Intelligent loading device suitable for roll shaft bearing machining and application method thereof
Technical Field
The invention relates to the field of roller shaft machining, in particular to an intelligent loading device suitable for roller shaft bearing machining and an application method thereof.
Background
The roll shaft is a general name of a cylindrical machine element which can roll on a machine. The derived product roll shaft barrel mainly comprises a roll shaft bearing, a sleeve and a bearing, wherein a roll shaft bearing processing blank is mostly a steel cylinder, and multiple local processing is required to be carried out through a machine tool and a processing table in the subsequent processing flow.
The existing workpiece feeding device, as shown in chinese patent 201910954353.8, is an automatic feeding device for carrier roller shafts, which includes a feeding unit, a workpiece positioning unit, and a workpiece adjusting unit, where the feeding unit includes a material placing table, a limiting device, a material blocking device, and a pushing device; the upper end surface of the discharging platform consists of a plurality of rod bodies with gaps, and an inclined angle alpha is formed between the upper end surface of the discharging platform and the horizontal plane, so that a roller bearing shaft placed on the upper end surface of the discharging platform rolls towards the tail end of the upper end surface under the action of gravity; the roller carrier shaft is vertical to the rod body; the tail end of the upper end face of the discharging table is provided with a plurality of material blocking convex blocks to form a material blocking device; the limiting device only allows one roller carrier shaft to pass through; the pushing device is arranged below the material blocking device and pushes a carrier roller shaft to the upper side of the material blocking device, and the carrier roller shaft rolls to the workpiece positioning unit under the action of gravity. When the processing platform is matched with the processing platform for use, one side space of the processing platform can be occupied, so that the working space of processing personnel is reduced.
Because the workpiece is loaded more frequently in the roll shaft bearing machining process, the machining difficulty index is increased due to the reduction of the working space, and the quality of a finished product is difficult to guarantee and the production cost is increased due to the existence of human errors.
Disclosure of Invention
The invention provides an intelligent loading device suitable for processing a roller shaft bearing, and solves the problems that loading operation is complicated, product quality is difficult to guarantee, production cost is increased and the like in a traditional loading mode in a roller shaft bearing processing flow.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent loading device suitable for roll shaft bearing machining comprises a main body frame, a machining bracket part, a loading part and an intelligent control part.
The main body frame comprises a base, a working table seat and a material storage seat.
The base is a cuboid hollow container I; the base top sets up workstation seat and stock seat.
The working table base is a cuboid hollow container II, and a rectangular through hole I is formed in the upper bottom plate of the cuboid hollow container II; and a first circular groove is formed in the right side plate of the second cuboid hollow container.
The material storage seat is a rectangular container I, and a left side plate of the rectangular container I is provided with a rectangular through hole II and a circular through hole I; a slideway is arranged on the rectangular through hole II.
The material storage seat is positioned on the right side of the working table seat.
The processing bracket part comprises a base frame and a control frame.
The chassis comprises a positioning insertion frame, a support column and a fixing clamp.
The positioning insertion frame is arranged on the lower bottom plate of the working table seat and is positioned below the first rectangular through hole; the positioning insertion frame is composed of two T-shaped supporting columns and two multi-hole insertion and extraction bodies; "T" shape pillar sets up on the workstation seat, sets up porous plug between two "T" shape pillars, porous plug is a rectangle fixed plate, and the equidistance sets up circular through-hole two of a plurality of on the rectangle fixed plate.
The support column is inserted into the second circular through hole, and a fixing clamp is arranged on the support column.
The control frame comprises a strip-shaped limiting base, a U-shaped connecting frame and a limiting stop block.
The two strip-shaped limiting bases are arranged on the connecting support columns through two U-shaped connecting frames; two bar rails are arranged in parallel, and the inner side of the bar-shaped limiting base is provided with an arc-shaped through groove.
The lower end of the connecting support is inserted into the porous plug.
Two lateral walls of the limit stop are respectively arranged on the two strip-shaped limit bases.
The upper part portion includes a component mechanism and a transport mechanism.
The component mechanism comprises a component device and a transfer frame.
The component device comprises a screw motor I, a push rod motor I, a T-shaped transverse column and a cross-shaped positioning column.
The first screw motor is arranged in the first rectangular container through a partition plate; the left side of the partition board is provided with an inclined board, and the left end of the inclined board is fixedly connected with the rectangular through hole II; the inclined plate is provided with three circular through holes.
The first push rod motor is arranged below the partition plate through the mounting frame, and the movable end of the first push rod motor is connected in the third circular through hole in a sliding mode; the partition board is provided with a third strip-shaped through hole.
