CN217945777U - Automatic pay-off high frequency heating capper - Google Patents

Automatic pay-off high frequency heating capper Download PDF

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Publication number
CN217945777U
CN217945777U CN202222394353.7U CN202222394353U CN217945777U CN 217945777 U CN217945777 U CN 217945777U CN 202222394353 U CN202222394353 U CN 202222394353U CN 217945777 U CN217945777 U CN 217945777U
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China
Prior art keywords
feeding
frequency heating
pushing
conveyor belt
rotary
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CN202222394353.7U
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Chinese (zh)
Inventor
方昭
朱喜双
杨辰
吴春梅
陆大志
洪瑞祥
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Baolong Anhui Auto Parts Co ltd
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Baolong Anhui Auto Parts Co ltd
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Abstract

The utility model provides an automatic feeding high-frequency heating sealing machine, which comprises a workbench, a clamping and rotating mechanism, a feeding mechanism, a high-frequency heating mechanism and a rotating and sealing mechanism; the clamping and rotating mechanism comprises a conveying pipeline, one end of the conveying pipeline is provided with a rotating clamping chuck for clamping a pipe fitting, and the other end of the conveying pipeline is provided with a material waiting supporting plate and a pushing mechanism for pushing the pipe fitting on the material waiting supporting plate into the conveying pipeline; the feeding mechanism comprises a conveyor belt, one side of the tail end of the conveyor belt is provided with a feeding sliding hopper butted with the supporting plate to be fed, and the other side of the tail end of the conveyor belt is provided with a pushing piece used for pushing the pipe fittings on the conveyor belt to the feeding sliding hopper; the high-frequency heating mechanism is used for heating the end part of the pipe fitting clamped by the rotary clamping chuck; the rotary sealing mechanism is used for rotary sealing of the heated pipe fitting. The utility model discloses automated production, high efficiency, output improves 3 times, raises the efficiency and output, satisfies the delivery requirement, simultaneously reduce cost.

