CN214609899U - Laminated turnover basket guiding device for clothing production line - Google Patents

Laminated turnover basket guiding device for clothing production line Download PDF

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Publication number
CN214609899U
CN214609899U CN202120535988.7U CN202120535988U CN214609899U CN 214609899 U CN214609899 U CN 214609899U CN 202120535988 U CN202120535988 U CN 202120535988U CN 214609899 U CN214609899 U CN 214609899U
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China
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guide rail
basket
cavity
cross beam
fixing
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CN202120535988.7U
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尹术超
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Jiangsu Youyi Intelligent Technology Co ltd
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Jiangsu Youyi Intelligent Technology Co ltd
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Abstract

The utility model provides a stromatolite formula turnover basket guiding device that clothing production water line was used, includes frame and turnover basket transmission guide rail mechanism, and the rack platform is established on the upper portion of frame, and turnover basket transmission guide rail mechanism establishes on the rack platform, characteristics: turnover basket transmission guide rail mechanism is including indulging the stand, go up guide rail fixed cross beam, it is first, guide rail fixed cross beam in the middle of the second, lower guide rail fixed cross beam, go up the guide rail, it is first, guide rail and lower rail in the middle of the second, it is fixed with the rack platform to indulge the bottom of stand, upper portion extends towards the direction of keeping away from the rack platform, go up guide rail fixed cross beam, it is first, guide rail fixed cross beam and lower guide rail fixed cross beam set up at the interval in proper order in the middle of the second, it is first to go up guide rail fixed cross beam and be located the guide rail intracavity of last guide rail, it is first that first, guide rail fixed cross beam is located first in the middle of the second, lower guide rail fixed cross beam is located the guide rail intracavity of lower rail. The occupation of the terrace space is reduced; the electric energy consumption of the power transmission mechanism driving the turnover basket to circulate along the guide rail is saved.

Description

Laminated turnover basket guiding device for clothing production line
Technical Field
The utility model belongs to the technical field of light industry product assembly line production facility, concretely relates to stromatolite formula turnover basket guiding device that clothing production water line was used.
Background
The garment production line mentioned above means that two lines are provided on one frame, and the two lines may be used either only one or both at the same time as required. In view of this, the industry refers to such pipelines as single and two-wire interchange pipelines. The above-mentioned transfer basket guide means may also be referred to as transfer basket guide means or transfer basket movement guide rail means.
As is known in the art, the process of making a garment generally includes several steps of cutting, sewing, opening button holes, sewing buttons (abbreviated as "buttons"), bagging sheets, collar, sleeves, front fly, and ironing, and these steps are often performed in a division and automation manner, more specifically, in a flow line manner, which is characterized in that: the system can link the employees who originally work dispersedly, cooperate with each other, find out the problems of each other in time, reduce the quality batch problems, simultaneously enable the team leader who follows the team to keep managing and tracking each station, and deal with the abnormal problems of the production line in time; the production line can be effectively managed without professional managers, the morality of staff can be improved, the potential of the staff on each station can be furthest exerted, the bottleneck process and hidden resources are visualized, all staff in a team pay attention to the bottleneck process together, team cooperation atmosphere is created, the staff supervise and assist each other by means of team strength, managers can conveniently manage the production line, and finally the efficiency is improved in the light and pleasant work pleasure; the system can timely transmit the output, the quality and the time data of personal actual completion to a computer, and transmit the data to a cloud server in real time according to needs, and the time data of each employee actually completed can be known through software analysis, so that a manager can know the actual production condition on mobile equipment such as a computer or a mobile phone, and the like, and can help the manager manage the employees and adjust the division of the employees, thereby achieving the purposes of effectively managing the employees and improving the efficiency.
Technical information of the single-line and double-line interchange assembly line related to the aforementioned clothing processing can be found in published Chinese patent documents, for example, CN107814133B recommends "a single-line and double-line interchange intelligent beat assembly line system", CN110937349A provides "multiple turnover box transmission device", and CN111573159A introduces "single-line and double-line interchange assembly line". The aforementioned patents, which are not limited to the examples, each have corresponding technical effects, but have the following general disadvantages: firstly, because the two production lines are arranged in a plane manner, namely the two production lines are positioned on the same horizontal plane in a front-back parallel state, the width of a frame used as a carrier is relatively wide, so that the width of the whole machine must meet the requirement (because the factor of the frame wall is also considered) of being more than the sum of the widths of the two production lines, and the situation that the production space, particularly the production field space is relatively limited due to the fact that the production field space is extremely limited is embarrassed; secondly, because the two production lines are both transmitted by corresponding transmission curtains (also called "transmission belts"), and the transmission curtains need to form a moving plane moving repeatedly by using two rollers as carriers, the power for driving the transmission curtains to move is relatively large, which is not beneficial to saving the electric energy consumption of the power transmission mechanism. In view of the disadvantages not limited to the two aspects described above, it is necessary to make reasonable improvements, and the technical solutions described below are made in this context.
SUMMERY OF THE UTILITY MODEL
The task of the utility model is to provide a be favorable to showing that to dwindle the space in production place occupy and be favorable to showing the stromatolite formula turnover basket guiding device that the clothing production water line that saves power transmission mechanism used.
