CN210060278U - Double-station turnover type welding device for flower basket frame - Google Patents
Double-station turnover type welding device for flower basket frame Download PDFInfo
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- CN210060278U CN210060278U CN201920504034.2U CN201920504034U CN210060278U CN 210060278 U CN210060278 U CN 210060278U CN 201920504034 U CN201920504034 U CN 201920504034U CN 210060278 U CN210060278 U CN 210060278U
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Abstract
The utility model relates to a convertible basket of flowers frame welding set in duplex position, including welding mechanism and with the basket of flowers frame fixture of welding mechanism looks adaptation, welding mechanism includes the robot arm mount pad, set up the robot arm on the robot arm mount pad and set up the welder on the robot arm, welding mechanism is equipped with two, be located the both ends of basket of flowers frame fixture with one side respectively, basket of flowers frame fixture includes first main drive axle subassembly, first driven axle subassembly and locate two spin welding centre gripping units between them, spin welding centre gripping unit includes the second main drive axle subassembly, the driven axle subassembly of second and locate the rotating frame between them, be equipped with basket of flowers frame fixed subassembly on the rotating frame. The utility model discloses basket of flowers frame fixed establishment can 360 upsets, adopts the full mode of welding to carry out automated welding with basket of flowers frame, needs spot welding to assemble this step when saving manual welding, simplifies process flow.
Description
Technical Field
The utility model belongs to the technical field of marine container, concretely relates to convertible basket of flowers frame welding set in duplex position.
Background
The container connection and fixation in the process of cargo transportation and storage have an important effect on ensuring the safety of cargos, and in the conventional container connecting piece, turnbuckle screws are usually adopted to bind the containers at the bottom layer or fix objects far away. The turnbuckle is widely applied to container binding or long-distance fixing.
At present, most of flower basket frames are processed by a traditional manual welding mode and comprise two technological processes of spot welding assembly and welding. The welding characteristics of the flower basket frame are that the welding seam is short, the welding bead is more, the welding seam is concentrated on two ends, the body needs to be turned over for many times during welding, and a product needs to be inspected by a classification society, so that the requirement of the working post can be met by a skilled welder. In addition, the quality of the flower basket frame welded by different welders also has differences, and even the same welder cannot guarantee that the quality of each welded product is consistent. As the product needs to be subjected to ship inspection, the quality of the product also needs to meet the specifications of relevant classification societies, and the requirement on welding quality is higher compared with the general standard. On the other hand, the working conditions of the welding post are hard, certain harmful smoke can be generated during welding, even if certain protective measures are taken, the adverse effect on the human body is difficult to completely eliminate, and with the development of the society, fewer people who are willing to do the work are required, and the adverse effect on the production process of a company is generated.
Patent CN207521938U discloses a welding device for flower basket frame, the device comprises a welding mechanism and a flower basket frame clamping mechanism matched with the welding mechanism, wherein the welding mechanism comprises a machine arm mounting seat, a machine arm arranged on the machine arm mounting seat and a welding gun arranged on the machine arm, the flower basket frame clamping mechanism comprises a driving shaft assembly, a driven shaft assembly and a flower basket frame fixing assembly which is rotatably arranged between the driving shaft assembly and the driven shaft assembly and is positioned on one side of the welding mechanism, the utility model adopts the automatic welding mode of the mechanical arm to replace the traditional manual welding method, two basket of flowers frame fixture of the device are the splayed symmetry and set up in welding mechanism's both sides, and the basket of flowers frame that the part is constituteed is treated by a plurality of to be inconvenient to adopt the mode of full weld to carry out automated welding during actual operation, still needs to carry out further improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a convertible basket of flowers frame welding set in duplex position for solving above-mentioned problem.
