switch board base and removes to the top of processing fixed station 3, second linear driving device 2c drives the switch board base and moves down, it is spacing to make the both sides of switch board base insert in first draw-in groove 3a1 on first flat board 3a top, second linear driving device 2c drives the switch board base and removes to the upper end of switch board base and get into in second draw-in groove 3b1 of second flat board 3b, second linear driving device 2c stop motion is fixed the switch board, the shape to the switch board base that exists through first draw-in groove 3a1 and second draw-in groove 3b1 is fixed to the switch board base, guarantee to process the position that fixed station 3 can effectual fixed switch board base, guarantee that weldment work's effective going on.
Further, can be to switch board base and locking plate, connecting bolt carries out automatic weld's purpose for realizing welding robot 4, in order to solve manual welding and waste time and energy and easily cause the technical problem of injury to the staff, as shown in fig. 7, welding robot 4 is including mounting bracket 4a, mounting bracket 4a sets up the both sides at processing fixed station 3, fixed mounting has arm 4b on mounting bracket 4a, arm 4 b's working end fixed mounting has soldered connection 4c, arm 4b is used for the adjustment soldered connection 4 c's of multi-angle working direction.
Specifically, arm 4b can be six arms, and arm 4b is the position of accurate definite welding position under the control of computer, and when locking plate and connecting bolt material loading were accomplished, arm 4b drive soldered connection 4c carried out complete welding to the welding position, the reduction of very big degree the manpower, and avoided soldered connection 4c high temperature probably to the injury that staff's health caused in welding process.
Further, can carry out automatic feeding's purpose to the locking plate automatically in order to realize locking plate loading attachment 5, in order to solve the technical problem that manual operation locking plate material loading is troublesome, as shown in fig. 8, locking plate loading attachment 5 is including last magazine 5a, the inside of going up magazine 5a is provided with the locking plate and places chamber 5a1, the locking plate is placed chamber 5a1 and is link up last magazine 5a, the locking plate is placed the bottom laminating locking plate positioning mechanism 6's of chamber 5a1 work end, the size that the chamber 5a1 was placed to the locking plate can hold the locking plate, the outside both sides of going up magazine 5a are provided with stabilizer blade 5b, stabilizer blade 5b sets up the both sides at locking plate positioning mechanism 6 work ends.
Specifically, when the staff finished placing the locking plate of as above magazine 5a with the locking plate pile in placing chamber 5a1, the locking plate laminating locking plate positioning mechanism 6's of bottommost work end, stabilizer blade 5b set up and guaranteed in the locking plate of locking plate positioning mechanism 6 work end both sides that cavity 5a1 can stably carry out the material loading to locking plate positioning mechanism 6.
Further, in order to achieve the purpose that the locking plate positioning mechanism 6 can accurately move the locking plate inside the locking plate feeding device 5 to the position below the power distribution cabinet base fixed by the processing fixing table 3, so as to solve the technical problem that the locking plate automatically moves to the bottom of the power distribution cabinet base for welding, as shown in fig. 8 and 9, the locking plate positioning mechanism 6 comprises a third linear driving device 6a, the third linear driving device 6a is horizontally arranged below the feeding box 5a, the working end of the third linear driving device 6a is arranged to move in the linear direction from the processing fixing table 3 to the locking plate feeding device 5, the working end of the third linear driving device 6a faces upward, a positioning plate 6b is fixedly mounted on the working end of the third linear driving device 6a, the positioning plate 6b is a rectangular flat plate, and one end of the positioning plate 6b facing the processing fixing table 3 is provided with a positioning groove 6b1, the shape of the positioning groove 6b1 is matched with the shape of the front half part of the lock plate, the positioning groove 6b1 is provided with an insert column 6b2, and the size and the position of the insert column 6b2 are matched with the lock hole of the lock plate.
