CN107335946A - Low pressure valve automatic assembly equipment - Google Patents
Low pressure valve automatic assembly equipment Download PDFInfo
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- CN107335946A CN107335946A CN201610585847.XA CN201610585847A CN107335946A CN 107335946 A CN107335946 A CN 107335946A CN 201610585847 A CN201610585847 A CN 201610585847A CN 107335946 A CN107335946 A CN 107335946A
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- adapter
- valve body
- valve
- valve plate
- component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
A kind of low pressure valve automatic assembly equipment, including welding system, adapter feeding system, component production system and control system, adapter feeding system include adapter storing unit and adapter transfer device；Component production system includes valve body storing unit, valve plate storing unit, assembling apparatus, valve body transfer device, valve plate transfer device and component transfer device.During work, start control system, adapter feeding system can be placed on adapter feeding thereon to welding system, and valve body and valve plate group first can be connected into component by component production system, then again by the component feeding to welding system；And welding system can connect the adapter sent with components welding, to form low pressure valve.Whole assembling process is automation mechanized operation, is not only advantageous to improve the production efficiency of enterprise, reduces recruitment cost, and can automate the quality for screening material, is advantageous to greatly improve the pass rate of finished product.
Description
Technical field
The present invention relates to the technical field of low pressure valve assembling, more particularly to a kind of low pressure valve automatic assembly equipment.
Background technology
The concrete structure of low pressure valve is that it includes valve body, the valve plate on valve body and the adapter on valve body.
And it is current, the assembling mode of low pressure valve predominantly uses man-made assembly, but such a embodiment, not only production are imitated
Rate is low, and production cost is high, and product fraction defective is high.
Therefore, it is necessary to a kind of technological means is provided to solve drawbacks described above.
The content of the invention
It is an object of the invention to overcome the defect of prior art, there is provided low pressure valve automatic assembly equipment, it is existing to solve
Using man-made assembly low pressure valve so that the problem of production efficiency is low, production cost is high and product fraction defective is high be present in technology.
The present invention is achieved in that a kind of low pressure valve automatic assembly equipment, and the low pressure valve includes valve body, located at described
Valve plate on valve body and the adapter on the valve body, the low pressure valve automatic assembly equipment include：
Welding system, the valve body, the valve plate and the adapter are welded into the low pressure valve；
Adapter feeding system, the adapter feeding system include for it is described adapter stop storage adapter storing unit and
The adapter on the adapter storing unit to be transferred to the adapter transfer device of the specified location on the welding system,
The adapter transfer device include one can hold adapter on the adapter storing unit and can in the adapter storing unit and
The adapter holding members moved between the welding system；
Component production system, the component production system include stopping the valve body storing unit of storage for the valve body, supplied
The valve plate stop storage valve plate storing unit, to the valve body and the valve plate group are connected into the assembling apparatus of component,
To the valve body transfer device of the specified location that is transferred to the valve body on the valve body storing unit on the assembling apparatus,
To the valve plate transfer device of the specified location that is transferred to the valve plate on the valve plate storing unit on the assembling apparatus,
And the component of the specified location to be transferred to the component for connecing completion by the assembling apparatus group on the welding system moves
Device is sent, the valve body transfer device, which includes one, can hold the valve body on the valve body storing unit and can be deposited in the valve body
The valve body holding members moved between device and the assembling apparatus；The valve plate transfer device, which includes one, can hold the valve plate
Valve plate on storing unit and the valve plate holding members that can be moved between the valve plate storing unit and the assembling apparatus；Institute
State what component transfer device can hold the component and can be moved between the assembling apparatus and the welding system including one
Component holding members；
Control system, the control system produce with the welding system, the adapter feeding system, the component respectively
System electrically connects, to control the welding system, the adapter feeding system, the component production system to work.
The technique effect of low pressure valve automatic assembly equipment of the present invention is：During work, start control system, adapter feeding system
System can be placed on adapter feeding thereon to welding system, and valve body and valve plate group first can be connected into component by component production system,
Then again by the component feeding to welding system；It is low to be formed and welding system can connect the adapter sent with components welding
Pressure valve.Whole assembling process is automation mechanized operation, is not only advantageous to improve the production efficiency of enterprise, reduces recruitment cost, and
The quality for screening material can be automated, is advantageous to greatly improve the pass rate of finished product.
Brief description of the drawings
Fig. 1 is the schematic diagram of the low pressure valve automatic assembly equipment of the present invention；
Fig. 2 is the schematic diagram of the adapter storing unit of the low pressure valve automatic assembly equipment of the present invention；
Fig. 3 is the schematic diagram of the adapter transfer device of the low pressure valve automatic assembly equipment of the present invention；
Fig. 4 is that the schematic diagram of testing agency is parked in the adapter of the low pressure valve automatic assembly equipment of the present invention；
Fig. 5 is that the explosive view of testing agency is parked in the adapter of the low pressure valve automatic assembly equipment of the present invention；
Fig. 6 is the schematic diagram of the component production system of the low pressure valve automatic assembly equipment of the present invention；
Fig. 7 is the schematic diagram of the valve plate storing unit of the low pressure valve automatic assembly equipment of the present invention；
Fig. 8 is the schematic diagram of the valve plate transfer device of the low pressure valve automatic assembly equipment of the present invention；
Fig. 9 is the schematic diagram of the valve body storing unit of the low pressure valve automatic assembly equipment of the present invention；
Figure 10 is the schematic diagram of the valve body storage compartment of the valve body storing unit of the low pressure valve automatic assembly equipment of the present invention；
Figure 11 is the schematic diagram of the valve body transfer device of the low pressure valve automatic assembly equipment of the present invention；
Figure 12 is the schematic diagram of the assembling apparatus of the low pressure valve automatic assembly equipment of the present invention；
Figure 13 be the present invention low pressure valve automatic assembly equipment assembling apparatus screw fixing machine and group connect detent mechanism it
Between structural representation；
Figure 14 is the schematic diagram of the component transfer device of the low pressure valve automatic assembly equipment of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Fig. 1 to Figure 14 is referred to, the embodiment of the low pressure valve automatic assembly equipment of the present invention is illustrated below.
