CN112768571A

CN112768571A - Manufacturing method of micro light-emitting diode structure

Info

Publication number: CN112768571A
Application number: CN202011626200.XA
Authority: CN
Inventors: 陈卫军; 刘美华
Original assignee: SHENZHEN JINGXIANG TECHNOLOGY CO LTD
Current assignee: Guangdong Jingxiang Photoelectric Technology Co ltd; Shenzhen Jing Xiang Technologies Co ltd
Priority date: 2019-09-20
Filing date: 2020-09-21
Publication date: 2021-05-07
Anticipated expiration: 2040-09-21
Also published as: CN110643934A; CN112768571B; CN112768584B; CN112802890A; CN112768584A; CN112786688A; CN112820768A; CN111962018A; CN113224140A

Abstract

The invention provides a manufacturing method of a micro light-emitting diode structure, which comprises the following steps: providing a growth substrate; forming a buffer layer on the growth substrate; forming a first semiconductor layer on the buffer layer; forming a light emitting layer on the first semiconductor layer; forming a second semiconductor layer on the light emitting layer; the first semiconductor layer, the light emitting layer and the second semiconductor layer are divided into a plurality of micro light emitting diode structures, wherein each of the plurality of micro light emitting diode structures comprises a part of the first semiconductor layer, the light emitting layer and the second semiconductor layer. The manufacturing method of the micro light-emitting diode structure can efficiently and simultaneously obtain a plurality of micro light-emitting diode structures.

Description

Manufacturing method of micro light-emitting diode structure

Technical Field

The invention relates to the field of semiconductors, in particular to a manufacturing method of a micro light-emitting diode structure.

Background

Micro light emitting diodes (Micro LEDs) are the light source of the next generation of displays currently being researched enthusiastically. The micro light emitting diode display has the advantages of low power consumption, high brightness, ultrahigh resolution, ultrahigh color saturation, high response speed, low energy consumption, long service life and the like. In addition, the power consumption of the micro light emitting diode display is about 10% of that of a Liquid Crystal Display (LCD) or 50% of that of an organic light emitting diode display (OLED). Compared with the OLED which is self-luminous, the brightness is 30 times higher, and the resolution can reach 1500PPI (pixel density, Pixel Per Inch). These distinct advantages of micro-led displays make it promising as a next generation display to replace the current OLEDs and LCDs. At present, the micro light-emitting diode cannot be produced in mass, and no specific and effective manufacturing method is available.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present invention provides a method for manufacturing a micro light emitting diode structure, which can obtain a plurality of micro light emitting diode structures simultaneously.

In order to achieve the above and other objects, the present invention provides a method for manufacturing a micro light emitting diode structure, including:

providing a growth substrate;

forming a buffer layer on the growth substrate;

forming a first semiconductor layer on the buffer layer;

forming a light emitting layer on the first semiconductor layer;

forming a second semiconductor layer on the light emitting layer;

the first semiconductor layer, the light emitting layer and the second semiconductor layer are divided into a plurality of micro light emitting diode structures, wherein each of the plurality of micro light emitting diode structures comprises a part of the first semiconductor layer, the light emitting layer and the second semiconductor layer.

In an embodiment of the invention, the buffer layer is formed by physical vapor deposition.

In an embodiment of the present invention, the method for manufacturing a micro light emitting diode structure further includes: and forming a first electrode on the separated first semiconductor layer, and forming a second electrode on the separated second semiconductor layer.

In an embodiment of the present invention, the method for manufacturing a micro light emitting diode structure further includes: removing the growth substrate and the buffer layer.

In an embodiment of the present invention, the method for manufacturing a micro light emitting diode structure further includes: a passivation layer is formed on the second semiconductor layer.

In an embodiment of the invention, the separated micro led structures are vertical conduction type led structures.

In an embodiment of the invention, before dividing into a plurality of micro light emitting diode structures, the method for manufacturing a micro light emitting diode structure further includes:

forming a plurality of first channels and filling the channels with a conductive material and contacting the first semiconductor layer;

a plurality of second channels are formed and a conductive material is used to fill the channels and contact the second semiconductor layer.

