CN112875174A - Turnover basket single-wire transmission device - Google Patents
Turnover basket single-wire transmission device Download PDFInfo
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- CN112875174A CN112875174A CN202110276134.6A CN202110276134A CN112875174A CN 112875174 A CN112875174 A CN 112875174A CN 202110276134 A CN202110276134 A CN 202110276134A CN 112875174 A CN112875174 A CN 112875174A
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- 230000007306 turnover Effects 0.000 title claims abstract description 94
- 230000005540 biological transmission Effects 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 238000012546 transfer Methods 0.000 claims description 64
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000001020 rhythmical effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000033764 rhythmic process Effects 0.000 abstract description 10
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- 230000009286 beneficial effect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
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- 238000005265 energy consumption Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009958 sewing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 238000010409 ironing Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
A turnover basket single-wire transmission device belongs to the technical field of light industrial product assembly line production equipment. Comprises a frame, wherein a frame platform is arranged at the upper part of the frame; the turnover basket transmission guide rail mechanism is arranged on the rack platform; the turnover basket beat-type transmission mechanism is arranged on the turnover basket transmission guide rail mechanism; a set of turnover baskets which are connected with the turnover basket rhythm transmission mechanism in a state of being emptied above the rack platform, and which form a rolling pair with the turnover basket transmission guide rail mechanism in a state of keeping horizontal; and the turnover basket operation driving mechanism is arranged at the lower part of one end of the rack and is in transmission connection with the turnover basket beat type transmission mechanism. Power consumption is reduced; the operation is labor-saving; the object can not fall off; the viewing effect of the whole machine is improved; the operation and the assembly are convenient.
Description
Technical Field
The invention belongs to the technical field of light industrial product assembly line production equipment, and particularly relates to a turnover basket single-wire transmission device.
Background
The turnover basket single-wire transmission device mentioned above is also called a "turnover basket single-circulation transmission device", and the light industrial products mentioned above mainly refer to clothes, but are not limited to clothes, and can be shoes and hats, cases, electronic and electric products, doll toys, and the like.
Taking a garment manufacturer as an example, the manufacturing process of a garment usually includes several procedures such as cutting, sewing, opening button holes, sewing buttons (abbreviated as "buttons"), bagging sheets, collar, sleeves, door fly, ironing, and the like, and these procedures are usually performed in a division and automation manner, more precisely, in a flow line manner, which has the advantages that: the system can link the employees who originally work dispersedly, cooperate with each other, find out the problems of each other in time, reduce the quality batch problems, simultaneously enable the team leader who follows the team to keep managing and tracking each station, and deal with the abnormal problems of the production line in time; the production line can be effectively managed without professional managers, the morality of staff can be improved, the potential of the staff on each station can be furthest exerted, the bottleneck process and hidden resources are visualized, all staff in a team pay attention to the bottleneck process together, team cooperation atmosphere is created, the staff supervise and assist each other by means of team strength, managers can conveniently manage the production line, and finally the efficiency is improved in the light and pleasant work pleasure; the system can timely transmit the output, the quality and the time data of personal actual completion to a computer, and transmit the data to a cloud server in real time according to needs, and the time data of each employee actually completed can be known through software analysis, so that a manager can know the actual production condition on mobile equipment such as a computer or a mobile phone, and the like, and can help the manager manage the employees and adjust the division of the employees, thereby achieving the purposes of effectively managing the employees and improving the efficiency.
The technical information about the clothing processing and related to the single-wire transmission device of the turnover basket is not known in the published Chinese patent document, typically "a single-wire and double-wire interchange intelligent beat assembly line system" recommended by CN107814133B, the technical scheme provided by the patent can objectively bring out the technical effects described in the specification paragraph 0013, but the conversion between the single wire and the double wire is ensured by an A-wire roller electromagnetic clutch, a B-wire roller electromagnetic clutch and an A-wire driving electromagnetic clutch, and the electromagnetic clutch has the problems of large idle torque, dead or failure of the armature disc, easy abrasion and timely replacement of the friction disc, relatively low coil reliability, complex gap adjustment, easy slip heating and even coil short circuit, so that the complexity of the equipment is improved and the manufacturing cost of the assembly line is increased on one hand, On the other hand, the inspection and maintenance workload in the daily use process is increased; further, CN107814133B has the following disadvantages: when the single-line operation or the single-line operation is performed, the assembly line adopts a motor to drive the two conveyor belts (the material conveyor belt for the line a and the material conveyor belt for the line B) to move in the same direction, but in the actual production process, the operation modes of the two conveyor belts may be reversed according to the process requirements to embody a U-shaped operation mode, namely a U-shaped operation mode (namely an operation mode of a U-shaped gutter channel), for which reference may be made to CN201721962U (a circulation transmission device), CN102807061B (a circulation transmission device), CN202585159U (a control switch and a circulation transmission device using the control switch), CN202807786U (a circulation transmission device provided with a control switch), CN202807791U (a circulation transmission device provided with an induction switch), CN203728035U (an assembly line device), CN104139962B (a belt circulation transmission device), and the like, CN204096561U (a belt type circulation conveying device with a hairbrush), CN202296226U (a one-piece rhythm type water flowing groove), CN108584295A (energy-saving and noise-reducing circulation conveying device), DE4140576a1, EP0623530a1, US4050575A, US4697693A, US4548315A, FR2237822A and JP2000-219309a, etc.
