CN212169567U - A kind of insulator automatic assembly equipment - Google Patents

Abstract

The utility model discloses an automatic insulator assembling device, which comprises a frame; be equipped with material loading module, circulation tool module, manipulator group welding ring point scaling powder module, manipulator equipment insulator module, tool rotary power module, the directional module of tool, unloading module in the frame, the utility model discloses degree of automation is high, can accomplish the equipment operation of insulator and utmost point welding ring automatically, has the advantage that production is stable, accurate, need not the manual contact.

Description

A kind of insulator automatic assembly equipment

technical field

The utility model relates to the technical field of automatic production, in particular to an insulator automatic equipment.

Background technique

Most of the existing production lines use manual labor, auxiliary equipment and conveying equipment to realize the production of products. Therefore, workers must take out the components on the conveying equipment, assemble and weld on the auxiliary equipment and a series of production processes to complete the production of products. This will increase the labor cost during production and reduce the production efficiency, thereby causing waste of production costs.

In the prior art, only the trays need to be removed manually, and the rest are handed over to the machine to run automatically, which greatly reduces the demand and time for manpower. There is no safety hazard at the top of the conveyor line manually.

Utility model content

The purpose of this utility model is to solve the above-mentioned problems and provide an automatic insulator equipment with a high degree of automation.

The purpose of the utility model is achieved in the following manner: an automatic insulator assembly equipment, including a frame; the frame is provided with a feeding module, a circulation fixture module, a robot group welding ring point flux module, Robot assembly insulator module, fixture rotation power module, fixture orientation module, blanking module, turntable assembly module;

The feeding module is to grab the jig flowing from the flow line and place it on the carrier;

The circulating jig module includes a carrier jig carrier module; ten carrier trays are evenly distributed on the ring line, the carrier trays are connected with the synchronous belt, and the synchronous belt is driven by the transmission wheel to realize the flow on the ring line; the inner side of the guide rail Each has a guide shaft, and the synchronous belt acts as a guide against it; below the transmission wheel is a motor speed reducer. Due to the high requirement for the secondary positioning accuracy of the carrier, when it stops at the required position, there is a top cylinder. The cam follower on the carrier will be stuck to achieve precise positioning of the carrier;

The jig rotation power module is to drive the rotation of the jig through the drive shaft of the motor when each carrier flows to the welding ring mounting station, so as to facilitate the assembly of the side of the jig;

The fixture orientation module is an auxiliary station when assembling products. After the fixture orientation module flips the fixture, the push-pull cylinder extends against the fixture to play an orientation role;

The welding ring point flux module of the robotic arm group is the dispensing valve on the six-axis manipulator. A circle of flux is placed in the groove on the fixture, and then the CCD detects whether it is placed properly. After everything is OK, the manipulator absorbs the material tray. The welding ring inside is placed in the product located on the fixture, and finally tested again;

The manipulator assembles the insulator module by following the CCD camera position when the product flowing from the previous station is in place, and then the six-axis manipulator grabs the insulator to take a photo to determine the angle compensation, and then put it into the product;

The blanking module is to grab and place the carrier assembled on the carrier onto the flow line of OK or NG.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The feeding module includes a Y-axis module, an X-axis module, a clamping fixture module, a first linear guide rail, and the clamping fixture. The module is fixed on the X-axis module, and a first linear guide rail is fixed on the Y-axis module.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The clamping fixture module includes a second Y-axis module, an air cylinder, a rotary air cylinder, a clamping jaw air cylinder, a vertical air cylinder and a finger air cylinder. The second Y axis The shaft module is connected with the rotary cylinder and the gripper cylinder.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The circulating jig module includes four jig pressing blocks, four jig positioning pins, a bottom plate, a ballast block and a rotating profiling block. A fixture positioning pin and a bottom plate are fixed on the ballast block, and the rotating profiling block and the fixture pressing block are respectively vertically fixed on both sides of the bottom plate.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The fixture rotary power module includes a rotary motor, a rotary output shaft, a third Y-axis module, a connecting plate and two second linear guide rails. The output shaft of the rotating electrical machine is connected with the rotating output shaft, and the rotating electrical machine is drive-connected with the third Y-axis module through a connecting plate and two second linear guide rails.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The fixture orientation module includes four POM contact blocks, connecting blocks, four linear bearings, a push-pull cylinder and a fixing ring. The connecting blocks The linear bearing is connected with the push-pull cylinder in a driving manner, and the fixing ring is fixed on the end of the push-pull cylinder.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The robot group welding ring point flux module includes a six-axis robot arm, a camera suction nozzle module, a first material tray module, a lower camera module, and a cleaning module. The camera suction nozzle module is fixed on the six-axis manipulator, and the camera suction nozzle module and the first material tray module are fixed on the lower camera module; the camera suction nozzle module includes: a flux dispensing valve, a laser Displacement sensor, telescopic cylinder, welding ring suction nozzle, camera module; the first tray module includes: scan code module scan code telescopic cylinder, scan code gun, scan code bearing block, and tray positioning cylinder, tray positioning block ; The cleaning module includes: alcohol tank cover, stretching cylinder and custom soft brush.