The low pressure valve automatic assembly equipment 100 of the present embodiment, its low pressure valve applied include valve body 11 ', located at valve body
Valve plate 12 ' on 11 ' and the adapter 13 ' on valve body 11 ', and low pressure valve automatic assembly equipment 100 include welding system 10,
Adapter feeding system 20, component production system 30, discharge system 40 and control system, below to low pressure valve automatic assembly equipment
100 each part is described further：
Welding system 10 be valve body 11 ', valve plate 12 ' and adapter 13 ' are welded into low pressure valve, wherein, welding system
A 10 predominantly automatic welding machines；
Adapter feeding system 20 includes stopping the adapter storing unit 21 of storage and for adapter will take over storing unit
Adapter 13 ' on 21 is transferred to the adapter transfer device 22 of the specified location on welding system, and adapter transfer device 22 includes
One can hold the adapter 13 ' on adapter storing unit 21 and the adapter that can be moved between adapter storing unit 21 and welding system
Holding members 221；
Component production system 30 includes stopping the valve body storing unit 31 of storage for valve body 11 ', stops and deposit for valve plate 12 '
Valve plate storing unit 32, valve body 11 ' and the group of valve plate 12 ' to be connected into the assembling apparatus 33 of component, valve body to be deposited
The valve body transfer device 34 for the specified location that valve body 11 ' on device 31 is transferred on assembling apparatus 33, valve plate to be deposited
Put the valve plate transfer device 35 for the specified location that the valve plate 12 ' on device 32 is transferred on assembling apparatus 33 and to will be by
33 groups of components for connecing completion of assembling apparatus are transferred to the component transfer device 36 of the specified location on welding system 10, and valve body moves
The valve body 11 ' on valve body storing unit 31 can be held and can be in valve body storing unit 31 and assembling apparatus 33 by sending device 34 to include one
Between the valve body holding members 341 that move；Valve plate transfer device 35 can hold the valve plate 12 ' on valve plate storing unit 32 including one
And the valve plate holding members 351 that can be moved between valve plate storing unit 32 and assembling apparatus 33；Component transfer device 36 includes
One can fastening assembly and the component holding members 361 that can be moved between assembling apparatus 33 and welding system 10；
Discharge system 40 be the welding finished product completed on welding system 10 low pressure valve to be discharged to specified location, its
In, discharge system 40 includes one the low pressure valve on welding system 10 to be moved to the discharging manipulator 41 of specified location；
Control system is electrically connected with welding system 10, adapter feeding system 20, component production system 30, discharge system 40 respectively
Connect, to control welding system 10, adapter feeding system 20, component production system 30 and discharge system 40 to work.
During work, start control system, adapter feeding system 20 can be placed on the feeding of adapter 13 ' thereon to welding system
10, and valve body 11 ' and the group of valve plate 12 ' first can be connected into component by component production system 30, then again by the component feeding to welding
System 10, specifically, it is in the process that valve body 11 ' and the group of valve plate 12 ' be connected into component：Valve body holding members 341 hold valve body
Valve body 11 ' on storing unit 31, and the valve body 11 ' is moved to the area of assembling apparatus 33 from the region of valve body storing unit 31
Domain, simultaneously, valve plate holding members 351 hold the valve plate 12 ' on valve plate storing unit 32, and the valve plate 12 ' is deposited from valve plate
The region for putting device 32 moves to the region of assembling apparatus 33；Then, assembling apparatus 33 can will be transferred the valve body 11 ' and valve plate come
12 ' groups are connected into a component；After complete, the fastening assembly of component holding members 361, and the component is moved to from the region of assembling apparatus 33
The region of welding system 10.And welding system 10 can connect the adapter 13 ' sent with components welding, to form low pressure valve.Most
Afterwards, the manipulator 41 that discharges can move to low pressure valve at the unloading position specified from the region of welding system 10 or subsequent processing
Opening position.Whole assembling process is automation mechanized operation, is not only advantageous to improve the production efficiency of enterprise, reduces recruitment cost, and
And the quality for screening material can be automated, be advantageous to greatly improve the pass rate of finished product.
Referring to Fig. 2, the preferred embodiment of the adapter storing unit 21 in the present embodiment is, it, which includes one, freely to move
Move to the fixture vehicle 211 of specified location, on fixture vehicle 211 for adapter 13 ' stop storage adapter locating rack 212,
The specified location stopped located at fixture vehicle 211 to be made sentences guiding fixture vehicle 211 and is parked in the guiding mechanism 213 in specified orientation, sets
In the specified location that fixture vehicle 211 to be made is stopped to prevent the anticollision mechanism 214 of the motional collision of fixture vehicle 211 and can be with work
Entrucking 211 contacts the locked component 215 moved with locking tool car.
