CN112809494A - Automatic production detection system and method for grinding and polishing machine - Google Patents
Automatic production detection system and method for grinding and polishing machine Download PDFInfo
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- CN112809494A CN112809494A CN202110128915.0A CN202110128915A CN112809494A CN 112809494 A CN112809494 A CN 112809494A CN 202110128915 A CN202110128915 A CN 202110128915A CN 112809494 A CN112809494 A CN 112809494A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic production detection system of a grinding and polishing machine, which comprises a powder feeding heating unit, a material feeding and discharging unit, a cooling unit, an AB surface grinding and polishing unit and a switching system which are sequentially arranged and connected with a control system, wherein each station is provided with a conveying mechanism and a detection device, each detection device is connected to the control system, full-automatic conveying, processing and detection of products are realized through the control system, the products are processed from the material feeding devices of the material feeding and discharging unit through each station until the material discharging devices finish operation, and meanwhile, a control method of the system is also introduced. The invention has the advantages of convenient operation, safety, reliability, high working efficiency and good product quality.
Description
Technical Field
The invention relates to the technical field of crystal processing, in particular to an automatic production detection system and method of a grinding and polishing machine.
Background
The crystal product has wide application prospect in the aspects of industrial art, architectural decoration, clothing material and the like. Because the shape and the size of the crystal product are different, different production equipment is required, wherein the grinding and polishing machine is the key equipment. For the processing of crystal beads, the main processes of the grinding and polishing equipment comprise gluing, feeding, grinding and polishing, switching and discharging operations, particularly in the grinding and polishing link, and the upper hemisphere and the lower hemisphere need to be ground and polished for multiple times from different angles, so that a good processing effect can be obtained.
Because the grinding and polishing process of crystal beads is longer, how to shorten the operation time of each station on the basis of ensuring the stable operation of equipment is very important for improving the production efficiency. The processing technology of the existing crystal grinding and polishing equipment is continuously improved, for example, an automatic crystal blank grinding and polishing system of application No. CN201510094458.2 realizes the automatic continuous production of crystal blanks, the processing speed is obviously improved, but the following problems still exist:
1. although the automatic control is adopted, the machining process of each station is not monitored comprehensively and in real time, and the risk of reducing the product yield and even stopping the production due to equipment failure exists.
2. The quality detection of the processed product depends on the judgment of the experience of workers, and the deviation is caused by the judgment capability and the detection efficiency is low.
3. The processing time of the whole machine depends on the operation time of the docking station, and the operation time is difficult to shorten because the existing equipment switching system has high integration level, complex structure and complex action and the precision requirement of the docking station is higher.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the automatic production detection system of the grinding and polishing machine, which is convenient to operate and maintain, safe and reliable, and high in working efficiency and product yield, and also introduces the control method of the grinding and polishing machine.
The purpose of the invention is realized by adopting the following technical scheme:
the automatic production detection system of the grinding and polishing machine comprises a powder feeding heating unit, a material feeding and discharging unit, a cooling unit, an AB surface grinding and polishing unit and a switching system which are sequentially arranged and connected with a control system, wherein each station is provided with a conveying mechanism and a detection device, each detection device is connected to the control system, full-automatic conveying, processing and detection of products are realized through the control system, and the products are processed from the feeding devices of the material feeding and discharging units to the discharging devices to finish operation.
The powder feeding heating unit comprises a powder feeding device, a flat rotating device and a preheating device; the feeding and discharging unit comprises a feeding device and a discharging device; the cooling unit comprises 2 vacancy cooling devices after feeding and before discharging.
