CN112940833A - 一种长寿环保切削液及其制备方法 - Google Patents
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Abstract
本发明涉及一种长寿环保切削液及其制备方法,该切削液由以下质量百分比的组分组成:基础油30~34%、复合防锈剂15%~25%、复合润滑剂10%~20%、表面活性剂5%~10%、一元醇3%~8%、消泡剂0.1%~1%、抑菌剂0.5%~1.5%、余量为纯水。与现有技术相比,本发明通过醇胺、油酸、硼酸酯等防锈剂与表面活性剂协同作用,有利于进一步的提升防锈性,从而使得加工后的工件可以存放较长的时间,解决了现有切削液防锈效果差、润滑性能差的问题。
Description
技术领域
本发明涉及金属加工技术领域,尤其是涉及一种长寿环保切削液及其制备方法。
背景技术
皂化油也叫乳化油或者乳化液,主要是基础油加上乳化剂进行乳化反应,使原本不溶于水的基础油能够在水里溶解。呈乳白色状,成本较低,使用上会因天气温度上升、现场维护不当造成寿命缩短致使发臭,另清洁效果较差,若无时常维护容易使环境变脏。
切削液是一种用在金属切削、磨加工以及拉拔过程中,用来冷却和润滑刀具和加工件的工业用液体,切削液由多种作用助剂经科学复合配伍而成,同时具备良好的冷却性能、润滑性能、防锈性能、清洗功能、防腐功能。克服了传统皂基乳化液夏天易变质产生臭味、冬天容易凝固难稀释、防锈效果差的问题,对车床漆、刀具也无不良影响,适用于黑色金属的切削及磨加工,属当前最领先的磨削产品。
但是,现有切削液存在防锈效果差,无法避免工件与环境介质及切削液组分分解或氧化变质而产生的油泥等腐蚀性介质接触而腐蚀的问题。为此,本发明提出一种长寿环保切削液制备方法。
发明内容
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种长寿环保切削液及其制备方法。发明通过醇胺、油酸、硼酸酯等防锈剂与表面活性剂协同作用,有利于进一步的提升防锈性,从而使得加工后的工件可以存放较长的时间,解决了现有切削液防锈效果差、润滑性能差的问题。
本发明的目的可以通过以下技术方案来实现:
本发明第一方面提供一种长寿环保切削液,由以下质量百分比的组分组成:
优选地,所述基础油采用矿物油和生物柴油中的一种,所述矿物油采用5号白油、8号白油和15号白油中的一种或几种,所述生物柴油采用地沟油制的生物柴油。
优选地,所述复合防锈剂采用硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑中的任意两种或多种的混合物。
优选地,所述复合润滑剂采用六聚蓖麻油酸、蓖麻油酸和植物油酸中的一种或多种。
优选地,所述表面活性剂采用阴离子型表面活性剂和非离子型表面活性剂调配而成。
优选地,所述阴离子型表面活性剂和非离子型表面活性剂的质量之比为1:2。
优选地,所述阴离子型表面活性剂为石油磺酸钠,所述非离子型表面活性剂为异构十三醇醚和异构十醇醚中的至少一种。
优选地,所述一元醇为十二醇、十四醇和十八醇中的一种或两种。
优选地,所述消泡剂为有机硅消泡剂和聚醚消泡剂中的一种或两种。
优选地,所述抑菌剂为均三嗪和异噻啉酮中的一种或两种。
本发明第二方面提供所述的长寿环保切削液的制备方法,包括以下步骤:
S1:按照质量百分比准备基础油30~34%,复合防锈剂15%~25%,复合润滑剂10%~20%,表面活性剂5%~10%,一元醇3%~8%,消泡剂0.1%~1%,抑菌剂0.5%~1.5%,余量为纯水;
S2:将反应釜升温至60℃~80℃,依次加入复合防锈剂和复合润滑剂,并搅拌,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转搅拌,最后加入抑菌剂、消泡剂和纯水搅拌至完全透明后,待自然冷却后得到所述的长寿环保切削液。
优选地,步骤(2)中,加入依次加入复合防锈剂、复合润滑剂,并搅拌30分钟。
与现有技术相比,本发明具有以下有益效果:
