CN112845374A - Hardware processing belt cleaning device - Google Patents
Hardware processing belt cleaning device Download PDFInfo
- Publication number
- CN112845374A CN112845374A CN202110022191.1A CN202110022191A CN112845374A CN 112845374 A CN112845374 A CN 112845374A CN 202110022191 A CN202110022191 A CN 202110022191A CN 112845374 A CN112845374 A CN 112845374A
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- China
- Prior art keywords
- inner cavity
- shell
- top end
- controller
- conveyor belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a hardware processing and cleaning device, which comprises: the device comprises a base, a first electric conveying belt, a cleaning mechanism, a scrap removing mechanism, a controller, an air pump and a feeding mechanical arm; the first electric conveyor belt is arranged on the left side of the top end of the base along the left-right direction; the cleaning mechanism is arranged on the right side of the top end of the base along the left-right direction; the scrap removing mechanism is arranged at the top end of the first electric conveying belt through a support in the left-right direction; the controller is arranged in the left front of the top end of the base through a support; the air pump is installed in the center of the front side of the top end of the base. This hardware processing belt cleaning device can carry out self-cleaning to the hardware work piece in the course of working, reaches and clears away hardware work piece surface cutting fluid, removes iron fillings, dewatering deoiling and dry purpose, improves the clearance effect to can realize the automatic turn-over of the hardware work piece in the clearance process, realize two-sided clearance, shorten clearance processing cycle, raise the efficiency.
Description
Technical Field
The invention relates to the technical field of hardware processing, in particular to a hardware processing and cleaning device.
Background
Hardware refers to a tool obtained by processing and casting metals such as gold, silver, copper, iron, tin and the like, and is used for fixing things, processing things, decoration and the like, and hardware in the modern society is wider, such as hardware tools, hardware parts, daily hardware, building hardware, security articles and the like, small hardware products are mostly not final consumer goods, and in national economic industry classification of the national statistical institute, the manufacturing industry is the third category of industry, which comprises the following steps: production and manufacture of life data, for example: agricultural and sideline products, food and beverage, tobacco, textile and clothing leather, wood and furniture, printing and cultural and literature articles, medicine manufacturing and the like, and manufacturing of production data, for example: the metal products in the manufacturing industry and related products in the general parts and the like in the general equipment manufacture constitute the small hardware in the general meaning, so that the hardware is not an existing industry category but the metal products, namely the hardware, are cross-combined. In the whole manufacturing industry, the responsibility of the hardware is to provide parts and production tools for manufacturing enterprises, not to serve as industry-specific equipment for final use, but we cannot deny that the important role of the hardware in the social production process is that the hardware and the manufacturing industry are inseparable whole bodies which are interwoven together;
in the prior art field, the surface attachment has foreign matter such as cutting fluid and iron fillings in the hardware course of working, and then influences the product pleasing to the eye, consequently needs clear up the hardware surface, and current clearance mode is comparatively simple, mostly directly washes, and the cleaning performance is relatively poor to can only clear up the hardware single face, work efficiency is lower.
Disclosure of Invention
The invention aims to provide a hardware processing and cleaning device, which at least solves the problems that in the hardware processing process in the prior art, foreign matters such as cutting fluid and scrap iron are attached to the surface to influence the attractiveness of a product, and therefore the surface of the hardware needs to be cleaned.
In order to achieve the purpose, the invention provides the following technical scheme: a hardware processing belt cleaning device includes:
a base;
the first electric conveying belt is arranged on the left side of the top end of the base along the left-right direction;
the cleaning mechanism is arranged on the right side of the top end of the base along the left-right direction;
the scrap removing mechanism is arranged at the top end of the first electric conveying belt through a support in the left-right direction;
the controller is arranged in the left front of the top end of the base through a support and is electrically connected with the first electric conveying belt;
the air pump is arranged at the center of the front side of the top end of the base and is electrically connected with the controller;
and a feeding mechanical arm. Install on the top of base and be located the left place ahead of first electronic conveyer belt, the material loading arm and controller electric connection.
Preferably, the cleaning mechanism includes: the cleaning device comprises a cleaning mechanism shell, a water tank, a filter plate, a first shell, a second electric conveying belt, a turnover component, a first spray head pipe, a hot air blower, a water pump and a spray component; the cleaning mechanism shell is arranged at the top end of the base along the left-right direction and is positioned on the right side of the first electric conveying belt; the water tank is arranged at the bottom end of the inner side of the base along the left-right direction; the filter plate is arranged at the top end of the inner cavity of the water tank along the left-right direction; the first shell is arranged on the left side of the top end of the water tank; the second shell is arranged on the right side of the top end of the water tank; the second electric conveyor belt is arranged at the top end of the cleaning mechanism shell along the left-right direction, extends into the inner cavities of the first shell and the second shell and is electrically connected with the controller; the number of the turnover assemblies is two, and the two turnover assemblies are respectively arranged at the grooves in the center positions of the top ends of the second electric conveying belt and the first electric conveying belt; the number of the first spray head pipes is two, and the two first spray head pipes are respectively arranged on the left side and the right side of the inner cavity of the second shell; the hot air blower is arranged at the right end of the front side of the water tank, an air outlet of the hot air blower is in threaded connection with one end of each of two guide pipes, the other ends of the guide pipes extend into the inner cavity of the second shell and are in threaded connection with the front ends of the two first nozzle pipes, and the hot air blower is electrically connected with the controller; the water pump is arranged at the left end of the front side of the water tank, a water inlet pipe of the water pump extends to the bottom end of the inner cavity of the water tank, and the water pump is electrically connected with the controller; the spraying assemblies are arranged on the left side and the right side of the top end of the inner cavity of the first shell respectively.