The AB surface grinding and polishing unit comprises eight grinding and polishing stations, the first grinding and polishing station comprises a first A grinding device and a first B polishing device, the second grinding and polishing station comprises a second A grinding device and a second B polishing device, the third grinding and polishing station comprises a third A grinding device and a third B polishing device, the fourth grinding and polishing station comprises a fourth A grinding device and a fourth B grinding device, the fifth grinding and polishing station comprises a fifth A grinding device and a fifth B grinding device, the sixth grinding and polishing station comprises a sixth A polishing device and a sixth B grinding device, the seventh grinding and polishing station comprises a seventh A polishing device and a seventh B polishing device, and the eighth grinding and polishing station comprises an eighth A polishing device and an eighth B polishing device.
Preferably, the surfaces a and B of the first, eighth, and seventh polishing stations are all subjected to 90 ° one-polishing operation, the surfaces a and B of the second, fifth, and seventh polishing stations are all subjected to 54 ° two-polishing one-polishing operation, and the surfaces a and B of the third, fourth, and sixth polishing stations are all subjected to 18 ° two-polishing one-polishing operation.
The transfer system comprises a butt joint unit, a horizontal transfer unit, a vertical transfer unit and a turnover unit, wherein the horizontal transfer unit comprises a brush needle powder feeding device, a horizontal transfer device and a preheating device, and the conveying mechanism comprises a first left-right horizontal transfer mechanism, a second left-right horizontal transfer mechanism and a lower conveying mechanism.
The detection device is a visual detection device arranged on the periphery of each station so as to realize the overall process monitoring of crystal bead production.
The control method of the automatic production detection system of the grinding and polishing machine comprises the following steps:
s1 feeding: adding rubber powder into the powder tray, moving an overhead fixture downwards to enable the fixture needles to be adhered with the powder, then rotating the fixture needles through a translation mechanism to a high-frequency tube of a heating mechanism to be preheated, transferring the fixture needles to a feeding device, descending the fixture needles to enable the powder adhering fixture needles to be in butt joint with crystal beads on a bottom material plate, and then completing feeding operation;
grinding and polishing the surface S2A: pushing the upper clamp which finishes feeding to each process of grinding and polishing of the surface A, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s3 switching: the method comprises a conveying step carried out by a first left-right translation mechanism, a lower conveying mechanism and a second left-right translation mechanism, and a processing step carried out by a butt joint unit, a horizontal rotation unit, a vertical rotation unit and a turnover unit;
grinding and polishing the surface S4B: pushing the upper fixture turned after the butting to each process of B-surface grinding and polishing, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s5 blanking: the upper clamp which is ground and polished with the crystal beads is sent into a blanking device, the crystal beads on the clamp needles are separated through heating of a high-frequency tube, and then the crystal beads are enabled to fall into a blanking channel completely through needle brushing, so that the processing action is completed.
The processing procedure of the step S3 includes the following substeps:
s31, butting: sending an upper clamp with crystal beads subjected to A-surface grinding and polishing into a butt joint unit, sending a lower clamp with a clamp needle subjected to powdering and rubber powder heating into the butt joint unit by a lower conveying mechanism, driving the clamp needle of the upper clamp to be in butt joint with the clamp needle of the lower clamp by a power mechanism, heating the crystal beads of the clamp needle of the upper clamp by a high-frequency tube, separating and bonding the crystal beads onto a powder bonding clamp needle of the lower clamp, and cooling the lower clamp needle bonded with the crystal beads in real time by the lower clamp;
s32 flat turning: then, the upper clamp is pushed to the flat rotating unit through the first left-right translation mechanism, the upper clamp pushed to the flat rotating unit is firstly cleaned by one horizontal rotation and then powdered again, and then is reset by two horizontal rotations, and meanwhile, the lower clamp with the powdered clamp needle is sent to a preheating device of the flat rotating unit by the lower conveying mechanism to be heated;
s33 vertical rotation: the upper clamp with the clamp needle stuck with the powder is pushed to the vertical rotation unit through the first left-right translation mechanism, and is converted into the lower clamp with the clamp needle stuck with the powder after vertical rotation;