The "single-and double-wire interchange assembly line" recommended by CN111573159A abandons the electromagnetic clutch, thus making up for the above-mentioned deficiency of CN107814133B to a certain extent, and objectively honoring the technical effects summarized in the technical effects of the specification. However, CN111573159A still has the following disadvantages: firstly, the space between adjacent stations is formed by directly separating a conveyor belt station separation plate on a conveyor belt which is relatively wide, namely a conveyor belt with a certain width and without an end point, so that the electric energy consumption of the conveyor belt driving mechanism driving the drive belt to move from a driven wheel shaft and the conveyor belt sleeved between the drive belt and the driven wheel shaft driven by the drive belt from the driven wheel shaft and the movement of the conveyor belt station separation plate is relatively large, namely the electric energy consumption of a conveyor belt driving motor of a structural system of the conveyor belt driving mechanism is large due to large power, which is not beneficial to reasonably saving the cost for manufacturers using the equipment to produce products; secondly, the space between the adjacent stations is formed by separating the conveyor belt station separation plates which are distributed on the conveyor belt at intervals, the space between the adjacent stations substantially replaces a turnover basket, particularly, the inner side of the enclosure plate, the space between the two adjacent stations and the surface of the conveyor belt cooperate to form a function which is equivalent to a turnover basket, but because the surface of the conveyor belt is used as a support, in the working process, because objects are placed on the conveyor belt which is far lower than the upper plane of the enclosure plate, the taking and the placing of an operator are inconvenient, and the operator feels fatigue easily, for example, the hand of the operator needs to frequently turn over the enclosure plate to stretch into the space to take and place the workpiece; thirdly, as mentioned above, since the space formed by the cooperation of the inner wall of the containment plate, the two adjacent belt station separation plates and the belt surface replaces the revolving basket in the prior art, when the belt and the belt station separation plate disposed on the belt as a carrier move to a corner (i.e., "a turning point") such as a belt driving wheel shaft and change from a state facing upwards to a state facing downwards after passing through the corner, if the workpiece located between the belt station separation plates is not timely removed, the workpiece will inevitably fall to the bottom of the hollow frame, which is troublesome to pick up, easy to be dirty and the workpiece on the other hand, and if the workpiece is not timely removed, the belt and the belt station separation plate are interfered to normally operate; fourthly, because the conveyor belt station separation plates are adopted, the hollow spaces which are used for the conveyor belt station separation plates to pass when changing directions and can directly observe the unmasked whole conveyor belt driving mechanism and the floor from top to bottom need to be reserved at the two ends of the enclosure frame, so that on one hand, certain influence is generated on the viewing effect, and on the other hand, certain fear feeling can be generated for online operators, particularly the operators at the stations at the two ends; fifthly, because the whole structure is relatively complex, the manufacturing and installation are relatively troublesome, the economy is lost, and the inspection and protection workload is increased in daily use, for example, two curtain-type conveyor belts, two conveyor belt driving mechanisms (called as front and rear conveyor belt driving mechanisms) for driving the two curtain-type conveyor belts to move, four conveyor belt tensioning adjusting devices for adjusting the tensioning degree of the conveyor belts, a single-line operation lifting partition plate and a lifting mechanism thereof for meeting the single-line and double-line conversion requirements, and the like are adopted, so that the requirement that the relatively complex parts are in a good operation state is relatively severe. In view of the foregoing, there is a need for improvement, and the technical solutions described below are made in this context.
Disclosure of Invention
The invention aims to provide a single-wire transmission device for a turnover basket, which is beneficial to remarkably reducing the power of a turnover basket operation driving mechanism for driving a turnover basket beat type transmission mechanism to operate so as to save the electric energy consumption, is beneficial to online operators to conveniently pick and place workpieces into the turnover basket so as to embody labor saving in operation, is beneficial to keeping the turnover basket in the same horizontal state all the time in the motion process so as to prevent the workpieces from falling to a floor, is beneficial to integrally sealing a cavity bottom plate of a containment frame cavity of the containment frame so as to eliminate a hollowed-out space, can improve the appearance effect and eliminate the fear feeling, is beneficial to remarkably simplifying the structure so as to conveniently manufacture and assemble, saves the equipment investment cost of a user, embodies the convenience in use and reduces the inspection workload.
The task of the invention is accomplished in such a way that the turnover basket single-wire transmission device comprises a rack, wherein a rack table is arranged at the upper part of the rack; the turnover basket transmission guide rail mechanism is arranged on the rack platform; the turnover basket beat-type transmission mechanism is arranged on the turnover basket transmission guide rail mechanism; a set of turnover baskets which are connected with the turnover basket rhythm transmission mechanism in a state of being emptied above the rack platform, and which form a rolling pair with the turnover basket transmission guide rail mechanism in a state of keeping horizontal; and the turnover basket operation driving mechanism is arranged at the lower part of one end of the rack and is in transmission connection with the turnover basket beat type transmission mechanism.
