CN112875204A - Production system and production method of automatic pressing machine of refrigerator - Google Patents
Production system and production method of automatic pressing machine of refrigerator Download PDFInfo
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- CN112875204A CN112875204A CN202011603569.9A CN202011603569A CN112875204A CN 112875204 A CN112875204 A CN 112875204A CN 202011603569 A CN202011603569 A CN 202011603569A CN 112875204 A CN112875204 A CN 112875204A
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- pallet
- robot
- box body
- box
- warehouse
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention discloses an automatic pressing machine production system of a refrigerator and an automatic pressing machine production method thereof, wherein the automatic pressing machine production system comprises a box body conveying unit and a pressing machine conveying unit which are matched for use, the box body conveying unit comprises a box body foaming and ex-warehouse process, a robot box turning process, an assembling process, a robot pressing machine nailing process, a robot box erecting process and a final ex-warehouse process, the pressing machine conveying unit comprises a manual pressing machine loading process, a conveying robot sorting process, a code scanning and recognizing on-demand sorting process and an on-demand ex-warehouse process, and a pressing machine output by the on-demand ex-warehouse process is assembled with a box body in the assembling process; according to the invention, when the nailing work is not completed in the nailing process of the robot press, the box body enters the nailing process of the manual press, and after the nailing work is completed, the box body enters the box erecting process of the robot, namely, only the nailing process of the manual press needs manual intervention, and other processes are all automatic processes, so that the automation degree of the production system is improved on the basis of ensuring the production precision.
Description
Technical Field
The invention relates to the technical field of refrigerator pressing machines, in particular to a production system of an automatic pressing machine of a refrigerator and a production method of the automatic pressing machine.
Background
The production line is a route which is passed by the production process of the product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. The production line is organized according to the principle of objects, and finishes a production organization form of the product technological process, namely, according to the principle of product specialization, various devices and workers of various types required by the production of a certain product (parts and components) are equipped to complete all manufacturing work of the certain product (parts and components), and the same labor object is processed by different processes.
The existing refrigerator production line system is often characterized by a large number of staff who operate on line, and no automatic production line exists for the refrigerator pressing machine production system.
Disclosure of Invention
The invention aims to provide a production system and a production method of an automatic pressing machine of a refrigerator, which have high automation degree, aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention provides the following scheme: the invention provides an automatic refrigerator loading production system, which comprises a box body conveying unit and a press conveying unit which are matched for use, wherein the box body conveying unit comprises a box body foaming and ex-warehouse process, a robot box turning process, an assembling process, a robot press nailing process, a robot box erecting process and a final ex-warehouse process which are sequentially arranged and are all connected through a corresponding conveying mechanism and a corresponding lifting mechanism; when the nailing work is completed in the nailing process of the robot press, the box body enters the robot vertical box process, when the nailing work is not completed in the nailing process of the robot press, the box body enters the nailing process of the manual press, and after the nailing work is completed, the box body enters the robot vertical box process.
Preferably, still include collet pallet conveying unit, collet pallet conveying unit is including arranging in proper order and all going up collet process, the collet pallet of putting in storage and carrying the process, the collet pallet discernment branch income depalletizing storehouse process, depalletizing warehouse process as required and the collet pallet of going out of storage that links to each other through corresponding conveying mechanism and hoist mechanism carries the process, the collet pallet that the collet pallet of going out of storage pallet transport process carried is in accomplish the equipment with the box in the robot founds the case process.
Preferably, when the bottom support pallet is qualified, the depalletizing and ex-warehouse process conveys the bottom support pallet to the ex-warehouse bottom support pallet conveying process according to the requirement; when the collet pallet is unqualified, the process of leaving warehouse of breaking a jam as required carries the collet pallet to the process of leaving warehouse of collet pallet to carry the process through backward flow collet pallet and carry extremely in the collet process on the artifical pallet.
Preferably, the box conveying units and the upper press conveying units jointly form a box press assembling area, the box press assembling areas are symmetrically arranged in the production system, and a box turning robot for completing the box turning process of the robot is arranged between the box press assembling areas.
