CN112849907B - Automatic feeder suitable for flat cable machining and application method thereof - Google Patents

Automatic feeder suitable for flat cable machining and application method thereof Download PDF

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Publication number
CN112849907B
CN112849907B CN202110250833.3A CN202110250833A CN112849907B CN 112849907 B CN112849907 B CN 112849907B CN 202110250833 A CN202110250833 A CN 202110250833A CN 112849907 B CN112849907 B CN 112849907B
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China
Prior art keywords
push rod
rod motor
panel
rectangular
sliding pipe
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CN202110250833.3A
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Chinese (zh)
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CN112849907A (en
Inventor
穆卫锋
李宇波
刘娇
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Anhui Haorui Electronic Technology Co ltd
Shenzhen Research Institute Of Zhejiang University
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Shenzhen Research Institute Of Zhejiang University
Anhui Haorui Electronic Technology Co ltd
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Priority to CN202110250833.3A priority Critical patent/CN112849907B/en
Publication of CN112849907A publication Critical patent/CN112849907A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G11/00—Chutes
    • B65G11/02—Chutes of straight form
    • B65G11/023—Chutes of straight form for articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/042—Sensors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Cable Installation (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses an automatic feeder suitable for flat cable processing and an application method thereof, wherein the automatic feeder comprises a main body frame, a feeding part, a circulating hinge part and an intelligent control part; the main body frame comprises a hinge frame and an auxiliary frame; the hinge frame comprises a base, a support column, a first panel, a second panel and a top plate; the base is a cuboid hollow container I, and four corners of the cuboid hollow container are respectively provided with a pillar; the pillar is sequentially provided with a first panel, a second panel and a top plate; the first panel and the second panel are provided with square open slots, the square open slots are matched with the support columns, and the first panel is provided with a rectangular through hole and an L-shaped through hole. The winding displacement machine has the advantages that accurate feeding of winding displacement in production of operators can be achieved, meanwhile, produced winding displacement products are rapidly recovered, a large amount of time is saved, labor cost is reduced, working environment is optimized, and product quality is guaranteed. Can track the raw materials and the processing effect in real time, and is beneficial to the improvement of the processing technology and the cleaning of defective products.

Description

Automatic feeder suitable for flat cable machining and application method thereof
Technical Field
The invention relates to the field of flat cables, in particular to an automatic feeder suitable for flat cable processing.
Background
The flat cable is also called a flexible printed circuit board. The method specifies the wire arrangement rule, the wire sequence, the wire color, the wire number and the like according to the industry specification, and is used for data transmission of movable parts and movable areas, for example, a data wire of a hard disk and an optical drive connected with a mainboard inside a computer, a data wire of a display screen connected with a mainboard of a mobile phone, and data wires connected between devices are collectively called wire arrangement. The wire harness is small in size and light in weight, and is mainly used for replacing wire harness wires with large size.
The conventional feeding device, such as chinese patent CN201720352959.0, is a wire harness feeding device, which includes a plurality of sets of wire harness material rolls arranged up and down on an automatic shifting platform, and a guide wheel and a correction device corresponding to the wire harness material rolls, wherein each set of wire harness material roll matches with different types of wire harnesses, and the wire harnesses enter the correction device through the guide wheel; the correcting device comprises a front guide position pipe, a rear guide position pipe and a correcting wheel set arranged between the front guide position pipe and the rear guide position pipe, the correcting wheel set comprises a plurality of rotating wheels which are arranged up and down and have certain gaps, and the wire harness is led out from the front guide position pipe into the gap between the upper rotating wheel and the lower rotating wheel and then is led out by the rear guide position pipe, so that the straightening of the cable is realized; and a displacement mechanism for driving the automatic displacement platform to move up and down is arranged at the bottom of the automatic displacement platform. The existing equipment occupies a large space, and batch transfer of wires is difficult to realize.
In the prior art, too many workpieces are taken at one time and cannot be processed in the production process, so that the working space is extruded, the working environment is disordered, and the product quality is influenced; too few workpieces can be taken frequently, and the work efficiency is influenced by multiple round trips.
Disclosure of Invention
The invention provides an automatic feeder suitable for flat cable processing, which solves the problems that material taking is difficult to control in flat cable production and transportation, raw materials and finished products occupy working space, product quality is difficult to guarantee and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic feeder suitable for flat cable processing comprises a main body frame, a feeding part, a circulating hinge part and an intelligent control part.
The main body frame comprises a hinge frame and an auxiliary frame.
The hinge frame comprises a base, a support column, a first panel, a second panel and a top plate.
The base is a cuboid hollow container I, and four corners of the cuboid hollow container are respectively provided with a support column; the pillar is sequentially provided with a first panel, a second panel and a top plate; the first panel and the second panel are provided with square open slots at four corners, the square open slots are matched with the pillars, a first rectangular through hole and an L-shaped through hole are formed in the first panel, and one end of the L-shaped through hole is positioned on one side of the first rectangular through hole; a rectangular through hole II is formed in the panel II, and a rectangular open slot I is formed in the left side of the panel II.
The auxiliary frame is a first cuboid, and a plurality of rectangular grooves are formed in the right side plate of the first cuboid at equal intervals; the rectangular grooves are distributed in two vertical rows.
The feeding part comprises a conveying pipeline and an adjusting device.
The transport pipeline comprises a conveying pipeline and a recovery pipeline.
The conveying pipeline comprises a C-shaped sliding pipe I and a C-shaped sliding pipe II; one end of the C-shaped sliding pipe I is fixedly connected to the rectangular open slot I and is fixed through the fixing block, and the other end of the C-shaped sliding pipe I is fixedly connected with the C-shaped sliding pipe II through the connecting rod; the other end of the C-shaped sliding pipe II is fixedly connected in the rectangular groove of the auxiliary frame through a connecting stick.