In a specific embodiment of the invention, the rack platform is provided with a surrounding frame, the surrounding frame is fixed with the peripheral edge part of the rack platform and is higher than the surface of one side of the rack platform facing upwards, and the space in the surrounding frame is formed into a surrounding frame cavity; the turnover basket transmission guide rail mechanism is arranged in the middle area of the rack platform at a position corresponding to the enclosure frame cavity; the turnover basket operation driving mechanism in transmission connection with the turnover basket beat type transmission mechanism is arranged at the lower part of the right end of the rack; the turnover baskets are symmetrically distributed at the positions corresponding to the front side and the rear side of the turnover basket transmission guide rail mechanism.
In another specific embodiment of the present invention, the turnover basket transmission rail mechanism disposed at the middle region of the frame stand corresponding to the position of the enclosure frame cavity includes a vertical column, an upper rail fixing beam, a lower rail fixing beam, an upper rail and a lower rail, the number of the vertical column is a group distributed at intervals from left to right in the middle region of the frame stand, the bottom of the vertical column is fixed with the frame stand, the upper portion of the vertical column extends upward toward a direction away from the frame stand, the upper rail fixing beam is fixed with the upper portion of the vertical column, the lower rail fixing beam corresponds to the lower portion of the upper rail fixing beam and is fixed with the lower portion of the vertical column, the upper rail forms an upper rail cavity, the cavity wall of the upper rail cavity is fixed with the front and rear sides of the upper portion of the vertical column, and the left end and the right end of the upper rail cavity are respectively fixed with the left end face and the right end face of the upper rail fixing beam, the lower guide rail is provided with a lower guide rail cavity, the cavity wall of the lower guide rail cavity is fixed with the front side and the rear side of the lower part of the vertical column, and the left end and the right end of the lower guide rail cavity are respectively fixed with the end surface of the left end and the end surface of the right end of the lower guide rail fixing cross beam; the turnover basket beat type transmission mechanism is connected with the left ends of the upper guide rail fixed cross beam and the lower guide rail fixed cross beam and is also connected with the right ends of the upper guide rail fixed cross beam and the lower guide rail fixed cross beam; the group of turnover baskets, the upper guide rail and the lower guide rail form a rolling pair; the transfer basket operation drive mechanism is mounted on the lower portion of the right end of the frame through the frame stand at a position corresponding to the right end of the lower guide rail cavity.
In still another specific embodiment of the present invention, the epicyclic basket rhythm transfer mechanism comprises a driving sprocket fixed to the middle of a driving sprocket shaft through a driving sprocket shaft upper bearing in pivotal engagement with the right end of the upper guide rail fixing beam, a driven sprocket shaft whose upper end is in pivotal engagement with the right end of the lower guide rail fixing beam through a driving sprocket shaft lower bearing and extends below the driving sprocket shaft lower bearing, and an epicyclic basket connecting chain, the driven sprocket shaft being rotatably provided at the middle of a driven sprocket shaft through a driven sprocket shaft bearing in a position corresponding to between the upper guide rail and the left end of the lower guide rail, the upper part of the driven sprocket shaft being fixed to the left end of the upper guide rail fixing beam, and the lower end of the driven sprocket shaft being fixed to the left end of the lower guide rail fixing beam, the right end of the turnover basket connecting chain is sleeved on the driving chain wheel, and the left end of the turnover basket connecting chain is sleeved on the driven chain wheel; the turnover baskets are connected with the turnover basket connecting chains at the positions corresponding to the front side and the rear side of the turnover basket connecting chains; and the turnover basket operation driving mechanism is in transmission connection with the lower end of the driving chain wheel shaft.
In a further embodiment of the present invention, a basket connecting plate is fixed to each of the sides of the baskets facing the basket connecting chain, the basket connecting plate is connected to the basket connecting chain, and the basket connecting plate forms a rolling pair with the upper and lower rails.
In still another specific embodiment of the present invention, a chain connecting piece is fixed to a side of the turnover basket connecting plate facing the turnover basket connecting chain and located at a middle portion of the turnover basket connecting plate in a height direction, the chain connecting piece is connected to the turnover basket connecting chain, an upper roller, a middle roller and a lower roller are further rotatably provided in sequence from top to bottom on the side of the turnover basket connecting plate facing the turnover basket connecting chain, the upper roller and an upper surface of the upper rail form a rolling pair, the middle roller and a lower surface of the upper rail form a rolling pair, and the lower roller and an upper surface of the lower rail form a rolling pair.
In a more specific embodiment of the present invention, the upper surfaces of the upper and lower guide rails are each configured as an arcuate arc surface, the lower surface of the upper guide rail is configured as a flat surface, the upper and lower rollers are each configured with an arcuate arc surface fitting cavity, and the intermediate roller is a roller bearing.