Specifically, the third linear driving device 6a may be a ball screw sliding table, or a synchronous belt sliding table, etc., the third linear driving device 6a drives the positioning plate 6b to move, when the positioning groove 6b1 on the positioning plate 6b moves to the lower position of the locking plate feeding device 5, the locking plate at the lowest end in the locking plate placing cavity 5a1 enters the positioning groove 6b1, the insert post 6b2 is inserted into the locking hole of the locking plate, the locking plate moves along with the positioning groove 6b1 when the third linear driving device 6a drives the positioning plate 6b to move again, when the positioning groove 6b1 leaves the lower position of the locking plate placing cavity 5a1, the lower opening of the locking plate placing cavity 5a1 is closed by the rest parts of the positioning plate 6b, so as to ensure that the locking plate does not leave the locking plate placing cavity 5a1, the third linear driving device 6a drives the positioning groove 6b1 to move to the position under the base of the processing fixing table 3, the locking plate rear half part limited in the positioning groove 6b1 is attached to the bottom of the power distribution cabinet base and is located at the welding position.
Further, in order to realize the locking plate in constant head tank 6b1 the mesh that can not appear rocking when welding work, rock when solving the locking plate and lead to the relatively poor technical problem of welding effect in the constant head tank 6b1, as shown in fig. 8, locking plate positioning mechanism 6 is still including corner air cylinder 6c that pushes down, corner air cylinder 6c sets up the one side of processing fixed station 3 relatively at third linear drive device 6a down, be provided with clamp plate 6c1 on corner air cylinder 6 c's the work end, corner air cylinder 6c that pushes down is used for driving clamp plate 6c1 and seals the upper surface of constant head tank 6b 1.
Specifically, after the locking plate that drives in the constant head tank 6b1 when third linear drive device 6a and switch board base butt joint finished, corner down-pressure cylinder 6c started, drives clamp plate 6c1 and seals constant head tank 6b1, makes the first half of locking plate receive constant head tank 6b1 and clamp plate 6c 1's extrusion remain stable, the first half of back and the switch board base laminating of locking plate, make things convenient for locking plate loading attachment 5 to weld the connection position.
Further, in order to achieve the purpose that the connecting bolt moving mechanism 8 can grab the bolt at the discharge end of the connecting bolt feeding device 7 and move the bolt to the welding position of the base of the power distribution cabinet, so as to solve the technical problems that manual material moving alignment is time-consuming and labor-consuming and the position is not accurate enough, as shown in fig. 10, the connecting bolt moving mechanism 8 comprises,
the mounting seat 8a is fixedly arranged in the middle of the two connecting bolt feeding devices 7;
the working ends of the fourth linear driving devices 8b face the connecting bolt feeding devices 7 on one side respectively, and the working ends of the fourth linear driving devices 8b are arranged to move in the horizontal direction perpendicular to the moving direction of the base moving mechanism 2;
the overturning cylinder 8c is fixedly arranged on the working end of the fourth linear driving device 8 b;
and the second finger cylinder 8d is fixedly arranged at the working end of the overturning cylinder 8c, the second clamping jaw 8d1 is arranged at the working end of the second finger cylinder 8d, and the second finger cylinder 8d drives the second clamping jaw 8d1 to grab the connecting bolt.
Specifically, fourth linear driving device 8b can also be electric putter etc. for linear cylinder, fourth linear driving device 8b drives upset cylinder 8c and removes the discharge end top to connecting bolt loading attachment 7, upset cylinder 8c drives second finger cylinder 8d and overturns to the work end of second clamping jaw 8d1 just to the first connecting bolt both sides of connecting bolt loading attachment 7, second finger cylinder 8d drives second clamping jaw 8d1 and tightens up and snatchs connecting bolt, upset cylinder 8c drives connecting bolt and overturns to the side of the fixed switch board base of perpendicular to processing fixed station 3, fourth linear driving device 8b removes connecting bolt and keeps fixed to the welding position of switch board base, make things convenient for welding robot 4 to weld connecting bolt.
The working principle of the invention is as follows:
step one, when the worker is in the material loading, the opening of the power distribution cabinet base is placed on the working end of the conveyor belt 1a downwards, the two sides of the power distribution cabinet base are limited by the baffle plate 1a1, the inner opening of the power distribution cabinet base is attached to the material ejecting support 1b placed above the working surface of the conveyor belt 1a, and the power distribution cabinet base moves on the material ejecting support 1 b.