In an embodiment of the present invention, the method for manufacturing a micro light emitting diode structure further includes:

and forming solder balls on the conductor materials of the first channel and the second channel.

forming a second electrode on the second semiconductor layer;

forming an insulating layer, wherein the insulating layer is connected to a side of the second electrode;

forming a second electrode extension structure, connecting the second electrode and covering the insulating layer;

a first electrode is formed on the first semiconductor layer.

and forming a solder ball on the second electrode extension structure and the first electrode.

In summary, the present invention provides a method for manufacturing a micro led structure, which can simultaneously grow a plurality of micro leds on the same substrate, and can improve the manufacturing efficiency of the micro led structure.

Drawings

FIG. 1: the present embodiment provides a schematic diagram of a growth chamber.

FIG. 2: another schematic illustration of the base in this embodiment.

FIG. 3: the back of the base in this embodiment is schematically illustrated.

FIG. 4: a schematic diagram of the heater in this embodiment.

FIG. 5: another schematic diagram of the heater in this embodiment.

FIG. 6: the schematic diagram of the temperature measuring device in this embodiment is shown.

FIG. 7: a schematic diagram of the magnet in this embodiment.

Fig. 8 to 9: another schematic diagram of the magnet in this embodiment.

FIG. 10: the schematic diagram of the reflecting plate in this embodiment.

FIG. 11: the brief schematic of the clamp in this embodiment.

FIG. 12: a schematic diagram of the cooling device in this embodiment.

FIG. 13: brief schematic of the air inlet in this example.

FIG. 14: a schematic view of the intake duct in this embodiment.

FIG. 15: the schematic bottom view of the intake duct in this embodiment.

Fig. 16 to 19: another schematic diagram of the air inlet in this embodiment.

FIG. 20: the present embodiment provides a schematic diagram of a semiconductor device.

FIG. 21: the transition chamber in this embodiment is schematically illustrated.

FIG. 22: a schematic illustration of the cooling plate in this embodiment.

FIG. 23: the schematic diagram of the base in this embodiment.

FIG. 24: the schematic diagram of the carrier and the tray in this embodiment.

FIG. 25: the schematic diagram of the cleaning chamber in this embodiment.

FIG. 26: the schematic diagram of the lifting and rotating mechanism in this embodiment is shown.

FIG. 27 is a schematic view showing: another schematic diagram of the cleaning chamber in this embodiment.

FIG. 28: the schematic diagram of the bushing and coil assembly in this embodiment.

FIG. 29: the schematic diagram of the preheating chamber in this embodiment.

FIG. 30: a schematic diagram of the heater in this embodiment.

FIG. 31: a schematic diagram of the heating coil in this embodiment.

FIG. 32: the brief schematic diagram of the temperature measuring point in this embodiment.

FIG. 33: a flow chart of a method for using the semiconductor device in this embodiment.

FIG. 34: the analysis of the aluminum nitride plating film in this example.

FIG. 35: electron microscopy of the aluminum nitride films of this example.

FIG. 36: swing curve of the aluminum nitride film in this example.

FIG. 37: a structure of a semiconductor epitaxial structure in the present embodiment.

Fig. 38 to 40: another semiconductor epitaxial structure of the present embodiment.

FIG. 41: in this embodiment, a structure of a light emitting diode is provided.

FIG. 42: another semiconductor epitaxial structure of the present embodiment.

FIG. 43: a structure diagram of a semiconductor power device in this embodiment.

Fig. 44 to 45: in this embodiment, a structure diagram of a semiconductor work epitaxy is shown.

FIG. 46: in this embodiment, a structure of a light emitting diode is provided.

Fig. 47 to 51: in this embodiment, a micro light emitting diode is formed as a figure.

Fig. 52 to 58: in this embodiment, a micro led chip is patterned.

Fig. 59 to 68: another micro led die sheet in this embodiment is patterned.

Fig. 69 to 76: in this embodiment, a micro light emitting diode panel is formed.

Fig. 77 to 83: another micro led panel in this embodiment is patterned.

FIG. 84: in this embodiment, a structure diagram of a micro led panel is provided.

FIG. 85: in this embodiment, a block diagram of an electronic device is provided.

FIG. 86: a structure of a semiconductor device in this embodiment.