The T-shaped transverse column is arranged on the inner walls of a front side plate and a rear side plate of the rectangular container, and the T-shaped transverse column is positioned above the partition plate and the inclined plate.
Four cross-shaped positioning columns are arranged on the partition board in a rectangular distribution mode.
The transfer frame comprises a C-shaped frame, a circular through pipe, a bottom plate and a movable plate.
The C-shaped frame is composed of a connecting plate and two supporting plates, and the two supporting plates are arranged at two ends of the connecting plate respectively.
Two circular through pipes, a rectangular through hole III and a positioning column I are arranged on the two supporting plates, a rectangular open through groove I is arranged on the connecting plate, and the upper bottom surfaces of the two movable bottom plates are fixedly connected with the C-shaped frame; the round through pipe is matched with the cross-shaped positioning column.
The distance between the two movable bottom plates is matched with the rectangular open through groove I.
A rectangular open through groove II is formed in the movable plate; the rectangular open through groove II is positioned on the left side of the C-shaped frame.
The movable plate is connected with the rectangular opening through groove II in a sliding mode, the right side face of the movable plate is provided with two lug plates, the two lug plates are provided with long strip-shaped through holes, and the lug plates are connected with the first positioning columns through long strip-shaped through hole pin shafts.
The transmission mechanism comprises a horizontal displacement device and a vertical displacement device.
The horizontal displacement device comprises a screw motor II and a movable seat.
The screw rod of the screw rod motor II penetrates through the circular through hole I and then is connected in the circular groove I in a sliding mode; and a rotor of the screw motor II is arranged on the movable seat.
The movable seat is a cuboid I, a rectangular through groove II and a plurality of idler wheels are arranged on the lower bottom surface of the cuboid, and the plurality of idler wheels are equidistantly distributed on two sides of the rectangular through groove II.
The vertical displacement device comprises a push rod motor II and an upper part hopper.
The second push rod motor is arranged on the movable seat, and the movable end of the second push rod motor is arranged on the lower bottom surface of the upper bucket through the first pressure sensor.
The upper bucket comprises a bearing seat and a breast board; the bearing seat is a cuboid hollow container III, the two breast boards are arranged on the upper bottom surface of the bearing seat, and the electromagnet II is arranged in the bearing seat.
The intelligent control part comprises a starting device and a material supplementing reminding device.
The starting device comprises a second pressure sensor and a third pressure sensor.
And the second pressure sensor and the third pressure sensor are arranged on the upper bottom plate of the working table seat.
The feeding reminding device comprises a distance sensor, a buzzer and a microprocessor.
The distance sensor is arranged on the inner side wall of the material storage seat and is positioned on the right side of the rectangular opening through groove.
The buzzer is arranged on the outer side wall of the material storage seat.
The microprocessor is arranged in the material storage seat.
Furthermore, two L-shaped protective shells are additionally arranged on the base, the two L-shaped protective shells are arranged inversely and symmetrically, and the screw rod and the movable seat of the screw rod motor II are positioned below the L-shaped protective shells.
Compared with the prior art, the method has the beneficial effects that:
according to the invention, through the integrated arrangement of the main body frame, the processing bracket part, the loading part and the intelligent control part, the intelligent loading of the roll shaft bearing processing can be realized, the loading process is obviously simplified, the qualification rate of finished products is obviously improved, and the production cost is reduced. The structure is simple, the manufacturing cost is low, and the popularization is easy.
Drawings
FIG. 1 is a schematic front view of a partial cross-sectional structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic top view of the rotating frame of the present invention.
In the figure: 101. the automatic feeding device comprises a base, 102, a workbench base, 103, a first rectangular through hole, 104, a first circular groove, 105, a material storage seat, 106, a second rectangular through hole, 107, a first circular through hole, 108, a slide way, 201, a positioning insertion frame, 202, a strip-shaped limiting base, 203, a U-shaped connecting frame, 204, a limiting stop, 301, a first screw motor, 302, a first push rod motor, 303, a T-shaped cross column, 304, a cross positioning column, 305, a partition plate, 306, an inclined plate, 307, a third strip-shaped through hole, 401, a C-shaped frame, 402, a circular through pipe, a bottom plate, 404, a movable plate, 405, an ear plate, 501, a second screw motor, 502, a movable seat, 503, a second rectangular through groove, 601, a second push rod motor, 602, a bearing seat, 603 and a baffle.
