CN112893167B - Auto-parts autoloading and integrative equipment of detection - Google Patents

Auto-parts autoloading and integrative equipment of detection Download PDF

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Publication number
CN112893167B
CN112893167B CN202011558626.6A CN202011558626A CN112893167B CN 112893167 B CN112893167 B CN 112893167B CN 202011558626 A CN202011558626 A CN 202011558626A CN 112893167 B CN112893167 B CN 112893167B
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China
Prior art keywords
feeding
conveying
detector
detection
blanking
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Application number
CN202011558626.6A
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Chinese (zh)
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CN112893167A (en
Inventor
王耀
臧思鸿
于慧香
陈石磊
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Wuxi Weifuautocam Precision Machinery Co ltd
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Wuxi Weifuautocam Precision Machinery Co ltd
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Priority to CN202011558626.6A priority Critical patent/CN112893167B/en
Publication of CN112893167A publication Critical patent/CN112893167A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

Abstract

The invention discloses automatic feeding and detection integrated equipment for automobile accessories, which belongs to the field of automobile accessory detection and comprises a rack, wherein a feeding mechanism and a detection mechanism are installed on the rack, the feeding mechanism comprises a feeding vibration disc, a feeding clamping jaw and a transmission turntable, the detection mechanism comprises an outer diameter detector, a ball height detector and an eddy current detector, the outer diameter detector, the ball height detector and the eddy current detector are all arranged around the transmission turntable, a feeding rail is arranged between the feeding vibration disc and the transmission turntable, and the feeding clamping jaw is arranged right above the feeding rail; a plurality of conveying grooves are uniformly distributed on the side wall of the conveying rotary table, and auto-parts to be detected are placed in the feeding vibration disc and move to the position right below the feeding clamping jaw along the feeding rail. The automatic feeding device has the advantages that automobile parts can be automatically fed, ball height and distance can be measured, three-point outer diameter detection and eddy current detection and blanking can be carried out, and the bad effects caused by the fact that defective products are detected in a manual mode in the prior art are effectively avoided.