Preferably, the flipping assembly comprises: the turnover assembly comprises a turnover assembly shell, a mounting groove, a mounting seat, a rotating seat, a turnover plate, a through hole, a thimble seat, a connecting rod and an electric telescopic rod; the turnover assembly shell is arranged at the grooves in the center positions of the top ends of the second electric conveyor belt and the first electric conveyor belt along the front-back direction; the mounting groove is formed in the top end of the inner cavity of the turnover assembly shell, and the upper side and the lower side of the inner cavity of the mounting groove are respectively communicated with the inner cavity and the outer wall of the turnover assembly shell; the number of the mounting seats is two, and the two mounting seats are respectively arranged at the bottom end of the inner cavity of the turnover assembly shell and are positioned at the front side and the rear side below the mounting groove; the rotating seat is rotatably connected with the inner sides of the front mounting seat and the rear mounting seat through a pin shaft; the turnover plate is arranged at the top end of the rotating seat and is matched with the inner cavity of the mounting groove; the number of the through holes is two, the two through holes are respectively formed in the front side and the rear side of the top end of the turnover plate, and the upper side and the lower side of an inner cavity of each through hole are respectively communicated with the outer wall of the turnover plate; the number of the ejector pin bases is two, and the two ejector pin bases are respectively inserted into the inner cavities of the front through hole and the rear through hole and are matched with the inner cavities of the through holes; the connecting rod is arranged at the bottom ends of the front and the rear ejector pin bases along the front and rear directions; electric telescopic handle installs the inboard bottom of rotating the seat, electric telescopic handle's top and the bottom fixed connection of connecting rod, electric telescopic handle and controller electric connection.
Preferably, the flipping assembly further comprises: the worm wheel, the second motor and the multi-thread worm; the worm gear is connected with the front side axle center of the rotating seat; the second motor is arranged on the front side of the inner cavity of the turnover component shell and is electrically connected with the controller; the multi-thread worm screw is connected to the output end of the second motor, and the second motor is meshed with the worm wheel.
Preferably, the spray assembly comprises: the spraying component comprises a spraying component shell, a second limiting groove, a second sliding block and a spraying pipe; the spraying assembly shell is arranged at the top end of the inner cavity of the first shell; the number of the second limiting grooves is two, the two second limiting grooves are respectively arranged on the front side and the rear side of the bottom end of the inner cavity of the spraying component shell, and the upper side and the lower side of the inner cavity of the second limiting groove are respectively communicated with the inner cavity and the outer wall of the spraying component shell; the number of the second sliding blocks is two, and the two second sliding blocks are respectively inserted outside the inner cavities of the front and rear second limiting grooves; the spraying pipes are arranged at the bottom ends of the front second sliding block and the rear second sliding block in a front-rear reverse mode respectively, the front ends of the spraying pipes are in threaded connection with one ends of the guide pipes, and the other ends of the guide pipes are in threaded connection with the water outlet of the water pump.
Preferably, the spray assembly further comprises: the gear rack comprises a gear rack block, a third motor, a first bevel gear, a driving gear and a second bevel gear; the number of the rack blocks is two, and the two rack blocks are respectively arranged at the top ends of the front second sliding block and the rear second sliding block; the third motor is arranged in the inner cavity of the spraying component shell and is electrically connected with the controller; the first conical gear screw is connected to the output end of the third motor; the driving gear is rotatably connected to the center of the bottom end of the inner cavity of the spraying assembly shell through a pin shaft and is respectively meshed with the front rack block and the rear rack block; and a second bevel gear is arranged at the top end of the driving gear, and the second bevel gear is meshed with the first bevel gear.
Preferably, the chip removing mechanism includes: the scrap removing mechanism comprises a scrap removing mechanism shell, a first limiting groove, a first sliding block and a second spray head pipe; the scrap removing mechanism shell is arranged above the first electric conveying belt through a support in the left-right direction; the first limiting groove is formed in the bottom end of the inner cavity of the chip removing mechanism shell in the left-right direction, and the upper side and the lower side of the inner cavity of the first limiting groove are communicated with the inner cavity and the outer wall of the chip removing mechanism shell respectively; the number of the first sliding blocks is two, and the two first sliding blocks are respectively inserted at the left side and the right side of the inner cavity of the first limiting groove; the number of the second nozzle pipes is two, the two second nozzle pipes are respectively installed at the bottom ends of the left first sliding block and the right first sliding block through a support, the front side of the left second nozzle pipe and the front side of the right second nozzle pipe are in threaded connection with one end of a guide pipe, and the other end of the guide pipe is in threaded connection with an air outlet of the air pump.
Preferably, the chip removing mechanism further comprises: the device comprises a connecting rod, a first belt pulley, a first motor, a second belt pulley and a transmission belt; the number of the connecting rods is two, and the two connecting rods are respectively arranged at the top ends of the left first sliding block and the right first sliding block; the first belt pulley is rotatably connected to the right side of the inner cavity of the chip removing mechanism shell through a pin shaft; the first motor is arranged at the left end of the front side of the chip removing mechanism shell, the output end of the first motor extends into the inner cavity of the chip removing mechanism shell, and the first motor is electrically connected with the controller; the second belt pulley screw is connected to the output end of the first motor; the left end and the right end of the inner side of the transmission belt are respectively sleeved on the outer walls of the second belt pulley and the first belt pulley, and the upper side and the lower side of the outer wall of the transmission belt are respectively fixedly connected with the top ends of the left connecting rod and the right connecting rod.