FIG. 87: in this embodiment, a block diagram of a radio frequency module is provided.

Fig. 88, 90, and 92: another structure of the semiconductor device in this embodiment.

Fig. 89, 91, and 93: another block diagram of the rf module of this embodiment is shown.

Detailed Description

The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.

Referring to fig. 1, the present embodiment provides a semiconductor apparatus 100, the semiconductor apparatus 100 includes a growth chamber 110, a base 111, a target 123 and a magnet 122. A susceptor 111 is disposed within the growth chamber 110, and the susceptor 111 may be disposed at a bottom end of the growth chamber 110, allowing one or more substrates 112 (e.g., four, six, or more) to be placed on the susceptor 111. In some embodiments, the diameter of the base 111 may range, for example, from 200mm to 800 mm. In some embodiments, the base 111 has a size of, for example, 2-12 inches. The susceptor 111 may be formed from a variety of materials, including silicon carbide or graphite coated with silicon carbide. The material of the substrate 112 may include sapphire, silicon carbide, silicon, gallium nitride, diamond, lithium aluminate, zinc oxide, tungsten, copper and/or aluminum gallium nitride, and the substrate 112 may also be, for example, soda lime glass and/or high silica glass. In general, the substrate 112 may be composed of: materials with compatible lattice constants and thermal expansion coefficients, substrates compatible with the III-V materials grown thereon or substrates that are thermally stable and chemically temperature-set at III-V growth temperatures. The size of the substrate 112 may range from 50mm to 100mm (or more) in diameter. For example, the substrate 112 may be a silicon substrate, and a metal compound film, such as an aluminum nitride film or a gallium nitride film, such as an (002) -oriented aluminum nitride film, may be formed on the silicon substrate. As shown in fig. 1, the base 111 is further connected to a driving unit 113, the driving unit 113 may be electrically connected to a control unit (not shown), the driving unit 113 is configured to drive the base 111 to move up or down, the driving unit 113 may be a driving device such as a servo motor or a stepping motor, and the control unit is configured to control the driving unit 113 to drive the base 111 to move up during the magnetron sputtering process, so that the distance between the target 123 and the base 111 may be kept constant at a predetermined value, which may be set according to specific needs to obtain an optimal value of process results such as a desired film uniformity, a deposition rate, and the like. Therefore, by controlling the driving unit 113 to drive the pedestal 111 to ascend during the magnetron sputtering by the control unit, the target substrate distance can be kept constant, so as to improve the film uniformity and the deposition rate, and further improve the process quality. The control unit can adopt an upper computer or a PLC and the like. In some embodiments, the base 111 may be further coupled to a rotation unit for rotating the base 111 during film deposition, further improving the thickness uniformity of the plated film, and improving the stress uniformity of the plated film.

It is worth noting that in some embodiments, the semiconductor apparatus 100 may also include, for example, a load lock chamber, a load lock cassette, and optionally additional MOCVD reaction chambers (not shown) for a number of applications. In some embodiments, the target 123 of the semiconductor apparatus 100 may include, but is not limited to, Al-containing metals, alloys, compounds, such as Al, AlN, algal, Al₂O₃And the target may be doped with, for example, group II/IV/VI elements to improve layer compatibility and device performance. In some embodiments, the sputtering process gas can include, but is not limited to, for example, N₂，NH₃，NO₂Of NO etcNitrogen-containing gas and inert gas such as Ar, Ne, Kr, etc.

In some embodiments, the semiconductor devices of the present invention may be used in apparatus and methods for forming high quality buffer layers and III-V layers that may be used to form possible semiconductor components, such as radio frequency components, power components, or other possible components.

Referring to fig. 2, in some embodiments, a middle portion of the base 111 may be convex with respect to the edge, and the substrate 112 is disposed on the middle portion of the base 111 such that a portion of the substrate 112 covers the edge region and may be spaced apart from the edge region. At the edge of the substrate 112, there is no direct contact between the susceptor 111 and the substrate 112, which is believed to reduce contact cooling of the susceptor 111 to the substrate 112. When the substrate 112 is heated by ion bombardment throughout the deposition process, since the substrate 112 is in thermal contact with the middle portion of the susceptor 111, the middle portion of the substrate 112 may be cooled by the susceptor 111, and the edge of the substrate 112 is not directly contact-cooled and thus is subjected to a high temperature. This makes the edges of the film more stretchable, again acting as an overall change in stress on the film.