In a further embodiment of the present invention, the upper rail and the lower rail are each oval in shape.
In a still more specific embodiment of the present invention, a pair of connecting plate fixing bars, which are parallel to each other in the up-down direction and have an L-shaped cross section, are fixed to a side of the plurality of baskets facing the connecting plate of the baskets, and the connecting plate of the baskets is fixed to the pair of connecting plate fixing bars.
In yet another embodiment of the present invention, the basket operation driving mechanism includes a driving motor fixed to the driving motor holder and having a driving motor shaft extended above the driving motor holder, a driving motor holder fixed to a lower portion of the right end of the frame, and a coupling coupled between the driving motor shaft and a lower end of the drive sprocket shaft.
One of the technical effects of the technical scheme provided by the invention is that the structural form formed by separating the conveying belt as a carrier in the prior art is abandoned by the group of turnover baskets, and the rolling pair is formed by the group of turnover baskets and the conveying guide rail mechanism of the turnover baskets, so that the power consumption generated by the conveying belt is reduced, and the electric energy can be saved; secondly, the transfer basket beat type transmission mechanism and a group of transfer baskets are arranged by taking the transfer basket transmission guide rail mechanism as a carrier, and the group of transfer baskets are in a state of being emptied on a stand table of the stand, so that an on-line operator can conveniently pick and place workpieces to the transfer baskets, and the labor is saved in operation; thirdly, because a group of turnover baskets can be always kept in a horizontal running state under the driving of the turnover basket rhythm transmission mechanism, the falling of articles in the baskets caused by back-off can not occur when the running direction is changed by turning; fourthly, because the rack platform is integral and no hollow space is arranged at the two ends of the rack platform, on one hand, the viewing effect of the whole machine is improved, and on the other hand, because the circulating basket operation driving mechanism is in a state of being shielded by the rack platform, the on-line operators can not generate fear; compared with the prior art, the structure is obviously simplified, so that the operation and the assembly are convenient, the equipment investment cost of a user is saved, the convenience in use can be embodied, and the daily inspection and maintenance workload is reduced.
Drawings
Fig. 1 is an assembly structure view of the present invention.
Fig. 2 is a schematic view of fig. 1 after assembly.
Detailed Description
In order to clearly understand the technical spirit and the advantages of the present invention, the applicant below describes in detail by way of example, but the description of the example is not intended to limit the technical scope of the present invention, and any equivalent changes made according to the present inventive concept, which are merely in form and not in material, should be considered as the technical scope of the present invention.
In the following description, any concept related to directionality or orientation such as up, down, left, right, front, and rear is based on the position state shown in fig. 1, and thus it should not be understood as a particular limitation to the technical solution provided by the present invention.
Referring to fig. 1 and 2, there is shown a frame 1 supported on a floor in a use state, the frame 1 having a frame-like structure, and a left lower portion and a right lower portion being hollowed out, and as shown in fig. 1 and 2, a frame base 11 is provided and fixed on an upper portion of the frame 1; a transfer basket transfer rail mechanism 2 is shown, and the transfer basket transfer rail mechanism 2 is arranged on the rack 11 in a state of being vacated above the rack 11; a revolving basket rhythm transfer mechanism 3 is shown, which revolving basket rhythm transfer mechanism 3 is provided on the aforementioned revolving basket transfer guide rail mechanism 2; a set of transfer baskets 4 is shown, the set of transfer baskets 4 being connected to the transfer basket periodic transfer means 3 in a state of being also emptied above the mount 11, and the set of transfer baskets 4 constituting a rolling pair with the transfer basket transfer rail means 2 in a state of being kept horizontal; a revolving basket travel drive 5 is shown, which revolving basket travel drive 5 is arranged at the lower part of one end of the aforesaid gantry 1 and is in driving connection with the aforesaid revolving basket rhythmic transport 3.
As shown in fig. 1 and 2, the frame 11 has a surrounding frame 111, the surrounding frame 111 is fixed to the peripheral edge of the frame 11 and is higher than the surface of the upward side of the frame 11, and a space in the surrounding frame 111 is configured as a surrounding frame cavity 1111; the turnover basket transmission guide rail mechanism 2 is arranged in the middle area of the stand 11 at a position corresponding to the enclosure frame cavity 1111; the turnover basket running driving mechanism 5 in transmission connection with the turnover basket beat type transmission mechanism 3 is arranged at the lower part of the right end of the frame 1; the aforementioned one set of turnaround baskets 4 are symmetrically distributed at positions corresponding to the front and rear sides of the aforementioned turnaround basket transfer guide mechanism 2. As can be seen from the schematic representations of fig. 1 and 2: the revolving basket driving mechanism 5 is shielded by the frame 11 having no hollow space at both ends thereof like CN111573159A, that is, the frame 11 has a closed structure as a whole.