Step two, when the power distribution cabinet base is directionally moved to the material stopping area 1a2 on the conveyor belt 1a, the first power distribution cabinet base is inserted into the material stopping area 1a2 and cannot move continuously, at the moment, the sensing element 1c detects that the power distribution cabinet base exists in the material stopping area 1a2, and the sensing element 1c sends a signal to control the conveyor belt 1a to stop moving and start the base moving mechanism 2 to grab the power distribution cabinet base in the material stopping area 1a 2.
And step three, the working end of the first linear driving device 2b linearly moves along the moving direction of the base feeding device 1, when the sensing element 1c detects that a power distribution cabinet base is placed in the material stopping area 1a2, the first linear driving device 2b is started to drive the second linear driving device 2c to move above the conveyor belt 1a, the second linear driving device 2c is started to drive the first finger cylinder 2d to move downwards to the position where the first clamping jaw 2d1 is located on the two sides of the power distribution cabinet base, the first finger cylinder 2d is started to drive the first clamping jaw 2d1 to tighten and fix and grab the power distribution cabinet base to move, the second linear driving device 2c drives the power distribution cabinet base to move upwards to leave the material stopping area 1a2, and the first linear driving device 2b drives the power distribution cabinet base to move to the processing fixing table 3.
And fourthly, the second linear driving device 2c drives the power distribution cabinet base to move downwards, so that two sides of the power distribution cabinet base are inserted into the first clamping grooves 3a1 at the top end of the first flat plate 3a for limiting, the second linear driving device 2c drives the power distribution cabinet base to move to the upper end of the power distribution cabinet base to enter the second clamping grooves 3b1 of the second flat plate 3b, and the second linear driving device 2c stops moving to fix the power distribution cabinet.
Step five, when the staff stacks the lock plates and finishes the placement in the lock plate placement cavity 5a1 of the feeding box 5a, the bottommost lock plate is attached to the working end of the lock plate positioning mechanism 6, when the positioning groove 6b1 on the positioning plate 6b is moved to the downward placement of the lock plate feeding device 5, the lock plate at the lowest end in the lock plate placement cavity 5a1 enters the positioning groove 6b1, the insert column 6b2 is inserted into the lock hole of the lock plate, the lock plate moves along with the positioning groove 6b1 when the third linear driving device 6a drives the positioning plate 6b to move again, the third linear driving device 6a drives the positioning groove 6b1 to move to the position under the power distribution cabinet base of the processing fixed table 3, the lock plate stops moving, the corner downward pressing cylinder 6c is started, the pressing plate 6c1 is driven to close the positioning groove 6b1, the first half part of the lock plate is pressed by the positioning groove 6b1 and the pressing plate 6c1 to keep stable, and the second half part of the lock plate is attached to the base, the welding robot 4 starts welding.
Sixthly, the fourth linear driving device 8b drives the turnover cylinder 8c to move to the position above the discharging end of the connecting bolt feeding device 7, the turnover cylinder 8c drives the second finger cylinder 8d to turn over to the working end of the second clamping jaw 8d1 and to be aligned with the two sides of the first connecting bolt of the connecting bolt feeding device 7, the second finger cylinder 8d drives the second clamping jaw 8d1 to tighten and grab the connecting bolt, the turnover cylinder 8c drives the connecting bolt to turn over to the side face, perpendicular to the side face of the power distribution cabinet base fixed by the processing fixing table 3, the fourth linear driving device 8b moves the connecting bolt to the welding position of the power distribution cabinet base to be fixed, and the welding robot 4 is started to weld.
Seventhly, after welding is completed, the base moving mechanism 2 grabs the power distribution cabinet base and leaves the processing fixed table 3, and workers can collect the processed power distribution cabinet base.