The purpose of the utility model is realized through the following technical scheme:
the utility model provides a convertible basket of flowers frame welding set in duplex position, includes welding mechanism and with the basket of flowers frame fixture of welding mechanism looks adaptation, welding mechanism includes the robotic arm mount pad, sets up the robotic arm on the robotic arm mount pad and sets up the welder on the robotic arm, welding mechanism is equipped with two, lies in respectively basket of flowers frame fixture is with the both ends of one side, basket of flowers frame fixture includes first main drive axle subassembly, first driven axle subassembly and locates two rotatory welding centre gripping units between them, rotatory welding centre gripping unit includes second main drive axle subassembly, second driven axle subassembly and locates the runing frame between them, be equipped with basket of flowers frame fixed subassembly on the runing frame.
The first driving shaft assembly and the first driven shaft assembly of the flower basket frame clamping mechanism rotate the two rotary welding clamping units arranged between the first driving shaft assembly and the first driven shaft assembly by 180 degrees, and can form product position interchange at two sides after welding is completed. Simultaneously, in revolving frame's both sides, still install second main drive axle subassembly, second driven shaft subassembly respectively, when pressing from both sides tight work piece, form two rotary mechanism, be equivalent to two outside axles of welding robot, can realize communication between the welding machine robot, make the welding frock carry out arbitrary angle upset at 360 within ranges, the welding process is accomplished smoothly to the cooperation welder. The flower basket is pressed from both sides tightly by die clamping cylinder, does 360 rotations, and welding robot carries out automatic weld to the flower basket product after pressing from both sides tight fixing according to the procedure of establishment, and the operative employee operates at welding machine robot's opposite side, and each other does not influence with the robot. Because the welding seam of the flower basket product is concentrated on two sides, two welding robots are configured to simultaneously weld under the control of coordination software, and the efficiency is greatly improved.
Furthermore, the first driving shaft assembly comprises a first driving rotating seat, a first driving shaft arranged on the first driving rotating seat along the horizontal direction and a driving motor in transmission connection with the first driving shaft.
Further, first driven shaft subassembly includes first driven roating seat, sets up the first driven shaft on first driven roating seat along the horizontal direction, spin welding clamping unit installs between first initiative roating seat and first driven roating seat.
Further, the second driving shaft assembly comprises a second driving shaft and a driving motor in transmission connection with the second driving shaft, the second driven shaft assembly comprises a second driven shaft, and the rotating frame is movably arranged between the second driving shaft and the second driven shaft.
Furthermore, the flower basket frame fixing assembly comprises a supporting base plate arranged on the rotating frame and a plurality of pairs of clamping cylinders arranged on the supporting base plate along the length direction of the supporting base plate.
Furthermore, a flower basket frame positioning groove matched with the flower basket frame is formed in the supporting bottom plate, and the flower basket frame positioning groove is located between each pair of clamping cylinders.
Furthermore, the support bottom plate is provided with a welding abdicating hole matched with the flower basket frame.
Furthermore, a rubber pad is arranged at the end part of the piston rod of the clamping cylinder.
When the flower basket welding fixture works, an operator places all parts of a flower basket product on the welding fixture, and the clamping cylinder is operated to clamp and fix the parts; meanwhile, the two welding robots automatically weld the flower basket product through a pre-programmed program; after the front side is welded, the back side of the flower basket product is welded by turning the small rotating shaft for 180 degrees; after the welding, little rotation axis upset resets, and the robot reverts standby position, and big rotation axis upset 180, the frock position exchanges, and little rotation axis also carries out corresponding rotation simultaneously, keeps the basket of flowers product up, and after rotatory locating, the basket of flowers product of welding machine robot automatic weld opposite side, and the operative employee then opens the die clamping cylinder of completion one side, takes out the basket of flowers frame that the welding was accomplished, then prepares next automatic weld, analogizes with this, the circulation welding.