The recovery pipeline is a C-shaped sliding pipe III; one end of the C-shaped sliding pipe III is arranged in the rectangular groove of the auxiliary frame, and the other end of the C-shaped sliding pipe III is arranged on the panel I.
The adjusting device comprises a middle end adjusting mechanism and a tail end adjusting mechanism.
The middle end adjusting mechanism comprises a first supporting seat, a first temporary storage box, a first push rod motor and a first adjusting sliding pipe.
The first supporting seat is a second cuboid hollow container, the outer wall of a lower bottom plate of the second cuboid hollow container is provided with a first four supporting columns, a first temporary storage box is arranged on the left side of an upper bottom plate of the first supporting seat, the first temporary storage box is a first rectangular container, and a slope slideway is arranged on the first rectangular container.
The right side of an upper base plate of the supporting seat is provided with a first push rod motor, the movable end of the first push rod motor is provided with a first adjusting sliding pipe, the first adjusting sliding pipe is a rectangular through pipe, the inner side wall of the rectangular through pipe is provided with four inclined plates, the four inclined plates form two slideways with different slopes, and the first adjusting sliding pipe is slidably connected in a gap between the first C-shaped sliding pipe and the second C-shaped sliding pipe.
The tail end adjusting mechanism comprises a second supporting seat, a second temporary storage box, a second push rod motor and a second adjusting sliding pipe.
The supporting seat II is a cuboid hollow container III, the outer wall of a lower bottom plate of the cuboid hollow container III is provided with four supporting columns II, the right side of an upper bottom plate of the supporting seat II is provided with a temporary storage box II, the temporary storage box II is a rectangular container II, and a first inclined slide way is arranged on the rectangular container II.
The left side of an upper bottom plate of the second supporting seat is provided with a second push rod motor, the movable end of the second push rod motor is connected with a connecting rod through a pin shaft, the second adjusting sliding pipe is a C-shaped sliding pipe IV, the right end of the C-shaped sliding pipe IV is connected to the connecting rod through a pin shaft, the left end of the C-shaped sliding pipe IV is connected to the second supporting seat through an n-shaped support pin shaft, and a baffle is arranged at an opening of the left end of the C-shaped sliding pipe IV.
The circulating hub part comprises an automatic feeding device, a recovery device, a circulating device and a feeding carrier.
And the automatic feeding device comprises a third push rod motor, a fourth push rod motor and a fifth push rod motor.
The push rod motor three-way is arranged on the lower bottom surface of the panel II through a connecting frame, and the movable end of the push rod motor three is fixedly connected with a power connecting block after penetrating through the rectangular through hole II; the fourth push rod motor and the fifth push rod motor are both arranged on the lower bottom surface of the top plate, a first flashboard is arranged at the movable end of the fourth push rod motor, and the cross section of the first flashboard is L-shaped; the movable end of the push rod motor five is provided with a second flashboard.
The recovery device comprises a push rod motor six, and the push rod motor six is arranged on the lower bottom surface of the panel II; the six movable ends of the push rod motor are provided with a third flashboard, and the cross section of the third flashboard is L-shaped.
The circulating device comprises a lifting device and a horizontal displacement device.
The lifting device comprises a screw motor, a bearing platform and a protective edge; the four screw motors are distributed in a rectangular shape, the rotors of the screw motors are arranged on the lower bottom surface of the bearing table, the bearing table is a rectangular frame, and a pin shaft in the bearing table is connected with a plurality of rollers; the plummer is provided with a protective edge, the section of the protective edge is n-shaped, and the opening of the protective edge faces to one side of the hinge frame.
The two lifting devices are respectively arranged on the front side of the hinge frame and the rear side of the hinge frame.
The horizontal displacement device comprises a lower end automatic displacement device and an upper end rolling displacement device.
The main body of the lower-end automatic displacement device is a rectangular frame I, the rectangular frame I is arranged below the panel, and the length of the rectangular frame I is the sum of the length of the panel I and the length of the bearing table; a plurality of first rollers are arranged in the rectangular frame I at equal intervals, and the first rollers are positioned right below the rectangular through hole I; a plurality of second rollers are arranged in the rectangular frame I at equal intervals and are positioned right below the roller gaps; the first roller and the second roller are both in transmission connection with a servo motor.
The upper end rolling displacement device main body is a rectangular frame II, the rectangular frame II is arranged below the panel II, and a plurality of rollers III are arranged in the rectangular frame II.
The feeding carrier comprises a moving carrier and a circulating carrier.
The movable carrier is a rectangular container III, an auxiliary bottom plate is arranged on the outer wall of a lower bottom plate of the rectangular container III, four grooves are formed in the auxiliary bottom plate, the inner pin shafts of the grooves are connected with the rollers, two bulges are arranged on a front side plate of the rectangular container III, a bulge I is arranged on a rear side plate of the rectangular container III, and an elastic connecting rope is arranged on the bulge I.
The circulation carrier is a U-shaped pipe, a limiting bottom plate is arranged on the right side of the U-shaped pipe, a fixing block is arranged on the outer side wall of the limiting bottom plate, a rectangular groove I is arranged on the lower bottom surface of the fixing block, a rectangular groove I is connected with a connecting seat through a pin shaft, a circular groove is arranged in the connecting seat, and the circular groove is matched with the power connecting block.
The intelligent control part comprises a distance sensor I, a photoelectric counting sensor, a distance sensor II, a distance sensor III, a pressure sensor I, a pressure sensor II, a pressure sensor III, a color-changeable light-emitting diode I, a color-changeable light-emitting diode II, a gesture sensor and a microprocessor.
