CN214610123U - Clothing part turnover device that clothing production water line of institutional advancement was used - Google Patents

Abstract

A clothing part turnover device for a clothing production line with an improved structure belongs to the technical field of clothing production equipment. The turnover basket comprises a turnover basket body, a turnover basket connecting plate is fixed on a back plate of the turnover basket body, an upper roller, a middle roller and a lower roller are sequentially and rotatably arranged on one side, back to the back plate, of the turnover basket connecting plate from top to bottom, are positioned on the same longitudinal axis, a chain connecting piece is fixed on the turnover basket connecting plate and at a position corresponding to the position between the middle roller and the lower roller, a turnover box is arranged at a position corresponding to the lower part of the turnover basket body, and the turnover box is fixed with a turnover box supporting foot formed at the lower end of the turnover basket connecting plate. The advantages are that: the motion friction force of the turnover basket is reduced, and the power of the power mechanism is reduced; the convenient and fast installation effect is embodied; the multifunctional effect is well embodied; the whole structure is simple, the manufacture is convenient, and the economy is embodied.

Description

Clothing part turnover device that clothing production water line of institutional advancement was used

Technical Field

The utility model belongs to the technical field of dress production facility, concretely relates to clothing parts turnover device that institutional advancement's clothing production water line was used.

Background

As is known in the art, the process of making a garment generally includes several steps of cutting, sewing, opening button holes, sewing buttons (abbreviated as "buttons"), bagging sheets, collar, sleeves, zippers, placket and ironing, and these steps are often performed in a division and automatic manner, more precisely, in a flow line manner, which is characterized by the following advantages: the system can link the employees who originally work dispersedly, cooperate with each other, find out the problems of each other in time, reduce the quality batch problems, simultaneously enable the team leader who follows the team to keep managing and tracking each station, and deal with the abnormal problems of the production line in time; the production line can be effectively managed without professional managers, the morality of staff can be improved, the potential of the staff on each station can be furthest exerted, the bottleneck process and hidden resources are visualized, all staff in a team pay attention to the bottleneck process together, team cooperation atmosphere is created, the staff supervise and assist each other by means of team strength, managers can conveniently manage the production line, and finally the efficiency is improved in the light and pleasant work pleasure; the system can timely transmit the output, the quality and the time data of personal actual completion to a computer, and transmit the data to a cloud server in real time according to needs, and the time data of each employee actually completed can be known through software analysis, so that a manager can know the actual production condition on mobile equipment such as a computer or a mobile phone, and the like, and can help the manager manage the employees and adjust the division of the employees, thereby achieving the purposes of effectively managing the employees and improving the efficiency. For this, reference may be made to the patent literature: CN201721962U (a circulating transmission device), CN102807061B (a circulating transmission device), CN202585159U (a control switch and a circulating transmission device using the control switch), CN202807786U (a circulating transmission device provided with a control switch), CN202807791U (a circulating transmission device provided with an inductive switch), CN203728035U (a pipeline device), CN104139962B (a belt-type circulating transmission device), CN204096561U (a belt-type circulating transmission device with a brush), CN202296226U (a single-piece beat type water channel), CN108584295A (energy-saving and noise-reducing circulating transmission device), CN107814133B (a single-and double-line exchange intelligent beat pipeline system), CN111573159A (single-and double-line exchange pipeline), DE4140576A1, EP0623530a1, US4050575A, US4697693A, US4548315A, FR2237822A, JP2000-219309a, and the like. While not limited to the aforementioned patents, the garment manufacturing line is generally planar, the planar structure not only results in a large width dimension of the machine, which is embarrassing when the manufacturing site is not wide enough. And because the plane formula structure drives the conveyer belt and then drives the turnover case by the conveyer belt through the driving roller, therefore order about the conveyer belt and around the power unit of driving roller motion's power great relatively, be unfavorable for saving electric energy consumption.

Undoubtedly, the revolving basket which is driven by the rail (or called guide rail) structure and forms the rolling pair with the rail can embody good light and handy effect, and the power of the power mechanism can be reasonably reduced due to small running resistance (small friction force), so that the purpose of saving electricity and energy consumption is achieved. However, in both the prior art and the prior art, there is no technical information about a clothing part transfer device for accommodating clothing parts, which is well matched with a guide rail for a clothing production line, and the technical means to be described below is generated on the background.