Please refer to fig. 1, the transferring basket transmission rail mechanism 2 disposed in the middle region of the rack 11 corresponding to the enclosure frame cavity 1111 includes a vertical column 21, an upper rail fixing beam 22, a lower rail fixing beam 23, an upper rail 24 and a lower rail 25, the number of the vertical columns 21 is not limited by the number (four) shown in the drawing, the vertical column 21 is a group distributed at intervals from left to right in the middle region of the rack 11, the bottom of the vertical column 21 is fixed with the rack 11, the upper portion of the vertical column 21 extends upward in a direction away from the rack 11, the upper rail fixing beam 22 is fixed with the upper portion of the vertical column 21, the lower rail fixing beam 23 corresponds to the lower portion of the upper rail fixing beam 22 and is fixed with the lower portion of the vertical column 21, the upper rail 24 forms an upper rail cavity 241, the cavity wall of the upper rail cavity 241 is fixed with the front and rear sides of the upper portion of the vertical column 21, and the left and right ends of the upper rail cavity 241 are respectively fixed with the left end of the upper rail fixing beam 22 The end faces of the surface and the right end are fixed, the lower guide rail 25 is provided with a lower guide rail cavity 251, the cavity wall of the lower guide rail cavity 251 is fixed with the front and the rear sides of the lower part of the vertical column 21, and the left end and the right end of the lower guide rail cavity 251 are respectively fixed with the end faces of the left end and the right end of the lower guide rail fixing cross beam 23; the revolving basket rhythm transmission mechanism 3 is connected with the left ends of the upper guide rail fixed cross beam 22 and the lower guide rail fixed cross beam 23 and is also connected with the right ends of the upper guide rail fixed cross beam 22 and the lower guide rail fixed cross beam 23; the set of turnover baskets 4, the upper guide rail 24 and the lower guide rail 25 form a rolling pair; the basket circulation driving mechanism 5 is attached to a lower portion of the right end of the frame 1 via the frame 11 at a position corresponding to the right end of the lower rail chamber 251.
The above-mentioned revolving basket rhythm transfer mechanism 3 comprises a drive sprocket 31, a driven sprocket 32 and a revolving basket connecting chain 33, the drive sprocket 31 is fixed in the middle of the drive sprocket shaft 311 at a position corresponding to the position between the right ends of the above-mentioned upper guide rail 24 and lower guide rail 25, the upper end of the drive sprocket shaft 311 is pivotally fitted to the right end of the above-mentioned upper guide rail fixing beam 22 by a drive sprocket shaft upper bearing 3111, the lower end of the drive sprocket shaft 311 is pivotally fitted to the right end of the lower guide rail fixing beam 23 by a drive sprocket shaft lower bearing 3112 and extends below the drive sprocket shaft lower bearing 3112, the driven sprocket 32 is rotatably provided in the middle of the driven sprocket shaft 321 by a driven sprocket shaft bearing 322 at a position corresponding to the position between the left ends of the above-mentioned upper guide rail 24 and lower guide rail 25, the upper portion of the driven sprocket shaft 321 is fixed to the left end of the above-mentioned upper guide rail fixing beam 22, and the lower end of the driven sprocket shaft 321 is fixed to the left, the right end of the turnover basket connecting chain 33 is sleeved on the driving chain wheel 31, and the left end is sleeved on the driven chain wheel 32; the aforementioned one set of the transfer baskets 4 are connected to the transfer basket connecting chain 33 at positions corresponding to the front and rear sides of the aforementioned transfer basket connecting chain 33; the basket circulation driving means 5 is drivingly connected to the lower end of the drive sprocket shaft 311.
The applicant needs to state that: if the center position of the driven sprocket 32 is fixed to the middle of the driven sprocket shaft 321 while the upper end and the lower end of the driven sprocket shaft 321 are rotatably engaged with the upper guide rail fixing cross member 22 and the lower guide rail fixing cross member 23 respectively through a bearing, the same technical means should be considered and still fall within the technical scope of the present disclosure.
As shown in fig. 1, a basket connecting plate 41 is fixed to each of the pair of baskets 4 on the side facing the basket connecting chain 33, the basket connecting plate 41 is connected to the basket connecting chain 33, and the basket connecting plate 41 forms a rolling pair with the upper rail 24 and the lower rail 25. Specifically, a pair of connecting plate fixing strips 42, which are parallel to each other in the up-down direction and have a cross-sectional shape preferably in an L-shape, are preferably fixed by welding or by fasteners on the side of the aforementioned one set of the baskets 4 facing the connecting plate 41 of the basket, and the connecting plate 41 of the basket is fixed to the pair of connecting plate fixing strips 42 by fasteners such as screws.
Continuing with fig. 1 and referring to fig. 2, a chain link 411 having a substantially pi-shape is fixed to the basket connecting plate 41 on the side facing the basket connecting chain 33 and in the middle of the basket connecting plate 41 in the height direction, the chain link 411 is connected to the basket connecting chain 33 by a pin or the like, and an upper roller 412, a middle roller 413 and a lower roller 414 are rotatably provided in this order from the top to the bottom on the side facing the basket connecting chain 33 of the basket connecting plate 41, the upper roller 412 and the upper surface of the upper rail 24 form a rolling pair, the middle roller 413 and the lower roller 414 and the lower surface of the upper rail 24 form a rolling pair, and the lower roller 414 and the upper surface of the lower rail 25 form a rolling pair.