Thus, when adapter 13 ' to be placed, 13 ' is first will take over and be placed on adapter locating rack 212, then, make fixture vehicle
211 are moved to specified location, then, make the propulsion guiding mechanism 213 of fixture vehicle 211, specified to guide fixture vehicle 211 to be parked in
Orientation, and make to encounter anticollision mechanism 214 to the front end of fixture vehicle 211 simultaneously；Afterwards, by locked component 215, with locking tool
Car 211 moves.
Wherein, it is preferred that the locked component 215 includes a locking cylinder.
Furthermore it is preferred that adapter storing unit 21 is provided with two, to ensure the amount of storage of adapter 13 '.
Referring to Fig. 3, adapter transfer device 22 in the present embodiment also include the mobile fixed mount 222 of moveable adapter,
Stop what is placed for adapter 13 ' on the deposit position of the adapter 13 ' on adapter storing unit 21 and welding system 10 to identify
The recognition unit 223 of stand and to detect adapter holding members 221 whether correctly will take over 13 ' be positioned over welding system
Testing agency 224 is parked in the adapter that the stand placed is stopped for adapter 13 ' on system 10, and inspection is parked in recognition unit 223, adapter
Mechanism 224 is surveyed on the mobile fixed mount 222 of adapter, adapter holding members 221 are parked in testing agency 224 located at adapter,
Wherein, mobile fixed mount 222 is taken over to be connected on a manipulator, thus can move it setting；In addition, adapter holding members
221 be a gripper cylinder.
It is preferred that the recognition unit 223 is an imaging sensor, i.e. CCD, English full name：Charge-coupled
Device, CCD are a kind of semiconductor devices, optical image can be converted into electric signal.CCD to act like film the same,
But it is that optical signal is converted into charge signal.There is the photodiode of many marshallings on CCD, light can be sensed, and will
Optical signal is transformed into electric signal, and data image signal is converted into through external sampling amplification and analog to digital conversion circuit.
Fig. 4 and Fig. 5 are referred to, the preferred embodiment that testing agency 224 is parked in adapter is that it includes detecting mounting bracket
2241st, moving member 2242, the first elastic component 2243, the second elastic component 2244 and detection inductor 2245 are detected, is specially：
Detect mounting bracket 2241 and be provided with a detection installation cavity Q, and the outboard end for detecting mounting bracket 2241 moves with taking over
Dynamic fixed mount 222 connects, wherein, it is preferred that detection mounting bracket 2241 includes the first detection installing plate 22411 and the first detection
Installing plate 22411 is spaced the second relative detection installing plate 22412 and the detection installing plate 22411 and second of connection first detects
Both the 3rd detection installing plates 22413 of installing plate 22412, the first detection installing plate 22411, second detect installing plate 22412
And the 3rd detection the three of installing plate 22413 between surround detection installation cavity Q；
Detection moving member 2242 is movably disposed in detection installation cavity Q, and detect the outboard end of moving member 2242 with
Adapter holding members 221 connect, wherein, a travel mechanism is provided with detection mounting bracket 2241, the travel mechanism includes first and moved
Moving part 2246 and the second moving member 2247 being slidably matched with the first moving member 2246, the first moving member 2246 and detection mounting bracket
2241 the 3rd detection installing plate 22413 is connected, and the second moving member 2247 is connected with detection moving member 2242, thus, simply
Effectively realize the mobile setting of detection moving member 2242；
First elastic component 2243 is on a detection installation cavity Q side, and elasticity presses on detection moving member 2242
One side, so that the movement of detection moving member 2242 can be controlled to control the fixing adapter of adapter holding members 221 by its elastic force
The size of 13 ' fixing power；It is preferred that first elastic component 2243 is a compression spring；In addition, the first elastic component 2243 is provided with
Two, two the first elastic components 2243 are in interval up and down on a detection installation cavity Q side；
Second elastic component 2244 is on detection installation cavity Q another side, and elasticity is pressed on and moved relative to detection
Another side of one side of part 2242, so that the movement of detection moving member 2242 can be controlled to control adapter solid by its elastic force
Hold the size that component 221 holds the fixing power of adapter 13 '；It is preferred that second elastic component 2244 is a compression spring；In addition,
Second elastic component 2244 is provided with two, and two the second elastic components 2244 are in interval up and down located at detection installation cavity Q another side
On；
Inductor 2245 is detected on a side of detection mounting bracket 2241, and is set relatively with detection moving member 2242
Put, the compression distance of the compression of moving member 2242 is detected for the first elastic component 2243 of sensing, and can be in adapter holding members
221, which fail to will take over 13 ', is positioned on welding system 10 and stops the stand of placement for adapter 13 ' and cause the first elastic component
2243 send alarm signal when being compressed into the compression distance specified.
So, when adapter 13 ' accurately could not inject specified location, the first elastic component 2243 can be compressed, until pressure
The compression distance specified is reduced to, alarm signal can be sent at once by now detecting inductor 2245, so that the weight of adapter transfer device 22
It is new to look for insertion point or discharge material.