SUMMERY OF THE UTILITY MODEL

The task of the utility model is to provide a help with the supporting clothing part turnover device that can form the rolling pair and be favorable to reducing power unit's power consumption and can embody the energy-conserving effect of ideal, be of value to the institutional advancement's that embodies good terse nature and multi-functional effect clothing production water line and use of stromatolite formula guide rail of clothing production water line

The utility model discloses a task is accomplished like this, a clothing parts turnover device that institutional advancement's clothing production water line was used, including the turnover basket, be fixed with a turnover basket connecting plate on the backplate of this turnover basket, be in the opposite directions at this turnover basket connecting plate one side top-down of backplate is provided with one in proper order with rotating and goes up gyro wheel, middle gyro wheel and lower gyro wheel to should go up gyro wheel, middle gyro wheel and lower gyro wheel and be located same axis of ordinates, on the turnover basket connecting plate and be corresponding to the position fixation between middle gyro wheel and the lower gyro wheel have a chain connecting piece, be provided with a turnover box in the position that corresponds the below of turnover basket, this turnover box is fixed with the turnover box support foot that constitutes in the lower extreme of turnover basket connecting plate.

In a specific embodiment of the present invention, a pair of connecting plate fixing strips which are transversely parallel to each other are fixed on the back plate of the turnover basket, and the upper end of the turnover basket connecting plate is fixed with the pair of connecting plate fixing strips.

In another specific embodiment of the present invention, the upper roller and the lower roller are respectively formed with an arc-shaped concave cavity; the middle roller is a roller bearing.

In a further particular embodiment of the invention, the chain connector is shaped like a letter pi.

In another specific embodiment of the present invention, the transfer basket connecting plate is L-shaped.

In yet another specific embodiment of the present invention, the pair of connecting plate fixing strips has an L-shaped cross section.

In a more specific embodiment of the present invention, the lower portion of the turnover box is formed in a quadrangular frustum pyramid shape.

The technical scheme provided by the utility model the technical effect lie in: because the upper idler wheel, the middle idler wheel and the lower idler wheel can be matched with the laminated upper and lower guide rails to form a rolling pair in a use state, the movement friction force of the turnover basket can be reduced, the power of the power mechanism is reduced, and the effect of saving electricity and energy consumption is embodied; the chain connecting piece can be connected with the transmission mechanism under use, so that the convenient and fast installation effect can be embodied; the turnover box is additionally arranged below the turnover basket, so that tiny clothes parts such as buttons and belt loops can be placed conveniently, and a good multifunctional effect is achieved; the whole structure is very simple, so that the manufacturing is convenient, and the economical efficiency can be embodied.

Drawings

Fig. 1 is a schematic view of an embodiment of the present invention.

Fig. 2 is a schematic view illustrating an application of the present invention.

Detailed Description

In order to make the technical essence and advantages of the present invention more clear, the applicant below describes in detail the embodiments, but the description of the embodiments is not a limitation of the present invention, and any equivalent changes made according to the inventive concept, which are only formal and not essential, should be considered as the technical scope of the present invention.

In the following description, all the concepts related to the directions or orientations of up, down, left, right, front and rear are exemplified by the position state of the drawings, and thus, it should not be understood as a particular limitation to the technical solution provided by the present invention.

Example (b):

referring to fig. 1, there is shown a basket 4, a basket connecting plate 41 is fixed to a back plate of the basket 4, an upper roller 412, a middle roller 413 and a lower roller 414 are rotatably provided in this order from top to bottom on a side of the basket connecting plate 41 facing away from the back plate, i.e., a front side in the position state shown in fig. 1, and the upper roller 412, the middle roller 413 and the lower roller 414 are located on the same vertical axis, a chain link 411 is fixed to the basket connecting plate 41 at a position corresponding to a position between the middle roller 413 and the lower roller 414, a circulation box 416 is provided at a position corresponding to a lower side of the basket 4, and the circulation box 416 is fixed to a circulation box receiving leg 415 formed at a lower end of the basket connecting plate 41. The lower portion of the transfer box 416 has a quadrangular frustum pyramid shape, and thus it can be called a transfer bucket.

As shown in fig. 1, a pair of connecting plate fixing bars 42 which are parallel to each other in the lateral direction are fixed to the back plate of the basket 4, and the upper end of the basket connecting plate 41 is fixed to the pair of connecting plate fixing bars 42 by screws at positions corresponding to screw holes provided in the pair of connecting plate fixing bars 42.

In this embodiment, the upper roller 412 and the lower roller 414 are respectively formed with an arc-shaped concave cavity; the intermediate roller 413 is a roller bearing.

As can be seen from the schematic view of fig. 1, the chain link 411 has a pi-shape; the turnover basket connecting plate 41 is L-shaped; the cross-sectional shape of the pair of connecting plate fixing strips 42 is L-shaped; the lower portion of the turnover box 416 is formed in a quadrangular pyramid shape.