Preferably, the upper surfaces of the upper rail 24 and the lower rail 25 are each formed into a bread-like arcuate surface as in a food category in daily use, the lower surface of the upper rail 24 is formed into a flat surface, the upper roller 412 and the lower roller 414 are each formed into an arcuate surface-fitting cavity which fits or conforms to the arcuate surface, and the intermediate roller 413 is a roller bearing.
Due to the design, namely, the upper and lower rollers 412 and 413 respectively form a rolling pair with the upper and lower surfaces of the upper guide rail 24, and the lower roller 414 forms a rolling pair with the upper surface of the lower guide rail 25, the group of the turnover baskets 4 form a rolling pair with the upper and lower guide rails 24 and 25 under the driving of the turnover basket connecting chain 33, the running resistance of the group of the turnover baskets 4 is small, and the power of the turnover basket running driving mechanism 5 can be obviously reduced, thereby realizing energy saving.
As can be seen from the schematic representations of fig. 1 and 2: since the shapes of the upper guide rail 24 and the lower guide rail 25 are both elliptical, the shapes of the upper guide rail cavity 241 and the lower guide rail cavity 251 are elliptical correspondingly, so as to ensure that the group of turnover baskets 4 smoothly change direction to run.
Preferably, a turnaround box receiving leg 415 is folded and extended at an upper portion of the turnaround basket connecting plate 41 in a direction away from the turnaround basket connecting chain 33, a turnaround box 416 is fixed to the turnaround box receiving leg 415 by a screw, and the turnaround box 416 corresponds to a lower portion of the turnaround basket 4. The lower portion of the basket connecting plate 41 is folded, that is, the entire basket connecting plate 41 is formed into an L-shape, by folding the box holder 415. In addition, the aforementioned turnover box 416 may function as an equivalent to a set of turnover baskets 4 as required. The lower portion of the transfer box 416 has a quadrangular frustum pyramid shape, and thus may be referred to as a transfer bucket.
Focusing on fig. 1, the aforementioned basket circulation driving mechanism 5 comprises a driving motor 51, a driving motor fixing seat 52 and a coupling 53, the driving motor 51 is fixed to the driving motor fixing seat 52 in a longitudinally suspended state by a set of screws and a driving motor shaft 511 of the driving motor 51 extends above the driving motor fixing seat 52, while the driving motor fixing seat 52 is fixed to the lower portion of the right end of the aforementioned frame 1 by a fixing seat screw, and the coupling 53 is connected between the driving motor shaft 511 and the lower end of the aforementioned drive sprocket shaft 311.
In the following description of the working condition or working mode of a set of baskets 4, since the driving motor 51 of the structural system of the basket operation driving mechanism 5 is operated, the driving motor shaft 511 drives the driving sprocket shaft 311 of the structural system of the basket rhythm transmission mechanism 3 through the coupling 53, the driving sprocket shaft 311 drives the driving sprocket 31, and since the endless, i.e., endless, basket connecting chains 33 are sleeved on the driving and driven sprockets 31, 32, the driving sprocket 31 drives the basket connecting chains 33 when moving, and the basket connecting chains 33 drive the basket connecting plates 41 together with a set of baskets 4 and the aforementioned basket 416 to operate around the upper and lower guide rails 24, 25 through the chain connecting elements 411.
In the above-mentioned operation, since the upper roller 412 and the middle roller 413 respectively form a rolling pair with the upper and lower surfaces of the upper rail 24 and since the lower roller 414 forms a rolling pair with the upper surface of the lower rail 25, the operation resistance of the set of baskets 4 is relatively small, so that the function of the aforementioned driving motor 51 can be reduced accordingly to save power consumption. According to the description of the patent mentioned in the above background art column by the applicant and according to the professional knowledge, a touch switch may be provided on the outer wall of the aforementioned enclosure frame 111, for example, at a position corresponding to each station (at which a work related work such as an industrial sewing machine, a buttonhole maker, an ironing table, etc. is provided, respectively), after the worker at the corresponding station completes the operation of the present station and returns a workpiece such as a dress to the inside of the transfer basket 4 or the transfer box 416, i.e., the touch switch is touched, the indicator light of the display screen displays the completion of the work of a certain station in the form of a green light, and after the work of all stations is completed, i.e., after all stations are flashed in the green light, the drive motor 51 is operated again by the PLC to perform the rhythmic line work of the lower wheel. Since the red indicator lamps are provided on the upper rail fixing cross member 22 and at positions corresponding to the respective stations in actual use according to the known art, the red indicator lamps are in a light-on state as long as the work corresponding to the stations is not completed, that is, as long as a worker does not touch the completed button, and are turned off otherwise.