s34 turning: sending the upper fixture with the crystal beads subjected to A-side grinding and polishing processing into a turnover unit, pushing the lower fixture bonded with the crystal beads to the turnover unit through a lower conveying mechanism, turning the lower fixture to form an upper fixture, pushing the upper fixture to the next procedure through a second left-right translation mechanism to carry out B-side grinding and polishing operation, and turning the turnover unit with the fixture removed again to enable the lower fixture of the turnover unit to be a vacant position;
the conveying process of the step S3 is as follows: after the butt joint unit finishes working, the first left-right translation mechanism synchronously acts to transfer an upper clamp with crystal beads subjected to A-surface grinding and polishing processing to the butt joint unit, transfer the upper clamp subjected to bead removal to the flat turning unit, transfer the upper clamp subjected to needle brushing cleaning and powder coating again to the vertical turning unit, simultaneously when the first left-right translation mechanism acts, the lower conveying mechanism synchronously acts to convey the lower clamp subjected to powder coating of the clamp needles and subjected to vertical turning into the flat turning unit, convey the lower clamp subjected to powder coating of the clamp needles and subjected to rubber powder heating into the butt joint unit, and push the lower clamp subjected to butt joint and bonded with the crystal beads to the turning unit, and the second left-right translation mechanism finishes the action of grinding and polishing the surface B from the upper clamp bonded with the crystal beads after turning to the next procedure within the processing step time of the step S3.
Preferably, in the step S3, before the upper fixture that finishes a-side polishing of the first crystal bead reaches the docking unit, the hollow fixture is powered on in the flat-turning unit in advance, and after vertical turning, the hollow fixture is conveyed to the flat-turning unit to finish preheating, so as to ensure that the upper fixture that finishes a-side polishing of the crystal bead and the lower fixture that has powered on the fixture needle and heats the rubber powder can be synchronously conveyed to the docking unit, so as to quickly start docking operation.
The step of S2 includes 90 ° grinding, 54 ° primary grinding, 18 ° secondary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing, and 90 ° polishing processes performed in this order; the step of S4 includes 90 ° grinding, 54 ° primary grinding, 18 ° primary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing, and 90 ° polishing processes performed in this order; a vacancy cooling step is arranged after the step of S1 and before the step of S5; each step is provided with a visual detection device, the product processing process of the crystal beads is detected in real time, and the fault warning function is achieved.
Compared with the prior art, the invention has the beneficial effects that:
1. through the combination setting to each station of AB face grinding and polishing unit, can be applicable to the grinding and polishing processing to different products such as crystal pearl, through switching system's structural optimization, at butt joint in-process carry out the concora crush in step, found commentaries on classics and upset operation, effectively reduce station operation and whole production time, the serialization operation of being convenient for promotes work efficiency by a wide margin.
2. The crystal product processing process is monitored comprehensively and in real time through the visual detection device and other detection devices, the real-time warning can be rapidly carried out on the processing abnormal conditions such as product surface defects, process faults and the like, the continuous operation under the condition of product quality problems or equipment faults is avoided, and the raw material loss and the operation cost are effectively reduced.
3. The problem information of products, clamps and even operation mechanisms can be further analyzed through image acquisition of the visual detection device, the problem types can be analyzed conveniently and timely, equipment maintenance or product problem solutions can be provided, and rapid recovery of production is facilitated.
4. The whole machine is convenient to operate, high in processing speed and high in production efficiency through full-automatic operation, manpower and material cost is greatly saved, faults are convenient to timely process through remote and visual real-time monitoring, the whole machine is safer and more reliable, automatic detection of product quality can be carried out according to image analysis results, detection efficiency is improved, human errors are reduced, product quality is effectively improved, and large-scale production of companies is promoted.