The utility model discloses a task is accomplished like this, a stromatolite formula turnover basket guiding device that clothing production water line was used, including a frame and a turnover basket transmission guide rail mechanism, be provided with a rack platform on the upper portion of this frame, a turnover basket transmission guide rail mechanism sets up on the rack platform, characterized in that turnover basket transmission guide rail mechanism is including vertical stand, last guide rail fixed cross beam, first middle guide rail fixed cross beam I, second middle guide rail fixed cross beam II, lower guideway fixed cross beam, last guide rail, first middle guide rail I, second middle guide rail II and lower guideway, and the quantity of vertical stand is followed the regional length direction of middle part of rack platform is from a set of left right longitudinal separation distribution to the bottom and the rack platform of this vertical stand are fixed, and the upper portion of vertical stand upwards extends towards the direction of keeping away from the rack platform, goes up guide rail fixed cross beam, A first middle guide rail fixing beam I, a second middle guide rail fixing beam II and a lower guide rail fixing beam are sequentially arranged from top to bottom at intervals and are fixed with the longitudinal upright column in a horizontal state, an upper guide rail, a first middle guide rail I, a second middle guide rail II and a lower guide rail are sequentially arranged from top to bottom at intervals and respectively form a guide rail cavity, the front cavity wall and the rear cavity wall of the guide rail cavity are respectively fixed with the front side and the rear side of the longitudinal upright column, the upper guide rail fixing beam is positioned in the guide rail cavity of the upper guide rail, the left end surface and the right end surface of the upper guide rail fixing beam are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the upper guide rail, the first middle guide rail fixing beam I is positioned in the guide rail cavity of the first middle guide rail I, and the left end surface and the right end surface of the first middle guide rail fixing beam I are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the first middle guide rail I, the second middle guide rail fixing cross beam II is located in a guide rail cavity of the second middle guide rail II, the left end face and the right end face of the second middle guide rail fixing cross beam II are fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the second middle guide rail II respectively, the lower guide rail fixing cross beam is located in a guide rail cavity of the lower guide rail, and the left end face and the right end face of the lower guide rail fixing cross beam are fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the lower guide rail.
In a specific embodiment of the present invention, a first and a last ones from left to right are extended with a horizontal cantilever state on the vertical column and towards the outside to have a turnover basket cavity bottom plate bracket fixing rod, and the turnover basket cavity bottom plate bracket fixing rod is located between the end portions of the first intermediate guide rail i and the second intermediate guide rail ii and is fixed with a turnover basket cavity bottom plate bracket at the end of the turnover basket cavity bottom plate bracket fixing rod.
In another specific embodiment of the present invention, the bottom plate bracket of the transferring basket cavity is C-shaped.
In another specific embodiment of the present invention, bull's eye balls are provided at intervals on the upward side of the supporting arm of the bottom plate of the turnover basket cavity.
In another specific embodiment of the present invention, the frame has a surrounding frame, the surrounding frame is fixed to the peripheral edge of the frame and is higher than the surface of the upward side of the frame, and the space inside the surrounding frame is a surrounding frame cavity.
In still another specific embodiment of the present invention, the front side and the rear side of the longitudinal column and the longitudinal column are located at the positions between the first intermediate guide rail i and the second intermediate guide rail ii, respectively, a turnover basket cavity bottom plate opening and closing control mechanism is provided, and the turnover basket cavity bottom plate opening and closing control mechanism and the turnover basket cavity bottom plate support arm are located on the same horizontal plane.
In a more specific embodiment of the present invention, the open/close control mechanism of the bottom plate of the turnover basket cavity comprises a supporting rod seat fixing plate, a supporting rod seat, a supporting rod connecting shaft, a supporting rod of the bottom plate of the turnover basket cavity, a connecting rod, a supporting rod actuating cylinder and a vertical upright fixing seat, wherein the supporting rod actuating cylinder is fixed at a central position on one upward side of the supporting rod seat fixing plate in the length direction, the actuating cylinder columns of the supporting rod actuating cylinder face downward and penetrate the supporting rod seat fixing plate downward, the lower part of the vertical upright fixing seat is fixed with the upper part of the supporting rod actuating cylinder, the upper part of the vertical upright fixing seat is fixed with the vertical upright, the supporting rods of the bottom plate of the turnover basket cavity are distributed in a group at intervals, one end of the supporting rod connecting shaft of the bottom plate of the turnover basket cavity is fixed with the connecting shaft, and one end of the supporting rod of the bottom plate of the turnover basket cavity is fixed with the connecting rod, the number of the supporting rod seats is equal to that of the supporting rods of the bottom plate of the turnover basket cavity, the upper parts of the supporting rod seats are fixed to the downward side of the supporting rod seat fixing plate, and one ends, facing the supporting rod connecting shaft, of the supporting rods of the bottom plate of the turnover basket cavity are hinged to the lower parts of the supporting rod seats.
In yet another embodiment of the present invention, the said pin actuating cylinder is a cylinder,
in a still more specific embodiment of the present invention, a link bull eye ball is provided at an interval on one side of the link in the length direction and facing upward.
One of the technical effects of the technical scheme provided by the utility model is that the turnover basket transmission guide rail mechanism adopts the longitudinal upright column, the upper guide rail fixed cross beam, the first middle guide rail fixed cross beam I, the second middle guide rail fixed cross beam II and the lower guide rail fixed cross beam which are arranged from top to bottom by taking the longitudinal upright column as a carrier, and adopts the upper guide rail, the first middle guide rail I, the second middle guide rail II and the lower guide rail which are arranged from top to bottom, thereby obviously reducing the occupation of the floor space compared with the prior art; and secondly, because the upper guide rail, the first middle guide rail I, the second middle guide rail II and the lower guide rail are adopted, the transmission curtain in the prior art is abandoned, and the electric energy consumption of the power transmission mechanism for driving the turnover basket to circulate along the guide rails is obviously saved.
Drawings
Fig. 1 is a structural diagram of an embodiment of the present invention.
Fig. 2 is a detailed structure diagram of the opening and closing control mechanism of the bottom plate of the turnover basket cavity shown in fig. 1.
Fig. 3 is a schematic view illustrating an application of the present invention.
Detailed Description
In order to make the technical essence and advantages of the present invention more clear, the applicant below describes in detail the embodiments, but the description of the embodiments is not a limitation of the present invention, and any equivalent changes made according to the inventive concept, which are only formal and not essential, should be considered as the technical scope of the present invention.
In the following description, any concept relating to directionality or orientation such as up, down, left, right, front, and rear is based on the position, and thus should not be construed as a limitation to the technical solution provided by the present invention.
Referring to fig. 1, there are shown a rack 1 and a transferring basket transferring rail mechanism 6, wherein a rack base 11 is provided on an upper portion of the rack 1, and the transferring basket transferring rail mechanism 6 is provided on the rack base 11. The frame 1 is supported on a floor in a use state, the frame 1 has a frame-like structure, and the lower portions of the left and right ends of the frame 1 are hollowed out.