Description

Automatic pay-off high frequency heating capper
Technical Field
The utility model relates to a pipe fitting seals technical field, especially relates to an automatic pay-off high frequency heating capper.
Background
In automobile production, need use a port often and need seal, the terminal surface levels smooth, can not leak gas the pipe fitting, however in prior art, this kind of pipe fitting port is sealed to adopt manual welding usually, gets up tubular product and sealed plate welding, levels of polishing again, and the last polishing shaping, whole process flow is long, needs 4 individuals just to accomplish, and the welding has the risk of not sealing, and the polishing degree of difficulty is big, consuming time, and manufacturing cost is high, and is efficient.
SUMMERY OF THE UTILITY MODEL
Based on the technical problem who exists among the background art, the utility model provides an autoloading high frequency heating capper.
The utility model provides an automatic feeding high-frequency heating sealing machine, which comprises a workbench, a clamping and rotating mechanism, a feeding mechanism, a high-frequency heating mechanism and a rotating and sealing mechanism; wherein:
the clamping and rotating mechanism is arranged on the workbench and comprises a conveying pipeline, one end of the conveying pipeline is provided with a rotary clamping chuck for clamping a pipe fitting, and the other end of the conveying pipeline is provided with a material waiting supporting plate and a pushing mechanism for pushing the pipe fitting on the material waiting supporting plate into the conveying pipeline;
the feeding mechanism comprises a conveyor belt, one side of the tail end of the conveyor belt is provided with a feeding sliding hopper butted with the supporting plate to be fed, and the other side of the tail end of the conveyor belt is provided with a pushing piece used for pushing the pipe fittings on the conveyor belt to the feeding sliding hopper;
the high-frequency heating mechanism is arranged on the workbench and is used for heating the end part of the pipe fitting clamped by the rotary clamping chuck; the rotary sealing mechanism is arranged on the workbench and used for rotary sealing of the heated pipe fitting.
Preferably, the feeding mechanism further comprises a bin which is arranged at the feeding end of the conveyor belt and used for accommodating the pipe fittings, and a stepped feeding part which is used for feeding the pipe fittings in the bin to the conveyor belt is arranged on one side, close to the conveyor belt, in the bin; the ladder-shaped feeding part comprises a plurality of groups of feeding plates and a plurality of lifting cylinders, the groups of feeding plates are sequentially arranged into a ladder shape from bottom to top, two adjacent feeding plates are in sliding fit, the plurality of lifting cylinders are all installed at the bottom of the storage bin, and the plurality of lifting cylinders are respectively used for driving the groups of feeding plates to lift.
Preferably, the feeding plate is obliquely arranged in the storage bin, the inclination angle is 82-88 degrees, and the top surface of the feeding plate is a feeding surface for accommodating the pipe fittings.
Preferably, the feed bin is close to pushing equipment one side and still is provided with the feed back slide, is provided with the mistake proofing baffle that is used for with pipe fitting propelling movement on the conveyer belt to feed back slide on the conveyer belt with the corresponding position of feed back slide.
Preferably, protection plates for preventing the pipe fittings from rolling off are arranged on two sides of the conveyor belt.
Preferably, the pushing piece comprises a pushing cylinder, and a piston rod of the pushing cylinder is connected with a pushing plate.
Preferably, the high-frequency heating mechanism comprises a base, a high-frequency machine, a high-frequency heating ring, a first moving cylinder and a second moving cylinder; two first linear sliding rails are arranged on the workbench, and the length direction of the first linear sliding rails is consistent with the axial direction of the conveying pipeline; the high-frequency machine is arranged on the sliding blocks of the two second linear sliding rails and driven by the second moving cylinder to move on the second linear sliding rails, the high-frequency heating coil is arranged on one side, close to the rotary clamping chuck, of the high-frequency machine, and is electrically connected with the high-frequency machine.