Detailed Description
The technical solution in the embodiments of the present invention is clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Embodiment 1, referring to fig. 1 to 3, an intelligent loading device suitable for processing a roll shaft bearing comprises a main body frame, a processing bracket part, a loading part and an intelligent control part.
The main body frame includes a base 101, a work table 102, and a stocker 105.
The base 101 is a cuboid hollow container I; a work table 102 and a stocker 105 are provided above the base 101.
The working table base 102 is a cuboid hollow container II, and a rectangular through hole I103 is formed in the upper bottom plate of the cuboid hollow container II; and a first circular groove 104 is formed in the right side plate of the second rectangular hollow container.
The material storage seat 105 is a rectangular container I, and a left side plate of the rectangular container I is provided with a rectangular through hole II 106 and a circular through hole I107; a slide way 108 is arranged on the second rectangular through hole 106.
The stock receptacle 105 is located on the right side of the table base 102.
The processing bracket part comprises a base frame and a control frame.
The chassis includes a positioning insert frame 201, a support column and a fixing clip.
The positioning insertion frame 201 is arranged on the lower bottom plate of the workbench base 102, and the positioning insertion frame 201 is positioned below the first rectangular through hole 103; the positioning insertion frame 201 is composed of two T-shaped pillars and two multi-hole plugs; the T-shaped support columns are arranged on the workbench base 102, a plurality of holes are arranged between the two T-shaped support columns, the holes are plugged into a rectangular fixing plate, and a plurality of circular through holes are arranged on the rectangular fixing plate at equal intervals.
The support column is inserted into the second circular through hole, and a fixing clamp is arranged on the support column.
The control frame comprises a strip-shaped limit base 202, a U-shaped connecting frame 203 and a limit stop 204.
The two strip-shaped limiting bases 202 are arranged on the connecting support column through two U-shaped connecting frames 203; two bar rails are arranged in parallel, and the inner side of the bar-shaped limit base 202 is provided with an arc-shaped through groove.
The lower end of the connecting support is inserted into the porous plug.
The two side walls of the limit stop 204 are respectively arranged on the two strip-shaped limit bases 202.
The upper part portion includes a component mechanism and a transport mechanism.
The component mechanism comprises a component device and a transfer frame.
The component device comprises a screw motor I301, a push rod motor I302, a T-shaped cross column 303 and a cross positioning column 304.
The screw motor I301 is arranged in the rectangular container I through a partition plate 305; the left side of the partition board 305 is provided with an inclined plate 306, and the left end of the inclined plate 306 is fixedly connected with the second rectangular through hole 106; two circular through holes III are arranged on the inclined plate 306.
The first push rod motor 302 is arranged below the partition board 305 through a mounting frame, and the movable end of the first push rod motor 302 is connected in the third circular through hole in a sliding manner; the partition 305 is provided with a third strip-shaped through hole 307.
The T-shaped cross column 303 is arranged on the inner walls of a front side plate and a rear side plate of the rectangular container, and the T-shaped cross column 303 is positioned above the partition plate 305 and the inclined plate 306.
Four cross-shaped positioning columns 304 are arranged on the partition 305 in a rectangular distribution manner.
The transfer frame comprises a C-shaped frame 401, a circular through pipe 402, a bottom plate 403 and a movable plate 404.
The C-shaped frame 401 is composed of a connecting plate and two supporting plates, the two supporting plates are respectively arranged at two ends of the connecting plate,
two circular through pipes 402, rectangular through holes III and positioning columns I are arranged on the two supporting plates, a rectangular opening through groove I is arranged on the connecting plate, and the upper bottom surfaces of the two movable bottom plates 403 are fixedly connected with the C-shaped frame 401; the circular through tube 402 is fitted with a cross-shaped positioning post 304.
The distance between the two movable bottom plates 403 is matched with the rectangular open through groove I.
A rectangular open through groove II is formed in the movable plate 404; the second rectangular open through slot is located on the left side of the C-shaped frame 401.
The movable plate 404 is connected with the rectangular opening through groove II in a sliding mode, the two lug plates 405 are arranged on the right side face of the movable plate 404, the two lug plates 405 are all provided with a long-strip-shaped through hole, and the lug plates 405 are connected with the first positioning column through long-strip-shaped through hole pin shafts.
The transmission mechanism comprises a horizontal displacement device and a vertical displacement device.
The horizontal displacement device comprises a second screw motor 501 and a movable seat 502.