As the technical scheme provided by the utility model: the turnover basket transmission guide rail mechanism 6 comprises longitudinal upright posts 61, an upper guide rail fixing cross beam 62, a first middle guide rail fixing cross beam I63, a second middle guide rail fixing cross beam II 64, a lower guide rail fixing cross beam 65, an upper guide rail 66a, a first middle guide rail I66 b, a second middle guide rail II 67a and a lower guide rail 67b, wherein the number of the longitudinal upright posts 61 is a group which is longitudinally distributed from left to right along the length direction of the middle area of the rack platform 11 at intervals, the bottom of the longitudinal upright posts 61 is fixed with the rack platform 11, the upper part of the longitudinal upright posts 61 extends upwards towards the direction far away from the rack platform 11, the upper guide rail fixing cross beam 62, the first middle guide rail fixing cross beam I63, the second middle guide rail fixing cross beam II 64 and the lower guide rail fixing cross beam 65 are sequentially arranged from top to bottom at intervals and fixed with the longitudinal upright posts 61 in a horizontal state, the upper guide rail 66a, the first middle guide rail I66 b, Second intermediate guide rails ii 67a and lower guide rails 67b are sequentially arranged from top to bottom at intervals and respectively form a guide rail cavity, the front cavity wall and the rear cavity wall of the guide rail cavity are respectively fixed with the front side and the rear side of the longitudinal upright post 61, the upper guide rail fixing cross beam 62 is positioned in the guide rail cavity of the upper guide rail 66a, the left end face and the right end face of the upper guide rail fixing cross beam 62 are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the upper guide rail 66a, the first intermediate guide rail fixing cross beam i 63 is positioned in the guide rail cavity of the first intermediate guide rail i 66b, the left end face and the right end face of the first intermediate guide rail fixing cross beam i 63 are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the first intermediate guide rail i 66b, the second intermediate guide rail fixing cross beam ii 64 is positioned in the guide rail cavity of the second intermediate guide rail ii 67a, and the left end face and the right end face of the second intermediate guide rail fixing cross beam ii 64 are respectively fixed with the left cavity wall of the guide rail cavity of the second intermediate guide rail ii 67a And the right cavity wall is fixed, the lower guide rail fixing cross beam 65 is positioned in the guide rail cavity of the lower guide rail 67b, and the left end face and the right end face of the lower guide rail fixing cross beam 65 are fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the lower guide rail 67 b.
Continuing to refer to fig. 1, a revolving basket cavity bottom plate bracket fixing rod 611 extends horizontally in a cantilever manner from the first vertical column 61 and the last vertical column 61 from left to right and from the outward side, the revolving basket cavity bottom plate bracket fixing rod 611 is located between the ends of the first intermediate rail i 66b and the second intermediate rail ii 67a, and a revolving basket cavity bottom plate bracket 6111 is fixed to the end of the revolving basket cavity bottom plate bracket fixing rod 611. As can be seen from the schematic illustration of fig. 3, the aforementioned basket cavity floor bracket 6111 substantially corresponds to the lower side of the first basket cavity floor i 71 of the first basket i 7 shown in fig. 3, and is used for preventing the first basket cavity floor i 71 from turning downward. When the first revolving basket i 7 passes through the revolving basket cavity bottom plate support arm 6111, the first revolving basket cavity bottom plate i 71 is supported on the revolving basket cavity bottom plate support arm 6111, i.e., is shielded by the revolving basket cavity bottom plate support arm 6111, and cannot be turned down, i.e., cannot be opened.
As shown in fig. 1, the bottom plate bracket 6111 of the basket cavity has a C-shape, and in order to reduce the friction of the first bottom plate i 71 of the basket cavity, bull-eye balls 61111 are provided at intervals on the upward side of the bottom plate bracket 6111 of the basket cavity.
The frame 11 has a surrounding frame 111, the surrounding frame 111 is fixed to the peripheral edge of the frame 11 and is higher than the surface of the upward side of the frame 11, and a space in the surrounding frame 111 constitutes a surrounding frame cavity 1111.
Continuing to refer to fig. 1, the aforementioned rack platform 1 is of an integral structure, that is, there is no hollow space at the left and right ends of the rack platform 11, and an operator cannot see the floor from the rack platform 11 downward.
As shown in fig. 1, a transfer basket cavity floor opening and closing control mechanism 9 is respectively provided at the front side and the rear side of the vertical column 61 and at a position between the first intermediate guide rail i 66b and the second intermediate guide rail ii 67a, the transfer basket cavity floor opening and closing control mechanism 9 and the transfer basket cavity floor bracket 6111 are located on the same horizontal plane, and the specific structure and function of the transfer basket cavity floor opening and closing control mechanism 9 will be described in detail with reference to the description of fig. 3.
Referring to fig. 3, fig. 3 shows a first revolving basket rhythm transfer mechanism i 2 and a second revolving basket rhythm transfer mechanism ii 3 provided with the structure of fig. 1 as a carrier, the first revolving basket rhythm transfer mechanism i 2 and the second revolving basket rhythm transfer mechanism ii 3 being provided on the aforementioned revolving basket transfer rail mechanism 6 shown in fig. 1 in a state of being vertically corresponding to each other; a first revolving basket operation driving mechanism I4 and a second revolving basket operation driving mechanism II 5 are shown, the first revolving basket operation driving mechanism I4 is arranged at the left end of the rack 1, the left end of the first revolving basket rhythm conveying mechanism I2 is in transmission connection with the first revolving basket operation driving mechanism I4, the left end of the second revolving basket rhythm conveying mechanism II 3 is rotatably sleeved on the first revolving basket operation driving mechanism I4, the second revolving basket operation driving mechanism II 5 is arranged at the right end of the rack 1, the right end of the second revolving basket rhythm conveying mechanism II 3 is in transmission connection with the second revolving basket operation driving mechanism II 5, and the right end of the first revolving basket rhythm conveying mechanism I2 is rotatably sleeved on the second revolving basket operation driving mechanism II 5; a set of first revolving baskets I7 and a set of second revolving baskets II 8 are shown, the first revolving baskets I7 of the set are connected with the first revolving basket rhythm conveying mechanism I2 and form rolling pairs with the revolving basket transmission guide rail mechanism 6, the first revolving basket cavity bottom plates I71 of the first revolving baskets I7 of the set are respectively formed into an open or closed turning plate-shaped structure, the number of the second revolving baskets II 8 of the set is equal to that of the first revolving baskets I7 of the set and corresponds to the lower part of the first revolving baskets I7 of the set, the second revolving baskets II 8 of the set are connected with the second revolving basket rhythm conveying mechanism II 3 and also form rolling pairs with the revolving basket transmission guide rail mechanism 6; the turnover basket cavity bottom plate opening and closing control mechanism 9 is substantially arranged on the turnover basket transmission guide rail mechanism 6 at a position corresponding to a position between the first turnover basket cavity bottom plate I71 and the upper cavity opening of the second turnover basket cavity of a group of second turnover baskets II 8.