Preferably, the rotary sealing mechanism comprises a rotary seat, a rotary driving motor, a connecting seat, a mounting seat, a sealing roller and a driving oil cylinder; the rotating seat is rotatably installed at a position, close to the rotary clamping chuck, of the workbench and driven to rotate by the rotary driving motor, the connecting seat is fixedly connected with the rotating seat, a third linear sliding rail is installed on the connecting seat, the sealing roller is installed on the third linear sliding rail in a sliding mode through the installing seat, and the driving oil cylinder is installed on the connecting seat and used for driving the sealing roller to slide on the third linear sliding rail.
Preferably, the workbench is further provided with a limiting mechanism located above the rotating seat, the limiting mechanism comprises a vertically arranged limiting cylinder, and a piston rod of the limiting cylinder is connected with a limiting rod.
Preferably, still including being used for carrying out the unloading mechanism of unloading to the pipe fitting on the tight chuck of pairing rotation clamp, unloading mechanism includes the unloading sliding hopper, gets material clamping jaw and unloading cylinder, and the unloading sliding hopper is installed in the workstation outer edge position, gets the material clamping jaw and is used for pressing from both sides the pipe fitting of getting on the tight chuck of rotary clamp and remove by the drive of unloading cylinder.
The utility model provides an automatic feeding high-frequency heating sealing machine, which realizes batch feeding, automatic feeding, material distribution and single feeding by arranging a feeding mechanism, and does not need special operation; the high-frequency heating mechanism and the rotary sealing mechanism are arranged, the end part of the pipe fitting is quickly softened by the high-frequency heating mechanism, and the softened end part of the pipe fitting is quickly sealed by the rotary sealing mechanism, so that the sealing property of a product is ensured; then, by arranging a blanking mechanism, automatic blanking after the pipe fitting is sealed is realized; the utility model discloses automated production, high efficiency, output improves 3 times, raises the efficiency and output, satisfies the delivery requirement, simultaneously reduce cost.
Drawings
Fig. 1 is a schematic structural view of an automatic feeding high-frequency heating sealing machine provided by the present invention;
fig. 2 is a top view of an automatic feeding high-frequency heating sealing machine provided by the present invention;
fig. 3 is a schematic structural view of a rotary sealing mechanism in an automatic feeding high-frequency heating sealing machine.
Detailed Description
Referring to fig. 1-3, the utility model provides an automatic feeding high-frequency heating sealing machine, which comprises a workbench 1, a clamping and rotating mechanism, a feeding mechanism, a high-frequency heating mechanism and a rotating and sealing mechanism; wherein:
clamping and rotating mechanism installs on workstation 1, and clamping and rotating mechanism includes pipeline 2, and 2 one ends of pipeline are installed and are used for pressing from both sides the tight chuck 3 of tight pipe fitting of rotation clamp, and the 2 other ends of pipeline are provided with and treat material layer board 4 and be used for treating the pipe fitting propelling movement 30 in the material layer board 4 to the pipeline 2, and propelling movement mechanism adopts the cylinder.
The feeding mechanism comprises a conveying belt 5, protection plates 31 used for preventing pipe fittings from rolling off are arranged on two sides of the conveying belt, a feeding sliding hopper 6 in butt joint with the to-be-fed supporting plate 4 is arranged on one side of the tail end of the conveying belt 5, a pushing piece used for pushing the pipe fittings on the conveying belt 5 to the feeding sliding hopper 6 is arranged on the other side of the tail end of the conveying belt 5, the pushing piece comprises a pushing cylinder 27, and a piston rod of the pushing cylinder 27 is connected with a pushing plate 28.