Referring to Fig. 6, the component production system 30 in the present embodiment also includes an installation rack 37, valve body storing unit
31st, valve plate storing unit 32, assembling apparatus 33, valve body transfer device 34, valve plate transfer device 35, component transfer device 36 are pacified
On installation rack 37, installing definition on rack 37 has first direction, the second direction vertical with first direction and is vertically to
The third direction of both first direction and the second direction, wherein, the first direction is the X-direction shown in Fig. 6, second
Direction be Fig. 6 shown in Y direction, third direction be Fig. 6 shown in Z-direction, and by installation rack 37 setting,
Be advantageous to valve body storing unit 31, valve plate storing unit 32, assembling apparatus 33, valve body transfer device 34, valve plate transfer device 35,
Installation settings between component transfer device 36.
Referring to Fig. 7, the preferred embodiment of valve plate storing unit 32 is, it includes feeding track 321 and feeding track
321 be slidably matched and stack thereon several valve plates 12 ' valve plate storage feed bin 322 and with valve plate storage feed bin 322 be connected with
Drive valve plate deposits feed bin 322 in the feed bin driving source (not indicated in figure) slided on feeding track 321, wherein, feeding track
321 include first end and the second end, and the first end of feeding track 321 is the working area kept in for valve plate storage feed bin 322, and on
Second end of material track 321 is to deposit the transfer that feed bin 322 transferred by valve plate transfer device 35 valve plate 12 ' thereon for valve plate
Area, then, in general, feed bin driving source can drive valve plate to deposit the working area that feed bin 322 moves to feeding track 321,
And when needing to the feeding of valve plate 12 ', feed bin driving source can drive valve plate to deposit the transfer area that feed bin 322 moves to feeding track 321,
So that the valve plate 12 ' on valve plate storage feed bin 322 transfers feeding by valve plate transfer device 35.
Preferably, valve plate storing unit 32 is provided with two, in order to which valve plate transfer device 35 alternately transfers valve plate 12 '.
Referring to Fig. 8, the valve plate that valve plate transfer device 35 is also included on installation rack 37 is transferred vertical rod 352, is located at
The first valve plate in valve plate transfer vertical rod 352 transfers mounting rod 353, can move to transfer located at the first valve plate along X-direction and install
The second valve plate transfer mounting rod 354, the valve that can be moved along Y direction on the second valve plate transfer mounting rod 354 on bar 353
Plate transfers mounting bracket 355 and on valve plate transfer mounting bracket 355 and with the output end set along Z-direction in stretching
Valve plate transfers driving source 356, and valve plate holding members 351 are connected with the output end of valve plate transfer driving source 356.
Wherein, valve plate holding members 351 include rotary cylinder 3511, located at the bottom of rotary cylinder 3511 with adsorbing valve
The valve plate sucker 3512 of plate 12 ' and electrically connected with valve plate sucker 3512 with control valve plate sucker 3512 work magnetic valve.And valve
Plate transfer driving source 356 is electric cylinders, in order to draw materials and installation settings.
So, in valve plate 12 ' on picking up valve plate storage feed bin 322, first, the second valve plate is made to transfer mounting rod 354 along X
Direction of principal axis moves to specified location, and valve plate transfer mounting bracket 355 is moved to specified location along Y direction；Then, move valve plate
Driving source 356 is sent to drive valve plate holding members 351 to move down, until specified location；Then, electromagnetic valve work is controlled, so that valve
Plate sucker 3512 draws valve plate 12 '；After valve plate sucker 3512 draws valve plate 12 ', valve plate transfer driving source 356 is set to drive valve plate
Holding members 351 move up, and pass through the rotary valve plate 12 ' of revolving cylinder 3511；And then the second valve plate is set to transfer mounting rod
354 move to specified location along X-direction, and valve plate transfer mounting bracket 355 is moved to specified location along Y direction, so that valve
Plate holding members 351 move to valve plate 12 ' specified location of assembling apparatus 33；Followed by, valve plate is made to transfer the band of driving source 356
Dynamic valve plate holding members 351 move down, until specified location, then makes the vacuum breaker of valve plate sucker 3512, so that valve plate sucker
3512 absorption valve plates 12 ' fall the specified location in assembling apparatus 33；After complete, valve plate transfer driving source 356 is set to drive valve plate to consolidate
Hold component 351 to move up, and the second valve plate transfer mounting rod 354 is moved to initial position along X-direction, valve plate is transferred mounting bracket
355 move to initial position along Y direction, then, the action feed before repeating.