The distance sensor I and the photoelectric counting sensor are both arranged on the right side of the six bases of the push rod motor; the distance sensor II is arranged right below the screw motor rotor; the first pressure sensor and the second pressure sensor are respectively arranged on the right side of the push rod motor IV and the right side of the push rod motor V; the pressure sensor III is arranged on the gate plate III; the microprocessor is arranged in the base; the two gesture sensors are respectively arranged on the first supporting seat and the second supporting seat; and the distance sensor III is arranged on the protective edge.
The inclined slideway and the inclined slideway I are both provided with a photoelectric counting sensor.
The first color-changing light-emitting diode and the second color-changing light-emitting diode are arranged on the support.
Further, the number of screw motor motors and the number of bearing table layers are increased.
Furthermore, a push rod motor seven and a flashboard four are additionally arranged on the lower bottom surface of the panel II, and the flashboard III is replaced by a common flashboard.
Compared with the prior art, the method has the beneficial effects that:
according to the invention, through the integrated arrangement of the main body frame, the feeding part, the circulating hub part and the intelligent control part, the accurate feeding of the flat cable in the production of operators can be realized, and meanwhile, the produced flat cable product is rapidly recovered, so that a large amount of time is saved, the labor cost is reduced, the working environment is optimized, and the product quality is ensured. The counting type sensor is matched for use, so that the raw materials and the processing effect can be tracked in real time, and the processing technology and the defective product can be improved and cleaned.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a partially enlarged view of the adjusting slide according to the present invention;
FIG. 4 is a schematic front view of a mobile carrier according to the present invention;
fig. 5 is a schematic partial front sectional view of the circulation carrier of the present invention.
In the figure: 101. the novel LED lamp comprises a base, 102, a support column, 103, a first panel, 104, a second panel, 105, a top plate, 106, a first rectangular through hole, 107, an L-shaped through hole, 108, a second rectangular through hole, 109, a first rectangular open slot, 201, an auxiliary frame, 202, a rectangular groove, 301, a first C-shaped sliding pipe, 302, a second C-shaped sliding pipe, 303, a connecting rod, 304, a third C-shaped sliding pipe, 401, a first support seat, 402, a first support column, 403, a first temporary storage box, 404, a first push rod motor, 405, a first adjusting sliding pipe, 501, a second support seat, 502, a second temporary storage box, 503, a second push rod motor, 504, a second adjusting sliding pipe, 601, a third push rod motor, 602, a fourth push rod motor, 603, a fifth push rod motor, 604, a first shutter, 605, a second shutter, 701, a sixth push rod motor, 702, a third shutter, 801. The device comprises a screw motor, 802, a bearing table, 803, a protective edge, 804, a roller III, 805, a roller, 806, a roller II and 901, a mobile carrier, 902, an auxiliary bottom plate, 903, a roller, 904, a protrusion, 905, a circulating carrier, 906, a limiting bottom plate, 907, a fixing block, 908, a rectangular groove I and 909, a connecting seat, 910, a circular groove and 4051 sloping plates.
Detailed Description
The technical solution in the embodiments of the present invention is clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Embodiment 1, refer to fig. 1-5, an autoloader suitable for winding displacement processing includes a main body frame, a feeding portion, a circulation hub portion and an intelligent control portion.
The main body frame includes a hinge frame and an auxiliary frame 201.
The hinge frame includes a base 101, a post 102, a first panel 103, a second panel 104, and a top panel 105.
The base 101 is a cuboid hollow container I, and four corners of the cuboid hollow container are respectively provided with a support column 102; a first panel 103, a second panel 104 and a top plate 105 are sequentially arranged on the support column 102; the four corners of the first panel 103 and the second panel 104 are provided with square open grooves which are matched with the support posts 102, the first panel 103 is provided with a first rectangular through hole 106 and an L-shaped through hole 107, and one end of the L-shaped through hole 107 is positioned on one side of the first rectangular through hole 106; the second panel 104 is provided with a second rectangular through hole 108, and the left side of the second panel 104 is provided with a first rectangular open slot 109.
The auxiliary frame 201 is a cuboid I, and a plurality of rectangular grooves 202 are arranged on a right side plate of the cuboid I at equal intervals; the rectangular grooves 202 are arranged in two vertical rows.
The feeding part comprises a conveying pipeline and an adjusting device.
The transport pipeline comprises a conveying pipeline and a recovery pipeline.
The conveying pipeline comprises a first C-shaped sliding pipe 301 and a second C-shaped sliding pipe 302; one end of the C-shaped sliding pipe I301 is fixedly connected to the rectangular opening groove I109 and is fixed through a fixing block, and the other end of the C-shaped sliding pipe I301 is fixedly connected with the C-shaped sliding pipe II 302 through a connecting rod 303; the other end of the C-shaped sliding pipe II 302 is fixedly connected in the rectangular groove 202 of the auxiliary frame 201 through a connecting stick 303.
The recovery pipeline is a C-shaped sliding pipe III 304; one end of the C-shaped sliding pipe III 304 is arranged in the rectangular groove 202 of the auxiliary frame 201, and the other end is arranged on the panel I103.
The adjusting device comprises a middle end adjusting mechanism and a tail end adjusting mechanism.
The middle end adjusting mechanism comprises a first supporting seat 401, a first temporary storage box 403, a first push rod motor 404 and a first adjusting sliding pipe 405.
The first supporting seat 401 is a second cuboid hollow container, the outer wall of the lower bottom plate of the second cuboid hollow container is provided with four first supporting columns 402, the left side of the upper bottom plate of the first supporting seat 401 is provided with a first temporary storage box 403, the first temporary storage box 403 is a first rectangular container, and the first rectangular container is provided with an inclined slide way.