The high-frequency heating mechanism is mounted on the worktable 1 and is used for heating the end part of the pipe clamped by the rotary clamping chuck 3. The rotary sealing mechanism is arranged on the workbench 1 and used for rotationally sealing the heated pipe fitting.
As shown in fig. 1 and fig. 2, in this embodiment, the feeding mechanism further includes a bin 7 disposed at the feeding end of the conveyor belt 5 and used for accommodating the pipe, and a stepped feeding member for feeding the pipe in the bin 7 to the conveyor belt 5 is disposed in the bin 7 and near one side of the conveyor belt 5. The stepped feeding part comprises a plurality of groups of feeding plates 8 and a plurality of lifting cylinders, the groups of feeding plates 8 are sequentially arranged into a stepped shape from bottom to top, two adjacent feeding plates 8 are in sliding fit, the feeding plates 8 are obliquely arranged in the storage bin 7, the inclination angle of the feeding plates 8 is 85 degrees, the top surfaces of the feeding plates 8 are feeding surfaces for containing pipe fittings, and the feeding surfaces are inclined planes with high outside and low inside; a plurality of lift cylinders are all installed in 7 bottoms of feed bin and a plurality of lift cylinders are used for driving the 8 liftings of flitch on the multiunit respectively.
As shown in fig. 1 and fig. 2, in a specific embodiment, a material return chute 9 is further disposed on one side of the storage bin 7 close to the material pushing member, and a mistake-proof guide plate 10 for pushing the pipe fitting on the conveyor belt 5 to the material return chute 9 is disposed on a position of the conveyor belt 5 corresponding to the material return chute 9. When the pipe fitting a is conveyed to the top end conveyor belt 5, a few vertical (pipe fitting a with upward pipe orifices) pipe fittings a exist, the vertical pipe fittings a can be pushed into the feed back slide way 9 when passing through the error-proof guide plate 10 and then fall into the storage bin 7 again, and the other pipe fittings a with forward pipe orifices continue to be conveyed forwards.
As shown in fig. 1, 2, in the specific embodiment, the high-frequency heating mechanism includes a base 11, a high-frequency motor 12, a high-frequency heating coil 13, a first moving cylinder 29, and a second moving cylinder. The workbench 1 is provided with two first linear sliding rails 14, the length direction of the first linear sliding rails 14 is consistent with the axial direction of the conveying pipeline 2, the base 11 is installed on the sliding blocks of the two first linear sliding rails 14 and is driven by the first moving cylinder 29 to move on the first linear sliding rails, the base 11 is provided with two second linear sliding rails 15, the length direction of the second linear sliding rails 15 is perpendicular to the length direction of the first linear sliding rails 14, the high-frequency machine 12 is installed on the sliding blocks of the two second linear sliding rails 15 and is driven by the second moving cylinder to move on the second linear sliding rails 15. The high-frequency heating coil 13 is provided on the high-frequency machine 12 on the side close to the spin chuck 3, and the high-frequency heating coil 13 is electrically connected to the high-frequency machine 12.
As shown in fig. 1-3, in the embodiment, the rotary sealing mechanism includes a rotary base 16, a rotary driving motor, a connecting base 17, a mounting base 18, a sealing roller 19 and a rotary cylinder 20. The rotary seat 16 is rotatably installed at a position, close to the rotary clamping chuck 3, of the workbench 1 and driven to rotate by a rotary driving motor, the connecting seat 17 is fixedly connected with the rotary seat 16, a third linear slide rail 21 is installed on the connecting seat 17, the sealing roller 19 is slidably installed on the third linear slide rail 21 through the installing seat 18, and the rotary oil cylinder 20 is installed on the connecting seat 17 and used for driving the sealing roller 19 to slide on the third linear slide rail 21.
As shown in fig. 1, further, in order to ensure that the pipe fitting a is pushed in place, a limiting mechanism located above the rotating seat 16 is further installed on the workbench 1, the limiting mechanism includes a vertically arranged limiting cylinder 22, and a piston rod of the limiting cylinder 22 is connected with a limiting rod 23. The pushing mechanism 30 pushes the pipe fitting a to the conveying pipeline 2, finally, the pipe fitting a reaches the rotary clamping chuck 3, the synchronous limiting cylinder 22 drives the limiting rod 23 to descend, and when the pipe fitting a is in contact with the limiting rod 23, the pipe fitting a is pushed in place.