Application example:

referring to fig. 2 and fig. 1, a frame 1 of a clothing production line is shown, and is supported on a ground in a use state, the frame 1 is in a frame-shaped structure, a lower portion of a left end and a lower portion of a right end of the frame 1 are hollow, and as shown in fig. 2, a frame platform 11 is arranged on, i.e., fixed to, an upper portion of the frame 1; a transfer basket transfer rail mechanism 2 is shown, and the transfer basket transfer rail mechanism 2 is arranged on the rack 11 in a state of being vacated above the rack 11; a revolving basket rhythm transfer mechanism 3 is shown, which revolving basket rhythm transfer mechanism 3 is provided on the aforementioned revolving basket transfer guide rail mechanism 2; a revolving basket travel drive 5 is shown, which revolving basket travel drive 5 is arranged at the lower part of one end of the aforesaid gantry 1 and is in driving connection with the aforesaid revolving basket rhythmic transport 3.

As can be seen from the schematic of fig. 2: the number of the above-mentioned baskets 4 is one, and the baskets 4 are connected to the basket periodic transfer means 3 via the chain connecting member 411 in a state of being emptied above the rack 11, and form a rolling pair with the basket transfer rail means 2 via the upper roller 412, the intermediate roller 413, and the lower roller 414. The turnaround basket 4 is always kept in a horizontal state, i.e., in the state shown in fig. 2.

As shown in fig. 2, the frame 11 has a surrounding frame 111, the surrounding frame 111 is fixed to the peripheral edge of the frame 11 and is higher than the surface of the upward side of the frame 11, and a space in the surrounding frame 111 is configured as a surrounding frame cavity 1111; the turnover basket transmission guide rail mechanism 2 is arranged in the middle area of the stand 11 at a position corresponding to the enclosure frame cavity 1111; the turnover basket running driving mechanism 5 in transmission connection with the turnover basket beat type transmission mechanism 3 is arranged at the lower part of the right end of the frame 1; the aforementioned turnaround baskets 4 are symmetrically distributed at positions corresponding to the front and rear sides of the aforementioned turnaround basket transfer guide mechanism 2. As can be seen from the schematic of fig. 2: the revolving basket driving mechanism 5 is shielded by the frame 11 having no hollow space at both ends thereof like CN111573159A, that is, the frame 11 has a closed structure as a whole.

Continuing to refer to fig. 2, the revolving basket transmission rail mechanism 2 disposed in the middle region of the rack 11 corresponding to the position of the enclosure frame cavity 1111 includes a vertical column 21, an upper rail fixing beam 22, a lower rail fixing beam 23, an upper rail 24 and a lower rail 25, the number of the vertical columns 21 is a set of columns which are not limited by the number (four) shown in the drawing and are spaced from left to right in the middle region of the rack 11, the bottom of the vertical column 21 is fixed to the rack 11, the upper portion of the vertical column 21 extends upward in a direction away from the rack 11, the upper rail fixing beam 22 is fixed to the upper portion of the vertical column 21, the lower rail fixing beam 23 corresponds to the lower portion of the upper rail fixing beam 22 and is fixed to the lower portion of the vertical column 21, the upper rail 24 is formed with an upper rail cavity 241, the cavity wall of the upper rail cavity 241 is fixed to the front and rear sides of the upper portion of the vertical column 21, and the left and right ends of the upper rail cavity 241 are respectively fixed to the left end face of the upper rail fixing beam 22 The end face of the right end is fixed, the lower guide rail 25 forms a lower guide rail cavity 251, the cavity wall of the lower guide rail cavity 251 is fixed with the front side and the rear side of the lower part of the vertical column 21, and the left end and the right end of the lower guide rail cavity 251 are respectively fixed with the end face of the left end and the end face of the right end of the lower guide rail fixing cross beam 23; the revolving basket rhythm transmission mechanism 3 is connected with the left ends of the upper guide rail fixed cross beam 22 and the lower guide rail fixed cross beam 23 and is also connected with the right ends of the upper guide rail fixed cross beam 22 and the lower guide rail fixed cross beam 23; the above-mentioned revolving basket 4 constitutes a rolling pair (to be described later) with the above-mentioned upper rail 24 and lower rail 25 which are in a laminated relationship; the basket circulation driving mechanism 5 is attached to a lower portion of the right end of the frame 1 via the frame 11 at a position corresponding to the right end of the lower rail chamber 251.