A first push rod motor 404 is arranged on the right side of the upper bottom plate of the first support seat 401, a first adjusting slide pipe 405 is arranged at the movable end of the first push rod motor 404, the first adjusting slide pipe 405 is a rectangular through pipe, four inclined plates 4051 are arranged on the inner side wall of the rectangular through pipe, the four inclined plates 4051 form two slide ways with different slopes, and the first adjusting slide pipe 405 is slidably connected in a gap between the first C-shaped slide pipe 301 and the second C-shaped slide pipe 302;
the tail end adjusting mechanism comprises a second supporting seat 501, a second temporary storage box 502, a second push rod motor 503 and a second adjusting sliding pipe 504.
The second supporting seat 501 is a third cuboid hollow container, the outer wall of the lower bottom plate of the third cuboid hollow container is provided with four second supporting columns, the right side of the upper bottom plate of the second supporting seat 501 is provided with a second temporary storage box 502, the second temporary storage box 502 is a second rectangular container, and the second rectangular container is provided with a first inclined slideway.
The left side of the upper bottom plate of the second supporting seat 501 is provided with a second push rod motor 503, the movable end of the second push rod motor 503 is connected with a connecting rod through a pin shaft, the second adjusting sliding pipe 504 is a C-shaped sliding pipe IV, the right end of the C-shaped sliding pipe IV is connected to the connecting rod through a pin shaft, the left end of the C-shaped sliding pipe IV is connected to the second supporting seat 501 through an n-shaped support pin shaft, and a baffle is arranged at an opening of the left end of the C-shaped sliding pipe IV.
The circulating hub part comprises an automatic feeding device, a recovery device, a circulating device and a feeding carrier.
The automatic feeding device comprises a third push rod motor 601, a fourth push rod motor 602 and a fifth push rod motor 603.
The third push rod motor 601 is arranged on the lower bottom surface of the second panel 104 through a connecting frame, and the movable end of the third push rod motor 601 penetrates through the second rectangular through hole 108 and then is fixedly connected with a power connecting block; a fourth push rod motor 602 and a fifth push rod motor 603 are both arranged on the lower bottom surface of the top plate 105, a first gate plate 604 is arranged at the movable end of the fourth push rod motor 602, and the cross section of the first gate plate 604 is L-shaped; the movable end of the push rod motor five 603 is provided with a second gate plate 605.
The recovery device comprises a push rod motor six 701, and the push rod motor six 701 is arranged on the lower bottom surface of the panel two 104; the movable end of the push rod motor six 701 is provided with a shutter third 702, and the cross section of the shutter third 702 is L-shaped.
The circulating device comprises a lifting device and a horizontal displacement device.
The lifting device comprises a screw motor 801, a bearing platform 802 and a protective edge 803; the four screw motors 801 are distributed in a rectangular shape, the rotors of the screw motors 801 are all arranged on the lower bottom surface of the bearing table 802, the bearing table 802 is a rectangular frame, and a plurality of rollers 805 are connected with a pin shaft in the bearing table 802; the plummer 802 is provided with a protective edge 803, the section of the protective edge 803 is n-shaped, and the openings of the protective edge 803 face to one side of the hinge frame.
The two lifting devices are respectively arranged on the front side of the hinge frame and the rear side of the hinge frame.
The horizontal displacement device comprises a lower end automatic displacement device and an upper end rolling displacement device.
The main body of the lower-end automatic displacement device is a rectangular frame I, the rectangular frame I is arranged below the panel I103, and the length of the rectangular frame I is the sum of the lengths of the panel I103 and the bearing table 802; a plurality of first rollers are arranged in the rectangular frame I at equal intervals, and the first rollers are all positioned right below the rectangular through holes I106; a plurality of second rollers 806 are arranged in the first rectangular frame at equal intervals, and the second rollers 806 are all positioned right below the gaps of the rollers 805; the first roller and the second roller 806 are connected with a servo motor in a transmission way.
The upper end rolling displacement device main body is a rectangular frame II, the rectangular frame II is arranged below the panel II 104, and a plurality of rollers III 804 are arranged in the rectangular frame II.
The feeding carrier comprises a mobile carrier 901 and a circulating carrier 905.
The mobile carrier 901 is a rectangular container III, an auxiliary bottom plate 902 is arranged on the outer wall of a bottom plate of the rectangular container III, four grooves are formed in the auxiliary bottom plate 902, the grooves are connected with the rollers 903 through pins, two protrusions 904 are arranged on the front side plate of the rectangular container III, one protrusion is arranged on the rear side plate of the rectangular container III, and an elastic connecting rope is arranged on the protrusion 904.
The circular carrier 905 is a U-shaped pipe, a limit bottom plate 906 is arranged on the right side of the U-shaped pipe, a fixing block 907 is arranged on the outer side wall of the limit bottom plate 906, a rectangular groove I908 is arranged on the lower bottom surface of the fixing block 907, the rectangular groove I908 is in pin connection with a connecting seat 909, a circular groove 910 is arranged in the connecting seat 909, and the circular groove 910 is matched with the power connecting block.
The intelligent control part comprises a distance sensor I, a photoelectric counting sensor, a distance sensor II, a distance sensor III, a pressure sensor I, a pressure sensor II, a pressure sensor III, a color-changeable light-emitting diode I, a color-changeable light-emitting diode II, a gesture sensor and a microprocessor.
The distance sensing I and the photoelectric counting sensor are both arranged on the right side of a base of a push rod motor VI 701; the distance sensor II is arranged right below the rotor of the screw motor 801; the first pressure sensor and the second pressure sensor are respectively arranged on the right side of the fourth push rod motor 602 and the right side of the fifth push rod motor 603; the third pressure sensor is arranged on the third flashboard 702; the microprocessor is arranged in the base 101; the two gesture sensors are respectively arranged on the first supporting seat 401 and the second supporting seat 501; the third distance sensor is disposed on the guard edge 803.