As shown in fig. 1 and fig. 2, further, in order to facilitate the blanking work after the pipe fitting a is sealed, the blanking device further includes a blanking mechanism for blanking the pipe fitting on the rotating clamping chuck 3, the blanking mechanism includes a blanking sliding bucket 24, a material taking clamping jaw 25 and a blanking cylinder 26, the blanking sliding bucket 24 is installed at the outer edge of the workbench 1, and the material taking clamping jaw 25 is used for clamping the pipe fitting on the rotating clamping chuck 3 and is driven by the blanking cylinder 26 to move.
The utility model discloses concrete working procedure as follows:
1. after the pipes a are intensively poured into the stock bin 7 manually, the power supply is started, the start button is pressed, and the equipment starts to automatically operate;
2. the lifting cylinder drives the feeding plate 8 to lift, and the pipe fitting a is conveyed upwards;
3. conveying the pipe fittings a to the top end conveyor belt 5, conveying the pipe fittings a forwards, pushing a few vertical (pipe orifices upward) pipe fittings a into the return chute 9 through the error-proof guide plate 10, dropping the pipe fittings a into the storage bin 7 again, and continuously conveying the other pipe fittings a with forward pipe orifices forwards;
4. the pipe fitting a is conveyed to the tail end of the conveyor belt 5, the sensor is touched, the pushing cylinder 27 pushes the pipe fitting a into the feeding sliding hopper 6, and the pipe fitting a falls to the supporting plate 4 to be fed along the feeding sliding hopper 6 in a rolling mode;
5. when a sensor at the material supporting plate 4 senses a pipe fitting a, the pushing mechanism 30 pushes the pipe fitting a to the conveying pipeline 2, finally the pipe fitting a reaches the rotary clamping chuck 3, the synchronous limiting cylinder 22 drives the limiting rod 23 to descend, and when the pipe fitting a is in contact with the limiting rod 23, the pipe fitting a is pushed in place;
6. the limiting rod 23 is lifted back to the proper position, and the pipe fitting a is clamped by the rotary clamping chuck 3 and starts to rotate; the second moving cylinder drives the high-frequency machine 12 to move towards the direction of the pipe fitting a, then the first moving cylinder 29 drives the base 11 to move, the high-frequency heating ring 13 is driven to move to the position of the pipe orifice of the pipe fitting a for heating, and the high-frequency heating ring 13 returns to the original position after high-frequency rapid heating is carried out for 6 s;
7. the rotary sealing mechanism starts to rotate, the rotary oil cylinder 20 drives the sealing roller 19 to move towards the direction of the pipe fitting a, the pipe orifice material of the pipe fitting a softened by heating is quickly extruded towards the middle, the opening part of the rotating pipe fitting a is immediately pushed flat and sealed, and the rotary sealing mechanism returns to the original position;
8. the rotary clamping chuck 3 stops rotating and loosens the pipe fitting a, the blanking cylinder 26 drives the material taking clamping jaw 25 to move towards the direction of the pipe fitting a, the material taking clamping jaw 25 clamps and extracts the sealed pipe fitting a, the blanking cylinder 26 drives the material taking clamping jaw 25 to return to the original position, the material taking clamping jaw 25 loosens the pipe fitting a, and the pipe fitting a falls into the blanking sliding hopper 24 and flows into a product basket. At this point, the process of sealing one tube a is finished and the next cycle is started.
The utility model has the advantages that the batch feeding is realized, the operation of a special person is not needed, and 1 person is saved; manual sheet stamping, welding and polishing are omitted, and 2 persons are saved; automatic production, high speed and high efficiency, and the yield is improved by 3 times; 3 people are saved, the process route is reduced, and the cost is reduced by 54 percent.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (10)