Compared with the prior art, the invention has the beneficial effects that: this hardware processing belt cleaning device:
1. the first motor drives the second belt pulley to intermittently rotate clockwise or anticlockwise, so that the transmission belt drives the left connecting rod and the right connecting rod to intermittently and synchronously move inwards and outwards under the action of the rotating force of the second belt pulley, the first sliding block is driven to drive the second spray nozzle pipe on the corresponding position to intermittently move inwards or outwards above the first electric conveyor belt under the coordination of the connecting rods, high-pressure airflow generated inside the air pump is sprayed on the surface of the hardware workpiece along the guide pipe through the spray pipe to clear scraps of the hardware workpiece, the second motor drives the multi-thread worm to rotate, so that the worm wheel drives the rotating seat to drive the turnover plate to rotate in the inner cavity of the mounting groove and drive the hardware workpiece to incline under the action of the multi-thread rotating force, the electric telescopic rod pushes the thimble seat to stretch out from the inner cavity of the through hole to push the top end of the hardware workpiece to move, so as to realize the automatic scrap cleaning of the double surfaces of the hardware workpiece;
2. the third motors in the left and right spraying assemblies drive the first bevel gear on the corresponding position to intermittently rotate clockwise or anticlockwise, the second bevel gear drives the driving gear to intermittently rotate anticlockwise or clockwise under the action of the rotating force of the first bevel gear, the rack block drives the spraying pipes to intermittently move inwards or outwards under the action of the rotating force of the driving gear, the water pump pumps cleaning solution in the water tank into the spraying pipes along the guide pipe and sprays the cleaning solution on the surfaces of hardware workpieces through the spraying pipes, the overturning assemblies on the corresponding positions of the second electric conveying belt overturn the workpieces to realize double-sided cleaning, and hot air in the hot air blower enters the first nozzle pipe along the guide pipe and is sprayed outside the workpieces through the first nozzle pipe to realize drying;
thereby can carry out self-cleaning to the hardware work piece in the course of working, reach and clear away hardware work piece surface cutting fluid, remove iron fillings, dewatering deoiling and dry purpose, improve the clearance effect to can realize the automatic turn-over of the hardware work piece in the clearance process, realize two-sided clearance, shorten clearance processing cycle, raise the efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the cleaning mechanism of FIG. 1;
FIG. 3 is an exploded view of the flip assembly of FIG. 1;
FIG. 4 is an exploded view of the spray assembly of FIG. 1;
fig. 5 is an exploded view of the chip removal mechanism of fig. 1.
In the figure: 1. a base, 2, a first electric conveyor belt, 3, a cleaning mechanism, 31, a cleaning mechanism shell, 32, a water tank, 33, a filter plate, 34, a first shell, 35, a second shell, 36, a second electric conveyor belt, 37, a first spray head pipe, 38, a hot air blower, 39, a water pump, 4, a scrap removing mechanism, 41, a scrap removing mechanism shell, 42, a first limiting groove, 43, a first sliding block, 44, a second spray head pipe, 45, a connecting rod, 46, a first belt pulley, 47, a first motor, 48, a second belt pulley, 49, a transmission belt, 5, a turnover component, 51, a turnover component shell, 52, a mounting groove, 53, a mounting seat, 54, a rotating seat, 55, a turnover plate, 56, a through hole, 57, a thimble seat, 58, a connecting rod, 59, an electric telescopic rod, 510, a worm wheel, 511, a second motor, 512, a plurality of wires, 6, a spraying component, 61, a spraying component shell, 62. the device comprises a second limiting groove 63, a second sliding block 64, a spray pipe 65, a rack block 66, a third motor 67, a first bevel gear 68, a second bevel gear 69, a driving gear 7, a controller 8, an air pump 9 and a feeding mechanical arm.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a hardware processing belt cleaning device includes: the device comprises a base 1, a first electric conveyor belt 2, a cleaning mechanism 3, a scrap removing mechanism 4, a controller 7, an air pump 8 and a feeding mechanical arm 9; the first electric conveyor belt 2 is arranged on the left side of the top end of the base 1 in the left-right direction, the first electric conveyor belt 2 is directly purchased, installed and used from the market according to actual use requirements, and the first electric conveyor belt 2 can be controlled by the controller 7 to convey hardware workpieces on the surface of the first electric conveyor belt from left to right; the cleaning mechanism 3 is arranged on the right side of the top end of the base 1 along the left-right direction; the scrap removing mechanism 4 is arranged at the top end of the first electric conveyor belt 2 through a bracket along the left-right direction; the controller 7 is arranged in front of the left top end of the base 1 through a support, the controller 7 is electrically connected with the first electric conveyor belt 2, and the specific use model of the controller 7 is directly purchased, installed and used from the market according to the actual use requirement; the air pump 8 is arranged at the center of the front side of the top end of the base 1, the air pump 8 is electrically connected with the controller 7, the air pump 8 is directly purchased, installed and used from the market according to actual use requirements, the controller 7 can control the air pump 8 to generate high-pressure air flow inside, the high-pressure air flow enters the spraying pipe 64 along the guide pipe, and the high-pressure air flow is sprayed on the surface of a hardware workpiece through the spraying pipe 64 to remove scraps of the hardware workpiece; the feeding mechanical arm 9 is installed on the top of the base 1 and is located the left front of the first electric conveyor belt 2, the feeding mechanical arm 9 is electrically connected with the controller 7, the type of the feeding mechanical arm 9 is specifically used and is directly purchased, installed and used from the market according to actual use requirements, and the feeding mechanical arm 9 can be controlled by the controller 7 to sequentially place external hardware on the surface of the first electric conveyor belt 2.