Compared with the prior art, the utility model has the advantages of it is following:
1. the automatic welding mode of the welding robot is adopted, the traditional manual welding method is replaced, an operator only needs to carry out material feeding and taking, the skill requirement on the operator is reduced, and the normal operation of the production process is effectively ensured;
2. the basket frame fixing mechanism can turn over at any angle within the range of 360 degrees, so that the basket frame consisting of a plurality of parts to be welded can be automatically welded in a full-welding mode, the step of spot welding and splicing during manual welding is omitted, and the process flow is simplified;
3. the robot welding is used for replacing manual welding, so that the welding quality can be improved, and the quality stability and consistency of each welding product are ensured;
4. by adopting the rotating devices with three shafts, when the robot is welded, an operator can carry out loading and unloading work on the other side, so that the efficiency is improved, the overlapping of a robot moving area and a personnel moving area is avoided, and the safety is improved;
5. and a double-robot system is adopted, so that the welding speed is greatly increased, and the production speed is increased.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Example 1
As shown in fig. 1, the convertible basket of flowers frame welding set in duplex position, including welding mechanism and the basket of flowers frame fixture with welding mechanism looks adaptation, welding mechanism includes robot arm mount pad 1, set up robot arm 2 on robot arm mount pad 1 and set up welder 3 on robot arm 2, welding mechanism is equipped with two, lie in the both ends of basket of flowers frame fixture with one side respectively, basket of flowers frame fixture includes first main driving shaft subassembly, first driven shaft subassembly and locates two rotatory welding clamping unit between them, rotatory welding clamping unit includes the second main driving shaft subassembly, the second driven shaft subassembly and locates braced frame 10 between them, braced frame 10 is last to be equipped with the fixed subassembly of basket of flowers frame.
The first driving shaft assembly comprises a first driving rotating seat 5, a first driving shaft 4 arranged on the first driving rotating seat 5 along the horizontal direction and a driving motor in transmission connection with the first driving shaft 4. The first driven shaft assembly comprises a first driven rotating seat 7 and a first driven shaft 6 arranged on the first driven rotating seat 7 along the horizontal direction, and the rotary welding clamping unit is arranged between the first driving rotating seat 5 and the first driven rotating seat 7.
The second driving shaft assembly comprises a second driving shaft 8 and a driving motor in transmission connection with the second driving shaft 8, the second driven shaft assembly comprises a second driven shaft 9, and the rotating frame 10 is movably arranged between the second driving shaft 8 and the second driven shaft 9. The flower basket frame fixing assembly comprises a supporting base plate 11 arranged on the rotating frame 10 and a plurality of pairs of clamping cylinders 12 arranged on the supporting base plate 11 along the length direction of the supporting base plate 11.
The supporting bottom plate 11 is provided with a flower basket frame positioning groove matched with the flower basket frame 13, and the flower basket frame positioning groove is positioned between each pair of clamping cylinders. The supporting bottom plate 11 is provided with a welding abdicating hole matched with the flower basket frame 13, and the end part of the piston rod of the clamping cylinder 12 is provided with a rubber pad.
During specific work, an operator 14 puts all the components of the flower basket frame 13 on a welding tool, and operates the clamping cylinder 12 to clamp and fix the components; meanwhile, the two welding robots automatically weld the flower basket frame 13 through a pre-programmed program; after the front side is welded, the back side of the flower basket frame 13 is welded by turning the small rotating shaft for 180 degrees; after the welding, little rotation axis upset resets, and the robot reverts standby position, big rotation axis upset 180, and the frock position is exchanged, and little rotation axis also carries out corresponding rotation simultaneously, keeps basket of flowers frame 13 up, and after rotatory locating, basket of flowers frame 13 of welding machine robot automatic weld opposite side, and operative employee 14 then opens the die clamping cylinder 12 of completion one side, takes out the basket of flowers frame that the welding was accomplished, then prepares next automatic weld, so on and so on, the circulation welding.
The embodiments described above are intended to facilitate the understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention according to the disclosure of the present invention.
Claims (8)
1. A double-station turnover type welding device for a flower basket frame comprises a welding mechanism and a flower basket frame clamping mechanism matched with the welding mechanism, wherein the welding mechanism comprises a machine arm mounting seat (1), a machine arm (2) arranged on the machine arm mounting seat (1) and a welding gun (3) arranged on the machine arm (2),
the flower basket clamping mechanism is characterized in that the two welding mechanisms are arranged and located at two ends of the same side of the flower basket frame clamping mechanism respectively, the flower basket frame clamping mechanism comprises a first driving shaft assembly, a first driven shaft assembly and two rotary welding clamping units arranged between the first driving shaft assembly and the first driven shaft assembly, the rotary welding clamping units comprise a second driving shaft assembly, a second driven shaft assembly and a rotary frame (10) arranged between the second driving shaft assembly and the second driven shaft assembly, and a flower basket frame fixing assembly is arranged on the rotary frame (10).