Referring to fig. 3-4, fig. 3 shows the back side of the base 111. In some embodiments, at least one heater may be disposed on the rear surface of the susceptor 111, wherein the heater may include a plurality of heating electrodes 126 and a heating coil 127, and a temperature measuring point 128 may be further disposed near the heating electrodes 126. In the present embodiment, a plurality of heating electrodes 126 are connected to one heating coil 127. In some embodiments, the heating coil 127 may include a first portion and a second portion, the first portion and the second portion are symmetrically connected about a center of the heating coil 127, wherein the first portion includes a first arc side 127a, a second arc side 127b and a third arc side 127c in sequence from outside to inside, and the first arc side 127a, the second arc side 127b and the third arc side 127c may have concentric circular shapes. One end of the first arc side 127a is connected to one end of the second arc side 127b, the other end of the second arc side 127b is connected to the third arc side 127c, and the first portion is connected to the second portion through the third arc side 127c to form the circular heating coil 127. The other end of the first arc edge 127a is connected to the heating electrode 126,

as shown in fig. 3, when the external power supply is connected to the plurality of heating electrodes 126, the heating coil 127 starts heating the susceptor 111. The heating coil 127 can ensure the uniformity of heating of the susceptor 111, and thus the uniformity of the temperature of the substrate 112. The heating coil 127 may be disposed on the pyrolytic boron nitride substrate, for example. In some embodiments, the shape and number of turns of the heating coil 127 may be adjusted to further improve the uniformity of heating. In one embodiment, 7, 8, or more heating electrodes 126 may be disposed on the back of the base 111.

Referring to fig. 5, in some embodiments, to further improve the heating uniformity of the susceptor 111, the heating coil 127 may be adjusted, for example, the heating coil 127 is formed by bending an enameled wire 127d, and the cross section of the enameled wire 127d may be circular, square or flat. The number of windings of the enamel wire 127d may be adjusted according to actual circumstances, or the heating coil 127 may be provided in an asymmetric shape, or the enamel wire may be wound in other shapes.

Referring to fig. 3 and fig. 6, in the present embodiment, a temperature measuring point 128 may be further disposed at a position close to the heating electrode 126, and the temperature measuring point 128 is connected to a temperature measuring device, in the present embodiment, the temperature measuring device includes a detection circuit 129a and a temperature acquisition module 129b, which are sequentially connected. The detection circuit 129a may be made of two different conductors, and one end (working end) of the detection circuit 129a is in contact with the temperature measuring point 128 to generate a thermoelectric signal. The temperature acquisition module 129b is configured to receive the thermoelectric signal through the first detection point and the second detection point at the other end (free end) of the detection circuit 129a, and calculate the temperature of the temperature measurement point 128 according to the thermoelectric signal. Since the detection loop 129a is made of a plurality of conductors made of different materials, the thermoelectric signal affects the potential difference between the first detection point and the second detection point, and the temperature acquisition module 129b calculates the temperature of the temperature measurement point 128 by calculating the potential difference between the first detection point and the second detection point. In this embodiment, the temperature measuring device may be a thermocouple, for example. In some embodiments, other thermometers may also be used to measure the temperature on the base 111, for example, the temperature on the base 111 may also be measured by an infrared thermometer. In this embodiment, the temperature conditions at each position of the base 111 can be known in real time through the temperature measuring device, so that the temperature on the base 111 can be ensured to be in a uniform and stable state, and meanwhile, the substrate 112 on the base 111 can be ensured to be in a uniform and stable temperature environment.