Preferably, the washing mechanism 3 further includes: the cleaning device comprises a cleaning mechanism shell 31, a water tank 32, a filter plate 33, a first shell 34, a second shell 35, a second electric conveyor belt 36, a turnover component 5, a first spray head pipe 37, a hot air blower 38, a water pump 39 and a spray component 6; the cleaning mechanism shell 31 is arranged at the top end of the base 1 along the left-right direction and is positioned at the right side of the first electric conveyor belt 2; the water tank 32 is arranged at the bottom end of the inner side of the base 1 along the left-right direction; the filter plate 33 is arranged at the top end of the inner cavity of the water tank 32 along the left-right direction, and the filter plate 33 can filter the cleaning liquid in the water tank 32 for recycling; the first housing 34 is disposed at the left side of the top end of the water tank 32; the second housing 35 is disposed on the right side of the top end of the water tank 32; the second electric conveyor belt 36 is arranged at the top end of the cleaning mechanism shell 31 in the left-right direction, the second electric conveyor belt 36 extends into inner cavities of the first shell 34 and the second shell 35, the second electric conveyor belt 36 is electrically connected with the controller 7, the second electric conveyor belt 36 is directly purchased, installed and used from the market according to actual use requirements, and the controller 7 can control and drive hardware workpieces on the surface of the second electric conveyor belt 36 to be sequentially conveyed into the first shell 34 and the second shell 35 from left to right; the number of the turnover assemblies 5 is two, and the two turnover assemblies 5 are respectively arranged at the grooves at the center positions of the top ends of the second electric conveyor belt 36 and the first electric conveyor belt 2; the number of the first nozzle pipes 37 is two, and the two first nozzle pipes 37 are respectively arranged on the left side and the right side of the inner cavity of the second shell 35; the hot air blower 38 is arranged at the right end of the front side of the water tank 32, the air outlet of the hot air blower 38 is in threaded connection with one end of two guide pipes, the other ends of the guide pipes extend into the inner cavity of the second shell 35 and are in threaded connection with the front ends of the two first spray head pipes 37, the hot air blower 38 is electrically connected with the controller 7, the specific use model of the hot air blower 38 is directly purchased, installed and used from the market according to the actual use requirement, and the hot air blower 38 can be controlled by the controller 7 to enable internal hot air flow to enter the first spray head pipes 37 along the guide pipes and be sprayed outside the workpiece through the first spray head pipes 37 to achieve drying; the water pump 39 is arranged at the left end of the front side of the water tank 32, a water inlet pipe of the water pump 39 extends to the bottom end of an inner cavity of the water tank 32, the water pump 39 is electrically connected with the controller 7, the water pump 39 is directly purchased, installed and used from the market according to actual use requirements, the water pump 39 can be controlled by the controller 7 to pump cleaning solution in the water tank 32 into the spray pipe 64 along a guide pipe and sprayed on the surface of a hardware workpiece by the spray pipe 64; the number of the spraying assemblies 6 is two, and the two spraying assemblies 6 are respectively arranged on the left side and the right side of the top end of the inner cavity of the first shell 34.
Preferably, the turning assembly 5 further comprises: the turnover assembly comprises a turnover assembly shell 51, a mounting groove 52, a mounting seat 53, a rotating seat 54, a turnover plate 55, a through hole 56, a top needle seat 57, a connecting rod 58 and an electric telescopic rod 59; the turnover assembly shell 51 is arranged at the groove at the top center position of the second electric conveyor belt 36 and the first electric conveyor belt 2 along the front-back direction; the mounting groove 52 is formed in the top end of the inner cavity of the turnover assembly shell 51, and the upper side and the lower side of the inner cavity of the mounting groove 52 are respectively communicated with the inner cavity and the outer wall of the turnover assembly shell 51; the number of the mounting seats 53 is two, and the two mounting seats 53 are respectively arranged at the bottom end of the inner cavity of the turnover assembly shell 51 and positioned at the front side and the rear side below the mounting groove 52; the rotating seat 54 is rotatably connected to the inner sides of the front and rear mounting seats 53 through a pin shaft; the turnover plate 55 is arranged at the top end of the rotating seat 54 and is matched with the inner cavity of the mounting groove 52, so that hardware is prevented from being clamped into the gap between the turnover plate 55 and the inner cavity of the mounting groove 52; the number of the through holes 56 is two, the two through holes 56 are respectively arranged on the front side and the rear side of the top end of the turnover plate 55, and the upper side and the lower side of the inner cavity of each through hole 56 are respectively communicated with the outer wall of the turnover plate 55; the number of the thimble seats 57 is two, and the two thimble seats 57 are respectively inserted into the inner cavities of the front through hole 56 and the rear through hole 56 and are matched with the inner cavities of the through holes 56; the connecting rod 58 is arranged at the bottom ends of the front and rear thimble seats 57 along the front and rear direction; electric telescopic handle 59 installs in the inboard bottom of rotating seat 54, the top of electric telescopic handle 59 and the bottom fixed connection of connecting rod 58, electric telescopic handle 59 and controller 7 electric connection, electric telescopic handle 59 specifically uses the model to directly purchase the installation and use from the market according to the in-service use requirement, electric telescopic handle 59 can be controlled by controller 7 and shorten through self extension and can promote thimble seat 57 to inboard or outside removal under the cooperation of connecting rod 58.