The combination of the first revolving basket rhythm transfer mechanism I2 and a group of first revolving baskets I7 can be called an upper line, and the combination of the second revolving basket rhythm transfer mechanism II 3 and a group of second revolving baskets II 8 can be called a lower line, so that two rhythm transfer (i.e. transfer) production lines are provided. As shown in fig. 3 and known in the art, the number of the first revolving basket i 7, the second revolving basket ii 8 and the aforementioned revolving basket chamber floor opening and closing control mechanism 9 is equal and is not limited to the number shown in the drawings.
The aforementioned transfer basket transfer guide mechanism 6 is provided in the middle region of the rack table 11 at a position corresponding to the enclosure frame cavity 1111. As can be seen from the schematic representations of fig. 1 and 3: the two ends of the rack 11 do not have a hollow space like CN111573159A, that is, the rack 11 tends to have an overall closed structure, and the first revolving basket operation driving motor i 41 of the structural system of the first revolving basket operation driving mechanism i 4 and the second revolving basket operation driving motor ii 51 of the structural system of the second revolving basket operation driving mechanism ii 5, which will be described later, can be shielded by the hollow space, so that the sense of fear of the online worker can be eliminated.
Continuing to refer to fig. 3 and referring to fig. 1, the first revolving basket rhythm transfer mechanism i 2 is arranged between the upper guide rail 66a and the first intermediate guide rail i 66b and is in transmission connection with the first revolving basket operation drive mechanism i 4 between the upper guide rail 66a and the left end of the first intermediate guide rail i 66 b; the second revolving basket rhythm conveying mechanism II 3 is arranged between the second middle guide rail II 67a and the lower guide rail 67b, and is in transmission connection with the second revolving basket operation driving mechanism II 5 between the right ends of the second middle guide rail II 67a and the lower guide rail 67 b; the first revolving basket I7, the upper guide rail 66a and the first middle guide rail I66 b form a rolling pair; the second revolving baskets ii 8, the second intermediate rail ii 67a, and the lower rail 67b form a rolling pair; the opening and closing control mechanism 9 of the bottom plate of the turnover basket cavity is arranged on the vertical upright post 61 at a position corresponding to the position between the first middle guide rail I66 b and the second middle guide rail II 67 a.
Since the number of the first revolving basket i 7 and the second revolving basket ii 8 is eight and the operation mode is the oval annular operation, the number of the vertical columns 61 is four, but the number of the vertical columns is not limited by the number of the embodiment, and can be increased or decreased according to the requirement of the production line.
The first revolving basket rhythm type conveying mechanism I2 comprises an upper transmission chain driving chain wheel 21, an upper transmission chain transition chain wheel 22 and a first revolving basket operation chain I23, the upper transmission chain driving chain wheel 21 is in transmission connection with the first revolving basket operation driving mechanism I4, the central position of the upper transmission chain transition chain wheel 22 is rotationally sleeved on the second revolving basket operation driving mechanism II 5 through an upper transmission chain transition chain wheel bearing 221, the left end of the first revolving basket operation chain I23 is sleeved on the upper transmission chain driving chain wheel 21, and the right end of the first revolving basket operation chain I23 is sleeved on the upper transmission chain transition chain wheel 22; the second revolving basket rhythm conveying mechanism II 3 comprises a lower transmission chain driving chain wheel 31, a lower transmission chain transition chain wheel 32 and a second revolving basket operation chain II 33, the lower transmission chain driving chain wheel 31 is in transmission connection with the second revolving basket operation driving mechanism II 5, the center position of the lower transmission chain transition chain wheel 32 is rotationally sleeved on the first revolving basket operation driving mechanism I4 through a lower transmission chain transition chain wheel bearing 321, the right end of the second revolving basket operation chain II 33 is sleeved on the lower transmission chain driving chain wheel 31, and the left end is sleeved on the lower transmission chain transition chain wheel 32; a group of first revolving baskets I7 which form rolling pairs with the upper guide rail 66a and the first middle guide rail I66 b are connected with the first revolving basket running chain I23 in an interval state; the second basket ii 8 of the one set constituting a rolling pair with the second intermediate rail ii 67a and the lower rail 67b is connected to the second basket operational chain ii 33 at intervals.