Referring to fig. 1 again, in the present embodiment, the target 123 may be disposed at the top of the growth chamber 110, the target 123 is electrically connected to a sputtering power source (not shown), and during the magnetron sputtering process, the sputtering power source outputs sputtering power to the target 123, so that the plasma formed in the growth chamber 110 etches the target 123. In some embodiments, the material of the target 123 is selected from, but not limited to, the group of: substantially pure aluminum, aluminum-containing alloys, aluminum-containing compounds (e.g. AlN, AlGaN, Al)₂O₃) And aluminum-containing targets doped with group II/IV/VI elements to improve layer compatibility and device performance. In some embodiments, dopant atoms may be added to the deposited thin film by doping the target material and/or delivering a dopant gas to the generated sputtering plasma to adjust the electrical, mechanical, and optical properties of the deposited PVD AlN buffer layer, e.g., to make the thin film suitable for fabricating III-nitride devices thereon. In some embodiments, the thin film (e.g., AlN buffer layer) formed within growth chamber 110 has a thickness between 0.1-1000 nanometers.

Referring to fig. 1, in the present embodiment, the magnet 122 may be located above the target 123, and the magnet 122 rotates around the central axis of the target 123, for example, the magnet 122 rotates around the central axis of the target 123 by 90 °, 180 °, 360 °, or any angle, or the magnet 122 may rotate around the central axis of the target 123 by any angle. In this embodiment, the magnet 122 is connected to a driving mechanism, and the driving mechanism drives the magnet 122 to rotate and simultaneously reciprocate up and down. The driving mechanism includes a first motor 114, a transmission rod 115, a second motor 116 and a lifting assembly. The first motor 114 is connected to the second motor 116 through a transmission rod 115, the first motor 114 is, for example, a servo motor or a stepping motor, the transmission rod 115 is, for example, a lead screw, and the second motor 116 is, for example, a rotary servo motor, so that the first motor 114 can drive the second motor 116 to reciprocate up and down through the transmission rod 115, and the first motor 114 drives the transmission rod 115 to rotate forward or backward to enable the second motor 116 to reciprocate. In various embodiments, the lift assembly includes an outer shaft 118 and an inner shaft 119, the inner shaft 119 being disposed within the outer shaft 118, the inner shaft 119 being allowed to move along the outer shaft 118, while the outer shaft 118 is disposed over the growth chamber 110, a portion of the inner shaft 119 being disposed within the growth chamber 110, a securing device 121 being further disposed on an end of the inner shaft 119, a magnet 122 being secured to an end of the inner shaft 119 by the securing device 121, and a sealing device 120 being disposed around the outer shaft 118 in contact with the growth chamber 110, the sealing device 120 being used to effect a vacuum seal, the sealing device 120 being, for example, a sealing ring. In different embodiments, the second motor 116 is connected to the inner shaft 119 through an output shaft 117, the output shaft 117 is partially located in the outer shaft 118, the second motor 116 can drive the inner shaft 119 to rotate through the output shaft 117, and the first motor 114 drives the second motor 116 to reciprocate up and down through the transmission rod 115, so that when the first motor 114 and the second motor 116 are simultaneously turned on, the inner shaft 119 can reciprocate up and down and also rotate, and accordingly the magnet 122 on the inner shaft 119 can be driven to move correspondingly. The inner shaft 119 may only reciprocate up and down when the first motor 114 is turned on and the second motor 116 is turned off. The inner shaft 119 may only perform rotational movement when the first motor 114 is turned off and the second motor 116 is turned on. Whereby the operator may choose to turn the first motor 114 and/or the second motor 116 on and/or off depending on the implementation.

In some implementations, the target 123 may remain stationary while the magnet 122 is in rotational motion, or may rotate about its central axis, although a rotational speed difference may exist between the target 123 and the magnet 122. When the magnet 122 rotates, the target 123 may be driven to rotate around its central axis by a power source such as a motor, so that there is a speed difference between the target 123 and the magnet 122. The relative motion of the target 123 and the magnet 122 can make the magnetic field generated by the magnet 122 uniformly scan the sputtering surface of the target 123, and because the electric field and the magnetic field uniformly distributed on the sputtering surface of the target 123 act on the secondary electrons simultaneously in the embodiment, the motion trajectory of the secondary electrons can be adjusted to increase the number of times of collision between the secondary electrons and the argon atoms, so that the argon atoms near the sputtering surface of the target 123 are sufficiently ionized to generate more argon ions; and more argon ions bombard the target 123, so that the sputtering utilization rate and sputtering uniformity of the target 123 can be effectively improved, and the quality and uniformity of the deposited film are further improved.