Preferably, the turning assembly 5 further comprises: a worm wheel 510, a second motor 511 and a multi-wire worm 512; the worm wheel 510 is connected with the front axle center of the rotating seat 54 in a key way; the second motor 511 is arranged on the front side of the inner cavity of the turnover assembly shell 51, the second motor 511 is electrically connected with the controller 7, the specific use model of the second motor 511 is directly purchased, installed and used from the market according to the actual use requirement, and the controller 7 can control the second motor 511 to drive the multi-thread worm 512 to rotate clockwise or anticlockwise; the multi-thread worm 512 is screwed at the output end of the second motor 511, the second motor 511 is meshed with the worm wheel 510, and the worm wheel 510 can drive the rotating seat 54 to rotate clockwise or counterclockwise under the rotating force of the multi-thread worm 512.
Preferably, the shower assembly 6 further includes: the spraying assembly comprises a spraying assembly shell 61, a second limiting groove 62, a second sliding block 63 and a spraying pipe 64; the spraying assembly shell 61 is arranged at the top end of the inner cavity of the first shell 34; the number of the second limiting grooves 62 is two, the two second limiting grooves 62 are respectively arranged on the front side and the rear side of the bottom end of the inner cavity of the spraying component shell 61, and the upper side and the lower side of the inner cavity of the second limiting groove 62 are respectively communicated with the inner cavity and the outer wall of the spraying component shell 61; the number of the second sliding blocks 63 is two, the two second sliding blocks 63 are respectively inserted and connected to the outer sides of the inner cavities of the front and rear second limiting grooves 62, and the second sliding blocks 63 can slide left and right in the inner cavities of the second limiting grooves 62; the number of the spray pipes 64 is two, the two spray pipes 64 are respectively arranged at the bottom ends of the front second sliding block 63 and the back second sliding block along the front-back direction, the front ends of the spray pipes 64 are in threaded connection with one ends of the guide pipes, the other ends of the guide pipes are in threaded connection with the water outlets of the water pumps 39, and the bottom ends of the spray pipes 64 are provided with atomizing nozzles in a clearance mode so that the spraying area is increased.
Preferably, the spraying assembly 6 further comprises: a rack block 65, a third motor 66, a first bevel gear 67, a drive gear 69, and a second bevel gear 68; the number of the rack blocks 65 is two, and the two rack blocks 65 are respectively arranged at the top ends of the front second sliding block 63 and the rear second sliding block 63; the third motor 66 is arranged in the inner cavity of the spraying assembly shell 61, the third motor 66 is electrically connected with the controller 7, the specific usage model of the third motor 66 is directly purchased, installed and used from the market according to the actual usage requirement, and the controller 7 can control the third motor 66 to drive the multi-wire worm 512 to rotate clockwise or anticlockwise; the first bevel gear 67 is in screw connection with the output end of the third motor 66; the driving gear 69 is rotatably connected to the center of the bottom end of the inner cavity of the spray assembly shell 61 through a pin shaft, and the driving gear 69 is respectively meshed with the front rack block 65 and the rear rack block 65; the second bevel gear 68 is mounted on the top end of the driving gear 69, and the second bevel gear 68 is engaged with the first bevel gear 67.
Preferably, the chip removing mechanism 4 further includes: a chip removing mechanism shell 41, a first limit groove 42, a first slide block 43 and a second spray head pipe 44; the chip removing mechanism shell 41 is arranged above the first electric conveyor belt 2 through a bracket along the left-right direction; the first limiting groove 42 is arranged at the bottom end of the inner cavity of the chip removing mechanism shell 41 along the left-right direction, and the upper side and the lower side of the inner cavity of the first limiting groove 42 are respectively communicated with the inner cavity and the outer wall of the chip removing mechanism shell 41; the number of the first sliding blocks 43 is two, the two first sliding blocks 43 are respectively inserted into the left side and the right side of the inner cavity of the first limiting groove 42, and the first sliding blocks 43 can slide left and right in the inner cavity of the first limiting groove 42; the number of the second nozzle pipes 44 is two, the two second nozzle pipes 44 are respectively installed at the bottom ends of the left first sliding block 43 and the right first sliding block 43 through a support, the front sides of the left second nozzle pipes 44 and the right second nozzle pipes 44 are in threaded connection with one end of a guide pipe, the other end of the guide pipe is in threaded connection with the air outlet of the air pump 8, and the bottom end of each second nozzle pipe 44 is provided with an atomizing nozzle in a clearance mode so that the spraying area is increased.
