CN208496116U - Steel cylinder automatic welding device - Google Patents
Steel cylinder automatic welding device Download PDFInfo
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- CN208496116U CN208496116U CN201820690950.5U CN201820690950U CN208496116U CN 208496116 U CN208496116 U CN 208496116U CN 201820690950 U CN201820690950 U CN 201820690950U CN 208496116 U CN208496116 U CN 208496116U
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- welding
- steel cylinder
- finished product
- assembly line
- girth
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Abstract
The utility model belongs to liquefied petroleum gas steel cylinder technical field of welding equipment, more particularly to steel cylinder automatic welding device, including semi-finished product assembly line, automatic assembling and spot welding equipment, the first discharge station, girth welding assembly line, it is characterized by: being equipped with two automatic assembling and spot welding equipment in one end of semi-finished product assembly line, automatic assembling and spot welding equipment carries out hinge with steel cylinder semi-finished product assembly line by the first discharge station of energy conveying steel cylinder and connects；Three groups of girth welding assembly lines are installed in the other end of steel cylinder semi-finished product assembly line.The utility model has the beneficial effects that realizing steel cylinder girth joint butt welding by the setting of manipulator and laser automatic tracking device, weld seam can be automatically tracked in welding process, eliminate be partially welded in previous welding process, be lack of penetration, the mass defects such as undercut.
Description
Technical field
The utility model belongs to liquefied petroleum gas steel cylinder technical field of welding equipment more particularly to steel cylinder automatic welding is set
It is standby.
Background technique
Steel cylinder automatic welding device is suitable for bulk various model liquefied petroleum gas steel cylinders such as YSP35.5 type, YSP12
The butt welding of type, YSP118 type, YSP23.5 type ring weld seam.
In the prior art, there are many technology drawbacks and production defect, specific manifestations are as follows: 1, operator's labor intensity
Greatly, steel cylinder belongs to heavier work pieces, and manual operation repeats several hundred times daily, larger to the physical power loss of operative employee.2, production efficiency
Lowly, every bit manipulation work can only operate a welding machine, and per capita output is no more than 200.3, steel cylinder welding quality unstable, production
Middle operative employee's technical level is very big on welding influence, and welding operative employee's carelessness is easy to produce the welding such as lack of penetration, undercut, overlap and lacks
It falls into.
Summary of the invention
The technical issues of the utility model solves be to provide it is a kind of by manipulator and the settings of mechanisms such as automatically track,
Realize that the automatic welding of liquefied petroleum gas steel cylinder girth joint improves production efficiency and product quality to reduce labor intensity
Steel cylinder automatic welding device.
To achieve the goals above, the technical solution adopted in the utility model is:
Steel cylinder automatic welding device, including semi-finished product assembly line, automatic assembling and spot welding equipment, the first discharge station, circumferential weld
Welding streamline, it is characterised in that: two automatic assembling and spot welding equipment are installed in one end of semi-finished product assembly line, it is automatic to assemble
Spot-welding equipment carries out hinge with steel cylinder semi-finished product assembly line by the first discharge station of energy conveying steel cylinder and connects；Steel cylinder half at
The other end of product assembly line is equipped with three groups of girth welding assembly lines；The girth welding assembly line includes gantry support, feeding
Manipulator, girth welding work platform, the pre- bracket of welding tooling, finished product pipeline, weld seam are in line laser tracking equipment, 500 impulse weldings
Machine, the second discharge station, are equipped with feeding manipulator on the crossbeam of gantry support, pacify respectively in the end positions of gantry support
Equipped with girth welding work platform, the pre- bracket of welding tooling is installed on girth welding work platform, pacifies in the outside of girth welding work platform
Equipped with finished product pipeline, weld seam is installed on girth welding work platform in line laser tracking equipment, the two of girth welding work platform
Side position is separately installed with weld seam in matching used 500 pulsating welder of line laser tracking equipment；The girth welding work platform
Hinge is carried out with finished product pipeline by the second discharge station to connect.