Fig. 9 to Figure 11 is referred to, the preferred embodiment of the valve body storing unit 31 of the present embodiment is that it includes valve body and deposited
Storehouse 311, blank panel recovery bin 312, valve body shift mechanism 313 and push-plate tool 314 are put, is specially：
Valve body storage compartment 311 includes storage compartment support body 3111, heap is stacked in storage compartment support body 3111 to contain from bottom to top
Put several valve body charging trays 3112 of valve body 11 ', on storage compartment support body 3111 so that valve body charging tray 3112 is removed into storage compartment
Charging tray shift-out mechanism 3113 in support body 3111, on storage compartment support body 3111 and extend into inside storage compartment support body 3111 with
The first elastic buckles 3114 of several valve body charging trays 3112 can be flexibly supported and located at the lower end of storage compartment support body 3111 and removable
Dynamic the first elastic buckles of pushing tow 3114 upward so that the valve body charging tray 3112 flexibly supported by the first elastic buckles 3114 move down first
Lifting cylinder 3115；Wherein, it is preferred that the charging tray shift-out mechanism 3113 includes the first push-plate cylinder；
Blank panel recovery bin 312 is that it is arranged at intervals with valve body storage compartment 311 to reclaim the valve body charging tray 3112 of empty material；
Specifically, the blank panel recovery bin 312 includes recovery bin support body 3121 and located at the lower end of recovery bin support body 3121 and can be towards moving up
It is dynamic so as to receive the second lifting cylinder for being moved up into the valve body charging tray 3112 inside recovery bin support body 3121 and located at recovery bin frame
On body 3121 and extend into inside recovery bin support body 3121 so that the valve body material moved up by the second lifting cylinder lifting can be flexibly supported
Second elastic buckles 3122 of disk 3112；
Valve body shift mechanism 313 is to receive the valve body charging tray 3112 that is removed by charging tray shift-out mechanism 3113 and can be by valve
Body charging tray 3112 moves to specified location, wherein, valve body shift mechanism 313 includes a displacement conveyer frames 3131, shifts conveyer frames
3131 include the end 31312 of first end 31311 and second, shift the first end 31311 of conveyer frames 3131 close to valve body storage compartment
311, the second end 31312 of conveyer frames 3131 is shifted close to blank panel recovery bin 312；
Push-plate tool 314 is for the valve body charging tray 3112 on displacement conveyer frames 3131 to be pushed into blank panel recovery bin
312, it is removable on displacement conveyer frames 3131.
In addition, valve body transfer device 34 also include located at installation rack 37 on and across displacement conveyer frames 3131 valve
Body transfer support 342, the valve body transfer mounting bracket 343 on valve body transfer support 342 can be moved along Y direction and is located at
On valve body transfer mounting bracket 343 and the valve body with the output end set along Z-direction in stretching transfers driving source 344, valve plate
Holding members 341 are connected with the output end of valve body transfer driving source 344.Wherein, it is preferred that valve plate holding members 341 include one
Gripper cylinder, and valve body transfer driving source 344 is a telescopic cylinder or electric cylinders.
So, valve body 11 ' is first put into valve body charging tray 3112 one by one, then 3112 yards of valve body charging tray is put into lamination and deposited
Put inside storehouse support body 3111, afterwards, shut the feed bin door of storage compartment support body 3111；When being connected to enabling signal, charging tray removes machine
The push-plate cylinder of structure 3113 releases the valve body charging tray 3112 of the bottom, and the valve body charging tray 3112 being pushed out can be shifted transmission
The first end 31311 of frame 3131 receives, and can be moved on to valve body charging tray 3112 according to the program of setting, valve body shift mechanism 313
The position specified；Simultaneously, the push-plate cylinder meeting return of charging tray shift-out mechanism 3113, and lifting cylinder 3415 can move up,
And the first elastic buckles 3114 located at the left and right sides of storage compartment support body 3111 are compressed into compression；Treat to the quilt of the first elastic buckles 3114
After compressing compression, lifting cylinder 3415 can move down, and at the same time, lifting cylinder can be followed positioned at undermost valve body charging tray 3112
3415 move down and move down；And the first elastic buckles 3114 are moved away from moving down for lifting cylinder 3415, first elastic buckles 3114
Meeting elastic reset, to block the other valve body charging trays 3112 of support.
And after valve body charging tray 3112 is moved on to the position specified by valve body shift mechanism 313, the valve of valve body transfer device 34
Plate holding members 341 can move to corresponding opening position；Then, valve body transfer driving source 344 can be displaced downwardly to specified location, and valve plate is solid
The valve body 11 ' for being placed in valve body charging tray 3112 can be gripped by holding the gripper cylinder of component 341；After being clamped to valve body 11 ', valve body moves
Driving source 344 is sent to will be shifted up to specified location；Then, valve plate holding members 341 can move on assembling apparatus 33 position specified
Place waits blanking；After valve body 11 ' all on valve body charging tray 3112 is all removed, valve body shift mechanism 313 can be by valve body material
Disk 3112 moves to the opening position close to blank panel recovery bin 312, is then pushed away the valve body charging tray 3112 of sky material by push-plate tool 3422
Enter inside recovery bin support body 3121；Afterwards, push-plate tool 3422, valve body shift mechanism 313 reset respectively, to prepare next round behaviour
Make；And simultaneously, the second lifting cylinder of the bottom of blank panel recovery bin 312 be will be shifted up, and the valve body charging tray 3112 of sky material is held up；
Treat to move to specified location to the second lifting cylinder, second lifting cylinder can be by located at the left and right sides of recovery bin support body 3121
Second elastic buckles 3122 compress compression, and the second elastic buckles 3122 now can also block the valve body charging tray 3112 of the empty material of support；
Afterwards, the second lifting cylinder can move down., can be manually clear by the valve body charging tray 3112 of sky material when recovery bin support body 3121 is bought securities with all one's capital
Storehouse.