A more optimized solution is the above-mentioned automatic insulator assembly equipment. The manipulator assembles the insulator module including a second six-axis manipulator, a gripper module, a pressure sensor, a second tray module and a cleaning module. The gripper module There is a pressure sensor above it.

A more optimized solution is the above-mentioned automatic insulator assembly equipment, and optical fiber detection is provided above the turntable assembly module.

Advantages of the utility model: the utility model has a high degree of automation, can automatically complete the assembly operation of the insulator and the pole welding ring, has the advantages of stable and accurate production, and does not require manual contact.

Description of drawings

In order to make the content of the present utility model easier to be understood clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

Figure 1 is the assembled test box;

2 is a schematic diagram of the overall structure of an insulator automatic equipment in an embodiment of the present invention;

Fig. 3 is the structural representation of the feeding module;

FIG. 4 is a schematic diagram of an enlarged part of the structure of the clamping fixture module in the feeding module;

Fig. 5 is the structural representation of the carrier on the loop line;

FIG. 6 is a schematic view of the structure of the jig rotating power module;

Figure 7 is a schematic structural diagram of a robot arm assembling a welding ring point flux module;

FIG. 8 is an enlarged schematic view of the structure of the nozzle camera in the welding ring point flux module assembled by the robot;

FIG. 9 is an enlarged schematic view of the structure of the scanning code of the material tray in the flux module of the welding ring point assembled by the robot;

Figure 10 is an enlarged schematic view of the structure of the cleaning module in the robot assembly welding ring point flux module;

Figure 11 is a schematic structural diagram of a manipulator assembling an insulator module;

12 is a schematic structural diagram of a gripper module in a manipulator assembling an insulator module;

FIG. 13 is a schematic diagram of the structure of the jig orientation module.

Detailed ways:

The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and the structural, method, or functional transformations made by those of ordinary skill in the art according to these embodiments are all included in the protection scope of the present invention.

As shown in Figs. 1 to 13, an automatic insulator equipment includes a frame, and the frame is provided with a feeding module 1, a cycle jig module 2, a manipulator group welding ring point flux module 5, Robot assembly insulator module 6, fixture rotating power module 3, fixture orientation module 4, blanking module 7;

The feeding module 1 includes a KK module 11 , a KK module 12 , a clamping fixture module 13 , and a first linear guide 14 . The clamping fixture module 13 includes a Y-axis module 131 , an air cylinder 132 , a rotating air cylinder 133 , a clamping jaw air cylinder 134 , an air cylinder 135 , and a finger air cylinder 136 .

There are ten circulating jig modules 2 on the ring line, which are evenly distributed. The circulating jig module 2 includes four jig pressing blocks 22 , four jig positioning pins 21 , a bottom plate 23 , a ballast block 24 , and a rotating profiling block 25 .

There are two fixture rotating power modules 3 on the whole frame, which include a rotating motor 31 , a rotating output shaft 33 , a third Y-axis module 32 , a connecting plate 34 , and two second linear guide rails 35 .

There are two fixture orientation modules 4 on the entire frame, which include four POM contact blocks 41 , connecting blocks 42 , four linear bearings 43 , push-pull cylinders 44 , and fixing rings 45 .

The welding ring point flux module 5 of the manipulator group includes a six-axis manipulator 51 , a camera nozzle module 52 , a first tray module 53 , a lower camera module 54 , and a cleaning module 55 . The camera nozzle module 52 includes: a flux dispensing valve 521 , a laser displacement sensor 522 , a telescopic cylinder 523 , a welding ring nozzle 524 , and a camera module 525 . The first tray module 53 includes: a scan code scan telescopic cylinder 531 , a scan code gun 532 , a scan code bearing block 535 , a tray positioning cylinder 533 , and a tray positioning block 534 . The cleaning module 55 includes: an alcohol tank cover 551 , a stretching cylinder 552 , and a custom soft brush 553 .