The above-mentioned revolving basket rhythm transfer mechanism 3 comprises a drive sprocket 31, a driven sprocket 32 and a revolving basket connecting chain 33, the drive sprocket 31 is fixed in the middle of the drive sprocket shaft 311 at a position corresponding to the position between the right ends of the above-mentioned upper guide rail 24 and lower guide rail 25, the upper end of the drive sprocket shaft 311 is pivotally fitted to the right end of the above-mentioned upper guide rail fixing beam 22 by a drive sprocket shaft upper bearing 3111, the lower end of the drive sprocket shaft 311 is pivotally fitted to the right end of the lower guide rail fixing beam 23 by a drive sprocket shaft lower bearing 3112 and extends below the drive sprocket shaft lower bearing 3112, the driven sprocket 32 is rotatably provided in the middle of the driven sprocket shaft 321 by a driven sprocket shaft bearing 322 at a position corresponding to the position between the left ends of the above-mentioned upper guide rail 24 and lower guide rail 25, the upper portion of the driven sprocket shaft 321 is fixed to the left end of the above-mentioned upper guide rail fixing beam 22, and the lower end of the driven sprocket shaft 321 is fixed to the left end of the lower guide rail fixing beam 23, the right end of the turnover basket connecting chain 33 is sleeved on the driving chain wheel 31, and the left end is sleeved on the driven chain wheel 32; the aforementioned basket 4 is connected to the basket connecting chain 33 at positions corresponding to the front and rear sides of the aforementioned basket connecting chain 33 (to be described later); the basket circulation driving means 5 is drivingly connected to the lower end of the drive sprocket shaft 311.

The applicant needs to state that: if the central position of the driven sprocket 32 is fixed to the middle of the driven sprocket shaft 321 while the upper end and the lower end of the driven sprocket shaft 321 are respectively in running fit with the upper guide rail fixing beam 22 and the lower guide rail fixing beam 23 through a bearing, the same technical means should be considered and the technical content of the present invention still belongs to the technical content scope of the present invention.

As shown in fig. 2, the transfer basket connecting plate 41 is connected to the transfer basket connecting chain 33, and the transfer basket connecting plate 41 also forms a rolling pair with the upper rail 24 and the lower rail 25. Specifically, the upper roller 412 forms a rolling pair with the upper surface of the upper rail 24, the intermediate roller 413 forms a rolling pair with the lower surface of the upper rail 24, and the lower roller 414 forms a rolling pair with the upper surface of the lower rail 25.

Preferably, the upper surfaces of the upper rail 24 and the lower rail 25 are each formed into a bread-like arcuate surface as in the food category of daily use, and the lower surface of the upper rail 24 is formed into a flat surface so that the arcuate surfaces of the upper roller 412 and the lower roller 414 are fitted into the concave cavities.

Since the upper and lower rollers 412 and 413 form rolling pairs with the upper and lower surfaces of the upper rail 24, respectively, and the lower roller 414 forms a rolling pair with the upper surface of the lower rail 25, the transfer basket 4 forms a rolling pair with the upper and lower rails 24 and 25 by being driven by the transfer basket connecting chain 33, the running resistance of the transfer basket 4 is small, and the power of the transfer basket running drive mechanism 5 can be remarkably reduced to realize energy saving.

From the schematic of fig. 2 it can be seen that: since the shapes of the upper guide rail 24 and the lower guide rail 25 are both elliptical, the shapes of the upper guide rail cavity 241 and the lower guide rail cavity 251 are elliptical correspondingly, so as to ensure that the group of turnover baskets 4 smoothly change direction to run.

Continuing to refer to fig. 2, the aforesaid basket operation driving mechanism 5 comprises a driving motor 51, a driving motor fixing seat 52 and a coupling 53, the driving motor 51 is fixed to the driving motor fixing seat 52 in a longitudinally suspended state by a set of screws and a driving motor shaft 511 of the driving motor 51 extends above the driving motor fixing seat 52, while the driving motor fixing seat 52 is fixed to the lower portion of the right end of the aforesaid housing 1 by a fixing seat screw, and the coupling 53 is connected between the driving motor shaft 511 and the lower end of the aforesaid drive sprocket shaft 311.

In the following description of the operating condition or mode of the basket 4, the driving motor 51 of the structural system of the basket operation driving mechanism 5 is operated, the driving motor shaft 511 drives the driving sprocket shaft 311 of the structural system of the basket rhythm transmission mechanism 3 through the coupling 53, the driving sprocket shaft 311 drives the driving sprocket 31, and the ring-shaped or endless basket connecting chain 33 is sleeved on the driving and driven sprockets 31, 32, so that the basket connecting chain 33 is driven when the driving sprocket 31 moves, and the basket connecting chain 33 drives the basket connecting plate 41 together with a set of baskets 4 and the aforementioned basket 416 to operate around the upper and lower guide rails 24, 25 through the chain connecting piece 411.