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic processing device of a base of a power distribution cabinet is characterized by comprising,
the base feeding device (1), the base feeding device (1) is used for automatically feeding the power distribution cabinet base components;
the base moving mechanism (2) is fixedly arranged on one side of the discharge end of the base feeding device (1), the base moving mechanism (2) is used for grabbing a distribution cabinet base part at the discharge end of the base feeding device (1) to move, and the working end of the base moving mechanism (2) can move in the horizontal direction and the vertical direction;
the machining fixing table (3) is arranged below the base moving mechanism (2), and the machining fixing table (3) is used for fixing a power distribution cabinet base component to be machined;
the welding robots (4) are fixedly arranged on two sides of the processing fixing table (3), and the welding robots (4) are used for automatically welding the power distribution cabinet base, the locking plate and the connecting bolt;
the locking plate feeding device (5), the locking plate feeding device (5) is fixedly arranged on two sides of the processing fixing table (3), and the locking plate feeding device (5) is used for automatically feeding the locking plate;
the locking plate positioning mechanism (6), the locking plate positioning mechanism (6) is fixedly arranged at the discharging end of the locking plate feeding device (5), and the working end of the locking plate positioning mechanism (6) can move the locking plate from the locking plate feeding device (5) to the processing fixing table (3);
the connecting bolt feeding device (7), the connecting bolt feeding device (7) is fixedly arranged on two sides of the processing fixing table (3), and the connecting bolt feeding device (7) is used for automatically feeding connecting bolts;
the connecting bolt moving mechanism (8) is fixedly arranged above the discharge end of the connecting bolt feeding device (7), and the working end of the connecting bolt moving mechanism (8) can grab the connecting bolt to move to a position required to be machined.
2. The automatic processing equipment of a base of a power distribution cabinet according to claim 1, characterized in that the base loading device (1) comprises
The conveying belt (1 a) is used for directional movement of the opening of the power distribution cabinet base towards downward placement, baffles (1 a 1) are arranged on two sides of the conveying belt (1 a), and the distance between the baffles (1 a 1) is matched with the width of the power distribution cabinet base;
the ejection support (1 b), the ejection support (1 b) is placed above the working face of the conveyor belt (1 a), the ejection support (1 b) is attached to the conveyor belt (1 a) and is used for placing the internal shape of the power distribution cabinet base, and the ejection support (1 b) is used for ensuring that the power distribution cabinet base cannot topple over when moving.
3. The automatic processing equipment of a power distribution cabinet base as claimed in claim 1 or 2, characterized in that the material stopping area (1 a 2) is arranged on the side of the discharging end of the conveyor belt (1 a), the material stopping area (1 a 2) is connected with the enclosed city by a baffle (1 a 1), the size of the material stopping area (1 a 2) is matched with the size of a single power distribution cabinet base, a sensing element (1 c) is arranged on one side of the material stopping area (1 a 2), the working end of the sensing element (1 c) faces to the upper area of the material stopping area (1 a 2), and the sensing element (1 c) is used for detecting whether the power distribution cabinet base is placed in the material stopping area (1 a 2).
4. The automatic processing equipment of the base of the distribution cabinet according to claim 1, characterized in that the base moving mechanism (2) comprises,
one side of the portal frame (2 a) is fixedly arranged above the discharge end of the base feeding device (1);
the first linear driving device (2 b), the first linear driving device (2 b) is fixedly installed on the portal frame (2 a), the working end of the first linear driving device (2 b) is arranged between the base feeding device (1) and the processing fixing table (3) and moves linearly in the direction, and the working end of the first linear driving device (2 b) is arranged downwards;
the two second linear driving devices (2 c) are fixedly arranged on the working end of the first linear driving device (2 b), and the working end of each second linear driving device (2 c) is arranged to move in a vertical direction perpendicular to the working end of the first linear driving device (2 b);
first finger cylinder (2 d), first finger cylinder (2 d) fixed mounting is provided with first clamping jaw (2 d 1) on the work end of second linear drive device (2 c) on the work end of first finger cylinder (2 d), and first finger cylinder (2 d) are used for removing the both sides of first clamping jaw (2 d 1) fixed switch board base.
5. The automatic processing equipment of the base of the power distribution cabinet according to claim 1, wherein the processing fixing table (3) comprises a first flat plate (3 a) and a second flat plate (3 b), the first flat plate (3 a) is fixedly arranged below a moving route of a working end of the first linear driving device (2 b), the first flat plate (3 a) extends towards a horizontal direction perpendicular to a moving direction of the working end of the first linear driving device (2 b), first clamping grooves (3 a 1) are formed in two ends of the first flat plate (3 a), the shape of each first clamping groove (3 a 1) is matched with that of a bottom opening of the base of the power distribution cabinet, the second flat plate (3 b) is vertically arranged above the first flat plate (3 a), the second flat plate (3 b) is provided with a plurality of clamping grooves (3 b 1), and the second clamping grooves (3 b 1) are matched with the width dimension of the base of the power distribution cabinet.