Drawings
FIG. 1 is a schematic layout of an automatic production inspection system of a polishing machine according to the present invention;
FIG. 2 is a perspective view of the automatic production inspection system of the polishing machine of the present invention;
the labels and counterparts in the figures are: 1-a powder feeding device, 2-a first flat rotating device, 3-a first preheating device, 4-a feeding device, 5-a blanking device and 6-a cooling unit;
7-a first grinding and polishing station, 8-a second grinding and polishing station, 9-a third grinding and polishing station, 10-a fourth grinding and polishing station, 11-a fifth grinding and polishing station, 12-a sixth grinding and polishing station, 13-a seventh grinding and polishing station, 14-an eighth grinding and polishing station;
15-turning unit, 16-butt joint unit, 17-horizontal rotation unit, 18-needle brushing and powdering device, 19-second horizontal rotation device, 20-second preheating device and 21-vertical rotation unit;
22-lower conveying mechanism, 23-first left-right translation mechanism and 24-second left-right translation mechanism.
Detailed Description
The present invention will now be described in more detail with reference to the accompanying drawings, in which the description of the invention is given by way of illustration and not of limitation. The various embodiments may be combined with each other to form other embodiments not shown in the following description.
As shown in fig. 1 and 2, the automatic production detection system of the polishing and burnishing machine provided by the invention comprises a powder feeding heating unit, a material feeding and discharging unit, a cooling unit 6, an AB surface polishing and burnishing unit and a switching system which are sequentially arranged on a rack and connected with a control system, wherein each station is provided with a conveying mechanism and a detection device, each detection device is connected to the control system, a product is processed from the material feeding device 4 of the material feeding and discharging unit to the material discharging device 5 through each station, and the control system is used for realizing full-automatic conveying, processing and detection of the product.
The powdering heating unit comprises a powdering device 1, a first flat rotating device 2 and a first preheating device 3; the feeding and discharging unit comprises a feeding device 4 and a discharging device 5; the cooling unit 6 comprises a first cooling device after feeding and a second cooling device before discharging.
The AB surface grinding and polishing unit comprises eight grinding and polishing stations, the first grinding and polishing station 7 comprises a first A grinding device and a first B polishing device, the second grinding and polishing station 8 comprises a second A grinding device and a second B polishing device, the third grinding and polishing station 9 comprises a third A grinding device and a third B polishing device, the fourth grinding and polishing station 10 comprises a fourth A grinding device and a fourth B grinding device, the fifth grinding and polishing station 11 comprises a fifth A grinding device and a fifth B grinding device, the sixth grinding and polishing station 12 comprises a sixth A polishing device and a sixth B grinding device, the seventh grinding and polishing station 13 comprises a seventh A polishing device and a seventh B polishing device, and the eighth grinding and polishing station 14 comprises an eighth A polishing device and an eighth B polishing device.
Preferably, the surfaces a and B of the first and eighth grinding and polishing stations 14 are both subjected to 90 ° one-grinding and one-polishing operation, that is: the first grinding device A and the eighth grinding device B carry out 90-degree grinding processing, and the first polishing device B and the eighth polishing device A carry out 90-degree polishing processing.
Preferably, the surfaces a and B of the second, fifth and seventh polishing stations 13 are both polished by 54 ° two-polishing operation, that is: the second grinding device A, the fifth grinding device B and the seventh grinding device B grind and process at 54 degrees, and the second polishing device B and the seventh polishing device B polish and process at 54 degrees.
Preferably, the surfaces a and B of the third, fourth and sixth polishing stations 12 are both polished by 18 ° two-polishing operation, that is: the third A grinding device, the fourth B grinding device and the sixth B grinding device are used for grinding at 18 degrees, and the third B polishing device and the sixth A polishing device are used for polishing at 18 degrees.
The switching system comprises a butt joint unit 16, a horizontal rotation unit 17, a vertical rotation unit 21 and a turnover unit 22; the horizontal rotation unit 17 comprises a brush needle powdering device 18, a second horizontal rotation device 19 and a second preheating device 20; the conveying mechanism includes a first left-right translation mechanism 23, a second left-right translation mechanism 24, and a lower conveyance mechanism 22.