Preferably, the chip removing mechanism 4 further includes: a connecting rod 45, a first belt pulley 46, a first motor 47, a second belt pulley 48 and a transmission belt 49; the number of the connecting rods 45 is two, and the two connecting rods 45 are respectively arranged at the top ends of the left first sliding block 43 and the right first sliding block 43; the first belt pulley 46 is rotatably connected to the right side of the inner cavity of the chip removing mechanism shell 41 through a pin shaft, and the first belt pulley 46 plays a role in limiting and tensioning the transmission belt 49; the first motor 47 is arranged at the left end of the front side of the chip removing mechanism shell 41, the output end of the first motor 47 extends into the inner cavity of the chip removing mechanism shell 41, the first motor 47 is electrically connected with the controller 7, the specific usage model of the first motor 47 is directly purchased, installed and used from the market according to the actual usage requirement, and the controller 7 can control the first motor 47 to drive the second belt pulley 48 to intermittently rotate clockwise or anticlockwise; the second belt pulley 48 is in screw connection with the output end of the first motor 47; the left end and the right end of the inner side of the transmission belt 49 are respectively sleeved on the outer walls of the second belt pulley 48 and the first belt pulley 46, and the upper side and the lower side of the outer wall of the transmission belt 49 are respectively fixedly connected with the top ends of the left connecting rod 45 and the right connecting rod 45.
All the electrical components in the present application can be connected with an external adaptive power supply through a wire, and an adaptive external controller should be selected to connect according to specific actual use conditions to meet the control requirements of all the electrical components, and the specific connection mode and the control sequence thereof should be referred to in the following working principle that the electrical components are electrically connected in sequence, the detailed connection means thereof is a known technology in the art and is not described, and the following main description of the working principle and the process specifically works as follows.
Step 1: when the device is used, the worker controls the controller 7 to sequentially start the feeding mechanical arm 9, the first electric conveyor belt 2, the first motor 47 and the air pump 8, the feeding mechanical arm 9 sequentially places external hardware on the surface of the first electric conveyor belt 2, the first electric conveyor belt 2 conveys hardware on the surface of the first electric conveyor belt 2 from left to right, the first motor 47 drives the second belt pulley 48 to intermittently rotate clockwise or anticlockwise, so that the transmission belt 49 is driven to intermittently and synchronously move towards the inner side and the outer side by the transmission belt 49 under the action of the rotating force of the second belt pulley 48 and the limiting and tensioning action of the first belt pulley 46, the second spray nozzle pipe 44 on the corresponding position is driven to intermittently and synchronously move towards the inner side or the outer side by the transmission belt 49, the left and right connection rods 45 drives the first sliding block 43 under the limiting action of the first limiting groove 42, the air pump 8 generates high-pressure air flow which enters the spraying pipe 64 along the guide pipe and is sprayed on the surface of the hardware workpiece by the spraying pipe 64 to remove scraps of the hardware workpiece, when the hardware workpiece moves to the surface of the through hole 56 in the turnover component 5 at a corresponding position, the worker controls the controller 7 to sequentially start the second motor 511 and the electric telescopic rod 59, the second motor 511 drives the multi-thread worm 512 to rotate clockwise, the worm wheel 510 is meshed with the multi-thread worm 512, the worm wheel 510 drives the rotating seat 54 to rotate clockwise under the rotating force of the multi-thread worm 512, the rotating seat 54 drives the turnover plate 55 to rotate clockwise in the inner cavity of the mounting groove 52 and drive the hardware workpiece to incline, the electric telescopic rod 59 pushes the thimble seat 57 to move outwards by self extension, and then the thimble seat 57 extends out of the inner cavity of the through hole 56 to push the top end of the left side of the hardware workpiece, thereby realizing the turnover of the hardware workpiece and realizing the automatic chip cleaning of the double surfaces of the hardware workpiece;
step 2: the first electric conveyer belt 2 drives the hardware workpiece to move to the surface of the second electric conveyer belt 36, the worker injects cleaning liquid into the water tank 32 in advance, the controller 7 starts the second electric conveyer belt 36, the second motor 511 and the electric telescopic rod 59 in the surface turning assembly 5 of the second electric conveyer belt 36, the third motor 66, the water pump 39 and the hot air blower 38 in sequence, the second electric conveyer belt 36 drives the hardware workpiece on the surface thereof to be sequentially conveyed into the first shell 34 and the second shell 35 from left to right, the third motors 66 in the left and right spraying assemblies 6 drive the first bevel gear 67 on the corresponding position to intermittently rotate clockwise or counterclockwise, due to the engagement of the second bevel gear 68 and the first bevel gear 67, the second bevel gear 68 is driven to intermittently rotate counterclockwise or clockwise under the action of the rotating force of the first bevel gear 67, and the second bevel gear 68 drives the driving gear 69 to intermittently rotate counterclockwise or clockwise, the front rack block 65 and the rear rack block 65 are meshed with the driving gear 69, so that the rack blocks 65 intermittently move inwards or outwards under the action of the rotating force of the driving gear 69, under the limiting action of the second limiting grooves 62 at corresponding positions, the rack blocks 65 are matched with the second sliding blocks 63 at corresponding positions to drive the spray pipes 64 to intermittently move inwards or outwards, the cleaning liquid in the water tank 32 is pumped into the spray pipes 64 along the guide pipes by the water pump 39 and sprayed on the surfaces of the workpieces by the spray pipes 64, the workpieces are turned over by the turning assembly 5 at corresponding positions of the second electric conveyor belt 36 to realize double-sided cleaning, and hot air flow in the hot air blower 38 enters the first spray head pipe 37 along the guide pipes and is sprayed outside the workpieces by the first spray head pipe 37 to realize drying;
thereby can carry out self-cleaning to the hardware work piece in the course of working, reach and clear away hardware work piece surface cutting fluid, remove iron fillings, dewatering deoiling and dry purpose, improve the clearance effect to can realize the automatic turn-over of the hardware work piece in the clearance process, realize two-sided clearance, shorten clearance processing cycle, raise the efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a hardware processing belt cleaning device which characterized in that includes:
a base (1);
the first electric conveyor belt (2) is arranged on the left side of the top end of the base (1) along the left-right direction;
the cleaning mechanism (3) is arranged on the right side of the top end of the base (1) along the left-right direction;
the scrap removing mechanism (4) is arranged at the top end of the first electric conveyor belt (2) through a support along the left-right direction;
the controller (7) is arranged in the left front of the top end of the base (1) through a support, and the controller (7) is electrically connected with the first electric conveyor belt (2);
the air pump (8) is installed at the center of the front side of the top end of the base (1), and the air pump (8) is electrically connected with the controller (7);
a loading mechanical arm (9). The feeding mechanism is installed at the top end of the base (1) and located in the left front of the first electric conveying belt (2), and the feeding mechanical arm (9) is electrically connected with the controller (7).