With particular reference to fig. 3, a first basket connecting plate i 72 is fixed to a side of the first basket i 7 facing the first basket travel chain i 23, a first basket connecting plate fixing member i 721 is fixed to a side of the first basket connecting plate i 72 facing the first basket travel chain i 23, and the first basket connecting plate fixing member i 721 is fixedly connected to the first basket travel chain i 23 by a pin or the like; a second revolving basket connecting plate II 81 is fixed on one side of the second revolving basket II 8 facing the second revolving basket moving chain II 33, a second revolving basket connecting plate fixing part II 811 is fixed on one side of the second revolving basket connecting plate II 81 facing the second revolving basket moving chain II 33, and the second revolving basket connecting plate fixing part II 811 is fixedly connected with the second revolving basket moving chain II 33 through a pin shaft or the like; a first peripheral basket connecting plate upper roller I722, a first peripheral basket connecting plate middle roller I723 and a first peripheral basket connecting plate lower roller I724 are sequentially and rotatably arranged on one side, facing the first peripheral basket running chain I23, of the first peripheral basket connecting plate I72 from top to bottom, the first peripheral basket connecting plate upper roller I722 and the upper surface of the upper guide rail 66a form a rolling pair, the first peripheral basket connecting plate middle roller I723 and the lower surface of the upper guide rail 66a form a rolling pair, and the first peripheral basket connecting plate lower roller I724 and the upper surface of the first middle guide rail I66 b form a rolling pair; a second transfer basket connecting plate upper roller ii 812, a second transfer basket connecting plate intermediate roller ii 813 and a second transfer basket connecting plate second roller ii 814 are rotatably provided in this order from top to bottom on the side of the second transfer basket connecting plate ii 81 facing the second transfer basket travel chain ii 33, the second transfer basket connecting plate upper roller ii 812 and the upper surface of the second intermediate rail ii 67a form a rolling pair, the second transfer basket connecting plate intermediate roller ii 813 and the lower surface of the second intermediate rail ii 67a form a rolling pair, and the second transfer basket connecting plate lower roller ii 814 and the upper surface of the lower rail 67b form a rolling pair.
Continuing to refer to fig. 3, the aforementioned first basket operation driving mechanism i 4 includes a first basket operation driving motor i 41, a transition shaft 42, a first basket operation driving shaft i 43, a lower bushing 44 and an upper bushing 45, the first basket operation driving motor i 41 is fixed at the left end of the aforementioned frame 1 by a first basket operation driving motor fixing base i 412 at a position corresponding to the lower side of the aforementioned frame stand 11, a first basket operation driving motor shaft i 411 of the first basket operation driving motor i 41 faces upward and extends above the first basket operation driving motor fixing base i 412, the lower end of the transition shaft 42 is in transmission connection with the first basket operation driving motor shaft i 411 by the aforementioned lower bushing 44 after passing downward through the aforementioned frame stand 11, the middle part is in rotational fit with the aforementioned second middle guide rail fixing beam ii 64 and the left end of the lower guide rail fixing beam 65 and is also in rotational fit with the aforementioned lower transmission chain transition sprocket bearing 321, the upper end of the transition shaft 42 is in transmission connection with the lower end of a first revolving basket operation driving shaft I43 through the upper coupling sleeve 45, the upper end of the first revolving basket operation driving shaft I43 is rotatably supported on the top of the left end of the upper guide rail fixing cross beam 62, and the central position of the upper transmission chain driving chain wheel 21 is fixedly sleeved on the middle part of the first revolving basket operation driving shaft I43; the second revolving basket operation driving mechanism ii 5 includes a second revolving basket operation driving motor ii 51, a transition connecting shaft 52, a second revolving basket operation driving shaft ii 53, a lower coupling 54 and an upper coupling 55, the second revolving basket operation driving motor ii 51 is fixed at the right end of the frame 1 by a second revolving basket operation driving motor fixing base ii 512 at a position corresponding to the lower side of the frame stand 11, a second revolving basket operation driving motor shaft ii 511 of the second revolving basket operation driving motor ii 51 faces upward and extends above the second revolving basket operation driving motor fixing base ii 512, the upper end of the transition connecting shaft 52 is rotatably supported at the right end of the upper guide rail fixing beam 62, the middle portion of the transition connecting shaft 52 is rotatably fitted with the first intermediate guide rail fixing beam i 63 and also rotatably fitted with the upper transmission chain transition sprocket bearing 221, the lower end of the transition connecting shaft 52 is connected with the upper end of a second revolving basket operation driving shaft II 53 through the upper coupling joint 55, the lower end of the second revolving basket operation driving shaft II 53 is in transmission connection with a second revolving basket operation driving motor shaft II 511 through the lower coupling joint 54 after passing through the stand 11 downwards, and the central position of the lower transmission chain driving chain wheel 31 is sleeved and fixed in the middle of the second revolving basket operation driving shaft II 53.
As shown in fig. 1 and 3, the upper rail 66a, the first intermediate rail i 66b, the second intermediate rail ii 67a, and the lower rail 67b have the same size and are each formed in an elliptical ring shape, the upper and lower surfaces of the upper rail 66a, the upper surface of the first intermediate rail i 66b, the upper and lower surfaces of the second intermediate rail ii 67a, and the upper surface of the lower rail 67b are each formed in an arcuate surface, and the first basket connecting plate upper roller i 722, the first basket connecting plate intermediate roller i 723, the first basket connecting plate lower roller i 724, the second basket connecting plate upper roller ii 812, the second basket connecting plate intermediate roller ii 813, and the second basket connecting plate lower roller ii 814 are each formed in an arcuate surface-fitting arc shape (may be simply referred to as an "arcuate concave cavity").
If the first and second transfer basket connecting plate intermediate rollers i 723 and ii 813 are designed to be rollers of equal diameter from one end to the other end without the arc-shaped mating arc cavity for relatively or slightly increasing the assembly speed, that is, roller bearings are adopted, and the lower surfaces of the upper guide rail 66a and the second intermediate guide rail ii 67a are adapted to change the arc-shaped surface to a flat surface, the form should be regarded as a non-essential change and still fall within the technical scope of the present invention.
During the operation of the first and second basket operation chains i 23 and ii 33 respectively driving the first and second baskets i 7 and ii 8, the first basket connecting plate i 72 does not contact with the walls of the upper and second intermediate rails i 66a and i 66b, and the second basket connecting plate ii 81 does not contact with the walls of the second and lower intermediate rails ii 67a and 67b, thereby protecting the first and second baskets i 7 and ii 8.