The detection device is a visual detection device which is arranged near the clamp assembly and at the upper and lower material positions so as to realize the whole process monitoring of the crystal bead production; furthermore, the detection device is arranged at the periphery of each station of the grinding and polishing machine and used for monitoring the overall processing condition of the stations, such as the detection device is arranged at the positions of a rack, a hood, a processing mechanism (grinding, polishing, butting, powdering, flat rotating, overturning and vertical rotating mechanisms) and the like, and the number and the positions of the detection device are set as required.
The invention provides a control method of an automatic production detection system of a grinding and polishing machine, which comprises the following steps:
s1 feeding: adding rubber powder into the powder tray, moving an empty upper clamp downwards to enable clamp needles to be adhered with the powder, then rotating the clamp needles through a flat rotating mechanism to a high-frequency tube of a heating mechanism to be preheated, transferring the clamp needles to a feeding device 4, descending the clamp needles to enable the powder adhering clamp needles to be in butt joint with crystal beads on a bottom material plate, and then completing feeding operation;
grinding and polishing the surface S2A: pushing the upper clamp which finishes feeding to each process of grinding and polishing of the surface A, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s3 switching: comprises a conveying step carried out by a first left-right translation mechanism 23, a lower conveying mechanism 22 and a second left-right translation mechanism 24, and a processing step carried out by a butt joint unit 16, a horizontal rotation unit 17, a vertical rotation unit 21 and an overturning unit 22;
grinding and polishing the surface S4B: pushing the upper fixture turned after the butting to each process of B-surface grinding and polishing, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s5 blanking: the upper clamp which is polished with the crystal beads is sent into a blanking device 5, the crystal beads on the clamp needles are separated by heating through a high-frequency tube, and then the crystal beads are ensured to fall into a blanking channel completely through needle brushing action, so that the processing action is completed.
The processing step of the step S3 includes the following substeps:
s31, butting: sending the upper clamp with the crystal beads subjected to A-surface grinding and polishing into a butt joint unit 16, sending the lower clamp with the clamp needles powdered and the rubber powder heated into the butt joint unit 16 by a lower conveying mechanism 22, driving the clamp needles of the upper clamp to be in butt joint with the clamp needles of the lower clamp through a power mechanism, heating the crystal beads of the clamp needles of the upper clamp through a high-frequency tube, then separating and bonding the crystal beads onto the powder bonding clamp needles of the lower clamp, and cooling the lower clamp needles bonded with the crystal beads in real time by the lower clamp when the upper clamp and a linked high-frequency tube return;
s32 flat turning: then, the upper clamp is pushed to the flat turning unit 17 through the first left-right translation mechanism 23, the upper clamp pushed to the flat turning unit 17 is firstly subjected to primary horizontal rotation to clean the clamp needle and then to apply powder again, and then is subjected to secondary horizontal rotation reset, and meanwhile, the lower clamp with the powder applied to the clamp needle is sent to a preheating device of the flat turning unit 17 by the lower conveying mechanism 22 to be heated;
s33 vertical rotation: the upper clamp with the clamp needle stuck with the powder is pushed to the vertical rotation unit 21 through the first left-right translation mechanism 23, and is converted into a lower clamp with the clamp needle stuck with the powder after vertical rotation;
s34 turning: the upper clamp of the crystal bead, which is subjected to A-surface grinding and polishing, is sent into the overturning unit 22, the lower clamp bonded with the crystal bead is pushed to the overturning unit 22 through the lower conveying mechanism 22, the lower clamp becomes the upper clamp after overturning and is pushed to the next procedure by the second left-right translation mechanism 24 to carry out B-surface grinding and polishing operation, the overturning unit 22, which is detached from the clamp, is overturned again to enable the lower clamp position of the overturning unit 22 to be a vacant position, and the cooling function of the crystal bead, which is subjected to A-surface grinding and polishing, on the upper clamp is realized in the process of twice overturning;
the conveying step of the step S3 is as follows: after the docking unit 16 finishes working, the first left and right translation mechanism 23 synchronously moves to transfer the upper fixture with the crystal beads subjected to the surface A grinding and polishing processing to the docking unit 16, transfer the upper fixture subjected to bead removal to the translation unit 17, transfer the upper fixture with the fixture needles cleaned and subjected to needle brushing and powdering again to the vertical rotation unit 21, simultaneously when the first left and right translation mechanism 23 moves, the lower conveying mechanism 22 synchronously moves to send the lower fixture with the fixture needles subjected to powder brushing and vertical rotation into the translation unit 17, send the lower fixture with the fixture needles subjected to powder brushing and rubber powder heating into the docking unit 16, push the lower fixture with the crystal beads bonded after docking to the turnover unit 22, and the second left and right translation mechanism 24 completes the actions of grinding and polishing the surface B from the upper fixture bonded with the crystal beads after turnover to the next procedure within the processing step time of the step S3 (completed between two times of turnover).