The invention also provides an automatic pressing machine production method applying the automatic pressing machine production system for the refrigerator, which comprises the following steps:
the box body moving process: the refrigerator box body sequentially passes through a box body foaming and discharging process, a robot box turning process, an assembling process, a robot press nailing process, a robot box standing process and a final discharging process, and the box body discharging, the box body turning, the box body press assembling, the robot press nailing, the box body standing and the box body discharging work are sequentially completed;
the moving process of the press comprises the following steps: the refrigerator press sequentially passes through a manual pressing machine working procedure, a conveying robot warehouse dividing working procedure, a code scanning recognition warehouse dividing working procedure according to needs and a warehouse discharging working procedure according to needs, warehouse dividing and warehouse discharging work of the pressing machine are sequentially completed, and the pressing machine output by the warehouse discharging working procedure according to needs is assembled with the box body in the assembling working procedure;
the collet pallet motion process: the collet pallet is in proper order through the collet process on the artifical pallet, the collet pallet transport process of putting in storage, collet stock buttress discernment branch go into the storehouse process of breaking a jam, break a jam as required and go out the storehouse process and the collet pallet transport process of leaving in storage, accomplish the storehouse of collet pallet in proper order and the work of leaving in storage, and the collet pallet that the storehouse pallet transport process of leaving in storage carried is in accomplish the equipment with the box in the robot founds the case process.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the automatic refrigerator pressing machine production system, when the nailing work is not completed in the nailing process of the robot pressing machine, the box body enters the nailing process of the manual pressing machine, and after the nailing work is completed, the box body enters the box erecting process of the robot, namely, the nailing process of the manual pressing machine needs manual intervention, and other processes are all automatic processes, so that the automation degree of the production system is improved on the basis of ensuring the production precision.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic view of a production process of the automatic pressing machine production system of the refrigerator of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a production system and a production method of an automatic pressing machine of a refrigerator, which have high automation degree, aiming at the defects and shortcomings of the prior art.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1, the invention provides an automatic refrigerator pressing production system, which comprises a box conveying unit and a press conveying unit which are used in a matched manner, wherein the box conveying unit comprises a box foaming and ex-warehouse process, a robot box turning process, an assembling process, a robot press nailing process, a robot box erecting process and a final ex-warehouse process which are sequentially arranged and are all connected through a corresponding conveying mechanism and a corresponding lifting mechanism, the press conveying unit comprises a manual pressing process, a conveying robot warehouse dividing process, a code scanning recognition warehouse dividing process on demand and an ex-warehouse process on demand, the press outputted by the warehouse outputting process on demand is assembled with a box in the assembling process, and the press warehouse has the following characteristics: bin 2 x 6 x 8 ═ 96 bin bits; identifying the library position by a bar code, and feeding back library position storage capacity, library position product storage information and library position material identification; the storage information of the storage positions and the information of the robot in the sub-storage are controlled in series; when the nailing work is finished in the nailing process of the robot press, the box body enters the robot box erecting process, when the nailing work is not finished in the nailing process of the robot press, the box body enters the nailing process of the manual press, and after the nailing work is finished, the box body enters the robot box erecting process; after the box body is foamed and discharged from the warehouse, the box body is overturned by a positioning robot and is conveyed backwards; the press carrying device takes out the press, and conveys the press to a positioning assembly station after positioning and overturning; the riveting robot and the nailing robot are positioned by CCD to complete the positioning process of the press and the process; the box is transported to a positioning station to wait for the robot to take the material.
The manual pallet loading and unloading device further comprises a pallet conveying unit, the pallet conveying unit comprises a manual pallet loading procedure, a storage pallet conveying procedure, a pallet identifying and sorting and destacking procedure, an unstacking and unloading procedure as required and an unloading pallet conveying procedure, which are sequentially arranged and connected with the lifting mechanism through corresponding conveying mechanisms, and the pallets conveyed by the unloading pallet conveying procedure are assembled with the box body in the robot box erecting procedure.
When the pallet is qualified, the pallet is conveyed to the ex-warehouse pallet conveying process according to the required unstacking and ex-warehouse process; when the collet pallet is unqualified, the depalletizing ex-warehouse process is carried the collet pallet to the collet pallet ex-warehouse process as required to carry the process through backward flow collet pallet and carry to the manual pallet in the collet process.