Description

Auto-parts autoloading and integrative equipment of detection
Technical Field
The invention relates to the technical field of automobile part detection, in particular to automatic feeding and detection integrated equipment for automobile parts.
Background
The automobile parts are each unit constituting the whole of the automobile and a product serving the automobile, and as automobile consumption increases year by year, the market of the automobile parts is also getting larger and larger. The PPH value means the number of hundred vehicle failures, indicates the number of problems occurring in each hundred new vehicles, and represents the better quality as the numerical value is smaller, and is equal to the number of problems occurring in the vehicle involved in the evaluation ÷ the number of vehicles involved in the evaluation × 100.
The above prior art has the following problems: because the mode efficiency of manual detection is lower and there is fatigue detection and the condition of examining the defective products by mistake, install to the car and lead to the PPH value of product higher, lead to customer complaint and then influence the product security, this problem is awaited for a long time to solve.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the automatic feeding and detecting integrated equipment for the automobile parts, which has the effects of automatically feeding the automobile parts, measuring the ball height, detecting the three-point outer diameter, detecting the eddy current and discharging, and effectively avoiding the bad results caused by the fact that the defective products are detected by manual detection in the prior art.
An automatic feeding and detecting integrated device for automobile accessories comprises a rack, wherein a feeding mechanism and a detecting mechanism are mounted on the rack, the feeding mechanism comprises a feeding vibrating disc, a feeding clamping jaw and a conveying turntable, the detecting mechanism comprises an outer diameter detector, a ball height detector and an eddy current detector, the outer diameter detector, the ball height detector and the eddy current detector are arranged around the conveying turntable, a feeding track is arranged between the feeding vibrating disc and the conveying turntable, and the feeding clamping jaw is arranged right above the feeding track;
the automobile part detection device is characterized in that a plurality of conveying grooves are uniformly distributed in the side wall of the conveying rotary table, an automobile part to be detected is placed in the feeding vibration disc and moves to the position under the feeding clamping jaw along the feeding track, the feeding clamping jaw clamps the automobile part and places the automobile part in the conveying grooves, and after the conveying rotary table rotates once every time, the automobile part in the conveying grooves sequentially moves to the outer diameter detector, the ball height detector and the eddy current detector to be detected.
The invention is further configured to: the automatic ball height detection device is characterized in that a workbench is formed on the rack, the conveying turntable is mounted on the workbench, a discharging mechanism is formed on the workbench, the discharging mechanism is arranged on one side, away from the ball height detection instrument, of the eddy current detector, and automobile accessories are moved out of the conveying turntable through the discharging mechanism after being detected.
The invention is further configured to: the blanking mechanism comprises a stop block, a first air cylinder and a blanking track, a sliding groove is formed in the workbench, the stop block and the first air cylinder are arranged in the sliding groove in a trapping mode, a piston rod of the first air cylinder is fixed to the side wall of the stop block, and the stop block is located right below the conveying groove when the piston rod of the first air cylinder is in an extending state;
an opening is formed in the bottom of the sliding groove, the blanking track is arranged on the rack and located under the stop block, and the parts in the conveying groove enter the blanking track through the opening in the retraction state of the piston rod of the first air cylinder.
The invention is further configured to: the automatic feeding machine is characterized in that a mounting plate is arranged below the workbench in the rack, a position-giving opening is formed in the mounting plate, a guide cylinder is arranged in the position-giving opening in a penetrating mode, a support is arranged on one side, close to the conveying turntable, of the position-giving opening, a discharging rail is mounted on the support, the discharging rail is connected to the guide cylinder in a lap joint mode on the side, away from the support, of the discharging rail, and a material receiving box is arranged below the guide cylinder in the rack.
The invention is further configured to: the support is kept away from to length direction on the mounting panel one side and is provided with the slide rail, it is connected with the installation piece to slide on the slide rail, the guide cylinder is provided with a plurality ofly and wears to locate on the installation piece side by side, receive that the setting quantity of workbin is the same with the quantity of guide cylinder.
The invention is further configured to: the blanking track comprises a conveying belt and baffles, one end of the conveying belt is located under the opening, the other end of the conveying belt is located over the material guide cylinder, and the baffles are arranged on two sides of the conveying belt.
The invention is further configured to: the conveying belt is connected with a material guide plate at one end far away from the opening, a feed opening is formed in the position, above the material guide cylinder, of the material guide plate, and the height of the feed opening is lower than that of the other side of the material guide plate.