2. The hardware processing and cleaning device according to claim 1, characterized in that: the cleaning mechanism (3) includes:
a cleaning mechanism shell (31) which is arranged at the top end of the base (1) along the left-right direction and is positioned at the right side of the first electric conveyor belt (2);
a water tank (32) which is arranged at the bottom end of the inner side of the base (1) along the left-right direction;
the filter plate (33) is arranged at the top end of the inner cavity of the water tank (32) along the left-right direction;
a first housing (34) provided on the left side of the top end of the water tank (32);
a second housing (35) provided on the right side of the top end of the water tank (32);
the second electric conveyor belt (36) is arranged at the top end of the cleaning mechanism shell (31) along the left-right direction, the second electric conveyor belt (36) extends into the inner cavities of the first shell (34) and the second shell (35), and the second electric conveyor belt (36) is electrically connected with the controller (7);
the number of the turnover assemblies (5) is two, and the two turnover assemblies (5) are respectively arranged at grooves in the center positions of the top ends of the second electric conveyor belt (36) and the first electric conveyor belt (2);
the number of the first spray head pipes (37) is two, and the two first spray head pipes (37) are respectively arranged on the left side and the right side of the inner cavity of the second shell (35);
the hot air blower (38) is arranged at the right end of the front side of the water tank (32), one end of each of two guide pipes is connected to an air outlet of the hot air blower (38) in a threaded mode, the other end of each guide pipe extends into the inner cavity of the second shell (35) and is connected with the front ends of the two first spray head pipes (37) in a threaded mode, and the hot air blower (38) is electrically connected with the controller (7);
the water pump (39) is arranged at the left end of the front side of the water tank (32), a water inlet pipe of the water pump (39) extends to the bottom end of an inner cavity of the water tank (32), and the water pump (39) is electrically connected with the controller (7);
the spraying assemblies (6) are two, and the spraying assemblies (6) are respectively arranged on the left side and the right side of the top end of the inner cavity of the first shell (34).
3. The hardware processing and cleaning device according to claim 2, characterized in that: the flip assembly (5) comprises:
the turnover assembly shell (51) is arranged at the grooves in the center positions of the top ends of the second electric conveyor belt (36) and the first electric conveyor belt (2) along the front-back direction;
the mounting groove (52) is formed in the top end of the inner cavity of the turnover assembly shell (51), and the upper side and the lower side of the inner cavity of the mounting groove (52) are respectively communicated with the inner cavity and the outer wall of the turnover assembly shell (51);
the number of the installation seats (53) is two, and the two installation seats (53) are respectively arranged at the bottom end of the inner cavity of the turnover assembly shell (51) and positioned at the front side and the rear side below the installation groove (52);
the rotating seat (54) is rotatably connected to the inner sides of the front mounting seat (53) and the rear mounting seat (53) through a pin shaft;
the turnover plate (55) is arranged at the top end of the rotating seat (54) and is matched with the inner cavity of the mounting groove (52);
the number of the through holes (56) is two, the two through holes (56) are respectively arranged on the front side and the rear side of the top end of the turnover plate (55), and the upper side and the lower side of an inner cavity of each through hole (56) are respectively communicated with the outer wall of the turnover plate (55);
the number of the ejector pin bases (57) is two, and the two ejector pin bases (57) are respectively inserted into the inner cavities of the front through hole (56) and the rear through hole (56) and are matched with the inner cavities of the through holes (56);
the connecting rod (58) is arranged at the bottom ends of the front and the rear ejector pin bases (57) along the front and rear directions;
the electric telescopic rod (59) is installed at the bottom end of the inner side of the rotating seat (54), the top end of the electric telescopic rod (59) is fixedly connected with the bottom end of the connecting rod (58), and the electric telescopic rod (59) is electrically connected with the controller (7).
4. The hardware processing and cleaning device according to claim 3, characterized in that: the flip assembly (5) further comprises:
a worm wheel (510) which is keyed on the front side axis of the rotating seat (54);
the second motor (511) is arranged on the front side of the inner cavity of the turnover assembly shell (51), and the second motor (511) is electrically connected with the controller (7);
and the multi-thread worm (512) is connected to the output end of the second motor (511) through a screw, and the second motor (511) is meshed with the worm wheel (510).
