CN112938049A - Decide package ratio control system - Google Patents

Decide package ratio control system Download PDF

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Publication number
CN112938049A
CN112938049A CN202110152211.7A CN202110152211A CN112938049A CN 112938049 A CN112938049 A CN 112938049A CN 202110152211 A CN202110152211 A CN 202110152211A CN 112938049 A CN112938049 A CN 112938049A
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CN
China
Prior art keywords
products
socks
control system
proportioning
packaging
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Pending
Application number
CN202110152211.7A
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Chinese (zh)
Inventor
宗谷音
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Zhejiang Fuanlai Technology Co ltd
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Zhejiang Fuanlai Technology Co ltd
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Priority to CN202110152211.7A priority Critical patent/CN112938049A/en
Publication of CN112938049A publication Critical patent/CN112938049A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B37/00Tables adapted for other particular purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B17/00Other machines, apparatus, or methods for packaging articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B67/00Apparatus or devices facilitating manual packaging operations; Sack holders
    • B65B67/08Wrapping of articles
    • B65B67/10Wrapping-tables

Abstract

The invention provides a bag fixing proportioning control system, which comprises a plurality of shaping machines and a main control system, wherein the shaping machines are used for shaping products, the main control system is provided with a proportioning program, and the proportioning program carries out production arrangement on the front end input of the shaping machines according to the product color and quantity required by the packaging units of orders, so that the proportioning of the product color and quantity is completed when the products shaped by the shaping machines are output. The invention presets the feeding sequence through the proportioning program, completes the proportioning of the color and the quantity of the product when the product shaped by the shaping machine is output, has high matching efficiency and realizes the integration of shaping and packaging.

Description

Decide package ratio control system
Technical Field
The invention relates to the technical field of quantity and proportion of products in the textile industry, in particular to a fixed package proportion control system.
Background
At present, the production of the textile industry generally needs to go through the processes of material preparation, weaving, shaping, packaging and the like, each process is relatively independent, the connection among the processes is manually or manually carried by means of conventional mechanical semi-automatic handling, namely, workers operate conventional mechanical tools such as a plate car, a hydraulic car, a forklift and the like to drag and transport the raw materials to a weaving workshop, a woven semi-finished product is transported and transferred to a sewing machine or a shaping workshop, a packaging workshop and a finished product warehouse by manually operating the conventional mechanical tools, the existing production line has the phenomena of time consumption, labor waste, time shortage, inaccurate production quality data, low efficiency and the like in the processes, each process is mutually independent, the production data cannot be counted in real time, information cannot be shared in real time, the phenomenon of long order delivery period exists, socks are generally packaged according to packaging design specifications of different colors, even numbers and the like, in the existing sock production process, generally, socks with all colors, numbers and other specifications are mixed and matched according to the proportion requirement after being produced, so that the problems of low efficiency, insufficient color numbers, requirement of number supplement, uncertain delivery period, even delay and the like are caused. The output that current socks industry production need wait for several former processes to accomplish when packing is through artifical check ratio quantity packing, often has the quantity mismatching phenomenon such as colour, and some colour quantity lacks, some colour quantity is too much to cause packing inefficiency.
Refer to chinese patent publication No. CN106367881B and disclose an intelligent sock production line, which includes rows of hosiery machines, a conveying device, a yarn feeding drum device, a sock separating device and a pedal plate, wherein a pedal plate and a conveying device for conveying socks are arranged between every two rows of hosiery machines, the pedal plate is arranged above the conveying device, the rear end of the conveying device is provided with a sock separating device, and a yarn feeding drum device is arranged above the space between every two rows of hosiery machines. The technical scheme in the prior art is limited to the automation transformation on the production equipment of a certain procedure such as a hosiery machine, a hosiery weaving workshop and packaging production equipment in the aspect of automation technology creation of a hosiery production line, so that the working efficiency of the production equipment of the procedure is improved to a certain extent, but the problem of packaging quantity and proportion of socks is not solved.
Disclosure of Invention
The invention solves the problems of manual checking, uncertain delivery period and low efficiency of the product ratio in the existing textile industry, and provides a fixed-package ratio control system.
