CN219053297U - Special automatic welding machine for electric box - Google Patents
Special automatic welding machine for electric box Download PDFInfo
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- CN219053297U CN219053297U CN202222203790.6U CN202222203790U CN219053297U CN 219053297 U CN219053297 U CN 219053297U CN 202222203790 U CN202222203790 U CN 202222203790U CN 219053297 U CN219053297 U CN 219053297U
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- end cover
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The utility model relates to an automatic welding special machine for an electric box, which comprises a movable ground rail, a cooperative robot, an end cover transmission mechanism, a shell transmission mechanism, an end cover turnover mechanism, a positioning welding tool, a welding robot and a finished product conveyor, wherein the cooperative robot is fixed on the movable ground rail, the shell transmission mechanism is fixed at the top end of the positioning welding tool, the end cover transmission mechanism is fixed above the positioning welding tool, the end cover turnover mechanism is fixed at the tail end of the end cover transmission mechanism, the cooperative robot and the welding robot are respectively fixed at two sides of the positioning welding tool, and the finished product conveyor is fixed at the tail end of the positioning welding tool. The utility model can continuously operate by the robot without manual participation, reduces the operation of workpieces, ensures the welding precision and consistency of products by the positioning welding tool, improves the working efficiency and the product qualification rate, and greatly reduces the energy loss.
Description
Technical field:
the utility model relates to automatic welding equipment for an electric box in the electric industry, in particular to a special automatic welding machine for an electric box.
The background technology is as follows:
at present, manual welding is mostly adopted for welding the electric box. Such a welding method has the following problems: 1. the welding quality of the product is affected by the absence of a precise pressing device; 2. the manual welding efficiency is low, the product needs to flow the next working procedure, and the labor intensity is high; 3. because manual operation is needed during welding, when protective measures are not in place, arc light generated during welding irradiates a human body, and the production of the human body health is directly influenced.
The utility model comprises the following steps:
in order to solve the problems, the utility model provides a special automatic welding machine for an electric box.
The utility model adopts the technical scheme that: the special automatic welding machine for the electric box comprises a feeding mechanism, a welding mechanism and a discharging mechanism, wherein the feeding mechanism comprises a one-axis movable sliding table, a cooperative robot, a shell transmission mechanism and an end cover transmission mechanism; the welding mechanism comprises a welding positioning tool, an end cover overturning mechanism and a welding robot; the blanking mechanism comprises a finished product conveyor.
The special automatic welding machine for the electric box is characterized in that the inlet of the positioning welding tool is connected with the outlet of the shell conveying mechanism; the outlet of the positioning welding tool is connected with the inlet of the finished product conveyor belt, and the shell conveying mechanism, the positioning welding tool and the finished product conveyor are positioned at the same horizontal position.
Above-mentioned electronic box automatic weld special plane, casing transport mechanism includes casing conveyer and the spacing separation blade of casing, and casing conveyer adopts flat belt transport mechanism, the spacing separation blade of casing is the sheet metal component, can adjust the width of both sides symmetry separation blade.
The special automatic welding machine for the electric box comprises an end cover conveyor, end cover limiting baffle plates, end cover limiting shafts and end cover limiting cylinders, wherein the end cover conveyor adopts a flat belt conveying mechanism, the end cover limiting baffle plates are sheet metal parts, the width of two symmetrical baffle plates can be adjusted, and the end cover limiting shafts are fixed at the front ends of the end cover conveying mechanism.
The special electric box automatic welding machine, the welding fixture includes casing positioning mechanism and end cover tilting mechanism, casing positioning mechanism includes positioning fixture inside casing and positioning fixture frame, and positioning fixture inside casing and positioning fixture frame pass through bolted connection, positioning fixture inside casing spacing running roller passes through inside casing running roller stopper to be fixed on positioning fixture inside casing, positioning fixture outside casing spacing running roller passes through the frame running roller stopper to be fixed on positioning fixture outside casing, welding fixture top installation front end stopper, and front end stopper links to each other with the spacing cylinder of front end, side clamp cylinder top installation clamp positioning piece, clamp cylinder installs at positioning fixture outside casing front end, end cover tilting mechanism includes turning arm, sucking disc cylinder and upset gear motor, and the sucking disc cylinder is fixed on the turning arm, and upset gear motor is fixed on fixed axle bed.
Above-mentioned electronic box automatic weld special plane, the finished product conveyer casing adopts flat belt transmission mechanism, and the finished product conveyer is connected with the front end gib block of fixed-position welding frock.
The automatic welding equipment disclosed by the utility model can be used for automatically welding, so that the problem that arc light generated during welding irradiates a human body is avoided, the automatic welding equipment is safe and reliable, the double-conveyor discharging is realized, and the working efficiency is greatly improved; and the automatic material removing mechanism omits the difficult condition of manual material discharging caused by tight clamping.
Description of the drawings:
the utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic front view of a special automatic welding machine for an electric box;
FIG. 2 is a schematic diagram of a positioning welding tool;
FIG. 3 is a schematic view in partial cross-section from above of FIG. 2;
fig. 4 is a schematic diagram of an end cap tilting mechanism.