The box body conveying units and the upper press conveying units jointly form box body press assembling areas, the box body press assembling areas are symmetrically arranged in the production system, and box turning robots for completing a box turning process of the robots are arranged between the box body press assembling areas.
The invention also provides an automatic pressing machine production method applying the automatic pressing machine production system of the refrigerator, which comprises the following steps:
the box body moving process: the refrigerator box body sequentially passes through a box body foaming and discharging process, a robot box turning process, an assembling process, a robot press nailing process, a robot box standing process and a final discharging process, and the box body discharging, the box body turning, the box body press assembling, the robot press nailing, the box body standing and the box body discharging work are sequentially completed;
the moving process of the press comprises the following steps: the refrigerator press sequentially passes through a manual pressing machine working procedure, a conveying robot warehouse dividing working procedure, a code scanning recognition warehouse dividing working procedure according to needs and a warehouse outlet working procedure according to needs, warehouse dividing and warehouse outlet work of the pressing machine are sequentially completed, and the pressing machine output in the warehouse outlet working procedure according to needs is assembled with the box body in an assembling working procedure;
the collet pallet motion process: the collet pallet is in proper order through the collet process on the artifical pallet, the collet pallet transport process of putting in storage, the collet stock discernment is divided into and is broken a jam storehouse process, breaks a jam as required and goes out the storehouse process and the collet pallet transport process of going out of the storehouse, accomplishes the work of putting in storage and going out of the storehouse of collet pallet in proper order to the collet pallet that the collet pallet transport process of going out of the storehouse was carried and is accomplished the equipment with the box in the robot founds the case process.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the production system of the automatic refrigerator pressing machine and the core idea of the production system; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (5)
1. The automatic refrigerator pressing machine production system is characterized by comprising a box body conveying unit and a pressing machine conveying unit which are matched for use, wherein the box body conveying unit comprises a box body foaming and ex-warehouse process, a robot box turning process, an assembling process, a robot pressing machine nailing process, a robot box erecting process and a final ex-warehouse process which are sequentially arranged and are all connected through a corresponding conveying mechanism and a corresponding lifting mechanism, the pressing machine conveying unit comprises a manual pressing machine process, a conveying robot sorting process, a code scanning and identifying on-demand sorting process and an on-demand ex-warehouse process which are sequentially arranged and are all connected through a corresponding conveying mechanism and a corresponding lifting mechanism, and a pressing machine output by the on-demand ex-warehouse process is assembled with a box body in the assembling process; when the nailing work is completed in the nailing process of the robot press, the box body enters the robot vertical box process, when the nailing work is not completed in the nailing process of the robot press, the box body enters the nailing process of the manual press, and after the nailing work is completed, the box body enters the robot vertical box process.
2. The automatic refrigerator feeding machine production system according to claim 1, further comprising a pallet conveying unit, wherein the pallet conveying unit comprises an artificial pallet feeding procedure, a warehousing pallet conveying procedure, a pallet identification and sorting and destacking procedure, a destacking procedure as required and a destacking pallet conveying procedure, which are sequentially arranged and connected through corresponding conveying mechanisms and lifting mechanisms, and the pallet conveyed by the destacking pallet conveying procedure is assembled with the box body in the robot box erecting procedure.
3. The automatic loading machine production system of claim 2, wherein when the pallet is qualified, the depalletizing and ex-warehouse process conveys the pallet to the ex-warehouse pallet conveying process; when the collet pallet is unqualified, the process of leaving warehouse of breaking a jam as required carries the collet pallet to the process of leaving warehouse of collet pallet to carry the process through backward flow collet pallet and carry extremely in the collet process on the artifical pallet.
4. The automatic refrigerator loading production system according to claim 1 or 3, wherein the box conveying units and the loading conveying units together form box press assembly areas, the box press assembly areas are symmetrically arranged in the production system, and a box turning robot for completing the box turning process of the robot is arranged between the box press assembly areas.