As shown in fig. 3, a pair of first basket connecting plate fixing strips i 73, which are parallel to each other in the up-down direction and have an L-shaped cross section, are preferably fixed by welding to the side of the first set of first baskets i 7 facing the first basket connecting plate i 72, i.e., to the back plates of the first set of first baskets i 7, and a pair of second basket connecting plate fixing strips ii 82, which are parallel to each other in the up-down direction and have an L-shaped cross section, are preferably fixed by welding to the side of the second set of second baskets ii 8 facing the second basket connecting plate ii 81, i.e., to the back plates of the second set of second baskets ii 8. The first and second basket connecting plates i 72 and ii 81 are preferably fixed to a pair of first and second basket connecting plate fixing bars i 73 and ii 82, respectively, by screws.
Referring to fig. 2 in combination with fig. 1 and 3, each of the aforementioned set of turnover basket cavity bottom plate opening and closing control mechanisms 9 includes a support rod seat fixing plate 91, a support rod seat 92, a support rod connecting shaft 93, a turnover basket cavity bottom plate support rod 94, a connecting rod 95, a support rod actuating cylinder 96 and a vertical column fixing seat 97, the support rod actuating cylinder 96 is fixed at a central position on one upward side of the support rod seat fixing plate 91 in the length direction, an actuating cylinder column 961 of the support rod actuating cylinder 96 faces downward and passes through the support rod seat fixing plate 91, a lower portion of the vertical column fixing seat 97 is fixed with an upper portion of the support rod actuating cylinder 96 by a lower fixing screw 971 (a pair), an upper portion of the vertical column fixing seat 97 is fixed with the aforementioned vertical column 61 by an upper fixing screw 972 (a pair), a set (three in this embodiment) of turnover basket cavity bottom plate support rods 94 are distributed at intervals, and one end of the turnover basket cavity bottom plate support rod 94 facing the support rod connecting shaft 93 is fixed with the support rod connecting shaft 93, the end of the basket cavity base plate support rod 94 facing the connecting rod 95 is fixed to the connecting rod 95, the first basket cavity base plate i 71 of the first set of first basket i 7 is supported or released by the basket cavity base plate support rod 94, the number of the support rod seats 92 is equal to the number of the basket cavity base plate support rods 94, the upper portion of the support rod seat 92 is fixed to the downward side of the support rod seat fixing plate 91 through a support rod seat fixing screw 921, the end of the basket cavity base plate support rod 94 facing the support rod connecting shaft 93 is hinged to the lower portion of the support rod seat 92 through a pin shaft screw 941, and the connecting rod 95 and the basket cavity base plate support arm 6111 are located on the same horizontal plane in the state that the basket cavity base plate support rod 94 supports the first basket cavity base plate i 71.
In the present embodiment, the aforementioned strut-actuating cylinder 96 is an air cylinder, however, if an oil cylinder is used instead, it should be regarded as an equivalent technical means. A connecting rod bull eye ball 951 is arranged at an interval at one upward side in the length direction of the connecting rod 95; the side of the first basket chamber floor i 71 facing the longitudinal upright 61 is hinged to the bottom of the first basket i 7 by a hinge member 711 such as a hinge or pin (a hinge is used in this embodiment).
Referring to fig. 1 to 3, when the articles in any one of the first upper basket i 7 of the upper set are automatically released to the second lower basket i 8 of any position of the lower set, under the control of the PLC of the electrical control device, the action cylinder 96 of the opening and closing control mechanism of the bottom plate of one basket chamber of the first lower basket 9 corresponding to the article to be released is actuated, the action cylinder 961 is displaced upward in the cylinder, the pressing of the support rod 94 of the bottom plate of the middle basket chamber to one end of the support rod connecting shaft 93 is released, and the support rod 94 of the bottom plate of the middle basket chamber is turned downward by a certain angle together with the connecting rod 95 to one end of the connecting rod 95 under the action of the gravity, so as to release the support of the bottom plate 71 of the first basket chamber, at this time, the bottom plate I71 of the first revolving basket cavity is turned downwards (i.e. opened), and the objects in the first revolving basket cavity of the corresponding first revolving basket I7 naturally and automatically fall into the second revolving basket cavity of the corresponding second revolving basket II 8 at the lower part, so that the objects on the upper line are transferred to the preset station of the lower line as required. Next, under the control of the PLC, the action cylinder 96 is actuated to operate in reverse, and the action cylinder column 961 extends downward to press down one of the transfer basket cavity bottom plate support rods 94 located in the middle toward one end of the support rod connecting shaft 93 according to the reverse process, so that the transfer basket cavity bottom plate support rod 94 and the connecting rod 96 tilt upward to a horizontal state, and the first transfer basket cavity bottom plate i 71 is in a closed state to the bottom of the first transfer basket cavity.
In the embodiment of the present invention, a space is maintained between the bottom of the second spin basket ii 8 and the frame 11, and the cross-sectional shapes of the first spin basket connecting plate fixing member i 721 and the second spin basket connecting plate fixing member ii 811 are pi-shaped.
Continuing with fig. 3, if only a single wire is enabled, i.e., if only the first revolving basket rhythm transfer mechanism i 2 or only the second revolving basket rhythm transfer mechanism ii 3 is used, then the present invention exhibits a single wire mode of operation. When the first revolving basket rhythm transfer mechanism i 2 and the second revolving basket rhythm transfer mechanism ii 3 are used simultaneously as required, the present invention is represented as a two-wire simultaneous operation mode. Thus, it can be seen that: in the case of using two lines simultaneously, that is, using the first revolving basket rhythm transfer mechanism i 2 and the second revolving basket rhythm transfer mechanism ii 3 simultaneously, garments of the same style may be processed simultaneously by two lines, or garments of two different styles may be processed separately by two lines. In addition, the stations can be flexibly arranged under the control of a Programmable Logic Controller (PLC) according to the specific processing procedure requirement, so that the required stations can be processed by workers at the stations, and therefore, the fewer the stations are used, the corresponding reduction in the number of online workers can be realized, and vice versa. Of course more or less stations depend on the particular style of garment.