2. The double-station turnover type flower basket frame welding device according to claim 1, wherein the first driving shaft assembly comprises a first driving rotary seat (5), a first driving shaft (4) horizontally arranged on the first driving rotary seat (5), and a driving motor in transmission connection with the first driving shaft (4).
3. The double-station turnover type flower basket frame welding device according to claim 2, wherein the first driven shaft assembly comprises a first driven rotating seat (7), a first driven shaft (6) arranged on the first driven rotating seat (7) in the horizontal direction, and the spin welding clamping unit is installed between the first driving rotating seat (5) and the first driven rotating seat (7).
4. The double-station turnover type flower basket frame welding device according to claim 1, wherein the second driving shaft assembly comprises a second driving shaft (8) and a driving motor in transmission connection with the second driving shaft (8), the second driven shaft assembly comprises a second driven shaft (9), and the rotating frame (10) is movably arranged between the second driving shaft (8) and the second driven shaft (9).
5. The double-station turnover type flower basket frame welding device according to claim 1, wherein the flower basket frame fixing assembly comprises a supporting bottom plate (11) arranged on the rotating frame (10) and a plurality of pairs of clamping cylinders (12) arranged on the supporting bottom plate (11) along the length direction of the supporting bottom plate (11).
6. The double-station turnover type welding device for the flower basket frame according to claim 5, characterized in that the supporting base plate (11) is provided with flower basket frame positioning slots matched with the flower basket frame (13), and the flower basket frame positioning slots are positioned between each pair of clamping cylinders.
7. The double-station turnover type welding device for the flower basket frame according to claim 5, wherein welding abdicating holes matched with the flower basket frame (13) are formed in the supporting bottom plate (11).
8. The double-station turnover type flower basket frame welding device according to claim 5, characterized in that a rubber pad is arranged at the end of a piston rod of the clamping cylinder (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920504034.2U CN210060278U (en) | 2019-04-15 | 2019-04-15 | Double-station turnover type welding device for flower basket frame |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920504034.2U CN210060278U (en) | 2019-04-15 | 2019-04-15 | Double-station turnover type welding device for flower basket frame |
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| CN210060278U true CN210060278U (en) | 2020-02-14 |
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| CN201920504034.2U Active CN210060278U (en) | 2019-04-15 | 2019-04-15 | Double-station turnover type welding device for flower basket frame |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719731A (en) * | 2020-12-24 | 2021-04-30 | 万生智能科技无锡有限公司 | Integrated workstation of electric heating rod robot welding system |
| CN113579586A (en) * | 2021-08-20 | 2021-11-02 | 宿州赛尔沃德物联网科技有限公司 | Large-scale steel structure welding table and control method thereof |
| CN116984811A (en) * | 2023-09-26 | 2023-11-03 | 南通海美电子有限公司 | Clamping device for processing thin film capacitor |
-
2019
- 2019-04-15 CN CN201920504034.2U patent/CN210060278U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719731A (en) * | 2020-12-24 | 2021-04-30 | 万生智能科技无锡有限公司 | Integrated workstation of electric heating rod robot welding system |
| CN112719731B (en) * | 2020-12-24 | 2024-04-16 | 万生智能科技无锡有限公司 | Integrated workstation of welding system of electric heating rod robot |
| CN113579586A (en) * | 2021-08-20 | 2021-11-02 | 宿州赛尔沃德物联网科技有限公司 | Large-scale steel structure welding table and control method thereof |
| CN116984811A (en) * | 2023-09-26 | 2023-11-03 | 南通海美电子有限公司 | Clamping device for processing thin film capacitor |
| CN116984811B (en) * | 2023-09-26 | 2023-12-15 | 南通海美电子有限公司 | Clamping device for processing thin film capacitor |
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