In order to realize the purpose, the following technical scheme is provided:
a fixed package proportioning control system comprises a plurality of shaping machines, a plurality of packaging round tables, a main conveying line and a main control system, wherein the shaping machines are used for shaping products, inner packages with bar codes are arranged on the packaging round tables, the inner packages are used for packaging the shaped products, sliding grooves are formed in the packaging round tables and used for conveying the products subjected to the inner packages to the main conveying line, the main conveying line conveys the products subjected to the inner packages to an automatic sorting line, the main control system is provided with proportioning programs, and the proportioning programs carry out production arrangement on the front end input of the shaping machines according to the product colors, types and the quantity required by packaging units of orders, so that the proportioning of the product colors, types and the quantity is completed when the products subjected to shaping by the shaping machines are output.
According to the automatic sorting machine, the feeding sequence is preset through a proportioning program, the automatic sorting line is controlled to sort products with the same order, the proportioning of the colors, types and quantity of the products is completed when the products shaped by the shaping machine are output, manual matching is replaced, the matching precision is high, the matching efficiency is high, and the integration of shaping and packaging is realized.
Preferably, the packaging round table is provided with an annular belt line for circularly conveying the shaped products on the packaging round table.
Preferably, the packaging round table is provided with a climbing conveyer belt and a bottom conveyer belt, the chute is provided with a slot door, an outlet of the chute is connected with the bottom conveyer belt, the bottom conveyer belt is connected with the bottom end of the climbing conveyer belt, and the high end of the climbing conveyer belt is connected with the main conveyer line.
Preferably, the automatic sorting system further comprises an automatic sorting line, the master control system is further used for controlling the automatic sorting line to sort the same order, and the automatic sorting line is provided with a sorting material frame used for storing the sorted products.
Preferably, a needle detection machine is connected between the main conveying line and the automatic sorting line and used for rejecting products with metal and placing the products with metal in a needle detection NG frame. The effect that sets up the needle checking machine is avoided having the remaining product of metal to flow out, improves the yields, guarantees product user safety.
Preferably, the automatic sorting line includes:
the code scanning equipment and the RFID equipment are used for scanning codes and reading RFID of products;
the swing arm machines are controlled by a proportioning program and are used for pushing the products to the sorting material frame;
the counter is used for counting the frame falling products;
the indicating lamp is used for indicating the full sorting material frame;
and the tail end NG frame is used for storing products which are not successfully scanned, and the products of the tail end NG frame 9 are transferred to a to-be-detected area.
Preferably, the automatic sorting line is equipped with letter sorting swing arm and upset machine after sweeping yard equipment, the product that the sign indicating number failed will be swept for the first time to the upset machine to letter sorting swing arm, the upset machine overturns the product and carries sweeps yard equipment upper reaches and carry out the secondary and sweep the sign indicating number, terminal NG frame for deposit the secondary and not sweep the successful product of sign indicating number. The effect that sets up letter sorting swing arm and upset machine is, carries out the reverse side to the product, gives once more and sweeps the ink recorder meeting, avoids certain section NG frame to deposit and excessively sweeps sign indicating number failure product, leads to follow-up matching process to be obstructed.
Preferably, the setting machine comprises a feeding conveyer belt and a setting part, and is further provided with a signal lamp and a station operation interface, wherein the station operation interface is used for displaying the plan and the production progress of the current setting machine which is started on the same day, displaying the production plan and the production progress of various products in rows, issuing instructions, displaying the relevant models of the products according to the proportion details, and determining the model of the next group of products on the interface according to the setting completion progress diagram to guide the next station operation.