Refer to Figure 12 and Figure 13, the assembling apparatus 33 in the present embodiment connects transmission support 331 including group, valve plate positioning is controlled
Tool 332, defective products inductor 333, defective products output mechanism 334, screw fixing machine 335, group connect detent mechanism 336 and have material to feel
Device 337 is answered, is specially：
Group connects transmission support 331 on installation rack 37, and group connects transmission support 331 includes first end 3311 and with the
The second relative end 3312 of one end 3311：
Valve plate localization tool 332 located at group connect transmission support 331 on, for make by valve plate holding members 351 transfer Lai
Valve plate 12 ' positioning set；
Defective products inductor 333 is connect on transmission support 331 located at group, and being placed in group for sensing identification connects transmission support
The defective products of valve plate 12 ' on 331；
Defective products output mechanism 334 is in the first end 3311 that group connects transmission support 331, for will be by defective products sense
The defective products discharge group of the valve plate 12 ' of the sensing of device 333 is answered to connect transmission support 331；
Screw fixing machine 335 transmits the second end 3312 of support 331 by being connect located at group, and transmission support is connect for being opposite to group
Valve plate 12 ' and valve body 11 ' on 331 are tightened up a screw to connect into component；Wherein, it is preferred that screw fixing machine 335 is equipped on screw
Mechanism 3351 is expected, in order to use screw at any time；
Group connects the second end 3312 that detent mechanism 336 connects transmission support 331 located at group, and transmission branch is connect for being opposite to group
Valve plate 12 ' and valve body 11 ' on frame 331 are fixed on the positioning；Wherein, group connects detent mechanism 336 and included valve body 11 ' to be pressed from both sides
Hold the profiling jig 3361 of positioning and the group of the clamping position of valve plate 12 ' is connect into gripper cylinder 3362；
There is material inductor 337 to be connect located at group on transmission support 331, identify whether that having valve plate 12 ' to be close to beats for sensing
The opening position of tightening up a screw of filature 335.
The course of work of assembling apparatus 33 is specially：First, defective products inductor 333 can start working, and it can sense knowledge
The defective products that group connects the valve plate 12 ' on transmission support 331 is not placed in, if it senses defective products, it can transmit relevant information
To defective products output mechanism 334, so that defective products discharge group is connect into transmission support 331 by defective products output mechanism 334；Then, valve
The valve plate 12 ' that plate holding members 351 can be held is put into valve plate localization tool 332, then, transmission support is connect located at group
Cylinder operation on 331, it can shift valve plate localization tool 332 onto next station, and valve plate holding members 351 hold valve again
Plate 12 ' is simultaneously put it in valve plate localization tool 332, and then so feeding operation of circulation valve plate 12 '；And when valve plate is determined
Position tool 332 reaches when supplying the upper discharge position of valve body 11 ' of assembling apparatus 33, and valve body holding members 341 can hold valve body 11 ',
And move it on the valve plate 12 ' in valve plate localization tool 332, and valve plate localization tool 332 can be placed on valve plate 12 ' simultaneously
Valve body 11 ' clamp；When reaching when screwing of screw fixing machine 335 to valve plate localization tool 332, there is the material meeting of inductor 337
Sensing recognizes the opening position of tightening up a screw that valve plate 12 ' is close to screw fixing machine 335, and relevant information transmission group is connect into detent mechanism
336, and group is connect after detent mechanism 336 receives coherent signal, now, the profiling jig 3361 that group connects detent mechanism 336 can will
Valve body 11 ' clamps, and group connects gripper cylinder 3362 and can clamp valve plate 12 ', and then, screw fixing machine 335 is to valve body 11 ' and valve plate
Screwed between 12 ', so that the rwo forms a component；After complete, group, which connects detent mechanism 336 and unclamped, to be resetted, and valve plate positioning is controlled
Tool 332 can flow to next station.
Figure 14 is referred to, the component transfer device 36 of the present embodiment also includes the component transfer branch on installation rack 37
Support 362, the mobile component on component transfer support frame 362 transfer mounting bracket 363 and transfer mounting bracket located at component
On 363 and with the component transfer driving source 364 along Z-direction in the flexible output end set, component holding members 361 and group
The output end connection of part transfer driving source 364.
Wherein, it is preferred that component transfer driving source 364 is telescopic cylinder, and component holding members 361 include support
3611st, the rotary cylinder 3612 on support 3611 is held located at component, is connected the clamping with clamp assemblies with rotary cylinder 3612
Cylinder 3613.
The foregoing is only preferred embodiments of the present invention, its structure is not limited to the above-mentioned shape enumerated, it is all
All any modification, equivalent and improvement made within the spirit and principles in the present invention etc., it should be included in the protection of the present invention
Within the scope of.