The inclined slide way and the inclined slide way are respectively provided with a photoelectric counting sensor.
The first color-changing light-emitting diode and the second color-changing light-emitting diode are arranged on the support column 102.
The push rod motor I404, the push rod motor II 503, the push rod motor III 601, the push rod motor IV 602, the push rod motor V603, the push rod motor II 701, the screw motor 801, the servo motor, the distance sensor I, the photoelectric counting sensor, the distance sensor II, the distance sensor III, the pressure sensor I, the pressure sensor II, the pressure sensor III, the color-changeable light-emitting diode I, the color-changeable light-emitting diode II, the gesture sensor and the microprocessor are electrically connected.
The working principle and the using method are as follows:
presetting:
and power supply debugging is carried out on the equipment.
And (3) circulating feeding work flow:
the first step is as follows: loading the mobile carrier 901 (to-be-processed cable); and placed in a circulation carrier 905.
The second step is that: the processing staff makes gesture motions on the gesture sensor, the gesture sensor outputs signals to the microprocessor, and the microprocessor outputs signals to the screw motor 801 of the rear lifting device; the screw motor 801 is started, and the bearing platform 802 rises to the same plane of the second panel 104.
When the pivot frame operator observes the first color-changing led and the second color-changing led (both green), the circulating carrier 905 is pushed, and the circulating carrier 905 is in the proper position due to the existence of the first shutter 604 on the fourth push rod motor 602.
When the distance sensor III detects that the circulating carrier 905 leaves the bearing table 802, the microprocessor outputs a signal to the screw motor 801 of the rear lifting device in a delayed manner; the screw motor 801 is started and the bearing table 802 is reset.
The pressure sensor on the first gate plate 604 outputs a signal to the microprocessor, the microprocessor outputs a signal to the fifth push rod motor 603, the movable end of the fifth push rod motor 603 moves downwards, and the second gate plate 605 separates the two front mobile vehicles 901 by using the size difference between the auxiliary bottom plate 902 and the rectangular container III (the gap between the two mobile vehicles 901).
The microprocessor outputs signals to a third push rod motor 601 and a fourth push rod motor 602 in a delayed mode, the fourth push rod motor 602 drives the first flashboard 604 to move upwards, and the power connecting block of the third push rod motor 601 moves upwards, so that the circulating carrier 905 inclines, the moving carrier 901 slides out, and enters the first C-shaped sliding pipe 301.
When a processing worker performs gesture actions on the gesture sensor, the microprocessor delays to output signals to the third push rod motor 601 and the fourth push rod motor 602, and subsequent operations are repeated.
When no pressure data is output to the microprocessor by the pressure sensor I on the first gate plate 604 and the pressure sensor II on the second gate plate 605, the microprocessor outputs signals to the color-variable light-emitting diode I and the color-variable light-emitting diode II, and the color-variable light-emitting diode I and the color-variable light-emitting diode II display red, green and remind a pivot frame worker to change materials; the microprocessor synchronously outputs signals to a screw motor 801 of the rear lifting device; the screw motor 801 is started, the bearing platform 802 rises to the same plane of the second panel 104, at the moment, the microprocessor outputs signals to the first color-changing light-emitting diode and the second color-changing light-emitting diode to display double green, and the operations are repeated subsequently.
When the circulating carrier 905 is pushed for the third time, the circulating carrier 905 is pushed into the front-side lifting device; at the moment, the distance sensor II and the distance sensor III output signals to the microprocessor, the microprocessor outputs signals to the color-changeable light-emitting diode I and the color-changeable light-emitting diode II to display double red, and the microprocessor synchronously outputs signals to the screw motor 801 of the front-side lifting device; starting the screw motor 801, and descending the bearing table 802 to the same plane of the first panel 103; the microprocessor outputs a signal to the servo motor in a delayed way, the servo motor drives the roller III 804 to bring the cyclic carrier 905 to the position below the flashboard III 702 of the push rod motor VI 701 (the shape of the flashboard III 702 enables the cyclic carrier 905 to be in a proper position); when the pressure sensor on the shutter III 702 outputs pressure data to the microprocessor (namely, reaches the position), the microprocessor outputs a signal to the screw motor 801 of the front-side lifting device; the screw motor 801 is started, the bearing table 802 is reset, and the microprocessor outputs signals to the first color-changing light-emitting diode and the second color-changing light-emitting diode in a delayed mode, wherein the signals are both green.
When a processing worker performs gesture actions on the gesture sensor, the microprocessor outputs signals to the push rod motor six 701 and the servo motor, the push rod motor six 701 moves downwards to enable the L-shaped section part of the shutter plate three 702 to penetrate through the L-shaped through hole 107 to enter the lower portion of the panel I103, and the servo motor is started to enable the circulating carrier 905 to enter the next interval (to return to the rear side bearing table 802 at the next time).
Accordingly, a complete cycle is formed.
Moving vehicle 901 motion flow:
the motion tracks of the mobile carrier 901 entering the feeding part are 3, namely a middle end, a tail end and a recovery part.
And (4) middle-end: when the middle-end processing worker performs gesture actions on the gesture sensor, the gesture sensor outputs signals to the microprocessor, the microprocessor synchronously outputs signals to the first push rod motor 404 except for the operations, the first push rod motor 404 moves downwards to enable the first adjusting sliding pipe 405 to move downwards to be connected with the inclined sliding way on the first supporting seat 401, when the photoelectric counting sensor records data passing by the moving carrier 901, the microprocessor outputs signals to the first push rod motor 404, and the first push rod motor 404 resets.