Preferably, the feeding conveyer belt is provided with a plurality of sock sleeving molds, the socks are sleeved on the sock sleeving molds, the shaping part is used for shaping the socks, the signal lamp comprises a sock installing disc and a lamp, the station operation interface comprises a sock pulling station operation interface and a sock sleeving station indication interface,
the sock pulling station operation interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows;
the sock drawing staff determines the type of the lower set of socks on the interface according to the shaping completion progress chart and guides the work station of the set of socks;
the system also has a finishing prompting function, the master control system automatically judges whether the shaping is finished or not according to the number of the socks with the confirmed models at present, and if the shaping is finished, a prompt pops up on an interface;
the sock sleeving station indicating interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows; the system is also used for prompting the type and the number of socks produced by the current group by icons;
dress socks disc ann lamp, including disc and pilot lamp, the pilot lamp is installed to the disc subregion, pulls out the different figures that socks station operation interface shows every socks representative, and the disc is also the sign simultaneously and pulls out the unanimous figure of socks station operation interface, and when pulling out the socks staff and give the instruction for the cover socks, when the model that the group needs the cover socks under the definite time, give the major control system with the digital signal transmission that this type number corresponds, the lamp of disc is lighted this moment.
Preferably, the main control system is provided with a packaging ratio maintenance module and a packaging ratio planning module,
the packaging proportioning plan module is used for checking the plan condition of the specified date and the specified setting machine on line, and comprises plan description, production date, plan quantity, completion quantity and proportioning detail; the system is also used for starting and deleting the imported plan;
the packaging ratio maintenance module is used for online ratio query, supporting direct maintenance, storage and deletion of a ratio system, and acquiring the minimum packaging number of work orders and the number of single packages of each color matching through an interface; and the method supports the import of the proportion of the corresponding work order batch to a specified setting machine.
Preferably, the main control system comprises a programmable controller, a sensor and a touch screen.
The invention has the beneficial effects that:
according to the automatic sorting machine, the feeding sequence is preset through a proportioning program, the automatic sorting line is controlled to sort products with the same order, the proportioning of the colors, types and quantity of the products is completed when the products shaped by the shaping machine are output, manual matching is replaced, the matching precision is high, the matching efficiency is high, the integration of shaping and packaging is realized, and accurate production is realized.
Drawings
FIG. 1 is a system block diagram of the present invention;
FIG. 2 is a schematic view of the structure of the packing round table of the present invention;
FIG. 3 is a flow chart of the operation of the present invention;
wherein, 1, forming machine 2, packing round table 3, main transfer chain 4, automatic sorting line 5, letter sorting material frame 6, climbing conveyer belt 7, endless belt line 8, examine needle machine 9, terminal NG frame 10, swing arm machine 11, spout 12, bottom conveyer belt.
Detailed Description
Example 1:
this embodiment provides a decide package ratio control system, refer to fig. 1, including 4 forming machine 1, 4 table packing round table 2, main transfer chain 3, automatic sorting line 4 and major control system, forming machine 1 is used for finalizing the design to the product, be equipped with the inner packing of taking the bar code on the packing round table 2, the inner packing is used for packing the good product of finalizing the design, packing round table 2 is equipped with spout 11, be used for carrying the good product of inner packing on main transfer chain 3, main transfer chain 3 carries automatic sorting line 4 with the good product of inner packing again, major control system is equipped with the ratio procedure, the ratio procedure is according to the required product color of the packing unit of order, type and quantity carry out the production arrangement to the front end input of forming machine, make accomplish product color when the good product of finalizing the design from the output, the ratio of type and quantity. The main control system is also used for controlling the automatic sorting line 4 to sort the products, and the automatic sorting line 4 is provided with 4 sorting material frames 5 for storing the sorted products. The packaging round table 2 is provided with an annular belt line 7 for circularly conveying shaped products on the surface of the packaging round table 2. Referring to fig. 2, the packaging round table is provided with a climbing conveyer belt 6 and a bottom conveyer belt 12, the outlet of the chute 11 is provided with a slot door, the outlet of the chute 11 is connected with the bottom conveyer belt, the bottom conveyer belt is connected with the bottom end of the climbing conveyer belt, and the high end of the climbing conveyer belt is connected with a main conveying line. The main control system comprises a programmable controller, a sensor and a touch screen.