In the following, the applicant only describes the working condition or working mode of the first revolving basket rhythm transmission mechanism i 2 in single-line operation, the first revolving basket operation driving motor i 41 of the structural system of the first revolving basket operation driving mechanism i 4 works, the first revolving basket operation driving motor shaft i 411 drives the transition shaft 42 through the lower coupling shaft sleeve 44, and then drives the first revolving basket operation driving shaft i 43 through the upper coupling shaft sleeve 45, the first revolving basket operation driving shaft i 43 drives the upper transmission chain driving sprocket 21 of the structural system of the first revolving basket rhythm transmission mechanism i 2 fixed thereto, so that the upper transmission chain driving sprocket 21 drives the first revolving basket operation chain i 23 with the left end sleeved thereon, and since the right end of the first revolving basket operation chain i 23 is sleeved on the upper transmission chain transition sprocket 22, under the control of the first revolving basket operation driving motor i 41, first basket operational chain I23 is around last transmission chain drive sprocket 21 and the beat-type motion of last transmission chain transition sprocket 22 to drive first basket connecting plate I72 through first basket connecting plate mounting I721 by this first basket operational chain I23, drive a set of first basket I7 by first basket connecting plate I72 and follow upper guideway 66a and the operation of first intermediate guideway I66 b. In the operation process, since the first basket connecting plate upper roller i 722 and the first basket connecting plate intermediate roller i 723 form rolling pairs with the upper and lower surfaces of the upper guide rail 66a, respectively, and since the first basket connecting plate lower roller i 724 forms a rolling pair with the upper surface of the first intermediate guide rail i 66b, the operation resistance of a set of first baskets i 7 is relatively small, so that the power of the first basket operation driving motor i 41 can be correspondingly reduced to save the power consumption. According to the description of the above-mentioned patents in the background art column by the applicant and according to the professional knowledge, a touch switch may be provided on the outer wall of the aforementioned enclosure frame 111, for example, at a position corresponding to each station (at which a work related work such as an industrial sewing machine, a buttonhole maker, an ironing table, etc. is provided, respectively), after the worker at the corresponding station completes the operation of the present station and returns the workpiece such as a dress to the corresponding first enclosure chamber of a set of first enclosure baskets i 7, i.e., the touch switch is touched, the indicator light of the display screen displays the completion of the work of a certain station in the form of a green light, and after the work of all stations is completed, i.e., after the green lights of all stations are turned on, the PLC operates the first enclosure running driving motor i 41 again to perform the slapping line work of the lower wheel. Since the red indicator lamp is provided on the upper rail fixing cross member 62 and at a position corresponding to each station according to the known art, the red indicator lamp is in a light-on state as long as the work corresponding to the station is not completed, that is, as long as the worker does not touch the button indicating that the work of the station is completed, and is turned off otherwise.
The working process and the corresponding principle of the second revolving basket rhythm conveying mechanism II 3 are the same as those of the first revolving basket rhythm conveying mechanism I2, and therefore, the description is omitted. When the double-wire operation is carried out, the first and second revolving basket operation driving motors I41 and II 51 are in a beat type working state, and the principle is the same.
As can be seen from the above description, in the single-line operation, in the U-shaped operation mode, each work station corresponds to two transfer baskets, that is, corresponds to one of the upper and lower transfer baskets in the first and second transfer baskets i 7 and ii 8, instead of corresponding to one blank position, and thus the effect of buffering the transfer baskets against abnormality and reducing the anxiety of the staff is achieved. Moreover, the first revolving basket I7 and the second revolving basket II 8 are arranged, so that the requirement of producing clothes of any simple or complex style can be met; when the double-line operation is carried out, the double-line operation is also carried out in a U-shaped operation mode, mixed-flow operation is really realized, each line can simultaneously produce different styles of clothes, workers can carry out production in groups, and the production can also be carried out in a mixed mode, so that managers can conveniently and flexibly arrange the division of labor.
The above description is merely a preferred example of the present invention, but obviously is not limited to the preferred example, and for example, even if the following form-changing structure is adopted, the technical scope of the present invention should be regarded as the technical scope of the present invention. The method comprises the following specific steps: the upper coupling sleeve 45 is changed into a first electromagnetic clutch, the upper coupling joint 55 is changed into a second electromagnetic clutch, and therefore, when the double-wire operation is carried out, the following two power driving modes can be adopted: firstly, the first circulating basket operates to drive the motor I41 to work, the first electromagnetic clutch is in a closed state, and the second electromagnetic clutch is in a separated state, on the premise that the structure is changed in some ways, specifically, the lower transmission chain transition chain wheel 32 is directly fixed with the transition shaft 42 in a state of removing the lower transmission chain transition chain wheel bearing 321; secondly, the second revolving basket operates the driving motor II 51 to work, the second electromagnetic clutch is in the closed state, and the first electromagnetic clutch is in the separated state, on the premise that the structure is changed, specifically, the upper transmission chain transition chain wheel 22 is directly fixed with the transition connecting shaft 52 in the state that the upper transmission chain transition chain wheel bearing 221 is removed. In the on-line operation, only the first basket operation driving motor I41 works, the first electromagnetic clutch is in a separated state, the second basket operation driving motor II 51 does not work, and under the condition that the structure is the same as the original structure and is not changed, the second electromagnetic clutch is in an opening or closing state (namely, the second electromagnetic clutch is not influenced). In the off-line operation, only the second transfer basket operation driving motor II 51 works, the second electromagnetic clutch is in a separated state, the first transfer basket operation driving motor I41 does not work, and under the condition that the structure is the same as the original structure and is not changed, the second electromagnetic clutch is in an opening or closing state (namely, the second electromagnetic clutch is not influenced).
To sum up, the technical solution provided by the present invention remedies the defects in the prior art, successfully completes the invention task, and faithfully embodies the technical effects mentioned in the above technical effect column by the applicant.