The manipulator assembles the insulator module 6 , which includes: a second six-axis manipulator 61 , a gripper module 62 , a pressure sensor 63 , a second tray module 64 , and a cleaning module 55 .

The circulating jig module is used to carry the jig, and subsequent operations are assembled on the jig.

The first tray module 53 is used to provide large and small welding rings A3 and A4.

The second tray module 64 is used to provide large and small insulators A1 and A2.

The robot assembly welding ring point flux module is used to assemble the welding rings A3 and A4 to the test box A5.

The robot assembly insulator module is used to assemble the insulators A1 and A2 to the test box A5 after the welding ring is installed.

When the utility model is used, this machine is the middle assembly part of a line body. The jig flows from the front section to our feeding line body 1, and continues to flow to the place where the fiber is detected in place, then the gripping jig module 13 moves on the KK module 11 to the jig, the finger cylinder 136 is opened, and then The air cylinder 132 is opened, the finger air cylinder is closed again, the jig is clamped, and then moved to the circulating jig platform 2 directly under the feeding line body 1 through the two KK modules. Before this, the air cylinder 135 in the clamping module is opened, Press down until it contacts with the ballast block 24, then the four jig pressing blocks 22 are opened, and the finger cylinder 136 puts the jig in along the positioning pin 21, the cylinder 135 contracts, and the jig pressing block 22 compresses the jig. Next, the circulating fixture platform 2 goes to the next station through the loop line.

After being in place, the jig rotating power module 3 is lowered to a fixed position through the KK module 32, and then the cylinder is driven out, and the rotating output shaft 33 just withstands the rotating copy block 25. The rotary motor 31 is connected with the shaft of the rotary output 33 through the synchronous belt and the synchronous pulley, and the rotary motor 31 drives the circulating fixture module 2 to rotate 90 degrees.

Then, the push-pull cylinder 44 is driven out, so that the POM contact speed 41 is pushed to the lower bottom plate of the cycle jig module 2, so as to ensure that the 90-degree angle will not deviate too much.

Then the camera 525 on the six-axis manipulator 51 takes a picture, and after taking the photo, the dispensing valve 521 on the manipulator dispenses glue, and a circle of flux is placed around each hole of the test box A5, and then the welding ring suction nozzle 524 on the manipulator sucks the welding ring A3 or A4, lower the camera module 54 to take a picture, and then put it on the top of the test box A5 point to finish the flux. After finishing, the camera 525 on the manipulator 51 takes pictures again to see if there is any NG placed.

The circulating fixture platform 2 goes to the next station where the insulators are placed. The gripper on the six-axis manipulator 61 grabs the insulator A1 or A2, puts it on the camera to recognize the angle, and then the manipulator rotates to correct the angle, and then put it in the test. In the hole in the box A5 where the welding ring is placed.

When it goes to the next station, the circulating fixture module 2 is rotated by 180 degrees, and then the movements of the previous two stations are assembled on the other side of the product.

The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be used for the foregoing implementations. The technical solutions described in the method are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

The structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification for the understanding and reading of those who are familiar with the technology, and are not intended to limit the implementation of the present invention. condition, therefore does not have technical substantive significance, any modification of structure, the change of proportional relationship or the adjustment of size, without affecting the effect that the utility model can produce and the purpose that can be achieved, all should still fall within the present utility model. The technical content disclosed by the new model must be within the scope of coverage. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The applicable scope of the utility model, and the change or adjustment of its relative relationship.

Claims (9)

1. An automatic insulator assembling device comprises a frame; the method is characterized in that: the frame is provided with a feeding module (1), a circulating jig module (2), a manipulator assembly welding ring point scaling powder module (5), a manipulator assembly insulator module (6), a jig rotating power module (3), a jig orientation module (4), a blanking module (7) and a turntable assembly module;

the feeding module (1) is used for grabbing and placing a jig flowing from the streamline onto a carrier;

the circulating jig module (2) comprises a bearing jig carrier module; ten carrier trays are uniformly distributed on the loop, the carrier trays are connected with the synchronous belt, and the synchronous belt is driven by the driving wheel to realize flowing on the loop; the inner sides of the guide rails are respectively provided with a guide shaft, and the synchronous belts are used for guiding against the guide shafts; a motor and a speed reducer are arranged below the driving wheel, and because the requirement on the precision of the secondary positioning of the carrier is high, when the carrier is stopped at the required position, an upper jacking cylinder can clamp a cam follower on the carrier and is used for realizing the precise positioning of the carrier;