The utility model has the beneficial effects that passing through the setting of manipulator and laser automatic tracking device, steel cylinder ring is realized
Weld seam butt welding, weld seam can automatically track in welding process, eliminate be partially welded in previous welding process, be lack of penetration, undercut etc.
Mass defect, welding flaw detection first-time qualification rate are increased to 92% by past 73%, and welding quality has leap to improve.This
Utility model after putting into production entire workshop girth joint operative employee maked an inspection tour by with the first six people, being changed to only to remain a people, unit effect
Rate improves six times, and can be saved by being often only artificial one by 250,000 yuan of human cost.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 is the embodiments of the present invention structural schematic diagram；
Fig. 2 is the overlooking structure diagram of the utility model Fig. 1；
In figure: the automatic assembling and spot welding equipment of 1- semi-finished product assembly line, 2-, the first discharge station of 3-, 4- girth welding flowing water
Line, 5- gantry support, 6- feeding manipulator, 7- girth welding work platform, the pre- bracket of 8- welding tooling, 9- finished product pipeline, 10- weldering
It is sewn on line laser tracking equipment, 11-500 pulsating welder, the second discharge station of 12-.
Specific embodiment
According to Fig. 1-Fig. 2: the utility model steel cylinder automatic welding device, including semi-finished product assembly line 1, automatic assembling
Spot-welding equipment 2, the first discharge station 3, girth welding assembly line 4, it is characterised in that: installed in one end of semi-finished product assembly line 1
There are two automatic assembling and spot welding equipment 2, the first discharge station 3 and steel cylinder that automatic assembling and spot welding equipment 2 passes through energy conveying steel cylinder
Semi-finished product assembly line 1 carries out hinge connection；Three groups of girth welding assembly lines are installed in the other end of steel cylinder semi-finished product assembly line 1
4；The girth welding assembly line 4 include gantry support 5, feeding manipulator 6, girth welding work platform 7, the pre- bracket 8 of welding tooling,
Finished product pipeline 9, weld seam are in line laser tracking equipment 10,500 pulsating welders 11, the second discharge station 12, in gantry support 5
Feeding manipulator 6 is installed on crossbeam, girth welding work platform 7 is separately installed in the end positions of gantry support 5, in circular seam welding
It connects and welding tooling pre- bracket 8 is installed on work platform 7, finished product pipeline 9 is installed in the outside of girth welding work platform 7, in circumferential weld
Weld seam is installed in line laser tracking equipment 10 on Welder's platform 7, be separately installed in two side positions of girth welding work platform 7 and
Weld seam is in matching used 500 pulsating welder 11 of line laser tracking equipment 10；The girth welding work platform 7 passes through the second blankers
Position 12 carries out hinge with finished product pipeline 9 and connects.
Embodiment: steel cylinder semi-finished product are also referred to as the upper and lower cover of steel cylinder, put steel cylinder semi-finished product assembly line → automatically into
In spot welding fixture (SWFX) in automatic assembling and spot welding equipment → compress upper and lower covers → welding gun and be automatically lowered position, seam laser is looked for automatically
Just, 120 degree of spot welding → rotation, seam laser automatic capturing, 120 degree of spot welding → rotation, seam laser automatic capturing, spot welding is completed
Discharging cylinder ejection steel cylinder in 3 spot weldings → compression release → automatic assembling and spot welding equipment is rolled into weldering by the first discharge station
Connect on semi-finished product assembly line → steel cylinder along semi-finished product assembly line proceeds to the first girth welding work platform, shelves live steel cylinder, feeder
Tool subordinate row is sucked on steel cylinder rising → right lateral to the pre- bracket of welding tooling → bracket on sensed steel cylinder, loading and unloading robot
Rising holds workpiece right lateral to weld clamp center, and steel cylinder clamping → welding gun declines, and weld seam is looked for automatically in line laser tracking equipment
Weld seam, igniting welding are stitched → find, weld seam real time laser automatically tracks, one lap welding of tracking accuracy 0.3MM -0.5MM → completion
It connects, workpiece → release steel cylinder is sucked in support cylinder rising, proceeds to discharge station, and unwelded steel cylinder has arrived clamped position, steel cylinder folder again
Tightly, retainer manipulator decline, welding workpiece be rolled into finished product pipeline be transported away → feeding manipulator by all means steel cylinder be put into left and right
On pre- bracket, input and output material manipulator is by all means unwelded and steel cylinder being welded loading and unloading on girth welding work platform, and first group
Have 4 steel cylinders of steel cylinder will along on assembly line to the second group welding station, and so on circulation.