The invention is further configured to: install the spacing ring on the workstation, the spacing ring sets up just around the conveying carousel the inner wall of spacing ring sets up with the lateral wall laminating of conveying carousel.
The invention is further configured to: an infrared sensor is arranged above the opening on the workbench.
The invention is further configured to: and a limiting plate is buckled above the feeding track.
When needing to detect the accessory, place the accessory in the material loading vibration dish, the material loading vibration dish is through vibration with accessory material loading to material loading track in and move to being close to conveying carousel department, material loading clamping jaw grip part is placed in a conveyer trough of conveying carousel, step motor in the frame drives the conveying carousel and rotates, the conveying carousel rotates once every, the accessory in the conveyer trough moves to the external diameter detector in proper order, ball height detector and eddy current detector department detect, conveying carousel rotates once more after the detection is accomplished, the accessory moves to infrared ray sensor below this moment, infrared ray sensor senses the piston rod of making first cylinder after the product moves to here and contracts, shift behind the pulling dog, the accessory drops on the unloading track through the opening. The whole process replaces manual detection, the condition of missed detection is effectively avoided, and the product quality is ensured
In conclusion, the invention has the following beneficial effects:
1. through the feeding mechanism consisting of the feeding vibrating disk, the feeding clamping jaws and the conveying rotating disk, accessories can be automatically conveyed to each detection mechanism for detection, and the condition of missing detection caused by manual detection is avoided;
2. through a blanking mechanism arranged on the workbench, the accessories are automatically moved out of the conveying turntable through the blanking mechanism after detection is finished;
3. through the arrangement of the material receiving box and the material guide cylinder which are arranged in the rack, products in the discharging mechanism can be automatically collected into the material receiving box.
Drawings
FIG. 1 is a schematic structural view for embodying the entirety of the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism and a detecting mechanism according to the present invention;
FIG. 3 is a schematic view of the present invention showing the structure of the feeding mechanism, the material guiding cylinder and the material receiving box;
fig. 4 is an enlarged view of a portion a in fig. 3.
In the figure, 1, a frame; 11. a material receiving box; 2. a feeding mechanism; 21. a feeding vibration disc; 211. a feeding track; 212. a limiting plate; 22. a feeding clamping jaw; 23. a transfer carousel; 231. a transfer slot; 3. a detection mechanism; 31. an outer diameter detector; 32. a ball height detector; 33. an eddy current detector; 4. a work table; 41. a sliding groove; 42. an opening; 43. a limiting ring; 44. an infrared sensor; 5. a blanking mechanism; 51. a stopper; 52. a first cylinder; 53. blanking a track; 531. a conveyor belt; 532. a baffle plate; 533. a material guide plate; 534. a feeding port; 6. mounting a plate; 61. a let position port; 62. a material guide cylinder; 63. a support; 64. a slide rail; 65. mounting blocks; 7. an accessory.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. In the present specification, the terms "upper", "lower", "left", "right" and "middle" are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial technical changes and modifications.
Example (b):
as shown in fig. 1 and 2, the automatic feeding and detecting integrated device for automobile accessories, which is designed in the present invention, includes a frame 1, a feeding mechanism 2 and a detecting mechanism 3 are installed on the frame 1, the feeding mechanism 2 includes a feeding vibration disk 21, a feeding clamping jaw 22 and a transmission turntable 23, the detecting mechanism 3 includes an outer diameter detector 31, a ball height detector 32 and an eddy current detector 33, the outer diameter detector 31, the ball height detector 32 and the eddy current detector 33 are all arranged around the transmission turntable 23, a feeding rail 211 is arranged between the feeding vibration disk 21 and the transmission turntable 23, a limiting plate 212 is fastened above the feeding rail 211, and the feeding clamping jaw 22 is arranged right above the feeding rail 211.
As shown in fig. 2 to 4, a plurality of conveying grooves 231 are uniformly distributed on the side wall of the conveying turntable 23, a limiting ring 43 is mounted on the worktable 4, the limiting ring 43 is arranged around the conveying turntable 23, and the inner wall of the limiting ring 43 is attached to the side wall of the conveying turntable 23. The auto-parts 7 to be detected are placed in the feeding vibration disc 21 and move to the position under the feeding clamping jaws 22 along the feeding rails 211, the feeding clamping jaws 22 clamp the auto-parts 7 and are placed in the conveying groove 231, and after the conveying turntable 23 rotates once every time, the auto-parts 7 in the conveying groove 231 move to the outer diameter detector 31, the ball height detector 32 and the eddy current detector 33 in sequence to be detected. A workbench 4 is formed on the rack 1, the conveying turntable 23 is installed on the workbench 4, a blanking mechanism 5 is formed on the workbench 4, the blanking mechanism 5 is arranged on one side, away from the ball height detector 32, of the eddy current detector 33, and the automobile parts 7 are moved out of the conveying turntable 23 through the blanking mechanism 5 after being detected.