Claims (9)

1. A laminated turnover basket guiding device for a clothing production line comprises a rack (1) and a turnover basket transmission guide rail mechanism (6), wherein a rack table (11) is arranged at the upper part of the rack (1), the turnover basket transmission guide rail mechanism (6) is arranged on the rack table (11), the turnover basket transmission guide rail mechanism (6) is characterized by comprising longitudinal upright columns (61), an upper guide rail fixing cross beam (62), a first middle guide rail fixing cross beam I (63), a second middle guide rail fixing cross beam II (64), a lower guide rail fixing cross beam (65), an upper guide rail (66a), a first middle guide rail I (66b), a second middle guide rail II (67a) and a lower guide rail (67b), the number of the longitudinal upright columns (61) is a group which is longitudinally distributed from left to right at intervals along the length direction of the middle area of the rack table (11), the bottom of the vertical column (61) is fixed with the rack (11), the upper part of the vertical column (61) extends upwards towards the direction far away from the rack (11), an upper guide rail fixing cross beam (62), a first middle guide rail fixing cross beam I (63), a second middle guide rail fixing cross beam II (64) and a lower guide rail fixing cross beam (65) are sequentially arranged from top to bottom at intervals and are fixed with the vertical column (61) in a horizontal state, an upper guide rail (66a), a first middle guide rail I (66b), a second middle guide rail II (67a) and a lower guide rail (67b) are sequentially arranged from top to bottom at intervals and respectively form a guide rail cavity, the front cavity wall and the rear cavity wall of the guide rail cavity are respectively fixed with the front side and the rear side of the vertical column (61), the upper guide rail fixing cross beam (62) is positioned in the guide rail cavity of the upper guide rail (66a), and the left end face and the right end face of the upper guide rail fixing cross beam (62) are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the upper guide rail (66a) The wall is fixed, the first middle guide rail fixing beam I (63) is positioned in a guide rail cavity of the first middle guide rail I (66b), the left end face and the right end face of the first middle guide rail fixing beam I (63) are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the first middle guide rail I (66b), the second middle guide rail fixing beam II (64) is positioned in a guide rail cavity of the second middle guide rail II (67a), the left end face and the right end face of the second middle guide rail fixing beam II (64) are respectively fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the second middle guide rail II (67a), the lower guide rail fixing cross beam (65) is located in a guide rail cavity of the lower guide rail (67b), and the left end face and the right end face of the lower guide rail fixing cross beam (65) are fixed with the left cavity wall and the right cavity wall of the guide rail cavity of the lower guide rail (67 b).
2. The laminated basket guide device for clothing manufacturing line as claimed in claim 1, wherein a basket cavity floor bracket fixing bar (611) is extended from the first and last vertical posts (61) from left to right and from the outward side in a horizontally cantilevered state, the basket cavity floor bracket fixing bar (611) is located between the ends of the first and second intermediate rails i (66b, 67a), and a basket cavity floor bracket (6111) is fixed to the end of the basket cavity floor bracket fixing bar (611).
3. The laminated basket guide apparatus for a clothing line of claim 1, wherein the basket cavity bottom plate bracket arm (6111) is C-shaped.
4. The laminated basket guide apparatus for a clothing line of claim 1, wherein a ball bearing (61111) is spaced apart from an upward side of the bracket arm (6111) of the basket cavity bottom plate.
5. The laminated basket guide apparatus for a clothing manufacturing line according to claim 1, wherein the frame (11) has a surrounding frame (111), the surrounding frame (111) is fixed to a peripheral edge portion of the frame (11) and is raised above a surface of an upward facing side of the frame (11), and a space in the surrounding frame (111) is formed as a surrounding frame cavity (1111).
6. The laminated basket guide device for the clothing production line according to claim 2, wherein a basket chamber bottom plate opening and closing control mechanism (9) is disposed at each of the front side and the rear side of the vertical column (61) and at a position between the first intermediate rail i (66b) and the second intermediate rail ii (67a), and the basket chamber bottom plate opening and closing control mechanism (9) and the basket chamber bottom plate bracket arm (6111) are located on the same horizontal plane.
7. The laminated turnover basket guide device for the garment production line as claimed in claim 6, wherein the turnover basket cavity bottom plate opening and closing control mechanism (9) comprises a holder post base fixing plate (91), a holder post base (92), a holder post connecting shaft (93), a turnover basket cavity bottom plate holder post (94), a connecting rod (95), a holder post actuating cylinder (96) and a longitudinal upright post fixing base (97), the holder post actuating cylinder (96) is fixed at a central position of one side of the holder post base fixing plate (91) facing upward in the length direction, an actuating cylinder post (961) of the holder post actuating cylinder (96) faces downward and passes through the holder post base fixing plate (91), a lower portion of the longitudinal upright post fixing base (97) is fixed with an upper portion of the holder post actuating cylinder (96), an upper portion of the longitudinal upright post fixing base (97) is fixed with the longitudinal upright post (61), the turnover basket cavity bottom plate holder posts (94) are distributed in a group at intervals, and the turnover basket holder posts (94) One end of the turnover basket cavity bottom plate support rod (94) facing the support rod connecting shaft (93) is fixed with the support rod connecting shaft (93), one end of the turnover basket cavity bottom plate support rod (94) facing the connecting rod (95) is fixed with the connecting rod (95), the number of the support rod seats (92) is equal to the number of the turnover basket cavity bottom plate support rods (94), the upper portion of each support rod seat (92) is fixed with one downward side of the support rod seat fixing plate (91), and one end of the turnover basket cavity bottom plate support rod (94) facing the support rod connecting shaft (93) is hinged with the lower portion of the support rod seat (92).
8. The laminated basket guide apparatus for a garment manufacturing line as claimed in claim 7, wherein said actuating cylinder (96) is an air cylinder.
9. The laminated basket guide of claim 7, wherein the coupling rods (95) are provided with coupling rod beads (951) at intervals in a longitudinal direction and at an upward side thereof.
CN202120535988.7U 2021-03-15 2021-03-15 Laminated turnover basket guiding device for clothing production line Active CN214609899U (en)

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Application Number Priority Date Filing Date Title
CN202120535988.7U CN214609899U (en) 2021-03-15 2021-03-15 Laminated turnover basket guiding device for clothing production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120535988.7U CN214609899U (en) 2021-03-15 2021-03-15 Laminated turnover basket guiding device for clothing production line

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CN214609899U true CN214609899U (en) 2021-11-05

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