Be connected with between main transfer chain 3 and the automatic sorting line 4 and examine needle machine 8, examine needle machine 8 and be used for rejecting the product that has deposited the metal to in putting the product that has the metal and examining needle NG frame. The automatic sorting line 4 includes: the code scanning equipment and the RFID equipment are used for scanning codes and reading RFID of products; the 4 arm swinging machines 10 are controlled by a proportioning program and are used for pushing and dropping products of the same order to the corresponding sorting material frames 5; the counter is used for counting the frame falling products; the indicating lamp is used for indicating the full sorting material frame 5; and the tail end NG frame 9 is used for storing products which are not successfully scanned, and the products of the tail end NG frame 9 are transferred to a to-be-detected area.
Automatic sorting line 4 is equipped with letter sorting swing arm and upset machine after sweeping yard equipment, and the product that the sign indicating number failed will be swept for the first time to the letter sorting swing arm pushes away the upset machine, and the upset machine overturns the product and carries to sweep yard equipment upper reaches and carry out the secondary and sweep the sign indicating number, and terminal NG frame 9 for deposit the secondary and not sweep the product that the sign indicating number succeeded.
The main control system is provided with a packaging ratio maintenance module and a packaging ratio planning module,
the packaging proportioning plan module is used for checking the plan condition of the specified date and the specified setting machine on line, and comprises plan description, production date, plan quantity, completion quantity and proportioning detail; the system is also used for starting and deleting the imported plan;
the packaging ratio maintenance module is used for online matching inquiry, supporting direct maintenance, storage and deletion of a matching system, and acquiring the minimum packaging number of work orders and the number of single packages of each color matching through an interface; and the method supports the import of the proportion of the corresponding work order batch to a specified setting machine.
Referring to fig. 3, the operation flow of the present invention takes the sock manufacturing as an example, and specifically includes the following processes:
taking socks from the setting machine, placing the socks on a round packaging table, and stacking the socks on the conveying surface of the annular belt line 7;
circularly conveying socks by a packaging round table;
taking socks from the annular belt line 7 for packaging, and putting the inner package into the chute according to a certain posture;
conveying the inner packages of the mobile phone chutes of the round packaging table to a main conveying line;
the method comprises the following steps that a round table product is packaged by a mobile phone of a main conveying line to a needle detection machine for needle detection, if metal residues exist, the product is pushed into a needle detection NG frame, and if the metal residues do not exist, the product is conveyed to an automatic sorting line;
the automatic sorting line scans the products, if the first scanning is successful, the products are conveyed forwards to a sorting port for processing, a swing arm machine pushes the corresponding products into the corresponding sorting material frames, if the first scanning is failed, the products are conveyed to a turnover machine, the turnover machine turns the products and conveys the products to the upstream of the scanning equipment for secondary scanning, and if the secondary scanning is failed, the products directly fall from the tail end of the automatic sorting line to a tail end NG frame;
when the sorting material frame is full, the indicating lamp is turned on, the sorting material frame is exchanged, then the carton box codes are scanned, and the socks are loaded into the corresponding carton boxes;
and (4) dropping the socks of the needle detection NG frame and the tail end NG frame and then carrying out subsequent NG treatment.
The invention not only can realize the integration of shaping and packaging in the sock manufacturing process, but also can be linked with feeding to optimize the feeding sequence, so that the feeding is controllable, the production is controllable, and finally, the yield and the quantity ratio are controllable.
Example 2:
this embodiment improves the forming machine on embodiment 1's basis, and the forming machine includes feeding conveyor and design portion, and the forming machine still is equipped with signal lamp, station operation interface, and station operation interface is used for showing plan and the production progress that should launch on the same day of current forming machine to divide the branch and show each type of product production plan and production progress, still be used for assigning the instruction, show the relevant model of this product according to the ratio detail, organize the product model under the interface is confirmed according to the completion progress drawing of design, guide next station operation. The feeding conveyer belt is provided with a plurality of sock sleeving molds, the socks are sleeved on the sock sleeving molds, the shaping part is used for shaping the socks, the signal lamp comprises a sock loading disc An lamp, the station operation interface comprises a sock pulling station operation interface and a sock sleeving station indication interface,
the sock pulling station operation interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows;
the sock drawing staff determines the type of the lower set of socks on the interface according to the shaping completion progress chart and guides the work station of the set of socks;
the system also has a finishing prompting function, the master control system automatically judges whether the shaping is finished or not according to the number of the socks with the confirmed models at present, and if the shaping is finished, a prompt pops up on an interface;
the sock sleeving station indicating interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows; the system is also used for prompting the type and the number of socks produced by the current group by icons;
dress socks disc ann lamp, including disc and pilot lamp, the pilot lamp of same colour is installed to the disc subregion, install 4 discs altogether, 4 check of 2 discs of every cover socks station, pull out the different digit that socks station operation interface shows every socks representative, the disc is also the sign simultaneously and pulls out the unanimous digit of socks station operation interface, give the instruction for cover socks when pulling out socks staff, when confirming down the model that the group needs cover socks, send the digital signal that this type number corresponds for major control system, the lamp of disc is lighted this moment.