Referring to fig. 7, in the present embodiment, the magnet 122 includes a first portion, a second portion and a plurality of third portions connected between the first portion and the second portion. The first portion includes a first magnetic unit 1221, the second portion includes a second magnetic unit 1222, a third magnetic unit 1223, and a fourth magnetic unit 1224, and the third portion includes a fifth magnetic unit 1225, a sixth magnetic unit 1226, and a seventh magnetic unit 1227. In the present embodiment, a plurality of magnetic units are spliced to form a symmetrical annular magnet 122, so that an arc-shaped magnetic field can be formed when the magnet 122 is stationary, and a uniform magnetic field can be formed when the magnet 122 rotates around the target 123. The uniform magnetic field can provide sputtering uniformity of the target material, thereby realizing the uniformity of the coating.

Referring to fig. 8, in some embodiments, the magnet 122 may also have an arc-shaped structure, the magnet 122 includes a first magnetic unit 1221, a second magnetic unit 1222 and a plurality of third magnetic units 1223, the first magnetic unit 1221 is connected to the second magnetic unit 1222 through the third magnetic unit 1223, wherein the first magnetic unit 1221 and the second magnetic unit 1222 have an arc shape, the first magnetic unit 1221 and the second magnetic unit 1222 have the same arc-shaped structure, and the third magnetic unit 1223 is connected between the first magnetic unit 1221 and the second magnetic unit 1222 and is symmetrical to a central axis of the first magnetic unit 1221 and the second magnetic unit 1222. An arc-shaped magnetic field may be formed when the magnet 122 is stationary, and a uniform magnetic field may be formed when the magnet 122 rotates around the target 1223. The uniform magnetic field can provide sputtering uniformity of the target material, thereby realizing the uniformity of the coating.

Referring to fig. 9, in some embodiments, the magnet 122 may also have an approximately rectangular structure, the magnet 122 includes a plurality of first magnetic units 1221 disposed opposite to each other and a plurality of second magnetic units 1222 disposed opposite to each other, wherein the first magnetic units 1221 are connected to the second magnetic units 1222, the first magnetic units 1221 may have an arc-shaped structure, the first magnetic units 1221 may be recessed inward or outward, the plurality of first magnetic units 1221 may also have an arc-shaped structure recessed inward or outward at the same time, and the plurality of first magnetic units 1221 may also have different arc-shaped structures. The magnet 122 may be of a symmetrical or asymmetrical configuration, and may form an arcuate magnetic field when the magnet 122 is stationary, and a uniform magnetic field when the magnet 122 rotates about the target 123. The sputtering uniformity of the target can be provided through the uniform magnetic field, so that the uniformity of the coating film is realized.

Referring to fig. 10, in some embodiments, the growth chamber 110 may include an outer wall 110a and an inner wall 110b, the inner wall 110b is disposed in the outer wall 110a, and the inner wall 110b is fixed in the outer wall 110a by a plurality of bolts, so that the outer wall 110a and the inner wall 110b form a ring-shaped structure, which may slow down heat dissipation when the semiconductor apparatus 100 operates. The inner wall 110b is further provided with a plurality of layers of reflective plates, for example, the inner wall 110b is sequentially provided with a first reflective plate 111a and a second reflective plate 111b from inside to outside, the first reflective plate 111a and the second reflective plate 111b are sequentially attached, when deposition is performed, the base 112 is in a high-temperature state, and the inner wall 110b is provided with the plurality of layers of reflective plates to timely isolate radiant heat and prevent heat from being dissipated outwards. The first and second

reflective plates

111a and 111b are disposed on the inner wall 110b in a circular shape. The first and

second reflection plates

111a and 111b may be composed of an integral heat insulating material or composed of a plurality of heat insulating materials. The present embodiment provides two layers of reflective sheets on the inner wall 110b, and in some embodiments, 3 or 4 or more or less layers of reflective sheets may be provided.