In the above-mentioned operation, since the upper roller 412 and the middle roller 413 respectively form a rolling pair with the upper and lower surfaces of the upper rail 24 and since the lower roller 414 forms a rolling pair with the upper surface of the lower rail 25, the operation resistance of the set of baskets 4 is relatively small, so that the function of the aforementioned driving motor 51 can be reduced accordingly to save power consumption. According to the introduction of the patent mentioned in the above background art column by the applicant and according to the professional knowledge, a touch switch may be provided on the outer wall of the aforementioned enclosure frame 111, for example, at a position corresponding to each station (at which a work related to the station, such as an industrial sewing machine, a buttonhole maker, an ironing table, etc., is provided, respectively), after the worker at the corresponding station completes the operation of the present station and returns the corresponding workpiece, such as a dress, to the inside of the turnover basket 4 or the turnover box 416, i.e., the touch switch is touched, the indicator light of the display screen displays the completion of the work of a certain station in the form of a green light, and after the completion of the work of all stations, i.e., after all stations are lighted by green lights, the drive motor 51 is operated again by the PLC to perform the rhythm type line work of the lower wheel. Since the red indicator lamps are provided on the upper rail fixing cross member 22 and at positions corresponding to the respective stations in actual use according to the known art, the red indicator lamps are in a light-on state as long as the work corresponding to the stations is not completed, that is, as long as a worker does not touch the completed button, and are turned off otherwise.

As can be seen from the above description, when the operation is performed, the entire operation mode is represented as a U-shaped operation mode, each work station corresponds to one of the turnover baskets in the set of turnover baskets 4, but does not correspond to a blank space, and the effect of buffering the turnover baskets against the abnormality and reducing the anxiety of the staff is achieved. Moreover, the requirement of producing any simple or complex style of apparel can be basically met due to the set of turnaround baskets 4 and corresponding turnaround boxes 416; because the workers can produce according to respective division tasks at respective stations, the method is beneficial to facilitating flexible division arrangement of the workers by managers. In addition, the stations can be flexibly arranged under the control of a Programmable Logic Controller (PLC) according to the specific processing procedure requirement, so that the required stations can be processed by workers at the stations, and therefore, the fewer the stations are used, the corresponding reduction in the number of online workers can be realized, and vice versa.

To sum up, the technical solution provided by the present invention remedies the defects in the prior art, successfully completes the invention task, and faithfully embodies the technical effects mentioned in the above technical effect column by the applicant.

Claims (7)

1. A clothing part turnover device with improved structure for a clothing production line is characterized by comprising a turnover basket (4), a turnover basket connecting plate (41) is fixed on the back plate of the turnover basket (4), an upper roller (412), a middle roller (413) and a lower roller (414) are sequentially and rotatably arranged on one side of the turnover basket connecting plate (41) back to the back plate from top to bottom, and the upper roller (412), the middle roller (413) and the lower roller (414) are positioned on the same longitudinal axis, a chain connecting piece (411) is fixed on the turnover basket connecting plate (41) and at a position corresponding to the position between the middle roller (413) and the lower roller (414), a turnover box (416) is arranged at the position corresponding to the lower part of the turnover basket (4), the turnover box (416) is fixed to a turnover box support leg (415) formed at the lower end of the turnover basket connecting plate (41).

2. The clothing part turnover device for the clothing production line with the improved structure as claimed in claim 1, wherein a pair of connecting plate fixing strips (42) which are parallel to each other in the transverse direction are fixed on the back plate of the turnover basket (4), and the upper end of the turnover basket connecting plate (41) is fixed with the pair of connecting plate fixing strips (42).

3. The improved structure of the clothing parts transferring device for the clothing production line according to claim 1, wherein the upper roller (412) and the lower roller (414) are respectively formed with an arc-shaped circular arc surface matching concave cavity; the middle roller (413) is a roller bearing.

4. Clothing part transferring device for a clothing production line with improved structure according to claim 1, characterized in that the shape of the chain connector (411) is pi-shaped.

5. Clothing part turnover device for clothing production line with improved structure according to claim 1 or 2, characterized in that the turnover basket connecting plate (41) is L-shaped.

6. The improved structure of clothing parts transferring device for clothing production line as claimed in claim 2, wherein said pair of web fixing strips (42) has an L-shaped cross-sectional shape.

7. The improved structure of the clothing parts transferring device for clothing production line as claimed in claim 1, wherein the lower part of the transferring box (416) is formed in a quadrangular frustum pyramid shape.

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