As can be seen from the above description, when the operation is performed, the entire operation mode is represented as a U-shaped operation mode, each work station corresponds to one of the turnover baskets in the set of turnover baskets 4, but does not correspond to a blank space, and the effect of buffering the turnover baskets against the abnormality and reducing the anxiety of the staff is achieved. Moreover, the requirement of producing any simple or complex style of apparel can be basically met due to the set of turnaround baskets 4 and corresponding turnaround boxes 416; because the workers can produce according to respective division tasks at respective stations, the method is beneficial to facilitating flexible division arrangement of the workers by managers. In addition, the stations can be flexibly arranged under the control of a Programmable Logic Controller (PLC) according to the specific processing procedure requirement, so that the required stations can be processed by workers at the stations, and therefore, the fewer the stations are used, the corresponding reduction in the number of online workers can be realized, and vice versa.
In conclusion, the technical scheme provided by the invention overcomes the defects in the prior art, successfully completes the invention task and truly realizes the technical effects of the applicant in the technical effect column.
Claims (10)
1. A single-wire transmission device for a turnover basket comprises a rack (1), wherein a rack table (11) is arranged at the upper part of the rack (1); a turnover basket transmission guide rail mechanism (2), wherein the turnover basket transmission guide rail mechanism (2) is arranged on the rack stand (11); a turnover basket beat-type transmission mechanism (3), wherein the turnover basket beat-type transmission mechanism (3) is arranged on the turnover basket transmission guide rail mechanism (2); a set of transfer baskets (4), wherein the set of transfer baskets (4) are connected with the transfer basket rhythmic type transmission mechanism (3) in a state of being emptied above the rack (11), and the set of transfer baskets (4) form a rolling pair with the transfer basket transmission guide rail mechanism (2) in a state of keeping horizontal; a turnover basket running driving mechanism (5), wherein the turnover basket running driving mechanism (5) is arranged at the lower part of one end of the frame (1) and is in transmission connection with the turnover basket beat type transmission mechanism (3).
2. A single-wire transfer device of a turnover basket according to claim 1, wherein the rack (11) has a surrounding frame (111), the surrounding frame (111) is fixed to the peripheral edge of the rack (11) and is higher than the surface of the upward side of the rack (11), and the space in the surrounding frame (111) is formed as a surrounding frame cavity (1111); the turnover basket transmission guide rail mechanism (2) is arranged in the middle area of the rack table (11) at a position corresponding to the enclosure frame cavity (1111); the turnover basket operation driving mechanism (5) in transmission connection with the turnover basket beat type transmission mechanism (3) is arranged at the lower part of the right end of the rack (1); the turnover baskets (4) are symmetrically distributed at the positions corresponding to the front side and the rear side of the turnover basket transmission guide rail mechanism (2).
3. The single wire transfer device of a transfer basket according to claim 2, wherein the transfer basket transmission guide rail mechanism (2) disposed at a middle region of the rack stand (11) corresponding to a position of the enclosure frame cavity (1111) includes a longitudinal upright (21), an upper guide rail fixing cross member (22), a lower guide rail fixing cross member (23), an upper guide rail (24) and a lower guide rail (25), the number of the longitudinal upright (21) is a group which is spaced apart from left to right in the middle region of the rack stand (11), the bottom of the longitudinal upright (21) is fixed to the rack stand (11), the upper portion of the longitudinal upright (21) extends upward in a direction away from the rack stand (11), the upper guide rail fixing cross member (22) is fixed to the upper portion of the longitudinal upright (21), the lower guide rail fixing cross member (23) corresponds to the lower portion of the upper guide rail fixing cross member (22) and is fixed to the lower portion of the longitudinal upright (21), the upper guide rail (24) is provided with an upper guide rail cavity (241), the cavity wall of the upper guide rail cavity (241) is fixed with the front side and the rear side of the upper part of the vertical column (21), the left end and the right end of the upper guide rail cavity (241) are respectively fixed with the end surface of the left end and the end surface of the right end of the upper guide rail fixing cross beam (22), the lower guide rail (25) is provided with a lower guide rail cavity (251), the cavity wall of the lower guide rail cavity (251) is fixed with the front side and the rear side of the lower part of the vertical column (21), and the left end and the right end of the lower guide rail cavity (251) are respectively fixed with the end surface of the left end and the end surface of the lower guide rail; the transfer basket beat type transmission mechanism (3) is connected with the left ends of the upper guide rail fixed cross beam (22) and the lower guide rail fixed cross beam (23) and is also connected with the right ends of the upper guide rail fixed cross beam (22) and the lower guide rail fixed cross beam (23); the turnover baskets (4), the upper guide rail (24) and the lower guide rail (25) form a rolling pair; the turnover basket operation driving mechanism (5) is installed at the lower part of the right end of the frame (1) at a position corresponding to the right end of the lower guide rail cavity (251) through the frame stand (11).