the jig rotating power module (3) drives the jig to rotate for 90 degrees through a driving shaft of the motor when each carrier flows to the welding ring assembling station so as to facilitate the assembly of the side edge of the jig;

the jig orientation module (4) is an auxiliary work station during product assembly, and after the jig is turned over by 90 degrees by the jig orientation module (4), the push-pull air cylinder (44) extends out to push against the jig to play a role in orientation;

the manipulator assembly welding ring spot soldering flux module (5) is characterized in that a circle of soldering flux is spotted in a groove on a jig of a spot gluing valve on a six-axis manipulator (51), then CCD (charge coupled device) detection is carried out, after all the welding flux is OK, the manipulator sucks a welding ring in a material tray, puts the welding ring into a product on the jig, and finally detects the welding ring once again;

the mechanical arm assembly insulator module (6) is characterized in that when a product flowing from a previous work station is in place, a CCD (charge coupled device) shoots a position, then a six-axis mechanical arm (51) grabs the insulator and shoots to judge angle compensation, and then the insulator is placed into the product;

the blanking module (7) is used for grabbing and placing the carrier assembled on the carrier on an OK or NG flow line.

2. The automatic insulator assembling device according to claim 1, wherein: the feeding module (1) comprises a Y-axis module (11), an X-axis module (12), a clamping jig module (13) and a first linear guide rail (14), wherein the clamping jig module (13) is fixed on the X-axis module (12), and the Y-axis module (11) is fixed with the first linear guide rail (14).

3. The automatic insulator assembling device according to claim 2, wherein: the clamping jig module (13) comprises a second Y-axis module (131), an air cylinder (132), a rotary air cylinder (133), a clamping jaw air cylinder (134), a vertical air cylinder (135) and a finger air cylinder (136), wherein the second Y-axis module (131) is connected with the rotary air cylinder (133) and the clamping jaw air cylinder (134).

4. An automatic insulator assembling device according to claim 3, wherein: the circulating jig module (2) comprises four jig pressing blocks (22), four jig positioning pins (21), a bottom plate (23), a ballast block (24) and a rotary profiling block (25), wherein the jig positioning pins (21) and the bottom plate (23) are fixed on the ballast block (24), and the rotary profiling block (25) and the jig pressing blocks (22) are vertically fixed on two sides of the bottom plate (23) respectively.

5. The automatic insulator assembling device according to claim 4, wherein: rotatory power module of tool (3) includes rotating electrical machines (31), rotatory output shaft (33), third Y axle module (32), connecting plate (34) and two second linear guide (35), the output shaft of rotating electrical machines (31) with rotatory output shaft (33) are connected, rotating electrical machines (31) through connecting plate (34) and two second linear guide (35) with third Y axle module (32) transmission is connected.

6. The automatic insulator assembling device according to claim 5, wherein: the jig orientation module (4) comprises four POM contact blocks (41), a connecting block (42), four linear bearings (43), a push-pull air cylinder (44) and a fixing ring (45), wherein the connecting block (42) is in transmission connection with the push-pull air cylinder (44) through the linear bearings (43), and the fixing ring (45) is fixed at the end part of the push-pull air cylinder (44).

7. The automatic insulator assembling device according to claim 6, wherein: the manipulator assembly welding ring spot scaling powder module (5) comprises a six-axis manipulator (51), a camera suction nozzle module (52), a first tray module (53), a lower camera module (54) and a cleaning module (55), wherein the camera suction nozzle module (52) is fixed on the six-axis manipulator (51), and the camera suction nozzle module (52) and the first tray module (53) are fixed on the lower camera module (54); the camera nozzle module (52) includes: the device comprises a scaling powder dispensing valve (521), a laser displacement sensor (522), a telescopic cylinder (523), a welding ring suction nozzle (524) and a camera module (525); the first tray module (53) includes: the code scanning module comprises a code scanning telescopic cylinder (531), a code scanning gun (532), a code scanning bearing block (535), a material tray positioning cylinder (533) and a material tray positioning block (534); the cleaning module (55) comprises: an alcohol trough cover plate (551), a stretching cylinder (552) and a custom fur brush (553).

8. The automatic insulator assembling device according to claim 7, wherein: the manipulator assembly insulator module (6) comprises a second six-axis manipulator (61), a clamping jaw module (62), a pressure sensor (63), a second tray module (64) and a cleaning module (55), wherein the pressure sensor (63) is arranged above the clamping jaw module (62).

9. The automatic insulator assembling device according to claim 1, wherein: and optical fiber detection is arranged above the turntable assembly module.

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