Example 3:
this embodiment improves packing round table 2 on embodiment 1 or embodiment 2's basis, and packing round table 2 includes mesa and support frame, and conveyor includes conveyer belt and actuating mechanism, and the mesa is connected with the support frame, and the conveyer belt is connected with actuating mechanism. Actuating mechanism includes the control cabinet, the turn conveyer, upper linear transporter, lower floor's conveyer and detection device, the turn conveyer, upper linear transporter and lower floor's conveyer all are furnished with the conveyer belt, the control cabinet is installed on the support frame, upper linear transporter is connected with the turn conveyer, lower floor's conveyer and transportation exit linkage, the turn conveyer, upper linear transporter and lower floor's conveyer all with control cabinet electric connection, the rotational speed of each conveyer of control cabinet control, detection device includes the sensor, the quantity and the position of the product that the sensor detected the packing and accomplished and spread into the control cabinet with information, the mesa is along arranging outside the upper linear transporter. The upper-level linear conveyor is used for conveying the textile products which are shaped to the upper-level linear conveyor, workers take the textile products off the upper-level linear conveyor to pair and pack the textile products on the table top, RFID bar codes with time and position information are attached to the textile products after the textile products are packed, the textile products are placed on the lower-level conveyor belt, and the textile products are conveyed to the lower-level conveyor through the transport outlet. The console can adjust the running speed of the upper linear conveyor by controlling the input power of the conveyor, so that the running speed of the upper linear conveyor can be matched with the working efficiency of worker packaging.
The table top is divided into a plurality of stations, the front end of the table top is provided with a sliding chute, then every two stations are provided with a sliding chute until the tail end of the table top, and the sliding chute is connected with the table top and the lower layer conveyor. Each station is provided with a seat, a teacup support, a garbage can and other facilities. The automatic plate turning device is characterized by further comprising an air cylinder, a baffle and a plurality of plate turning mechanisms, wherein the baffle is arranged on one side, far away from the table top, of the lower-layer conveyor, the sliding groove formed in the head end of the table top is normally opened, the plate turning mechanisms are arranged in other sliding grooves, when the detection device detects that the lower-layer conveyor connected with other sliding grooves has articles to pass through or is about to pass through, and the corresponding sliding grooves are closed by the corresponding plate turning mechanisms controlled by the control console. This preferred scheme has solved the unordered problem of making mistakes that piles up easily of putting in of product that the packing was accomplished, and the product process that other spouts transported does not have on the lower floor's conveyer belt of connection in the spout of head end, consequently need not set up the panel turnover mechanism.
The upper layer linear conveyor, the lower layer conveyor and the turning conveyor all comprise belts, motors and frequency converters; the detection device comprises a sensor and a programmable controller, the sensor transmits a signal to the programmable controller, and the programmable controller controls the turning-over plate mechanism to be closed or opened. The detection device comprises a photoelectric sensor and a radio frequency reader-writer. The photoelectric sensor is arranged at a corresponding sliding chute of a support frame for supporting the upper-layer linear conveyor, and the lead of 0.1 s-30 s is set, so that the passing time of a product in the sliding chute and the acceleration process of the product on a conveying belt are considered, and meanwhile, the arrangement of the lead can slow down the turnover speed of the plate turnover mechanism, and the production safety is ensured. The radio frequency reader-writer is arranged in the sliding chute and used for calculating the workload and tracing the product. The height of the upper layer of linear conveyor from the ground is 500mm-1200mm, and the height of the lower layer of conveyor is lower than that of the upper layer of linear conveyor. The support frame comprises a height adjusting mechanism and a locking mechanism, and is used for adjusting the height of the packaging table so as to meet the requirements of different production lines. The height of the upper layer of linear conveyor from the ground is 500mm-1200mm, and the height of the lower layer of conveyor belt is lower than that of the upper layer of linear conveyor.