Referring to fig. 10-11, in the present embodiment, a plurality of clips 132 are disposed on the inner wall 110b of the growth cavity 110, and the clips 132 are used for fixing the first reflective plate 111a and the second reflective plate 111 b. The clamp 132 includes a plurality of limiting bars 1321, two adjacent limiting bars 1321 form a slot 1322, the limiting bar 1321 at one end of the clamp 132 is disposed on the inner wall 110b, and then the first reflective plate 111a and the second reflective plate 111b are disposed in the corresponding slot 1322. In the present embodiment, the first reflection plate 111a and the second reflection plate 111b are disposed at adjacent slots 1322, and in some embodiments, the first reflection plate 111a and the second reflection plate 111b may be disposed at intervals in the corresponding slots 1322. The two ends of the first reflective plate 111a and the second reflective plate 111b respectively include a bending portion (not shown), and the bending portions of the two ends of the first reflective plate 111a protrude out of the slot 1322, so that the first reflective plate 111a is disposed on the inner wall 110b in a circular shape. In this embodiment, for example, six clips 132 are disposed on the inner wall 110b, and the clips 132 are uniformly disposed on the inner wall 110 b. In this embodiment, through holes 130 having the same size are formed at the same positions of the outer wall 110a, the inner wall 110b, the first reflection plate 111a and the second reflection plate 111b, the through holes 130 are positioned higher than the base 111, and a high temperature resistant transparent material is formed on the through holes 130 of the outer wall 110a and the inner wall 110 b. Whereby a worker can understand the growth inside the growth chamber 110 from the outside of the growth chamber 110. A blocking piece 131 is further disposed on the inner wall 110 b.

Referring to fig. 12, a cooling device 140 is further disposed on the outer wall 110a of the growth chamber 110, and the cooling device 140 is used for absorbing heat dissipated to the outer wall 110a and preventing the outer wall 110a from deforming due to high temperature. In this embodiment, the cooling device 140 is, for example, a water pipe surrounding the outer wall 110a, one end of the water pipe is a water inlet, and the other end of the water pipe is a water outlet, and the water pipe forms a circulating water path to effectively absorb the temperature on the outer wall 110 a.

Referring to fig. 1 and 13-14, in the present embodiment, the growth chamber 110 includes at least one gas inlet connected to an external gas source 124, and the external gas source 124 feeds gas into the growth chamber 110 through the gas inlet. The growth chamber 110 includes at least one pumping port, which is connected to a vacuum pump 125, and the vacuum pump 125 pumps the growth chamber 110 through the pumping port. In some embodiments, the growth chamber 110 includes at least two gas inlets, such as a first gas inlet 119a and a second gas inlet 119b, the first gas inlet 119a and the second gas inlet 119b are respectively disposed on two opposite sides of the growth chamber 110, the first gas inlet 119a and the second gas inlet 119b are symmetrical to each other, and gas can be introduced into the growth chamber 110 through the first gas inlet 119a and the second gas inlet 119 b. In this embodiment, the first air inlet 119a and the second air inlet 119b are respectively connected to an air inlet duct 200, the air inlet duct 200 includes an outer sleeve 210 and an inner sleeve 220, the inner sleeve 220 is disposed in the outer sleeve 210 in parallel, and one end of the inner sleeve 220 can be connected to one end of the outer sleeve 210 to form a closed annular cavity. One end of the air inlet pipe 200 is connected to the air inlet, and the other end of the air inlet pipe 200 can contact the inner wall of the growth chamber 110 or the other end of the air inlet pipe 200 has a certain gap with the inner wall of the growth chamber 110. The outer sleeve 210 comprises a plurality of first exhaust holes 211, the inner sleeve 210 comprises a plurality of second exhaust holes 221, the plurality of first exhaust holes 211 are respectively and uniformly arranged on the outer sleeve 210, the plurality of second exhaust holes 221 are respectively and uniformly arranged on the inner sleeve 220, wherein the size of the second exhaust holes 221 is larger than or equal to that of the first exhaust holes 211, and therefore the first exhaust holes 211 and the second exhaust holes 221 can be staggered or partially overlapped or overlapped. In this embodiment, the size of the first exhaust hole 211 is smaller than the size of the second exhaust hole 221, and the first exhaust hole 211 and the second exhaust hole 221 are staggered with each other, and the first exhaust hole 211 and the second exhaust hole 221 are, for example, one or a combination of circular, rectangular, triangular or other shapes. The outside air current firstly enters the inner sleeve 220, then enters the annular cavity through the second air vent 221 on the inner sleeve 220, and then enters the growth cavity 110 through the first air vent 211 on the outer sleeve 210 uniformly, so that the flow rate of the air current entering the growth cavity 110 can be slowed down to a greater extent and can not be disturbed, thereby greatly reducing the vibration of equipment and products caused by air current impact, avoiding the phenomena of equipment hard damage and product damage, ensuring that the air current entering the growth cavity 110 is uniform, and improving the uniformity of coating.