Further, before the upper clamp for finishing the grinding and polishing of the surface a of the first crystal bead reaches the docking unit 16, the flat turning unit 17 is used for powdering the empty clamp in advance, and the empty clamp is vertically turned and then conveyed to the flat turning unit 17 to finish the preheating action, so that the upper clamp for finishing the grinding and polishing of the surface a of the crystal bead and the lower clamp for heating the rubber powder, which are provided with the powdered clamp needles, can be synchronously conveyed to the docking unit 16, and the docking operation can be quickly started.
Further, the step S2 includes 90 ° grinding, 54 ° primary grinding, 18 ° secondary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing and 90 ° polishing processes performed in sequence; the step of S4 includes 90 ° grinding, 54 ° primary grinding, 18 ° primary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing, and 90 ° polishing processes performed in this order; a vacancy cooling step is arranged after the step of S1 and before the step of S5; each step is provided with a visual detection device, the product processing process of the crystal beads is detected in real time, the product production process is monitored in real time, and the fault warning function is achieved.
In the invention, the overall production time of each step comprises the production time of each station, the time occupied by each station comprises conveying time, operation time and waiting time, the operation time of the docking station is the longest operation time of each station due to the complex action process and the requirement of machining precision, the operation time of the station (S31 step) is longer than that of the horizontal turning station (S32 step), the vertical turning station (S33 step) and the overturning station (S34 step), and the overall production time of the grinding and polishing machine is effectively saved by simultaneously performing operations of the horizontal turning station, the vertical turning station, the overturning station and the like in the docking operation process.
In the invention, the visual detection device is arranged at the material loading and unloading positions, the clamp assembly, the operation mechanism and the like, the product information is collected, the problem can be automatically alarmed and fed back, and the problem type and the serious condition can be judged by carrying out image analysis, such as whether beads exist on the clamp, the falling quantity and position of the beads, whether the shapes of the beads are standard, whether the surfaces of the beads are flawless, whether the brightness reaches the standard and the like, so that the problem cause (the clamp and the operation mechanism) and the solution (pressure increase and reduction, polishing, switching and the like) can be further diagnosed, the influence on the production process can be reduced by real-time adjustment, the production efficiency is improved, meanwhile, the deviation caused by judging the product quality by manual experience is avoided by automatic real-time detection of the product in the whole processing process, and the detection efficiency and the stability of the.
The above embodiments are merely preferred embodiments of the present invention, and the scope of the present invention should not be limited thereto, and the structures shown in the drawings are only structures corresponding to the embodiments of the present invention, and the actual structures are not limited thereto, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the scope of the present invention as claimed.
Claims (10)
1. Automatic production detection system of grinding and polishing machine, its characterized in that: the automatic feeding and discharging device comprises a powder feeding heating unit, a material feeding and discharging unit, a cooling unit, an AB surface grinding and polishing unit and a switching system which are sequentially arranged and connected with a control system, wherein a conveying mechanism and a detection device are installed at each station, each detection device is connected to the control system, full-automatic conveying, processing and detection of products are realized through the control system, and the products are processed from the material feeding device of the material feeding and discharging unit through each station until the operation of the product discharging device is completed.