5. The hardware processing and cleaning device according to claim 2, characterized in that: the spray assembly (6) comprises:
the spraying assembly shell (61) is arranged at the top end of the inner cavity of the first shell (34);
the number of the second limiting grooves (62) is two, the two second limiting grooves (62) are respectively arranged on the front side and the rear side of the bottom end of the inner cavity of the spraying assembly shell (61), and the upper side and the lower side of the inner cavity of the second limiting groove (62) are respectively communicated with the inner cavity and the outer wall of the spraying assembly shell (61);
the number of the second sliding blocks (63) is two, and the two second sliding blocks (63) are respectively inserted outside the inner cavities of the front and rear second limiting grooves (62);
the number of the spraying pipes (64) is two, the two spraying pipes (64) are respectively arranged at the bottom ends of the front second sliding block and the rear second sliding block (63) along the front-rear direction, the front end of each spraying pipe (64) is in threaded connection with one end of a guide pipe, and the other end of each guide pipe is in threaded connection with a water outlet of the water pump (39).
6. The hardware processing and cleaning device according to claim 5, wherein: the spray assembly (6) further comprises:
the number of the rack blocks (65) is two, and the two rack blocks (65) are respectively arranged at the top ends of the front second sliding block (63) and the rear second sliding block (63);
the third motor (66) is arranged in the inner cavity of the spraying assembly shell (61), and the third motor (66) is electrically connected with the controller (7);
a first bevel gear (67) which is screwed to the output end of the third motor (66);
the driving gear (69) is rotatably connected to the center of the bottom end of the inner cavity of the spraying assembly shell (61) through a pin shaft, and the driving gear (69) is meshed with the front rack block (65) and the rear rack block (65) respectively;
a second bevel gear (68) mounted on the top end of the driving gear (69), the second bevel gear (68) meshing with the first bevel gear (67).
7. The hardware processing and cleaning device according to claim 1, characterized in that: the chip removing mechanism (4) comprises:
a scrap removing mechanism housing (41) which is installed above the first electric conveyor belt (2) through a bracket along the left-right direction;
the first limiting groove (42) is formed in the bottom end of the inner cavity of the chip removing mechanism shell (41) in the left-right direction, and the upper side and the lower side of the inner cavity of the first limiting groove (42) are communicated with the inner cavity and the outer wall of the chip removing mechanism shell (41) respectively;
the number of the first sliding blocks (43) is two, and the two first sliding blocks (43) are respectively inserted into the left side and the right side of the inner cavity of the first limiting groove (42);
the number of the second spray head pipes (44) is two, the second spray head pipes (44) are respectively installed at the bottom ends of the left first sliding block and the right first sliding block (43) through supports, the front sides of the left second spray head pipes and the right second spray head pipes (44) are in threaded connection with one end of a guide pipe, and the other end of the guide pipe is in threaded connection with an air outlet of the air pump (8).
8. The hardware processing and cleaning device according to claim 7, characterized in that: the scrap removing mechanism (4) further comprises:
the number of the connecting rods (45) is two, and the two connecting rods (45) are respectively arranged at the top ends of the left first sliding block (43) and the right first sliding block (43);
the first belt pulley (46) is rotatably connected to the right side of the inner cavity of the chip removing mechanism shell (41) through a pin shaft;
the first motor (47) is arranged at the left end of the front side of the chip removing mechanism shell (41), the output end of the first motor (47) extends into the inner cavity of the chip removing mechanism shell (41), and the first motor (47) is electrically connected with the controller (7);
the second belt pulley (48) is connected with the output end of the first motor (47) through a screw;
two ends are respectively sleeved on the outer walls of the second belt pulley (48) and the first belt pulley (46) at the left end and the right end of the inner side of the transmission belt (49), and the upper side and the lower side of the outer wall of the transmission belt (49) are respectively fixedly connected with the top ends of the left connecting rod (45) and the right connecting rod (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110022191.1A CN112845374A (en) | 2021-01-08 | 2021-01-08 | Hardware processing belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110022191.1A CN112845374A (en) | 2021-01-08 | 2021-01-08 | Hardware processing belt cleaning device |
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| Publication Number | Publication Date |
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| CN112845374A true CN112845374A (en) | 2021-05-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110022191.1A Withdrawn CN112845374A (en) | 2021-01-08 | 2021-01-08 | Hardware processing belt cleaning device |
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| Country | Link |
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| CN (1) | CN112845374A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113913717A (en) * | 2021-10-15 | 2022-01-11 | 常熟市常力紧固件有限公司 | Full-automatic hot galvanizing device and method for automobile bolt |
| CN114192476A (en) * | 2021-12-13 | 2022-03-18 | 广东洁能电器科技有限公司 | Robot steam automatic cleaning equipment |
| CN115870270A (en) * | 2022-12-30 | 2023-03-31 | 济南金瑞阳机械制造有限公司 | Automatic overturning and cleaning device for new energy automobile parts and using method thereof |
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| CN114192476A (en) * | 2021-12-13 | 2022-03-18 | 广东洁能电器科技有限公司 | Robot steam automatic cleaning equipment |
| CN115870270A (en) * | 2022-12-30 | 2023-03-31 | 济南金瑞阳机械制造有限公司 | Automatic overturning and cleaning device for new energy automobile parts and using method thereof |
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