The YD-500GL pulsating welder of Panasonic's production can be used in 500 pulsating welders.
The utility model has the beneficial effects that passing through the setting of manipulator and laser automatic tracking device, steel cylinder ring is realized
Weld seam butt welding, weld seam can automatically track in welding process, eliminate be partially welded in previous welding process, be lack of penetration, undercut etc.
Mass defect, welding flaw detection first-time qualification rate are increased to 92% by past 73%, and welding quality has leap to improve.This
Utility model after putting into production entire workshop girth joint operative employee maked an inspection tour by with the first six people, being changed to only to remain a people, unit effect
Rate improves six times, and can be saved by being often only artificial one by 250,000 yuan of human cost.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is modified.Therefore, the utility model is not limited to specific embodiment disclosed and described above, right
Some modifications and changes of the utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, to the greatest extent
It is used some specific terms in pipe this specification, these terms are merely for convenience of description, not to the utility model
Constitute any restrictions.
Claims (1)
1. steel cylinder automatic welding device, including semi-finished product assembly line (1), automatic assembling and spot welding equipment (2), the first discharge station
(3), girth welding assembly line (4), it is characterised in that: be equipped with two automatic groups in one end of semi-finished product assembly line (1) and decorate
Soldering equipment (2), the first discharge station (3) and steel cylinder semi-finished product flowing water that automatic assembling and spot welding equipment (2) passes through energy conveying steel cylinder
Line (1) carries out hinge connection；Three groups of girth welding assembly lines (4) are installed in the other end of steel cylinder semi-finished product assembly line (1)；Institute
Stating girth welding assembly line (4) includes gantry support (5), feeding manipulator (6), girth welding work platform (7), welding tooling depository receipts
Frame (8), finished product pipeline (9), weld seam are in line laser tracking equipment (10), 500 pulsating welders (11), the second discharge station
(12), feeding manipulator (6) are installed on the crossbeam of gantry support (5), are installed respectively in the end positions of gantry support (5)
There is girth welding work platform (7), the pre- bracket of welding tooling (8) is installed on girth welding work platform (7), in girth welding work platform
(7) finished product pipeline (9) are installed on the outside of, weld seam is installed on girth welding work platform (7) in line laser tracking equipment
(10), it is separately installed in two side positions of girth welding work platform (7) and is matched with weld seam in line laser tracking equipment (10)
500 pulsating welders (11)；The girth welding work platform (7) is carried out by the second discharge station (12) and finished product pipeline (9)
Hinge connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820690950.5U CN208496116U (en) | 2018-05-10 | 2018-05-10 | Steel cylinder automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820690950.5U CN208496116U (en) | 2018-05-10 | 2018-05-10 | Steel cylinder automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208496116U true CN208496116U (en) | 2019-02-15 |
Family
ID=65298957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820690950.5U Active CN208496116U (en) | 2018-05-10 | 2018-05-10 | Steel cylinder automatic welding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN208496116U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171676A (en) * | 2019-05-28 | 2019-08-27 | 哈工大机器人系统（佛山）有限公司 | A kind of novel intelligent pipeline can be applied to welding production line and assembly line |
-
2018
- 2018-05-10 CN CN201820690950.5U patent/CN208496116U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171676A (en) * | 2019-05-28 | 2019-08-27 | 哈工大机器人系统（佛山）有限公司 | A kind of novel intelligent pipeline can be applied to welding production line and assembly line |
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