CN216637701U

CN216637701U - Section bar automatic storage unloading system

Info

Publication number: CN216637701U
Application number: CN202123432143.4U
Authority: CN
Inventors: 赵天生
Original assignee: CMCU Engineering Co Ltd
Current assignee: CMCU Engineering Co Ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-05-31
Anticipated expiration: 2031-12-30

Abstract

The utility model belongs to the field of section blanking, and relates to an automatic section storage and blanking system which comprises a warehousing material stirring mechanism, a conveying roller way, a raw material three-dimensional warehouse, a truss stacker, a ex-warehouse material stirring mechanism, a sawing unit, a central control system and a robot sorting unit or a truss manipulator sorting unit arranged on the sawing unit; the raw material three-dimensional warehouse comprises a plurality of vertical warehouse shelves which are arranged on the ground and used for storing the sectional materials, and a conveying roller way is arranged between the warehousing material stirring mechanism and the raw material three-dimensional warehouse. Aiming at automatic storage, automatic saw cutting and automatic sorting of the sectional materials, the utility model can realize centralized feeding and centralized sorting of the cluster sawing machine, reduce the labor intensity of people, improve the equipment utilization rate and the production efficiency, and has no humanization of the whole sectional material storage and discharging system.

Description

Automatic profile storage and blanking system

Technical Field

The utility model belongs to the field of section blanking, and relates to an automatic section storage blanking system.

Background

Numerous equipment manufacturing enterprises begin to step towards intelligent manufacturing, lighthouse-level intelligent factories leading to various fields of manufacturing industry are built, less-humanization or even no-humanization is realized, the production efficiency is improved, and the labor intensity is reduced.

The traditional equipment is mostly used for manufacturing section bar blanking in a single machine blanking mode, raw material is stored on the ground, the raw material feeding and the sorting after sawing are realized manually, the labor intensity of people is high, the automation rate is low, the production efficiency and the per-person yield value are low, the no-load rate of the section bar single machine sawing blanking equipment is high, and the green development concept cannot be met.

SUMMERY OF THE UTILITY MODEL

In view of this, the present invention provides an automatic profile storage and blanking system, which realizes centralized feeding and centralized sorting of a cluster sawing machine, reduces labor intensity, and improves equipment utilization rate and production efficiency.

In order to achieve the purpose, the utility model provides the following technical scheme: an automatic storage and blanking system for sectional materials comprises a warehousing material stirring mechanism, a conveying roller way, a raw material three-dimensional warehouse, a truss stacker, a warehouse-out material stirring mechanism, a sawing unit, a central control system and a robot sorting unit or a truss manipulator sorting unit arranged on the sawing unit; the raw material three-dimensional warehouse comprises a plurality of vertical warehouse goods shelves which are arranged on the ground and used for storing the sectional materials, and the conveying roller way is arranged between the warehouse-in material shifting mechanism and the raw material three-dimensional warehouse.

Optionally, the truss stacker is provided with a material supporting mechanism for supporting the section bar, and is arranged in cooperation with the vertical warehouse shelf.

Optionally, the plurality of sawing units are connected with the conveying roller way, and each sawing unit comprises a sawing machine body, a profile material rack, a sawdust and waste material collecting plate chain and a sawing machine roller way; an automatic material stirring device is arranged on the section material rack, the automatic material stirring device is used for stirring the section material onto a sawing machine roller way, and the section material is driven by the motor roller way to feed.

Optionally, the sawing unit further comprises a length detection mechanism and a material frame used after the sawing is finished.

Optionally, the warehousing material shifting mechanism and the ex-warehouse material shifting mechanism both comprise a material discharging rack, and a material shifting sheet and a material blocking rod which are installed in a matched mode with the conveying roller way.

The utility model has the beneficial effects that: the utility model relates to an automatic profile storage and blanking system, and provides an automatic profile storage, automatic feeding, automatic sawing and automatic part sorting integrated method to realize an automatic profile preparation scheme; the automatic storage and automatic feeding device can be suitable for automatic storage and automatic feeding of the section bars, so that the labor intensity of people is reduced, the occupied area is reduced, and the utilization rate of equipment is improved; the utility model adopts the three-dimensional material warehouse for automatic storage and automatic delivery, and solves the problems of large occupied area and inconvenient management of the traditional profile storage; the automatic material feeding device adopts centralized saw cutting, automatic length detection, automatic sorting and automatic waste material collection to replace the traditional single machine blanking mode, adopts a centralized material feeding station, simultaneously meets the requirement of feeding of a plurality of sawing machines, and reduces the transportation distance of feeding equipment; adopt length automated inspection, automatic sorting, concentrate the waste material to handle and replace traditional dispersed waste material processing mode, improve production efficiency, reduce workman intensity of labour.

Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model. The objectives and other advantages of the utility model may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.

Drawings

For the purposes of promoting a better understanding of the objects, aspects and advantages of the utility model, reference will now be made to the following detailed description taken in conjunction with the accompanying drawings in which:

FIG. 1 is a layout diagram of a profile sawing blanking system of the present invention;

FIG. 2 is a structural diagram of a three-dimensional warehouse of section bars and a stacker of the utility model;

FIG. 3 is a schematic view of a sawing unit according to the present invention;

fig. 4 is a structural diagram of the material stirring device of the present invention, wherein a is a drawing of an ex-warehouse material stirring mechanism, and b is a drawing of an in-warehouse material stirring mechanism;

FIG. 5 is a flow chart of the present invention.

Reference numerals: the device comprises a warehousing material shifting mechanism 1, a conveying roller way 2, a raw material three-dimensional warehouse 3, a vertical warehouse shelf 31, a truss stacker 4, a warehouse-out material shifting mechanism 5, a sawing unit 6, a sawing machine body 61, a section material rack 62, a sawdust and waste collection plate chain 63, a sawing machine roller way 64, a material frame 65, a length detection mechanism 66, a robot sorting unit 7, a truss manipulator sorting unit 8, a section material 9, a material shifting sheet 10, a material blocking rod 11 and a material discharging rack 12.

Detailed Description

The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The utility model is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention in a schematic way, and the features in the following embodiments and examples may be combined with each other without conflict.

Wherein the showings are for the purpose of illustrating the utility model only and not for the purpose of limiting the same, and in which there is shown by way of illustration only and not in the drawings in which there is no intention to limit the utility model thereto; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", etc., based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not an indication or suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes, and are not to be construed as limiting the present invention, and the specific meaning of the terms may be understood by those skilled in the art according to specific situations.

Referring to fig. 1 to 5, an automatic profile storage and blanking system includes a warehousing material-shifting mechanism 1, a conveying roller bed 2, a three-dimensional raw material warehouse 3, a truss stacker 4, a warehouse-out material-shifting mechanism 5, a sawing unit 6, a central control system, and a robot sorting unit 7 or a truss manipulator sorting unit 8 disposed on the sawing unit 6; the raw material three-dimensional warehouse 3 comprises a plurality of vertical warehouse goods shelves 31 which are arranged on the ground and used for storing the

section bars

9, 2 conveying roller ways 2 are arranged between the warehouse material shifting mechanism 1 and the raw material three-dimensional warehouse 3, the truss stacker 4 is provided with a material supporting mechanism used for supporting the section bars 9 and is matched with the vertical warehouse goods shelves 31, a plurality of sawing units 6 are arranged and are connected with the conveying roller ways 2, and each sawing unit 6 comprises a sawing machine body 61, a section bar 9 material rack 62, a sawdust and waste material collecting plate chain 63 and a sawing machine roller way 64; the section material 9 rack 62 is provided with an automatic material stirring device, the automatic material stirring device stirs the section material 9 to a sawing machine roller way 64, the section material 9 is driven by a motor roller way to feed, the sawing unit 6 further comprises a length detection mechanism 66 and a material frame 65 which are used after the sawing is finished, and the warehousing material stirring mechanism 1 and the ex-warehouse material stirring mechanism 5 both comprise a material discharging rack 12 and a material stirring sheet 10 and a material blocking rod 11 which are installed in a matched mode with the conveying roller way 2.