The table top is provided with an emergency stop switch which is used for disconnecting the power supply of the packaging and transporting table when the emergency stop switch acts. Still include the climbing conveyer, the transportation export includes the sideslip conveyer, and the sideslip conveyer is equipped with the sensor, and when the sensor detected the product and passed through, the product that will receive shifted to the climbing conveyer. The transportation exit is equipped with photoelectric sensor, and photoelectric sensor detects the transportation exit confined situation and transmits information into the control cabinet, and the control cabinet control lower floor linear conveyor temporarily stops when the transportation exit is sealed, and the transportation exit seals when detecting other goods on the conveyer of the low reaches of packing transportation table. Still include main transfer chain, the climbing conveyer carries the product to main transfer chain. The table surface is provided with scales; the packaging and transporting table also comprises a sample rack for placing the packaging samples. The scale is arranged, so that the sizes of products can be conveniently compared, and products with excessive sizes can be additionally processed.
It should be understood that the examples are for illustrative purposes only and are not intended to limit the scope of the present invention; after reading the teaching of the present invention, the skilled in the art can make various changes or modifications to the invention, and these equivalents also fall within the scope of the claims appended to the present application.

Claims (10)

1. A bag fixing and proportioning control system is characterized by comprising a plurality of shaping machines and a main control system, wherein the shaping machines are used for shaping products, the main control system is provided with proportioning programs, and the proportioning programs carry out production arrangement on the front-end input of the shaping machines according to the colors and the quantity of the products required by the packaging units of orders, so that the proportioning of the colors and the quantity of the products is completed when the products shaped by the shaping machines are output.
2. The quantitative packaging ratio control system as claimed in claim 1, further comprising a plurality of packaging tables and a main conveyor line, wherein the packaging tables are provided with endless belt lines for circulating the sized products on the packaging table surfaces, the packaging tables are provided with inner packages with bar codes for packaging the sized products, and the packaging tables are provided with chutes for conveying the inner packaged products to the main conveyor line.
3. The quantitative packaging proportioning control system of claim 2, wherein the packaging round table is provided with a climbing conveyer belt and a bottom conveyer belt, the chute is provided with a slot door, an outlet of the chute is connected with the bottom conveyer belt, the bottom conveyer belt is connected with the bottom end of the climbing conveyer belt, and the high end of the climbing conveyer belt is connected with a main conveyer line.
4. The packing ratio control system as claimed in claim 2, further comprising an automatic sorting line, wherein the main conveyor line conveys the internally packed products to the automatic sorting line, the main control system is further configured to control the automatic sorting line to sort the same order, and the automatic sorting line is provided with sorting frames for storing the sorted products.
5. The fixed package proportioning control system of claim 4, wherein a needle detector is connected between the main conveying line and the automatic sorting line, and the needle detector is used for removing metal-containing products and placing the metal-containing products into a needle detection NG frame.
6. The fixed package proportioning control system of claim 4, wherein the automatic sorting line comprises:
the code scanning equipment and the RFID equipment are used for scanning codes and reading RFID of products;
the swing arm machines are controlled by a proportioning program and are used for pushing the products to the sorting material frame;
the counter is used for counting the frame falling products;
the indicating lamp is used for indicating the full sorting material frame;
and the tail end NG box is used for storing the products which are not successfully scanned.
7. The fixed package proportioning control system of claim 6, wherein the automatic sorting line is provided with a sorting swing arm and a turnover machine after the code scanning device, the sorting swing arm pushes the product which fails to scan the code for the first time to the turnover machine, the turnover machine turns over the product and conveys the product to the upstream of the code scanning device for secondary code scanning, and the tail NG frame is used for storing the product which fails to scan the code for the second time.