6. The automatic processing equipment of switch board base of claim 1, characterized in that, welding robot (4) is including mounting bracket (4 a), and mounting bracket (4 a) set up the both sides at processing fixed station (3), and fixed mounting has arm (4 b) on mounting bracket (4 a), and the working end fixed mounting of arm (4 b) has soldered connection (4 c), and arm (4 b) is used for the adjustment soldered connection's of multi-angle working direction (4 c).
7. The automatic processing equipment of switch board base of claim 1, characterized in that, locking plate loading attachment (5) is including feeding box (5 a), the inside of feeding box (5 a) is provided with locking plate placing cavity (5 a 1), locking plate placing cavity (5 a 1) link up feeding box (5 a), the bottom of locking plate placing cavity (5 a 1) is laminated to the working end of locking plate positioning mechanism (6), the size of locking plate placing cavity (5 a 1) can hold the locking plate, the outside both sides of feeding box (5 a) are provided with stabilizer blade (5 b), stabilizer blade (5 b) set up the both sides at locking plate positioning mechanism (6) working end.
8. The automatic processing equipment of the base of the power distribution cabinet according to claim 1, wherein the locking plate positioning mechanism (6) comprises a third linear driving device (6 a), the third linear driving device (6 a) is horizontally arranged below the feeding box (5 a), the working end of the third linear driving device (6 a) is arranged to move in the linear direction from the processing fixing table (3) to the locking plate feeding device (5), the working end of the third linear driving device (6 a) faces upwards, a positioning plate (6 b) is fixedly arranged on the working end of the third linear driving device (6 a), the positioning plate (6 b) is a rectangular flat plate, one end of the positioning plate (6 b) facing the processing fixing table (3) is provided with a positioning groove (6 b 35 1), the shape of the positioning groove (6 b 1) is matched with the shape of the front half part of the locking plate, and an insert column (6 b 2) is arranged in the positioning groove (6 b 1), the size and position of the inserting column (6 b 2) are matched with the lock hole of the lock plate.
9. The automatic processing equipment of the base of the power distribution cabinet according to claim 1, wherein the locking plate positioning mechanism (6) further comprises a corner pressing cylinder (6 c), the corner pressing cylinder (6 c) is arranged on one side of the third linear driving device (6 a) opposite to the processing fixing table (3), a pressing plate (6 c 1) is arranged at the working end of the corner pressing cylinder (6 c), and the corner pressing cylinder (6 c) is used for driving the pressing plate (6 c 1) to close the upper surface of the positioning groove (6 b 1).
10. The automatic processing equipment of the base of the distribution cabinet according to claim 1, characterized in that the connecting bolt moving mechanism (8) comprises,
the mounting seat (8 a) is fixedly mounted in the middle of the two connecting bolt feeding devices (7);
the four linear driving devices (8 b) are fixedly installed on the installation seat (8 a), the number of the four linear driving devices (8 b) is two, the working ends of the four linear driving devices (8 b) face the connecting bolt feeding devices (7) on one side respectively, and the working ends of the four linear driving devices (8 b) are arranged to move in the horizontal direction perpendicular to the moving direction of the base moving mechanism (2);
the overturning air cylinder (8 c) is fixedly arranged on the working end of the fourth linear driving device (8 b);
the second finger cylinder (8 d), second finger cylinder (8 d) fixed mounting is on the work end of upset cylinder (8 c), is provided with second clamping jaw (8 d 1) on the work end of second finger cylinder (8 d), and second finger cylinder (8 d) is owing to drive second clamping jaw (8 d 1) snatchs connecting bolt.
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| CN202110945577.XA CN113579617A (en) | 2021-08-18 | 2021-08-18 | Automatic processing equipment for power distribution cabinet base |
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| CN116423422A (en) * | 2023-03-30 | 2023-07-14 | 芜湖市恒峰科技有限公司 | Automatic assembly device for processing measuring instrument cabinet body |
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Application publication date: 20211102 |