In this embodiment, the blanking method of the system includes the following steps:

s1, the automobile carries the section bar 9 to be conveyed to a common traveling operation area, the section bar 9 is lifted to a discharging rack 12 of the warehousing material shifting mechanism 1 by manual assistance, then the section bar is unbundled, and the information of the section bar 9 is input into a WMS system of the section bar 9 in a vertical warehouse by manually holding a code scanning gun according to the two-dimensional code identification of the section bar 9 of the incoming material;

s2, the warehousing material shifting mechanism 1 determines the number of the sections 9 which are shifted and warehoused each time according to the size and the weight of the sections 9, the sections 9 are shifted to the conveying roller way 2 through the matching of the material shifting sheet 10 and the material blocking rod 11 of the warehousing material shifting mechanism 1, and then the sections 9 are conveyed to a waiting station of the raw material three-dimensional warehouse 3 through the conveying roller way 2;

s3, through the dispatching of a central control system, the truss stacker 4 runs to a waiting station, the material supporting mechanism supports the section bar 9 and then transfers the section bar to the corresponding vertical warehouse shelf 31 of the raw material three-dimensional warehouse 3, and simultaneously feeds the warehousing information back to the central control system, and binds the material, size and quantity of the section bar 9 with the warehouse location information;

s4, blanking and scheduling requirements, wherein 2 discharging and shifting mechanisms 5 are arranged on two sides of the raw material three-dimensional warehouse 3, and the truss stacker 4 transfers the section bars 9 corresponding to the three-dimensional warehouse positions of the section bars 9 to the discharging and shifting mechanisms 5 according to task instructions;

s5, the ex-warehouse material poking mechanism 5 pokes the section bars 9 to be sawed to the conveying roller way 2, the rest section bars 9 are transferred to the three-dimensional raw material warehouse 3 by the truss stacker 4 to be stored, and the storage quantity is fed back to the central control system;

s6, conveying the sectional material 9 discharged from the warehouse and dialled to the band saw cutting units 6 through the conveying roller bed 2, butting with the sectional material 9 material rack 62, and butting and connecting the discharged warehouse and dialling mechanism 5 with a plurality of saw cutting units 6 in series, so as to meet the automatic feeding of the sawing machine;

s7, automatically carrying the section 9 (the length is less than or equal to 2m) cut by the sawing unit 6 to the length detection mechanism 66 by the palletizing robot, sorting the parts with the length of more than 2m to the length detection mechanism 66 by the truss manipulator after cutting, and detecting and coding the parts by the length scanner;

s8, if the detected parts are qualified, the parts are automatically sorted into the material frame 65 by the robot sorting unit 7 or the truss manipulator sorting unit 8 and stacked; unqualified parts are automatically sorted into an unqualified material frame 65 by a robot sorting unit 7 or a truss manipulator sorting unit 8 for centralized processing;

and S9, conveying the cut waste and scrap iron to a waste collection station for centralized collection through the saw dust and waste collection plate chain 63.

Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.

Claims

1. The utility model provides a section bar automatic storage unloading system which characterized in that: the automatic material handling system comprises a warehousing material shifting mechanism, a conveying roller way, a raw material three-dimensional warehouse, a truss stacker, a ex-warehouse material shifting mechanism, a sawing unit and a central control system, and further comprises a robot sorting unit or a truss manipulator sorting unit arranged on the sawing unit;

the warehousing kickoff mechanism and the ex-warehouse kickoff mechanism both comprise a discharging rack, and a kickoff piece and a material blocking rod which are installed in a matched mode with the conveying roller way.

2. The automatic profile storage and blanking system according to claim 1, characterized in that: the raw material three-dimensional warehouse comprises a plurality of vertical warehouse shelves which are arranged on the ground and used for storing the sectional materials, and a conveying roller way is arranged between the warehousing material stirring mechanism and the raw material three-dimensional warehouse.

3. The automatic profile storage and blanking system according to claim 2, characterized in that: the truss stacker is provided with a material supporting mechanism for supporting the section bar and is matched with the vertical warehouse shelf.

4. The automatic profile storage and blanking system according to claim 1, characterized in that: the sawing units are connected with the conveying roller ways, and each sawing unit comprises a sawing machine body, a profile material rack, a sawdust and waste material collecting plate chain and a sawing machine roller way;

an automatic material stirring device is arranged on the section material rack, the automatic material stirring device is used for stirring the section material to a sawing machine roller way, and the section material is driven by a motor roller way to feed.

5. The automatic profile storage and blanking system according to claim 4, characterized in that: the sawing unit further comprises a length detection mechanism and a material frame used after sawing is completed.