Tail end: when a middle-end processing worker performs gesture actions on the gesture sensor, the gesture sensor outputs signals to the microprocessor, when the infrared obstacle avoidance sensor on the C-shaped sliding pipe four senses the moving carrier 901, the infrared obstacle avoidance sensor outputs signals to the microprocessor, the microprocessor outputs signals to the push rod motor II 503, the push rod motor II 503 moves downwards, the C-shaped sliding pipe three is connected with the lower inclined slide way I, and the push rod motor II 503 is reset after 5s delay.
And (3) recovering: when the cycle carrier 905 reaches the third gate 702, the microprocessor outputs a signal to the push rod motor six 701, the push rod motor six 701 moves upwards to enable the mobile carrier 901 to enter the cycle carrier 905, when the number counted by the photoelectric counting sensor reaches a preset number, a preset number signal is output to the microprocessor, the microprocessor outputs a signal to the push rod motor six 701, and the push rod motor six 701 resets.
In embodiment 2, based on embodiment 1, the number of rotors of the screw motor 801 and the number of layers of the bearing table 802 are increased, thereby improving the operation efficiency.
In embodiment 3, on the basis of embodiment 1, a push rod motor seven and a gate plate four are additionally arranged on the lower bottom surface of the second panel 104, and the third gate plate 702 is replaced by a common gate plate, so that the recycling process is convenient to operate.
Embodiment 4, on the basis of embodiment 1, a first photoelectric counting sensor is additionally arranged on the second C-shaped sliding tube 302, two second photoelectric counting sensors are additionally arranged on the fourth C-shaped sliding tube 304, and the two second photoelectric counting sensors are positioned at the left lower part and the right lower part of the first supporting seat 401; the first photoelectric counting sensor and the second photoelectric counting sensor are both electrically connected with the microprocessor. The method is beneficial to the raw material consumption statistics and finished product statistics of operators in different operation posts, and is beneficial to the improvement of processing technology and the technique of the operators.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
The parts not involved in the invention are realized by adopting the prior art.

Claims (9)

1. The utility model provides an autoloader suitable for winding displacement processing which characterized in that:
comprises a main body frame, a feeding part, a circulating hub part and an intelligent control part;
the main body frame comprises a hinge frame and an auxiliary frame;
the hinge frame comprises a base, a support column, a first panel, a second panel and a top plate;
the base is a first hollow container, and a support column is arranged on the first hollow container; the pillar is sequentially provided with a first panel, a second panel and a top plate; a first through hole and a through hole are formed in the first panel, and one end of the through hole is located on one side of the first through hole; a second through hole is formed in the second panel, and a first open slot is formed in the left side of the second panel;
the auxiliary frame is provided with a groove;
the feeding part comprises a conveying pipeline and an adjusting device;
the transportation pipeline comprises a conveying pipeline and a recovery pipeline;
the conveying pipeline comprises a first sliding pipe and a second sliding pipe; one end of the first sliding pipe is fixedly connected with the first open slot, and the other end of the first sliding pipe is fixedly connected with the second sliding pipe through a connecting rod; the other end of the sliding pipe II is fixedly connected with the auxiliary frame through a connecting stick;
the recovery pipeline is a third sliding pipe; one end of the third sliding pipe is arranged on the auxiliary frame, and the other end of the third sliding pipe is arranged on the first panel;
the adjusting device comprises a middle end adjusting mechanism and a tail end adjusting mechanism;
the middle end adjusting mechanism comprises a first supporting seat, a first temporary storage box, a first push rod motor and a first adjusting sliding pipe;
the supporting seat is a hollow container II, the outer wall of the lower bottom plate of the hollow container II is provided with a strut I, the upper bottom plate of the supporting seat I is provided with a temporary storage box I, and the temporary storage box I is provided with an inclined slideway;
the right side of the upper bottom plate of the first supporting seat is provided with a first push rod motor, the movable end of the first push rod motor is provided with a first adjusting sliding pipe, the first adjusting sliding pipe is a through pipe, the inner side wall of the through pipe is provided with an inclined plate, the inclined plate forms two slideways, and the first adjusting sliding pipe is slidably connected in a gap between the first sliding pipe and the second sliding pipe;
the tail end adjusting mechanism comprises a second supporting seat, a second temporary storage box, a second push rod motor and a second adjusting sliding pipe;
the supporting seat II is a hollow container III, the outer wall of the lower bottom plate of the hollow container III is provided with a support II, the upper bottom plate of the supporting seat II is provided with a temporary storage box II, and the temporary storage box II is provided with an inclined slideway I;
the upper bottom plate of the second supporting seat is provided with a second push rod motor, the movable end of the second push rod motor is connected with a connecting rod through a pin shaft, the second sliding pipe is adjusted to be a fourth sliding pipe, the right end of the fourth sliding pipe is connected to the connecting rod through a pin shaft, and the left end of the third sliding pipe is connected to the second supporting seat through a pin shaft;
the circulating hinge parts are all arranged on the hinge frame;
the intelligent control part is arranged in the main body frame.
2. The automatic feeding machine suitable for flat cable processing according to claim 1, wherein:
the circulating hub part comprises an automatic feeding device, a recovery device, a circulating device and a feeding carrier;
the automatic feeding device and the recovery device are arranged on the second panel;
the circulating device comprises a lifting device and a horizontal displacement device;
the two lifting devices are respectively arranged on the front side of the hinge frame and the rear side of the hinge frame;
the horizontal displacement device comprises a lower end automatic displacement device and an upper end rolling displacement device;
the lower end automatic displacement device is arranged below the panel;
the upper end rolling displacement device is arranged below the second panel,
the feeding carrier comprises a moving carrier and a circulating carrier;
the mobile carrier is a container III;
the circulation carrier is a U-shaped pipe, and the circulation carrier is detachably connected to the third push rod motor.