4. A single wire transfer basket apparatus according to claim 3, wherein the basket timing transmission mechanism (3) comprises a driving sprocket (31), a driven sprocket (32) and a basket connecting chain (33), the driving sprocket (31) is fixed to a middle portion of a driving sprocket shaft (311) at a position corresponding to a position between right ends of the upper and lower guide rails (24, 25), an upper end of the driving sprocket shaft (311) is pivotally engaged with a right end of the upper guide rail fixing beam (22) through a driving sprocket shaft upper bearing (3111), and a lower end of the driving sprocket shaft (311) is pivotally engaged with a right end of the lower guide rail fixing beam (23) through a driving sprocket shaft lower bearing (3112) and extends below a driving sprocket shaft lower bearing (3112), the driven sprocket (32) is rotatably provided to a driven sprocket shaft (321) through a driven sprocket shaft bearing (322) at a position corresponding to a position between left ends of the upper and lower guide rails (24, 25) The upper part of the driven chain wheel shaft (321) is fixed with the left end of the upper guide rail fixing beam (22), the lower end of the driven chain wheel shaft (321) is fixed with the left end of the lower guide rail fixing beam (23), the right end of the turnover basket connecting chain (33) is sleeved on the driving chain wheel (31), and the left end is sleeved on the driven chain wheel (32); the turnover baskets (4) are connected with the turnover basket connecting chains (33) at the positions corresponding to the front side and the rear side of the turnover basket connecting chains (33); the turnover basket operation driving mechanism (5) is in transmission connection with the lower end of the driving chain wheel shaft (311).
5. A single wire transfer basket transmission device according to claim 4, characterized in that a transfer basket connecting plate (41) is fixed to each side of a group of transfer baskets (4) facing the transfer basket connecting chain (33), the transfer basket connecting plate (41) is connected with the transfer basket connecting chain (33), and the transfer basket connecting plate (41) also forms a rolling pair with the upper guide rail (24) and the lower guide rail (25).
6. The single wire transfer device of the transfer basket according to claim 5, wherein a chain connecting member (411) is fixed to a position of the transfer basket connecting plate (41) facing a side of the transfer basket connecting chain (33) and located at a middle portion of the transfer basket connecting plate (41) in a height direction, the chain connecting member (411) is connected to the transfer basket connecting chain (33), and an upper roller (412), a middle roller (413) and a lower roller (414) are further rotatably provided in sequence from top to bottom on the side of the transfer basket connecting plate (41) facing the transfer basket connecting chain (33), the upper roller (412) and an upper surface of the upper rail (24) form a rolling pair, the middle roller (413) and a lower surface of the upper rail (24) form a rolling pair, and the lower roller (414) and an upper surface of the lower rail (25) form a rolling pair.
7. A single wire transfer device of a turnaround basket according to claim 6, wherein the upper surfaces of the upper rail (24) and the lower rail (25) are each formed as an arcuate arc surface, the lower surface of the upper rail (24) is formed as a flat surface, the upper roller (412) and the lower roller (414) are each formed with an arcuate arc surface-engaging recess, and the intermediate roller (413) is a roller bearing.
8. A turnaround basket single wire transmission apparatus according to any one of claims 3 to 7, wherein the upper and lower rails (24, 25) are each oval in shape.
9. A single wire transfer basket device according to claim 5 or 6, wherein a pair of L-shaped cross-section connecting plate fixing strips (42) are fixed on one side of the group of transfer baskets (4) facing the transfer basket connecting plate (41), and the transfer basket connecting plate (41) is fixed with the pair of L-shaped cross-section connecting plate fixing strips (42).
10. A single wire transfer device for a transfer basket according to claim 4, wherein said transfer basket operation driving mechanism (5) comprises a driving motor (51), a driving motor fixing seat (52) and a coupling (53), the driving motor (51) is fixed with the driving motor fixing seat (52) and a driving motor shaft (511) of the driving motor (51) extends above the driving motor fixing seat (52), the driving motor fixing seat (52) is fixed with the lower part of the right end of said frame (1), and the coupling (53) is connected between the driving motor shaft (511) and the lower end of said driving sprocket shaft (311).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110276134.6A CN112875174A (en) | 2021-03-15 | 2021-03-15 | Turnover basket single-wire transmission device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110276134.6A CN112875174A (en) | 2021-03-15 | 2021-03-15 | Turnover basket single-wire transmission device |
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| Publication Number | Publication Date |
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| CN112875174A true CN112875174A (en) | 2021-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110276134.6A Pending CN112875174A (en) | 2021-03-15 | 2021-03-15 | Turnover basket single-wire transmission device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113879774A (en) * | 2021-10-29 | 2022-01-04 | 江苏优易智能科技有限公司 | Light industrial product production circulating transmission device with stable turnover basket operation |
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Country or region after: China Address after: 215559 No.128 Lijing, Kunchenghu village, Shajiabang Town, Changshu City, Suzhou City, Jiangsu Province Applicant after: Suzhou Youyi Intelligent Technology Co.,Ltd. Address before: 215559 No.128 Lijing, Kunchenghu village, Shajiabang Town, Changshu City, Suzhou City, Jiangsu Province Applicant before: Jiangsu Youyi Intelligent Technology Co.,Ltd. Country or region before: China |