The second screw motor 501 is arranged in the material storage seat 105, and a screw of the second screw motor 501 penetrates through the first circular through hole 107 and then is connected into the first circular groove 104 in a sliding manner; the mover of the second screw motor 501 is arranged on the movable base 502.
The sliding seat 502 is a cuboid I, a rectangular through groove II 503 and a plurality of idler wheels are arranged on the lower bottom surface of the cuboid, and the idler wheels are equidistantly distributed on two sides of the rectangular through groove II 503.
The vertical displacement device comprises a second push rod motor 601 and an upper bucket.
The second push rod motor 601 is arranged on the movable seat 502, and the movable end of the second push rod motor 601 is arranged on the lower bottom surface of the upper bucket through a first pressure sensor.
The upper bucket comprises a bearing seat 602 and a breast board 603; the bearing seat 602 is a cuboid hollow container III, two baffle plates 603 are arranged on the upper bottom surface of the bearing seat 602, and an electromagnet II is arranged in the bearing seat 602.
The intelligent control part comprises a starting device and a material supplementing reminding device.
The starting device comprises a second pressure sensor and a third pressure sensor.
The second and third pressure sensors are disposed on the upper plate of the worktable 102.
The feeding reminding device comprises a distance sensor, a buzzer and a microprocessor.
The distance sensor is arranged on the inner side wall of the material storage seat 105 and is positioned on the right side of the rectangular opening through groove.
The buzzer is arranged on the outer side wall of the material storage seat 105.
The microprocessor is disposed in the material storage seat 105.
The first screw motor 301, the first push rod motor 302, the second screw motor 501, the second push rod motor 601, the second pressure sensor, the third pressure sensor, the distance sensor, the buzzer and the microprocessor are electrically connected.
The working principle and the using method are as follows:
presetting:
the device of the invention is debugged for power supply.
The roller shaft bearing to be processed is placed in the transfer frame, and the transfer frame is placed in the material storage seat 105 (the circular through pipe 402 is opposite to the cross-shaped positioning column 304).
After the movable plate 404 is pulled upwards and rotated 90 degrees clockwise, the movable plate is placed on the T-shaped cross column 303.
Loading a piece of material:
an operator applies force to the second pressure sensor, the second pressure sensor outputs signals to the microprocessor, the microprocessor outputs signals to the first screw motor 301 and the first electromagnet, the first screw motor 301 is started, the rotor of the first screw motor 301 moves leftwards for a unit distance and penetrates through the first rectangular opening through groove to push the roller shaft bearing to be machined, and the first electromagnet is sequentially turned off and restarted.
And then, the microprocessor outputs signals to the first push rod motor 302 and the second electromagnet in a delayed mode, the first push rod motor 302 moves downwards, the second electromagnet is started, and the roller shaft bearing to be processed slides into the movable seat 502 through the slide rail 108 and is fixed.
Then, the microprocessor outputs signals to the second screw motor 501 and the second push rod motor 601, the second screw motor 501 is started, and the rotor of the second screw motor 501 drives the movable seat 502 to move left to a preset position.
And then, the second push rod motor 601 is moved upwards to a preset height in a delayed mode, so that the second push rod motor is convenient for an operator to take.
The material preparation process comprises the following steps:
when an operator takes away the roller shaft bearing to be processed, the first pressure sensor outputs a signal to the microprocessor, the microprocessor outputs a signal to the second screw motor 501 and the second push rod motor 601, and the second push rod motor 601 and the rotors of the second screw motor 501 reset in sequence.
Meanwhile, the microprocessor outputs signals to the screw motor I301, the electromagnet I and the push rod motor I302 to carry out the first half operation in the loading process.
When an operator applies force to the second pressure sensor, the microprocessor directly outputs signals to the second screw motor 501 and the second push rod motor 601, the second half-cycle operation in the workpiece loading process is rapidly carried out, and the workpiece loading efficiency can be remarkably improved.
Early warning and reminding:
when the distance sensor detects that the transfer frame is empty (can be adjusted to be residual or small), the distance sensor outputs a signal to the microprocessor, the microprocessor outputs a signal to the buzzer, and the buzzer sounds for a long time to remind an operator to replace the transfer frame.
In embodiment 2, based on embodiment 1, two "L" shaped protection shells are additionally arranged on the base 101, the two "L" shaped protection shells are arranged in an inverted and symmetrical manner, and the screw of the screw motor two and the movable base 502 are located below the "L" shaped protection shells. The second screw motor can be effectively protected, the dustproof and anti-collision effects are achieved, and the service life of the second screw motor is prolonged.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
The parts not involved in the invention are realized by adopting the prior art.