本发明由基础油、复合防锈剂、复合润滑剂、表面活性剂、一元醇、消泡剂、抑菌剂和纯水混合而成,防锈剂采用硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑中的任意两种或多种的混合物,在切削液中,易在刀具与切屑工件之间形成物理吸附膜,在较低负荷下可以充当润滑膜,对于防锈性能的提升有促进作用,非离子表面活性剂使得切削液保持较低的表面张力,具有很好的清洗性,同时非离子表面活性剂采用异构十三醇醚和异构十醇醚且用量较大,可以有效提升防锈性,硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑等防锈剂与表面活性剂协同作用,有利于进一步的提升防锈性,从而使得加工后的工件可以存放更久,解决了现有切削液防锈效果差,无法避免工件与环境介质及切削液组分分解或氧化变质而产生的油泥等腐蚀性介质接触而腐蚀的问题。
具体实施方式
一种长寿环保切削液,由以下质量百分比的组分组成:
作为本发明的另外一种实施方式,所述基础油采用矿物油和生物柴油中的一种,所述矿物油采用5号白油、8号白油和15号白油中的一种或几种,所述生物柴油采用地沟油制的生物柴油。
作为本发明的另外一种实施方式,所述复合防锈剂采用硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑中的任意两种或多种的混合物。
作为本发明的另外一种实施方式,所述复合润滑剂采用六聚蓖麻油酸、蓖麻油酸和植物油酸中的一种或多种。
作为本发明的另外一种实施方式,所述表面活性剂采用阴离子型表面活性剂和非离子型表面活性剂调配而成。
作为本发明的另外一种实施方式,所述阴离子型表面活性剂和非离子型表面活性剂的质量之比为1:2。
作为本发明的另外一种实施方式,所述阴离子型表面活性剂为石油磺酸钠,所述非离子型表面活性剂为异构十三醇醚和异构十醇醚中的至少一种。
作为本发明的另外一种实施方式,所述一元醇为十二醇、十四醇和十八醇中的一种或两种。
作为本发明的另外一种实施方式,所述消泡剂为有机硅消泡剂和聚醚消泡剂中的一种或两种。
作为本发明的另外一种实施方式,所述抑菌剂为均三嗪和异噻啉酮中的一种或两种。
所述的长寿环保切削液的制备方法,包括以下步骤:
S1:按照质量百分比准备基础油30~34%,复合防锈剂15%~25%,复合润滑剂10%~20%,表面活性剂5%~10%,一元醇3%~8%,消泡剂0.1%~1%,抑菌剂0.5%~1.5%,余量为纯水;
S2:将反应釜升温至60℃~80℃,依次加入复合防锈剂和复合润滑剂,并搅拌,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转搅拌,最后加入抑菌剂、消泡剂和纯水搅拌至完全透明后,待自然冷却后得到所述的长寿环保切削液。
作为本发明的另外一种实施方式,步骤(2)中,加入依次加入复合防锈剂、复合润滑剂,并搅拌30分钟。
下面结合具体实施例对本发明进行详细说明。
实施例1
首先按照质量百分比组分准备生物柴油32%、复合防锈剂15%(复合防锈剂为硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑按照10:25:70:50:1配制而成、复合润滑剂15%(复合润滑剂为六聚蓖麻油酸、蓖麻油酸、植物油酸按照20:5:1配制而成)、石油磺酸钠和异构十三醇醚(阴离子型表面活性剂和非离子型表面活性剂的质量之比为1:2,下同)7%、十二醇3%、聚醚消泡剂0.1%、抑菌剂0.5%、余量为纯水,然后将反应釜升温至75℃依次加入复合防锈剂、复合润滑剂,并搅拌30分钟,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转,最后加入抑菌剂、消泡剂、纯水搅拌至完全透明。
实施例2
首先按照质量百分比组分准备15号白油32%、复合防锈剂15%(复合防锈剂为硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑按照10:25:70:50:1配制而成)、复合润滑剂15%(复合润滑剂为六聚蓖麻油酸、蓖麻油酸、植物油酸按照20:5:1配制而成)、石油磺酸钠和异构十醇醚7%、十四醇3%、有机硅消泡剂0.1%、抑菌剂0.5%、余量为纯水,然后将反应釜升温至70℃依次加入复合防锈剂、复合润滑剂,并搅拌30分钟,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转,最后加入抑菌剂、消泡剂、纯水搅拌至完全透明。
实施例3