In the figure, 1, a one-axis moving ground rail, 101, a cooperative robot, 2, a shell, 3, an end cover transmission mechanism, 301, an end cover limiting baffle, 302, an end cover conveyor, 303, an end cover limiting cylinder, 304, an end cover limiting shaft, 4, a shell transmission mechanism, 401, a shell limiting baffle, 402, a shell conveyor, 5, an end cover, 6, an end cover turning mechanism, 601, a turning arm, 602, a sucker cylinder, 603, a turning gear motor, 604, a sucker jig, 7, a fixed-position welding tool, 701, a fixed-position tool outer frame, 702, a fixed-position tool inner frame, 703, an inner frame limiting roller, 704, an outer frame limiting roller, 705, a side clamping cylinder, 7501, a clamping positioning block, 706, a front end limiting cylinder, 7061, a front end limiting block, 707, a front end guide bar, 708, an inner frame roller limiting block, 709, an outer frame roller limiting block, 710, a push-out cylinder, 8, a welding robot, 9 and a finished product conveyor are shown.
The specific embodiment is as follows:
embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the present utility model, the lateral direction means a direction perpendicular to the longitudinal direction of the housing 2 in the horizontal plane, and the longitudinal direction means a direction parallel to the longitudinal direction of the housing 2 in the horizontal plane.
[ example 1 ]
The special automatic welding machine for the electric box comprises a shell conveyor 402 for placing the shell 2, and an end cover conveyor 302, a positioning welding tool 7 and a finished product conveyor 9 which are sequentially arranged along the length direction of the shell 2 and can convey the end cover; the end cover conveyor 302 and the shell conveyor 402 are installed in parallel, and the shell conveyor 402 and the finished product conveyor 9 are horizontally butted with the positioning welding tool 7, so that the shell 2 can be horizontally conveyed.
As shown in fig. 1, an axial moving ground rail 1 is arranged beside a feeding station, the axial moving ground rail 1 is a cooperative robot ground rail and can be purchased from the market, a cooperative robot 101 is arranged on the axial moving ground rail 1, and the cooperative robot 101 is driven to reciprocate by the axial moving ground rail 1.
The casing conveyer 402 and the end cover conveyer 302 in this embodiment have no length limitation in theory, the casing conveyer 402 can place a plurality of casings 2, the casing limiting baffle 401 is installed on both sides of the casing conveyer 402, the longitudinal length of the casing limiting baffle 401 is greater than the length of one casing 2, the photoelectric sensor is installed at the front end of the casing conveying mechanism 4, after the first casing 2 passes through the photoelectric sensor, the casing conveyer 402 is temporarily conveyed, and the first casing 2 enters the positioning welding tool 7. The end cover conveying mechanism 3 is arranged at the upper end of the shell conveyor 402, the height is set according to the length of the turning arm 601, the end cover 5 is conveyed forwards through the end cover conveyor 302, end cover limiting baffle plates 301 are arranged at two ends of the end cover conveying mechanism 3, the length of each end cover limiting baffle plate is larger than the width of the end cover 5, an end cover limiting shaft 304 is arranged at the front end of the end cover conveyor 3, the end cover limiting shaft 304 is pushed by the end cover limiting cylinder 303, the end cover 5 is conveyed to the end cover limiting shaft 304 and then stopped, and the end cover limiting mechanism is sucked by the sucking disc jig 604.
[ example 2 ]
On the basis of embodiment 1, as shown in fig. 3, one side of the welding fixture 7 connected with the shell conveying mechanism 4 is a feeding end, one side of the welding fixture 7 connected with the finished product conveyor 9 is a discharging end, the welding fixture 7 comprises a welding fixture outer frame 701 and a welding fixture inner frame 702, the welding fixture inner frame limiting roller 703 is fixed on the welding fixture inner frame 702 through an inner frame roller limiting block 708, the welding fixture outer frame limiting roller 704 is fixed on the welding fixture outer frame 701 through an outer frame roller limiting block 709, side clamping cylinders 705 are fixed on two sides of the front end of the welding fixture 7, clamping positioning blocks 7501 are connected with side clamping cylinders 705, front end limiting cylinders 706 are fixed at the front end of the welding fixture 7, front end limiting blocks 7061 are connected with front end limiting cylinders 706, the welding fixture inner frame limiting roller 703 and the welding fixture inner frame limiting roller 704 are connected through a motor to realize rotation, and the rotation direction is that the shell 2 is conveyed along the horizontal direction.
[ example 3 ]
The end cover turnover mechanism 6 is shown in fig. 4, the sucker cylinder 602 is fixed on the turnover arm 601, the turnover arm 601 is installed on the fixed seat 605 of the base, the turnover arm is symmetrically installed with the welding tool 7, the turnover gear motor 603 is installed on one side of the fixed seat 605, both sides can be installed, the sucker jig 604 is connected with the sucker cylinder 602, when the turnover arm is in a vertical position, the sucker jig 604 is above the end cover 5, the sucker jig 604 sucks the end cover 5 after being lifted up by the sucker cylinder 602, then the sucker cylinder 602 is retracted, the turnover gear motor 603 rotates, the turnover arm is in a horizontal position, and the sucker cylinder 602 is ejected to push the end cover 5 to a fixed position.