1. An automatic feeding high-frequency heating sealing machine is characterized by comprising a workbench (1), a clamping rotating mechanism, a feeding mechanism, a high-frequency heating mechanism and a rotating sealing mechanism; wherein:
the clamping and rotating mechanism is arranged on the workbench (1) and comprises a conveying pipeline (2), one end of the conveying pipeline (2) is provided with a rotary clamping chuck (3) for clamping a pipe fitting, and the other end of the conveying pipeline (2) is provided with a material-waiting supporting plate (4) and a pushing mechanism (30) for pushing the pipe fitting on the material-waiting supporting plate (4) into the conveying pipeline (2);
the feeding mechanism comprises a conveyor belt (5), one side of the tail end of the conveyor belt (5) is provided with a feeding sliding hopper (6) butted with the supporting plate (4) to be fed, and the other side of the tail end of the conveyor belt (5) is provided with a pushing piece used for pushing the pipe fittings on the conveyor belt (5) to the feeding sliding hopper (6);
the high-frequency heating mechanism is arranged on the workbench (1) and is used for heating the end part of the pipe fitting clamped by the rotating clamping chuck (3); the rotary sealing mechanism is arranged on the workbench (1) and is used for rotary sealing of the heated pipe fitting.
2. The automatic feeding high-frequency heating sealing machine according to claim 1, characterized in that the feeding mechanism further comprises a bin (7) arranged at the feeding end of the conveyor belt (5) and used for accommodating the pipe fittings, and a stepped feeding member for feeding the pipe fittings in the bin (7) to the conveyor belt (5) is arranged at one side of the bin (7) close to the conveyor belt (5); the ladder-shaped feeding part comprises a plurality of groups of feeding plates (8) and a plurality of lifting cylinders, the groups of feeding plates (8) are sequentially arranged from bottom to top to form a ladder shape, two adjacent feeding plates (8) are in sliding fit, the plurality of lifting cylinders are all installed at the bottom of the storage bin (7), and the plurality of lifting cylinders are respectively used for driving the groups of feeding plates (8) to lift.
3. The automatic feeding high-frequency heating sealing machine according to claim 2, characterized in that the feeding plate (8) is arranged in the storage bin (7) in an inclined manner, the inclined angle is 82-88 degrees, and the top surface of the feeding plate (8) is a feeding surface for accommodating the pipe fittings.
4. The automatic feeding high-frequency heating sealing machine according to claim 2, characterized in that a material return slideway (9) is further arranged on one side of the stock bin (7) close to the material pushing part, and a position on the conveyor belt (5) corresponding to the material return slideway (9) is provided with an error-proof guide plate (10) for pushing the pipe fittings on the conveyor belt (5) to the material return slideway (9).
5. The self-feeding high-frequency heating sealer according to any one of claims 1 to 4, wherein both sides of the conveyor belt (5) are provided with shielding plates (31) for preventing the pipe pieces from rolling off.
6. The automatic feeding high-frequency heating sealing machine according to any one of claims 1 to 4, characterized in that the pushing member comprises a pushing cylinder (27), and a piston rod of the pushing cylinder (27) is connected with a pushing plate (28).
7. The automatic feeding high-frequency heating sealing machine according to any one of claims 1 to 4, wherein the high-frequency heating mechanism comprises a base (11), a high-frequency machine (12), a high-frequency heating coil (13), a first moving cylinder (29) and a second moving cylinder; two first linear sliding rails (14) are arranged on the workbench (1), and the length direction of the first linear sliding rails (14) is consistent with the axial direction of the conveying pipeline (2); the base (11) is installed on the sliding blocks of the two first linear sliding rails (14) and is driven by the first moving cylinder (29) to move on the first linear sliding rails, the base (11) is installed with the two second linear sliding rails (15), the length direction of the second linear sliding rails (15) is perpendicular to that of the first linear sliding rails (14), the high-frequency machine (12) is installed on the sliding blocks of the two second linear sliding rails (15) and is driven by the second moving cylinder to move on the second linear sliding rails, the high-frequency heating ring (13) is arranged on one side, close to the rotary clamping chuck (3), of the high-frequency machine (12), and the high-frequency heating ring (13) is electrically connected with the high-frequency machine (12).
8. The automatic feeding high-frequency heating sealing machine according to any one of claims 1 to 4, characterized in that the rotary sealing mechanism comprises a rotary base (16), a rotary driving motor, a connecting base (17), a mounting base (18), a sealing roller (19) and a rotary oil cylinder (20); roating seat (16) rotate to be installed and be close to rotatory clamping chuck (3) position department and have the rotation driving motor drive to rotate in workstation (1), connecting seat (17) and roating seat (16) fixed connection, install third linear slide rail (21) on connecting seat (17), seal gyro wheel (19) through mount pad (18) slidable mounting on third linear slide rail (21), swivel cylinder (20) are installed on connecting seat (17) and are used for the drive to seal gyro wheel (19) and slide on third linear slide rail (21).
9. The automatic feeding high-frequency heating sealing machine according to claim 8, wherein a limiting mechanism located above the rotating seat (16) is further installed on the workbench (1), the limiting mechanism comprises a vertically arranged limiting cylinder (22), and a piston rod of the limiting cylinder (22) is connected with a limiting rod (23).
10. The automatic feeding high-frequency heating sealing machine according to any one of claims 1 to 4, characterized by further comprising a blanking mechanism for blanking the pipe fittings on the rotary clamping chuck (3), wherein the blanking mechanism comprises a blanking sliding hopper (24), a material taking clamping jaw (25) and a blanking cylinder (26), the blanking sliding hopper (24) is installed at the outer edge position of the workbench (1), and the material taking clamping jaw (25) is used for clamping the pipe fittings on the rotary clamping chuck (3) and driven to move by the blanking cylinder (26).
CN202222394353.7U 2022-05-24 2022-09-08 Automatic pay-off high frequency heating capper Active CN217945777U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202221262229 2022-05-24
CN2022212622299 2022-05-24

Publications (1)

Publication Number Publication Date
CN217945777U true CN217945777U (en) 2022-12-02

Family

ID=84213296

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222394353.7U Active CN217945777U (en) 2022-05-24 2022-09-08 Automatic pay-off high frequency heating capper

Country Status (1)

Country Link
CN (1) CN217945777U (en)

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