3. The automatic feeding machine suitable for flat cable processing according to claim 1, wherein:
the intelligent control part comprises a distance sensor I, a photoelectric counting sensor, a distance sensor II, a distance sensor III, a pressure sensor I, a pressure sensor II, a pressure sensor III, a color-changeable light-emitting diode I, a color-changeable light-emitting diode II, a gesture sensor and a microprocessor;
the distance sensor I and the photoelectric counting sensor are both arranged on the right side of the push rod motor VI; the distance sensor II is arranged below the screw motor rotor; the first pressure sensor and the second pressure sensor are respectively arranged on the right side of the push rod motor IV and the right side of the push rod motor V; the pressure sensor III is arranged on a flashboard III of the push rod motor VI; the microprocessor is arranged in the base; the two gesture sensors are respectively arranged on the first supporting seat and the second supporting seat; the distance sensor III is arranged on the bearing table;
and photoelectric counting sensors are arranged on the inclined slide way and the inclined slide way.
4. The automatic feeding machine suitable for flat cable processing according to claim 1, wherein:
the hinge frame comprises a base, a support column, a first panel, a second panel and a top plate;
the base is a first cuboid hollow container, and four corners of the first cuboid hollow container are respectively provided with a support column; the pillar is sequentially provided with a first panel, a second panel and a top plate; the first panel and the second panel are provided with square open slots at four corners, the square open slots are matched with the pillars, a first rectangular through hole and an L-shaped through hole are formed in the first panel, and one end of the L-shaped through hole is located on one side of the first rectangular through hole; a rectangular through hole II is formed in the panel II, and a rectangular open slot I is formed in the left side of the panel II;
the auxiliary frame is a cuboid I, and a rectangular groove is formed in the right side plate of the cuboid I; the rectangular grooves are distributed in two vertical rows.
5. The automatic feeding machine suitable for flat cable processing according to claim 1, wherein:
the first sliding pipe, the second sliding pipe and the third sliding pipe are respectively a C-shaped sliding pipe I, a C-shaped sliding pipe II and a C-shaped sliding pipe III;
the middle-end adjusting mechanism comprises a first supporting seat, a first temporary storage box, a first push rod motor and a first adjusting sliding pipe;
the supporting seat I, the temporary storage box I and the adjusting slide pipe I are respectively a cuboid hollow container II, a rectangular container I and a rectangular through pipe;
the outer wall of the lower bottom plate of the second cuboid hollow container is provided with a first support column, the left side of the upper bottom plate of the second cuboid hollow container is provided with a first rectangular container, and the first rectangular container is provided with an inclined slideway;
a first push rod motor is arranged on the right side of an upper bottom plate of the second rectangular hollow container, a rectangular through pipe is arranged at the movable end of the first push rod motor, an inclined plate is arranged on the inner side wall of the rectangular through pipe, the inclined plate forms slideways with different slopes, and the rectangular through pipe is connected in a gap between the first C-shaped sliding pipe and the second C-shaped sliding pipe in a sliding mode;
the tail end adjusting mechanism comprises a second supporting seat, a second temporary storage box, a second push rod motor and a second adjusting sliding pipe;
the supporting seat II, the temporary storage box II and the adjusting sliding pipe II are respectively a cuboid hollow container III, a rectangular container II and a C-shaped sliding pipe IV;
the outer wall of the lower bottom plate of the cuboid hollow container III is provided with a second support column, the right side of the upper bottom plate of the cuboid hollow container III is provided with a rectangular container II, and the rectangular container II is provided with an inclined slideway I;
the left side of the upper bottom plate of the cuboid hollow container III is provided with a push rod motor II, the four right ends of the C-shaped sliding pipe are connected to the connecting rod through pin shafts, the four left ends of the C-shaped sliding pipe are connected to the cuboid hollow container III through pin shafts of the n-shaped support, and a baffle is arranged at the opening of the four left ends of the C-shaped sliding pipe.
6. The automatic feeding machine suitable for flat cable processing according to claim 2, wherein:
the automatic feeding device comprises a third push rod motor, a fourth push rod motor and a fifth push rod motor;
the push rod motor three-way is arranged on the lower bottom surface of the panel II through a connecting frame, and the movable end of the push rod motor three is fixedly connected with the power connecting block after penetrating through the rectangular through hole II; a fourth push rod motor and a fifth push rod motor are arranged on the lower bottom surface of the top plate, a first flashboard is arranged at the movable end of the fourth push rod motor, and the cross section of the first flashboard is L-shaped; the movable end of the push rod motor V is provided with a second flashboard;
the recovery device comprises a push rod motor six, and the push rod motor six is arranged on the lower bottom surface of the panel II; a third flashboard is arranged at the six movable ends of the push rod motor, and the cross section of the third flashboard is L-shaped;
the circulating device comprises a lifting device and a horizontal displacement device;
the lifting device comprises a screw motor, a bearing platform and a protective edge; the screw motors are distributed in a rectangular shape, the rotors of the screw motors are arranged on the lower bottom surface of the bearing table, the bearing table is a rectangular frame, and the pin shafts in the bearing table are connected with the rollers; the plummer is provided with a protective edge, the section of the protective edge is n-shaped, and the opening of the protective edge faces to one side of the hinge frame;
the main body of the lower-end automatic displacement device is a rectangular frame I, the rectangular frame I is arranged below the panel, and the length of the rectangular frame I is the sum of the length of the panel I and the length of the bearing table; a first roller is arranged in the first rectangular frame and is positioned right below the first rectangular through hole; a second roller is arranged in the first rectangular frame and is positioned right below the roller gap; the first roller and the second roller are in transmission connection with a servo motor;
the upper end rolling displacement device main body is a rectangular frame II, the rectangular frame II is arranged below the panel II, and a roller III is arranged in the rectangular frame II.