首先按照质量百分比组分准备5号白油34%、复合防锈剂10%(复合防锈剂为硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑按照10:25:70:50:1配制而成)、复合润滑剂10%(复合润滑剂为六聚蓖麻油酸、蓖麻油酸、植物油酸按照20:5:1配制而成)、石油磺酸钠和异构十三醇醚10%、十八醇3%、消泡剂0.1%、抑菌剂0.5%、余量为纯水,然后将反应釜升温至75℃依次加入复合防锈剂、复合润滑剂,并搅拌30分钟,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转,最后加入抑菌剂、消泡剂、纯水搅拌至完全透明。
实施例4
首先按照质量百分比组分准备5号白油和15号白油34%、复合防锈剂15%(复合防锈剂为硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑按照10:25:70:50:1配制而成)、复合润滑剂15%(复合润滑剂为六聚蓖麻油酸、蓖麻油酸、植物油酸按照20:5:1配制而成)、石油磺酸钠、异构十醇醚和异构十三醇醚10%、十二醇3%、聚醚消泡剂0.1%、抑菌剂0.5%、余量为纯水,然后将反应釜升温至65℃依次加入复合防锈剂、复合润滑剂,并搅拌30分钟,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转,最后加入抑菌剂、消泡剂、纯水搅拌至完全透明。
本发明由基础油、复合防锈剂、复合润滑剂、表面活性剂、一元醇、消泡剂、抑菌剂和纯水混合而成,防锈剂采用硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑中的任意两种或多种按一定比例科学配伍的混合物,在切削液中,易在刀具与切屑工件之间形成一层物理吸附膜,在较低负荷下可以充当润滑膜,对于防锈性能的提升有促进作用,非离子表面活性剂使得切削液保持较低的表面张力,具有很好的清洗性,同时非离子表面活性剂采用异构十三醇醚和异构十醇醚,可以有效提升防锈性,硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑等防锈剂与表面活性剂协同作用,有利于进一步的提升防锈性,从而使得加工后的工件可以存放更久。
上述对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。
Claims (10)
2.根据权利要求1所述的一种长寿环保切削液,其特征在于,所述基础油采用矿物油和生物柴油中的一种,所述矿物油采用5号白油、8号白油和15号白油中的一种或几种,所述生物柴油采用地沟油制的生物柴油。
3.根据权利要求1所述的一种长寿环保切削液,其特征在于,所述复合防锈剂采用硼酸、三乙醇胺、乙醇胺、单异丙醇胺和苯并三氮唑中的任意两种或多种的混合物。
4.根据权利要求1所述的一种长寿环保切削液,其特征在于,所述复合润滑剂采用六聚蓖麻油酸、蓖麻油酸和植物油酸中的一种或多种。
5.根据权利要求1所述的一种长寿环保切削液,其特征在于,所述表面活性剂采用阴离子型表面活性剂和非离子型表面活性剂调配而成。
6.根据权利要求5所述的一种长寿环保切削液,其特征在于,所述阴离子型表面活性剂和非离子型表面活性剂的质量之比为1:2。
7.根据权利要求5或6所述的一种长寿环保切削液,其特征在于,所述阴离子型表面活性剂为石油磺酸钠,所述非离子型表面活性剂为异构十三醇醚和异构十醇醚中的至少一种。
8.根据权利要求1所述的一种长寿环保切削液,其特征在于,所述一元醇为十二醇、十四醇和十八醇中的一种或两种。
9.根据权利要求1所述的一种长寿环保切削液,其特征在于:
所述消泡剂为有机硅消泡剂和聚醚消泡剂中的一种或两种;
所述抑菌剂为均三嗪和异噻啉酮中的一种或两种。
10.如权利要求1~9任一所述的长寿环保切削液的制备方法,其特征在于,包括以下步骤:
S1:按照质量百分比准备基础油30~34%,复合防锈剂15%~25%,复合润滑剂10%~20%,表面活性剂5%~10%,一元醇3%~8%,消泡剂0.1%~1%,抑菌剂0.5%~1.5%,余量为纯水;
S2:将反应釜升温至60℃~80℃,依次加入复合防锈剂和复合润滑剂,并搅拌,搅拌速度保持在每分钟250~350转,然后加入表面活性剂、基础油和一元醇,继续保持每分钟250~350转搅拌,最后加入抑菌剂、消泡剂和纯水搅拌至完全透明后,待自然冷却后得到所述的长寿环保切削液。
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