5. The production method of the automatic pressing machine is characterized by comprising the following steps:
the box body moving process: the refrigerator box body sequentially passes through a box body foaming and discharging process, a robot box turning process, an assembling process, a robot press nailing process, a robot box standing process and a final discharging process, and the box body discharging, the box body turning, the box body press assembling, the robot press nailing, the box body standing and the box body discharging work are sequentially completed;
the moving process of the press comprises the following steps: the refrigerator press sequentially passes through a manual pressing machine working procedure, a conveying robot warehouse dividing working procedure, a code scanning recognition warehouse dividing working procedure according to needs and a warehouse discharging working procedure according to needs, warehouse dividing and warehouse discharging work of the pressing machine are sequentially completed, and the pressing machine output by the warehouse discharging working procedure according to needs is assembled with the box body in the assembling working procedure;
the collet pallet motion process: the collet pallet is in proper order through the collet process on the artifical pallet, the collet pallet transport process of putting in storage, collet stock buttress discernment branch go into the storehouse process of breaking a jam, break a jam as required and go out the storehouse process and the collet pallet transport process of leaving in storage, accomplish the storehouse of collet pallet in proper order and the work of leaving in storage, and the collet pallet that the storehouse pallet transport process of leaving in storage carried is in accomplish the equipment with the box in the robot founds the case process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011603569.9A CN112875204A (en) | 2020-12-30 | 2020-12-30 | Production system and production method of automatic pressing machine of refrigerator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011603569.9A CN112875204A (en) | 2020-12-30 | 2020-12-30 | Production system and production method of automatic pressing machine of refrigerator |
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| CN112875204A true CN112875204A (en) | 2021-06-01 |
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| CN202011603569.9A Pending CN112875204A (en) | 2020-12-30 | 2020-12-30 | Production system and production method of automatic pressing machine of refrigerator |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2120100U (en) * | 1991-12-20 | 1992-10-28 | 赵家齐 | Inverting device for frigidarium assembling line |
| CN1217282A (en) * | 1997-11-14 | 1999-05-26 | 三星电子株式会社 | Mfg. system |
| CN204818695U (en) * | 2015-07-22 | 2015-12-02 | 湖南省精一自动化有限公司 | A compressor automatic assembly line for refrigerator production |
| JP2016143290A (en) * | 2015-02-03 | 2016-08-08 | 大日本印刷株式会社 | Information output system, information transmission device, information output device, server device, information output method, program for information transmission device and program for server device |
| CN106429342A (en) * | 2016-11-28 | 2017-02-22 | 四川长虹电器股份有限公司 | Refrigerator overturning-to-standing and automatic base assembling device |
| CN208747051U (en) * | 2018-08-22 | 2019-04-16 | 泰州睿诚自动化科技有限公司 | A kind of automatic mould turnover equipment |
| CN110540024A (en) * | 2019-08-13 | 2019-12-06 | 青岛海尔特种制冷电器有限公司 | Control method of refrigerator assembly system and refrigerator assembly system |
| CN210413451U (en) * | 2019-08-05 | 2020-04-28 | 合肥雪祺电气有限公司 | Refrigerator compressor bottom plate assembly line |
-
2020
- 2020-12-30 CN CN202011603569.9A patent/CN112875204A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2120100U (en) * | 1991-12-20 | 1992-10-28 | 赵家齐 | Inverting device for frigidarium assembling line |
| CN1217282A (en) * | 1997-11-14 | 1999-05-26 | 三星电子株式会社 | Mfg. system |
| JP2016143290A (en) * | 2015-02-03 | 2016-08-08 | 大日本印刷株式会社 | Information output system, information transmission device, information output device, server device, information output method, program for information transmission device and program for server device |
| CN204818695U (en) * | 2015-07-22 | 2015-12-02 | 湖南省精一自动化有限公司 | A compressor automatic assembly line for refrigerator production |
| CN106429342A (en) * | 2016-11-28 | 2017-02-22 | 四川长虹电器股份有限公司 | Refrigerator overturning-to-standing and automatic base assembling device |
| CN208747051U (en) * | 2018-08-22 | 2019-04-16 | 泰州睿诚自动化科技有限公司 | A kind of automatic mould turnover equipment |
| CN210413451U (en) * | 2019-08-05 | 2020-04-28 | 合肥雪祺电气有限公司 | Refrigerator compressor bottom plate assembly line |
| CN110540024A (en) * | 2019-08-13 | 2019-12-06 | 青岛海尔特种制冷电器有限公司 | Control method of refrigerator assembly system and refrigerator assembly system |
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