Claims (10)
1. low pressure valve automatic assembly equipment, the low pressure valve includes valve body, the valve plate on the valve body and located at the valve
Adapter on body, it is characterised in that the low pressure valve automatic assembly equipment includes：
Welding system, the valve body, the valve plate and the adapter are welded into the low pressure valve；
Adapter feeding system, the adapter feeding system include for it is described adapter stop storage adapter storing unit and to
Adapter on the adapter storing unit is transferred to the adapter transfer device of the specified location on the welding system, it is described
Adapter transfer device include one can hold adapter on the adapter storing unit and can in the adapter storing unit with it is described
The adapter holding members moved between welding system；
Component production system, the component production system include stopping the valve body storing unit of storage, for described for the valve body
Valve plate stop storage valve plate storing unit, to the valve body and the valve plate group are connected into the assembling apparatus of component, to
The valve body transfer device for specified location valve body on the valve body storing unit being transferred on the assembling apparatus, to
The valve plate transfer device and use for specified location valve plate on the valve plate storing unit being transferred on the assembling apparatus
Dress is transferred with the component for the specified location being transferred to the component for connecing completion by the assembling apparatus group on the welding system
Put, the valve body transfer device can hold the valve body on the valve body storing unit including one and can be in the valve body storing unit
The valve body holding members moved between the assembling apparatus；The valve plate transfer device, which includes one, can hold the valve plate storage
Valve plate on device and the valve plate holding members that can be moved between the valve plate storing unit and the assembling apparatus；Described group
Part transfer device, which includes one, can hold the component and the component that can be moved between the assembling apparatus and the welding system
Holding members；
Control system, the control system respectively with the welding system, the adapter feeding system, the component production system
Electrical connection, to control the welding system, the adapter feeding system, the component production system to work.
2. low pressure valve automatic assembly equipment as claimed in claim 1, it is characterised in that：The adapter storing unit can including one
Be free to move to the fixture vehicle of specified location, on the fixture vehicle for it is described adapter stop storage adapter positioning
Frame and it can be contacted with the fixture vehicle to lock the locked component of fixture vehicle movement.
3. low pressure valve automatic assembly equipment as claimed in claim 1, it is characterised in that：The adapter transfer device also includes can
The mobile fixed mount of mobile adapter, identifying the deposit position of the adapter on the adapter storing unit and the welding system
On for it is described adapter stop place stand recognition unit and to detect the adapter holding members whether correctly general
The adapter is positioned over the adapter for stopping the stand placed for the adapter on the welding system and parks testing agency, institute
State recognition unit, the adapter parks testing agency on the mobile fixed mount of adapter, the adapter holding members are set
Parked in the adapter in testing agency.
4. low pressure valve automatic assembly equipment as claimed in claim 3, it is characterised in that：Testing agency's bag is parked in the adapter
Include：
Detect mounting bracket, it is described detection mounting bracket be provided with one detection installation cavity, and it is described detection mounting bracket outboard end with
The mobile fixed mount connection of adapter；
Moving member is detected, the detection moving member is movably disposed in the detection installation cavity, and the detection moving member
Outboard end be connected with the adapter holding members；
First elastic component, first elastic component is on a side of the detection installation cavity, and elasticity presses on the inspection
A side of moving member is surveyed, so that the movement of the detection moving member can be controlled to control the adapter fixing structure by its elastic force
Part holds the size of the fixing power of the adapter；
Second elastic component, second elastic component is on another side of the detection installation cavity, and elasticity presses on relatively
In it is described detection moving member a side another side, with can by its elastic force control it is described detection moving member movement and
The adapter holding members are controlled to hold the size of the fixing power of the adapter；
Detect inductor, it is described detection inductor located at it is described detection mounting bracket a side on, and with the detection moving member
It is oppositely arranged, for sensing first elastic component by the compression distance of the detection moving member compression, and can be connect in described
Pipe holding members, which fail the adapter being positioned on the welding system, to be stopped the stand placed for the adapter and causes
First elastic component sends alarm signal when being compressed into the compression distance specified.
5. low pressure valve automatic assembly equipment as claimed in claim 1, it is characterised in that：The component production system also includes one
Rack is installed, it is the valve body storing unit, the valve plate storing unit, the assembling apparatus, the valve body transfer device, described
Valve plate transfer device, the component transfer device are installed on the installation rack, and being defined on the installation rack has first
Direction, the second direction vertical with the first direction and it is vertically to the of both the first direction and the second direction
Three directions.
6. low pressure valve automatic assembly equipment as claimed in claim 5, it is characterised in that：The valve plate storing unit includes feeding
Track, deposit feed bin with the valve plate that the feeding track is slidably matched and be connected with valve plate storage feed bin described to drive
Valve plate deposits feed bin in the feed bin driving source slided on the feeding track；
The valve plate transfer device is also stood including the valve plate transfer vertical rod on the installation rack, located at valve plate transfer
The first valve plate transfer mounting rod on bar, can be moved along the first direction on first valve plate transfer mounting rod the
Two valve plates transfer mounting rod, the valve plate that can be moved along the second direction on second valve plate transfer mounting rod transfer peace
Shelve and transferred located at the valve plate on mounting bracket and with the valve plate shifting along the third direction in the flexible output end set
Driving source is sent, the valve plate holding members are connected with the output end of valve plate transfer driving source.
7. low pressure valve automatic assembly equipment as claimed in claim 5, it is characterised in that：The valve body storing unit includes：
Valve body storage compartment, the valve body storage compartment includes storage compartment support body, heap is stacked in the storage compartment support body from bottom to top
With hold several valve body charging trays of the valve body, on the storage compartment support body with will the valve body charging tray remove described in deposit
Put the charging tray shift-out mechanism in the support body of storehouse；
Blank panel recovery bin, the blank panel recovery bin are arranged at intervals with the valve body storage compartment, with the valve body material of the empty material of recovery
Disk；
Valve body shift mechanism, the valve body shift mechanism include one displacement conveyer frames, it is described displacement conveyer frames include first end and
Second end, the first end of the displacement conveyer frames is close to the valve body storage compartment, and the second end of the displacement conveyer frames is close to institute
Blank panel recovery bin is stated, to receive the valve body charging tray removed by the charging tray shift-out mechanism and the valve body charging tray can be moved to
Specified location；
Push-plate tool, the push-plate tool is removable on the displacement conveyer frames, for that will be located at the displacement transmission
The valve body charging tray on frame is pushed into the blank panel recovery bin.