7. The automatic feeding machine suitable for flat cable processing according to claim 2, wherein:
the movable carrier is a rectangular container III, an auxiliary bottom plate is arranged on the outer wall of a lower bottom plate of the rectangular container III, a groove is formed in the auxiliary bottom plate, a pin shaft in the groove is connected with a roller, a protrusion is arranged on a front side plate of the rectangular container III, a protrusion I is arranged on a rear side plate of the rectangular container III, and an elastic connecting rope is arranged on the protrusion;
the circulation carrier is "U" venturi tube, "U" venturi tube right side sets up spacing bottom plate, sets up the fixed block on the spacing bottom plate lateral wall, sets up rectangle recess one under the fixed block on the bottom surface, and rectangle recess one round pin hub connection connecting seat sets up circular recess, circular recess and power connecting block looks adaptation in the connecting seat.
8. The automatic feeding machine suitable for flat cable processing according to claim 6, wherein:
a push rod motor seven and a flashboard four are additionally arranged on the lower bottom surface of the panel II, and the flashboard III is replaced by a common flashboard.
9. An application method of an automatic feeder suitable for flat cable processing is characterized by comprising the following steps:
the first step is as follows: preparing materials, namely loading the mobile carrier; and putting the carrier into a circulating carrier;
the second step is that: when the device is used, a processing worker performs gesture actions on the gesture sensor, the gesture sensor outputs signals to the microprocessor, and the microprocessor outputs signals to the screw motor of the rear lifting device; starting the screw motor, and lifting the bearing platform to two same planes of the panel;
when the pivot frame worker observes that the first color-changing light-emitting diode and the second color-changing light-emitting diode both display green, the circulating carrier is pushed to the first upper flashboard of the push rod motor;
the distance sensor III detects that the circulating carrier leaves the bearing table, and the microprocessor delays to output a signal to a screw motor of the rear-side lifting device; starting a screw motor, and resetting the bearing table;
the upper pressure sensor of the first flashboard outputs a signal to the microprocessor, the microprocessor outputs a signal to the fifth push rod motor, the movable end of the fifth push rod motor moves downwards, and the second flashboard separates two moving carriers at the front end by using the size difference between the auxiliary bottom plate and the rectangular container III;
the microprocessor outputs signals to a third push rod motor and a fourth push rod motor in a delayed mode, the fourth push rod motor drives the first flashboard to move upwards, and the power connecting block of the third push rod motor moves upwards to enable the circulating carrier to incline, so that the moving carrier slides out and enters the first C-shaped sliding pipe;
when a processing worker performs gesture actions on the gesture sensor, the microprocessor delays to output signals to the third push rod motor and the fourth push rod motor, and subsequent operations are repeated;
when no pressure data is output to the microprocessor by the pressure sensor I on the first gate plate and the pressure sensor II on the second gate plate, the microprocessor outputs signals to the color-variable light-emitting diode I and the color-variable light-emitting diode II, and the color-variable light-emitting diode I and the color-variable light-emitting diode II display red-green to remind a pivot frame worker to change materials; the microprocessor synchronously outputs signals to a screw motor of the rear lifting device; starting the screw motor, lifting the bearing platform to the same plane of the panel II, outputting a signal to the color-variable light-emitting diode I and the color-variable light-emitting diode II by the microprocessor at the moment, displaying double green, and subsequently repeating the operation;
when pushing the circulating carrier for the third time, pushing the circulating carrier into the front side lifting device; at the moment, the distance sensor II and the distance sensor III output signals to the microprocessor, the microprocessor outputs signals to the color-changeable light-emitting diode I and the color-changeable light-emitting diode II to display double red, and the microprocessor synchronously outputs signals to a screw motor of the front-side lifting device; starting a screw motor, and descending the bearing table to the same plane of the panel; the microprocessor outputs a signal to the servo motor in a delayed mode, the servo motor drives the roller III, and the circulating carrier is brought to a position below a flashboard III of a push rod motor VI; when the pressure sensor on the flashboard III outputs pressure data to the microprocessor, the microprocessor outputs a signal to the screw motor of the front side lifting device; starting a screw motor, resetting a bearing table, and outputting a signal to a first color-variable light-emitting diode and a second color-variable light-emitting diode in a delayed manner by a microprocessor to display green;
when a processing worker performs gesture actions on the gesture sensor, the microprocessor outputs signals to the push rod motor six and the servo motor, the push rod motor six moves downwards to enable the section of the L-shaped section of the shutter plate three to penetrate through the L-shaped through hole to enter the lower portion of the panel, and the servo motor is started to enable the circulating carrier to enter the next interval;
accordingly, a complete cycle is formed;
the third step: and recovering, namely after the cycle carrier reaches the third flashboard, outputting a signal to a push rod motor six by the microprocessor, moving the push rod motor six upwards to enable the mobile carrier to enter the cycle carrier, outputting a preset number signal to the microprocessor when the number counted by the photoelectric counting sensor reaches a preset number, outputting a signal to the push rod motor six by the microprocessor, and resetting the push rod motor six.
CN202110250833.3A 2021-03-08 2021-03-08 Automatic feeder suitable for flat cable machining and application method thereof Active CN112849907B (en)

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CN103738787A (en) * 2013-12-26 2014-04-23 昆山福易雅自动化科技有限公司 Wire harness feeding mechanism
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