As shown in fig. 3 and 4, the blanking mechanism 5 includes a stopper 51, a first cylinder 52 and a blanking track 53, a sliding groove 41 is formed on the table 4, the stopper 51 and the first cylinder 52 are both disposed in the sliding groove 41, a piston rod of the first cylinder 52 is fixed to a side wall of the stopper 51, and the stopper 51 is located right below the conveying groove 231 when the piston rod of the first cylinder 52 is in an extended state; an opening 42 is formed at the bottom of the sliding groove 41, a blanking track 53 is arranged on the frame 1 and is positioned right below the stop block 51, the parts in the conveying groove 231 enter the blanking track 53 through the opening 42 under the retraction state of the piston rod of the first air cylinder 52, and an infrared sensor 44 is arranged on the worktable 4 and is positioned above the opening 42.
As shown in fig. 3 and 4, the blanking track 53 includes a conveyor 531 and a baffle 532, one end of the conveyor 531 is located right below the opening 42, the other end is located right above the material guiding cylinder 62, and the baffle 532 is disposed on two sides of the conveyor 531. One end of the conveyor belt 531, which is far away from the opening 42, is connected with a material guide plate 533, the material guide plate 533 is located above the material guide cylinder 62 to form a feeding opening 534, and the height of the feeding opening 534 is lower than the height of the other side of the material guide plate 533. After the accessories 7 are detected, the conveying turntable 23 drives the accessories 7 to rotate to the position above the opening 42, the infrared sensor 44 senses that the product moves to the position, the piston rod of the first cylinder 52 retracts, the stop block 51 is driven to move backwards, the accessories 7 fall onto the conveying belt 531 from the opening 42, and the conveying belt 531 conveys the accessories 7 to the material guide plate 533 and slides into the discharging opening 534 along the slope.
As shown in fig. 3 and 4, a mounting plate 6 is disposed below the workbench 4 on the frame 1, a yielding port 61 is formed in the mounting plate 6, a material guide cylinder 62 penetrates through the yielding port 61, a support 63 is disposed on one side of the yielding port 61 close to the conveying turntable 23, a slide rail 64 is disposed on one side of the mounting plate 6, which is far away from the support 63 in the length direction, a mounting block 65 is slidably connected to the slide rail 64, the material guide cylinder 62 is provided with four material guide cylinders 62 and parallelly penetrates through the mounting block 65, a blanking rail 53 is mounted on the support 63 and is lapped at the edge of the material guide cylinder 62 on one side of the support 63, a linear motor is connected below the support 63, the mounting block 65 is pulled by the linear motor to slide along the length direction of the slide rail 64, four material receiving boxes 11 are disposed below the material guide cylinder 62 in the frame 1, and each box 11 includes a large-size good box and four small-size defective product boxes.
The mounting block 65 is located at one end, far away from the material receiving box 11, of the slide rail 64 in the initial state, when the good product state is detected, the accessory 7 directly drops into the first material guide cylinder 62, the linear motor drives the mounting block 65 to move to the other end of the slide rail 64, the material guide cylinder 62 is long, the accessory 7 stays in the material guide cylinder for a long time and can move together with the material guide cylinder 62, and finally after the material guide cylinder 62 moves to the upper portion of the good product box, the accessory 7 enters the good product box, and then the mounting block 65 returns to the original position.
When the outer diameter detector 31, the ball height detector 32 and the eddy current detector 33 complete the detection of the product, the detected defective product sends three signals to the main program, when the outer diameter detector 31 sends a signal, the mounting block 65 drives the second material guide cylinder 62 to move to the position below the blanking port 534 and then move to the position above the first defective product box, and the accessory 7 falls into the first defective product box; when the ball height detector 32 sends a signal, the mounting block 65 drives the third material guiding cylinder 62 to move to the upper part of the second defective product box, and the accessory 7 falls into the second defective product box; after eddy current detector 33 signals, installation piece 65 drives fourth guide cylinder 62 and moves to third defective products case top, and accessory 7 drops to the third defective products incasement, accomplishes the separation of good products and defective products, further avoids the defective products to flow out and influence product security.
The implementation principle of the above embodiment is as follows: when the accessories 7 need to be detected, the accessories 7 are placed in the feeding vibration disc 21, the feeding vibration disc 21 feeds the accessories 7 into the feeding rail 211 through vibration and moves to a position close to the conveying turntable 23, the accessories 7 in the conveying groove 231 are clamped by the feeding clamping jaws 22 and placed in one conveying groove 231 of the conveying turntable 23, the conveying turntable 23 is driven by a stepping motor in the rack 1 to rotate, each time the conveying turntable 23 rotates once, the accessories 7 in the conveying groove 231 sequentially move to the outer diameter detector 31, the ball height detector 32 and the eddy current detector 33 for detection, the conveying turntable 23 rotates again after the detection is completed, at the moment, the accessories 7 move to the lower side of the infrared sensor 44, the infrared sensor 44 induces that products move to the position, the piston rod of the first air cylinder 52 retracts, the stopper 51 is pulled to move backwards, and the accessories 7 fall on the discharging rail 53 through the opening 42. The whole process replaces manual detection, the condition of missed detection is effectively avoided, and the product quality is guaranteed.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims (3)