[ example 4 ]
On the basis of embodiment 2 and embodiment 3, as shown in fig. 2, when the sensor detects that the end cover 5 is at the fixed position, the inner frame limit roller 703 and the outer frame limit roller 704 rotate simultaneously to convey the shell 2 forward to the front end limit block 7061, the front end limit block 7061 is pushed by the front end limit cylinder 706, after the shell 2 and the end cover 5 reach the specified positions, the side clamping cylinder 705 extends out, the clamping positioning block 7051 is embedded with square holes of the shell 2 and the end cover 5, and the welding machine robot 8 welds after the action is completed.
[ example 5 ]
On the basis of embodiment 4, as shown in fig. 2 and 3, a push-out cylinder 710 is installed at the middle position of an inner frame 702 of a positioning tool, a front end guide bar 707 is fixed at the discharge end of the positioning welding tool 7, a finished product conveyor 9 is fixed on a base along the direction of the welding tool 7, the front end guide bar 707 is in the same plane with the finished product conveyor 9, after welding, a box welded finished product is pushed onto the finished product conveyor 9 along the direction of the front end guide bar 707 through the push-out cylinder 710, the finished product conveyor 9 outputs the finished product, and the cooperation machine 101 places the finished product on a finished product turnover box.
In the description of the present utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "upper," "lower," "vertical," "horizontal," "bottom," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the term "connected" should be interpreted broadly, and for example, it may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In this specification, a schematic representation of the terms does not necessarily refer to the same embodiment. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (6)
1. An automatic welding special plane of electronic box, its characterized in that: the device comprises a shell conveying mechanism (4) for conveying the shell (2), an end cover conveying mechanism (3) for conveying the end cover (5), an end cover overturning mechanism (6) at the tail end of the end cover conveying mechanism (3), and a positioning welding tool (7) and a finished product conveyor (9) which are sequentially arranged along the length direction of the shell (2).
2. The special electric box automatic welding machine according to claim 1, wherein: the positioning welding tool (7) is orderly arranged along the up-down direction, and the shell conveying mechanism (4) and the finished product conveyor (9) are horizontally butted with the positioning welding tool (7).
3. The special electric box automatic welding machine according to claim 2, characterized in that: the shell conveying mechanism (4) comprises a shell conveyor (402) and a shell limiting baffle (401) which are used for conveying the shell (2), the end cover conveying mechanism (3) comprises an end cover conveyor (302), an end cover limiting baffle (301), an end cover limiting cylinder (303) and an end cover limiting shaft (304), the end cover limiting shaft (304) is arranged at the front end of the end cover conveying mechanism (3), and the end cover limiting shaft (304) is connected with the end cover limiting cylinder (303).
4. The special electric box automatic welding machine according to claim 1, wherein: the end cover turnover mechanism (6) comprises a turnover arm (601) for an end cover (5), a sucker cylinder (602), a gear motor (603), a sucker jig (604) and a fixing seat (605), wherein the turnover arm (601) is installed on the fixing seat (605), the sucker cylinder (602) is installed at the top of the turnover arm (601), the gear motor (603) is installed on the side edge of the turnover arm (601), and the sucker jig (604) is installed on the sucker cylinder (602).
5. The special electric box automatic welding machine according to claim 2, characterized in that: the positioning welding tool (7) comprises an inner frame limit roller (703) and an outer frame limit roller (704) which are used for conveying a shell (2), the outer frame limit roller (704) is fixed on the outer frame (701) of the positioning tool through an outer frame roller limit block (709), the inner frame limit roller (703) is fixed on the inner frame (702) of the positioning tool through an inner frame roller limit block (708), a side clamping cylinder (705) and a front end limit cylinder (706) are fixed at the front end of the positioning welding tool (7), a clamping locating block (7051) is arranged at the front end of the side clamping cylinder (705), a front end limit block (7061) is fixed at the front end of the front end limit cylinder (706), a front end guide bar (707) is arranged at the discharge end of the positioning welding tool (7), and a push-out cylinder (710) is arranged in the middle of the inner frame of the positioning tool.
6. The special electric box automatic welding machine according to claim 2, characterized in that: the finished product conveyor (9) is fixed on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222203790.6U CN219053297U (en) | 2022-08-22 | 2022-08-22 | Special automatic welding machine for electric box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222203790.6U CN219053297U (en) | 2022-08-22 | 2022-08-22 | Special automatic welding machine for electric box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219053297U true CN219053297U (en) | 2023-05-23 |
Family
ID=86343827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222203790.6U Active CN219053297U (en) | 2022-08-22 | 2022-08-22 | Special automatic welding machine for electric box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219053297U (en) |
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2022
- 2022-08-22 CN CN202222203790.6U patent/CN219053297U/en active Active
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