2. The automatic production detection system of a polishing machine according to claim 1, characterized in that: the powder feeding heating unit comprises a powder feeding device, a flat rotating device and a preheating device; the feeding and discharging unit comprises a feeding device and a discharging device; the cooling unit comprises 2 vacancy cooling devices after feeding and before discharging.
3. The automatic production detection system of a polishing machine according to claim 2, wherein: the AB surface grinding and polishing unit comprises eight grinding and polishing stations, the first grinding and polishing station comprises a first A grinding device and a first B polishing device, the second grinding and polishing station comprises a second A grinding device and a second B polishing device, the third grinding and polishing station comprises a third A grinding device and a third B polishing device, the fourth grinding and polishing station comprises a fourth A grinding device and a fourth B grinding device, the fifth grinding and polishing station comprises a fifth A grinding device and a fifth B grinding device, the sixth grinding and polishing station comprises a sixth A polishing device and a sixth B grinding device, the seventh grinding and polishing station comprises a seventh A polishing device and a seventh B polishing device, and the eighth grinding and polishing station comprises an eighth A polishing device and an eighth B polishing device.
4. The automatic production detection system of a polishing machine according to claim 3, characterized in that: the grinding and polishing device comprises a first grinding and polishing station, a second grinding and polishing station, a third grinding and polishing station, a fourth grinding and polishing station, a sixth grinding and polishing station and a fourth grinding and polishing station, wherein the A surface and the B surface of the first grinding and polishing station and the eighth grinding and polishing station are respectively subjected to 90-degree one-grinding one-polishing operation, the A surface and the B surface of the second grinding and polishing station, the fifth grinding and polishing station and the seventh grinding and polishing station are respectively subjected to 54-degree two-grinding one-polishing operation, and the A surface.
5. The automatic production detection system of a polishing machine according to claim 4, wherein: the transfer system comprises a butt joint unit, a horizontal transfer unit, a vertical transfer unit and a turnover unit, wherein the horizontal transfer unit comprises a brush needle powder feeding device, a horizontal transfer device and a preheating device, and the conveying mechanism comprises a first left-right horizontal transfer mechanism, a second left-right horizontal transfer mechanism and a lower conveying mechanism.
6. The automatic production detecting system of the grinding and polishing machine as claimed in any one of claims 1 to 5, characterized in that: the detection device is a visual detection device arranged on the periphery of each station so as to realize the overall process monitoring of crystal bead production.
7. A method of controlling the automatic production inspection system of a polishing machine according to claim 1, comprising the steps of:
s1 feeding: adding rubber powder into the powder tray, moving an overhead fixture downwards to enable the fixture needles to be adhered with the powder, then rotating the fixture needles through a translation mechanism to a high-frequency tube of a heating mechanism to be preheated, transferring the fixture needles to a feeding device, descending the fixture needles to enable the powder adhering fixture needles to be in butt joint with crystal beads on a bottom material plate, and then completing feeding operation;
grinding and polishing the surface S2A: pushing the upper clamp which finishes feeding to each process of grinding and polishing of the surface A, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s3 switching: the method comprises a conveying step carried out by a first left-right translation mechanism, a lower conveying mechanism and a second left-right translation mechanism, and a processing step carried out by a butt joint unit, a horizontal rotation unit, a vertical rotation unit and a turnover unit;
grinding and polishing the surface S4B: pushing the upper fixture turned after the butting to each process of B-surface grinding and polishing, and grinding and polishing the crystal beads at each angle according to the processing requirements of products;
s5 blanking: the upper clamp which is ground and polished with the crystal beads is sent into a blanking device, the crystal beads on the clamp needles are separated through heating of a high-frequency tube, and then the crystal beads are enabled to fall into a blanking channel completely through needle brushing, so that the processing action is completed.