1. The utility model provides an auto-parts autoloading and integrative equipment of detection which characterized in that: the feeding mechanism (2) and the detection mechanism (3) are mounted on the rack (1), the feeding mechanism (2) comprises a feeding vibration disc (21), a feeding clamping jaw (22) and a conveying rotary disc (23), the detection mechanism (3) comprises an outer diameter detector (31), a ball height detector (32) and an eddy current detector (33), the outer diameter detector (31), the ball height detector (32) and the eddy current detector (33) are arranged around the conveying rotary disc (23), a feeding track (211) is arranged between the feeding vibration disc (21) and the conveying rotary disc (23), and the feeding clamping jaw (22) is arranged right above the feeding track (211);
a plurality of conveying grooves (231) are uniformly distributed on the side wall of the conveying turntable (23), accessories (7) to be detected are placed in the feeding vibration disc (21) and move to the position under the feeding clamping jaw (22) along the feeding track (211), the feeding clamping jaw (22) clamps automobile accessories (7) and is placed in the conveying grooves (231), and after the conveying turntable (23) rotates once every time, the automobile accessories (7) in the conveying grooves (231) sequentially move to the outer diameter detector (31), the ball height detector (32) and the eddy current detector (33) for detection;
a workbench (4) is formed on the rack (1), the conveying turntable (23) is installed on the workbench (4), a blanking mechanism (5) is formed on the workbench (4), the blanking mechanism (5) is arranged on one side, away from the ball height detector (32), of the eddy current detector (33), and the automobile parts (7) are moved out of the conveying turntable (23) from the blanking mechanism (5) after being detected;
a limiting ring (43) is mounted on the workbench (4), the limiting ring (43) is arranged around the conveying turntable (23), and the inner wall of the limiting ring (43) is attached to the side wall of the conveying turntable (23);
the blanking mechanism (5) comprises a stop block (51), a first air cylinder (52) and a blanking track (53), a sliding groove (41) is formed in the workbench (4), the first air cylinder (52) and the stop block (51) are arranged in the sliding groove (41) in a trapping manner, a piston rod of the first air cylinder (52) is fixed to the side wall of the stop block (51), and the stop block (51) is located right below the conveying groove (231) in the extending state of the piston rod of the first air cylinder (52);
an opening (42) is formed in the bottom of the sliding groove (41), the blanking track (53) is arranged on the rack (1) and is positioned right below the stop block (51), and parts in the conveying groove (231) enter the blanking track (53) through the opening (42) in a retraction state of a piston rod of the first air cylinder (52);
a mounting plate (6) is arranged on the rack (1) and below the workbench (4), a yielding port (61) is formed in the mounting plate (6), a guide cylinder (62) penetrates through the yielding port (61), a support (63) is arranged on one side, close to the conveying turntable (23), of the yielding port (61), a blanking track (53) is arranged on the support (63), one side, far away from the support (63), of the blanking track (53) is lapped on the guide cylinder (62), and a material receiving box (11) is arranged in the rack (1) and below the guide cylinder (62);
a slide rail (64) is arranged on one side, away from the support (63), of the mounting plate (6) in the length direction, mounting blocks (65) are connected to the slide rail (64) in a sliding mode, a plurality of material guide cylinders (62) are arranged and penetrate through the mounting blocks (65) in parallel, and the number of the material receiving boxes (11) is the same as that of the material guide cylinders (62);
the blanking track (53) comprises a conveyor belt (531) and baffles (532), one end of the conveyor belt (531) is positioned right below the opening (42), the other end of the conveyor belt is positioned right above the material guide cylinder (62), and the baffles (532) are arranged on two sides of the conveyor belt (531);
one end, far away from the opening (42), of the conveyor belt (531) is connected with a material guide plate (533), a feed opening (534) is formed in the position, located above the material guide cylinder (62), of the material guide plate (533), and the height of the feed opening (534) is lower than that of the other side of the material guide plate (533).
2. The automatic feeding and detecting integrated equipment for automobile parts as claimed in claim 1, wherein: an infrared sensor (44) is arranged above the opening (42) on the workbench (4).
3. The automatic feeding and detecting integrated equipment for automobile parts as claimed in claim 1, wherein: and a limiting plate (212) is buckled above the feeding track (211).
CN202011558626.6A 2020-12-25 2020-12-25 Auto-parts autoloading and integrative equipment of detection Active CN112893167B (en)

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CN202011558626.6A CN112893167B (en) 2020-12-25 2020-12-25 Auto-parts autoloading and integrative equipment of detection

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Application Number Priority Date Filing Date Title
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CN112893167B true CN112893167B (en) 2022-04-29

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CN113070230B (en) * 2021-05-14 2023-09-05 视拓(苏州)工业自动化有限公司 Rotary bottle blank detector
CN113928805B (en) * 2021-09-23 2023-07-14 南京琪胜金属精密材料有限公司 Automatic integral type metal connector direction detection device

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AU662338B2 (en) * 1992-03-13 1995-08-31 Wellman, Inc. Method and apparatus of sorting plastic items
CN205056483U (en) * 2015-10-19 2016-03-02 歌尔声学股份有限公司 A material feed mechanism and detecting and sorting machine for detecting and sorting machine
CN106405127B (en) * 2016-08-25 2018-10-26 韦士肯(厦门)智能科技有限公司 Fastener automatic Synthesis detection device
CN108387590A (en) * 2018-03-15 2018-08-10 福州大学 A kind of low module stem gear appearance defect detection device
CN210816315U (en) * 2019-08-08 2020-06-23 惠州中科先进制造研究中心有限公司 High-precision positioning and sorting system for image visual detection device

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