8. low pressure valve automatic assembly equipment as claimed in claim 7, it is characterised in that：The valve body transfer device also includes setting
In the valve body transfer support on the installation rack and across the displacement conveyer frames, can be moved along the second direction located at institute
State the valve body transfer mounting bracket on valve body transfer support and transfer on mounting bracket and have along the third party located at the valve body
Driving source is transferred to the valve body of the output end in flexible setting, the valve plate holding members are defeated with valve body transfer driving source
Go out end connection.
9. low pressure valve automatic assembly equipment as claimed in claim 5, it is characterised in that：The assembling apparatus includes：
Group connects transmission support, and described group connects transmission branch and be set up on the installation rack, and described group connects transmission support and include the
One end and the second end：
Valve plate localization tool, the valve plate localization tool is connect on transmission support located at described group, for making to be consolidated by the valve plate
The valve plate positioning that component transfer comes is held to set；
Defective products inductor, the defective products inductor are connect on transmission support located at described group, and institute is placed in for sensing identification
State the defective products that group connects the valve plate on transmission support；
Defective products output mechanism, the defective products output mechanism is in the described group of first end for connecing transmission support, for inciting somebody to action
Described group, which is discharged, by the defective products of the valve plate of defective products inductor sensing connects transmission support；
Screw fixing machine, the screw fixing machine transmit the second end of support by being connect located at described group, connect for being opposite to described group
The valve plate and the valve body on transmission support are tightened up a screw to connect into component；
Group connects detent mechanism, and described group connects the second end that detent mechanism connects transmission support located at described group, for being opposite to
State group connect transmission support on the valve plate and the valve body be fixed on the positioning；
Have a material inductor, it is described to there is material inductor to be connect located at described group on transmission support, identify whether to have for sensing described in
Valve plate is close to the opening position of tightening up a screw of the screw fixing machine.
10. the low pressure valve automatic assembly equipment as described in claim any one of 5-9, it is characterised in that：The component transfer dress
Put the component transfer support frame also included on the installation rack, the mobile component on component transfer support frame
Transfer mounting bracket and on component transfer mounting bracket and with the output end set along the third direction in stretching
Component transfers driving source, and the component holding members are connected with the output end of component transfer driving source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610585847.XA CN107335946B (en) | 2016-07-22 | 2016-07-22 | Automatic low-pressure valve assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610585847.XA CN107335946B (en) | 2016-07-22 | 2016-07-22 | Automatic low-pressure valve assembling equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107335946A true CN107335946A (en) | 2017-11-10 |
| CN107335946B CN107335946B (en) | 2023-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610585847.XA Active CN107335946B (en) | 2016-07-22 | 2016-07-22 | Automatic low-pressure valve assembling equipment |
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| Country | Link |
|---|---|
| CN (1) | CN107335946B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021092823A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipeline mounting system |
| WO2021092822A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipe installation method |
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| US5289634A (en) * | 1991-07-30 | 1994-03-01 | Honda Giken Kogyo Kabushiki Kaisha | Valve assembling method and assembled valve checking method |
| CN103521975A (en) * | 2013-09-29 | 2014-01-22 | 江苏天舒电器有限公司 | Pre-welding tool for refrigerating system valve assembly |
| CN203679736U (en) * | 2013-12-19 | 2014-07-02 | 周俊雄 | Automatic assembling machine for water boiling valve of coffee machine |
| CN204673271U (en) * | 2015-05-08 | 2015-09-30 | 杭州和良机电设备有限公司 | Little valve body assembly machine |
| CN105773132A (en) * | 2015-12-30 | 2016-07-20 | 考普瑞西元器件（珠海）有限公司 | Automatic gas valve assembly line |
| CN205904606U (en) * | 2016-07-22 | 2017-01-25 | 深圳市佳士科技股份有限公司 | Low pressure valve automatic assembly equipment |
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| US5289634A (en) * | 1991-07-30 | 1994-03-01 | Honda Giken Kogyo Kabushiki Kaisha | Valve assembling method and assembled valve checking method |
| CN103521975A (en) * | 2013-09-29 | 2014-01-22 | 江苏天舒电器有限公司 | Pre-welding tool for refrigerating system valve assembly |
| CN203679736U (en) * | 2013-12-19 | 2014-07-02 | 周俊雄 | Automatic assembling machine for water boiling valve of coffee machine |
| CN204673271U (en) * | 2015-05-08 | 2015-09-30 | 杭州和良机电设备有限公司 | Little valve body assembly machine |
| CN105773132A (en) * | 2015-12-30 | 2016-07-20 | 考普瑞西元器件（珠海）有限公司 | Automatic gas valve assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021092823A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipeline mounting system |
| WO2021092822A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipe installation method |
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| Publication number | Publication date |
|---|---|
| CN107335946B (en) | 2023-05-05 |
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