8. The system of claim 1, wherein the setting machine comprises a feeding conveyer belt and a setting part, and is further provided with a signal lamp, a station operation interface, wherein the station operation interface is used for displaying the schedule and the production progress of the current setting machine in the same day, displaying the production schedule and the production progress of various products in a branch manner, issuing instructions, displaying the relevant models of the products according to the matching details, and determining the model of the next product group at the interface according to the setting completion progress chart to guide the next station operation.
9. The definite package proportioning control system of claim 8, wherein the feeding conveyer belt is provided with a plurality of sock sleeving molds, socks are sleeved on the sock sleeving molds, the shaping part is used for shaping socks, the signal lamp comprises a sock installing disc Anhui lamp, the station operation interface comprises a sock pulling station operation interface and a sock sleeving station indication interface,
the sock pulling station operation interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows;
the sock drawing staff determines the type of the lower set of socks on the interface according to the shaping completion progress chart and guides the work station of the set of socks;
the system also has a finishing prompting function, the master control system automatically judges whether the shaping is finished or not according to the number of the socks with the confirmed models at present, and if the shaping is finished, a prompt pops up on an interface;
the sock sleeving station indicating interface is used for displaying the enabled plan and the production progress of the current setting machine on the same day and displaying the production plan and the production progress of various types of socks in rows; the system is also used for prompting the type and the number of socks produced by the current group by icons;
dress socks disc ann lamp, including disc and pilot lamp, the pilot lamp is installed to the disc subregion, pulls out the different figures that socks station operation interface shows every socks representative, and the disc is also the sign simultaneously and pulls out the unanimous figure of socks station operation interface, and when pulling out the socks staff and give the instruction for the cover socks, when the model that the group needs the cover socks under the definite time, give the major control system with the digital signal transmission that this type number corresponds, the lamp of disc is lighted this moment.
10. The bag proportioning control system of claim 1, wherein the main control system is provided with a package proportioning maintenance module and a package proportioning planning module,
the packaging proportioning plan module is used for checking the plan condition of the specified date and the specified setting machine on line, and comprises plan description, production date, plan quantity, completion quantity and proportioning detail; the system is also used for starting and deleting the imported plan;
the packaging ratio maintenance module is used for online ratio query, supporting direct maintenance, storage and deletion of a ratio system, and acquiring the minimum packaging number of work orders and the number of single packages of each color matching through an interface; and the method supports the import of the proportion of the corresponding work order batch to a specified setting machine.
CN202110152211.7A 2021-02-03 2021-02-03 Decide package ratio control system Pending CN112938049A (en)

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EP1293434A1 (en) * 2001-09-17 2003-03-19 Tinarelli S.r.l. A method and unit for automatically feeding a packaging machine for socks or similar hosiery products
CN102689703A (en) * 2012-05-30 2012-09-26 金华中科天境自动化装备有限公司 Full-automatic packaging device for silk stockings and method thereof
CN103255594A (en) * 2013-05-02 2013-08-21 范绍明 Multifunctional rotary type hosiery boarding machine
CN110111073A (en) * 2019-04-30 2019-08-09 西安理工大学 A kind of socks product design weaving integrated system and method
CN110404787A (en) * 2019-08-22 2019-11-05 深圳市文地科技有限公司 A kind of Automated Sorting System for warehouse logistics based on artificial intelligence
CN111861408A (en) * 2020-07-26 2020-10-30 张平 Loom order production front-end management datamation system and method
CN211919241U (en) * 2020-04-02 2020-11-13 上海畅联国际物流股份有限公司 Integrated packaging assembly line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0930236A1 (en) * 1998-01-19 1999-07-21 Conti Complett S.p.A. Machine for automatically packaging items, particularly hosiery items, in a bag
EP1293434A1 (en) * 2001-09-17 2003-03-19 Tinarelli S.r.l. A method and unit for automatically feeding a packaging machine for socks or similar hosiery products
CN102689703A (en) * 2012-05-30 2012-09-26 金华中科天境自动化装备有限公司 Full-automatic packaging device for silk stockings and method thereof
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Application publication date: 20210611