8. The control method as set forth in claim 7, wherein the machining process of the step S3 includes the sub-steps of:
s31, butting: sending an upper clamp with crystal beads subjected to A-surface grinding and polishing into a butt joint unit, sending a lower clamp with a clamp needle subjected to powdering and rubber powder heating into the butt joint unit by a lower conveying mechanism, driving the clamp needle of the upper clamp to be in butt joint with the clamp needle of the lower clamp by a power mechanism, heating the crystal beads of the clamp needle of the upper clamp by a high-frequency tube, separating and bonding the crystal beads onto a powder bonding clamp needle of the lower clamp, and cooling the lower clamp needle bonded with the crystal beads in real time by the lower clamp;
s32 flat turning: then, the upper clamp is pushed to the flat rotating unit through the first left-right translation mechanism, the upper clamp pushed to the flat rotating unit is firstly cleaned by one horizontal rotation and then powdered again, and then is reset by two horizontal rotations, and meanwhile, the lower clamp with the powdered clamp needle is sent to a preheating device of the flat rotating unit by the lower conveying mechanism to be heated;
s33 vertical rotation: the upper clamp with the clamp needle stuck with the powder is pushed to the vertical rotation unit through the first left-right translation mechanism, and is converted into the lower clamp with the clamp needle stuck with the powder after vertical rotation;
s34 turning: sending the upper fixture with the crystal beads subjected to A-side grinding and polishing processing into a turnover unit, pushing the lower fixture bonded with the crystal beads to the turnover unit through a lower conveying mechanism, turning the lower fixture to form an upper fixture, pushing the upper fixture to the next procedure through a second left-right translation mechanism to carry out B-side grinding and polishing operation, and turning the turnover unit with the fixture removed again to enable the lower fixture of the turnover unit to be a vacant position;
the conveying process of the step S3 is as follows: after the butt joint unit finishes working, the first left-right translation mechanism synchronously acts to transfer an upper clamp with crystal beads subjected to A-surface grinding and polishing processing to the butt joint unit, transfer the upper clamp subjected to bead removal to the flat turning unit, transfer the upper clamp subjected to needle brushing cleaning and powder coating again to the vertical turning unit, simultaneously when the first left-right translation mechanism acts, the lower conveying mechanism synchronously acts to convey the lower clamp subjected to powder coating of the clamp needles and subjected to vertical turning into the flat turning unit, convey the lower clamp subjected to powder coating of the clamp needles and subjected to rubber powder heating into the butt joint unit, and push the lower clamp subjected to butt joint and bonded with the crystal beads to the turning unit, and the second left-right translation mechanism finishes the action of grinding and polishing the surface B from the upper clamp bonded with the crystal beads after turning to the next procedure within the processing step time of the step S3.
9. The control method according to claim 8, characterized in that: in the step S3, before the upper fixture for polishing the first crystal bead on the a-side reaches the docking unit, the hollow fixture is powdered in the flat-turning unit in advance and is vertically turned and then conveyed to the flat-turning unit to complete the preheating operation, so that the upper fixture for polishing the a-side and the lower fixture for heating the rubber powder can be synchronously conveyed to the docking unit to quickly start the docking operation.
10. The control method according to any one of claims 7 to 9, characterized in that: the step of S2 includes 90 ° grinding, 54 ° primary grinding, 18 ° secondary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing, and 90 ° polishing processes performed in this order; the step of S4 includes 90 ° grinding, 54 ° primary grinding, 18 ° primary grinding, 54 ° secondary grinding, 18 ° polishing, 54 ° polishing, and 90 ° polishing processes performed in this order; a vacancy cooling step is arranged after the step of S1 and before the step of S5; each step is provided with a visual detection device, the product processing process of the crystal beads is detected in real time, and the fault warning function is achieved.
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