Referring to fig. 14, in this embodiment, the gas inlet pipe 200 is connected to the gas inlet through a branch pipe 230, the branch pipe 230 has one end of the branch pipe 230 fixed to the gas inlet, the other end of the branch pipe 230 is connected to the outer casing 210, a gas outlet pipe 240 is further disposed on the outer wall of the growth chamber 110, the gas outlet pipe 240 is in a sealed state with the outer wall of the growth chamber 110, the gas outlet pipe 240 is disposed on the gas inlet, the gas outlet pipe 240 is further connected to an external gas source 250, the gas is delivered into the branch pipe 230 through the gas outlet pipe 240 by the external gas source 250, after entering the inner casing 220, the gas enters the outer casing 210 through a plurality of second gas outlet holes 221 on the inner casing 220, and then enters the growth chamber 110 through a plurality of first gas outlet holes 211 on the outer casing 210, so that the flow rate of the gas entering the growth chamber 110 can be greatly slowed down and not disturbed, thereby greatly reducing the vibration of equipment and products caused by the impact of the airflow, avoiding the phenomena of hard damage of the equipment and damage of the products, simultaneously leading the airflow entering the growth cavity 110 to be even and improving the uniformity of the film coating. In some embodiments, a flow regulator may also be provided on branch pipe 230 or exhaust pipe 240, which may be used to regulate the flow rate of gas within intake conduit 200.

Referring to fig. 15, in some embodiments, there is a gap, for example 2-3mm, between the bottom of the inner sleeve 220 and the bottom of the outer sleeve 210. A plurality of second exhaust holes 221 are formed in the bottom of the inner sleeve 220, a plurality of first exhaust holes 211 are formed in the bottom of the outer sleeve 210, and the diameter of the second exhaust holes 221 is larger than that of the first exhaust holes 211, so that the relative density of the first exhaust holes 211 is larger than that of the second exhaust holes 221, and the first exhaust holes 211 and the second exhaust holes 221 are staggered or overlapped or partially overlapped with each other. In this embodiment, a plurality of through holes are formed at one end of the air inlet pipe 200, so that uniformity of air flow entering the growth chamber 110 can be further improved.

Referring to fig. 16, in some embodiments, a plurality of gas inlets, such as a first gas inlet 119a, a second gas inlet 119b, a third gas inlet 119c, and a fourth gas inlet 119d, are disposed on the sidewall of the growth chamber 110. The four gas inlets are respectively connected with a gas inlet pipeline 200, and gas is input into the growth cavity 110 through the four gas inlets, so that the uniformity of the gas in the growth cavity 110 can be improved, and the uniformity of the coating film can be improved.

Referring to fig. 17, in some embodiments, two gas inlets, namely a first gas inlet 119a and a second gas inlet 119b, are disposed on the sidewall of the growth chamber 110. The first inlet port 119a and the second inlet port 119b are offset from each other. An air inlet pipe 200 is connected to the first air inlet 119a and the second air inlet 119b, and the air inlet pipe 200 includes a plurality of exhaust holes 201, so that the gas entering the growth chamber 110 becomes more uniform. The diameters of the gas inlet pipes 200to which the first and

second gas inlets

119a and 119b are connected may be the same or different in order to adjust the flow rate of the gas.

Referring to fig. 18, in some embodiments, an air inlet 119a is formed on a sidewall of the growth chamber 110, an air inlet duct 200 is connected to the first air inlet 119a, the air inlet duct 200 includes a plurality of exhaust holes 201, and the diameters of the plurality of exhaust holes 201 may be the same or different to adjust the flow rate of the gas.

Referring to fig. 19, in some embodiments, a plurality of gas inlets, namely a first gas inlet 119a and a second gas inlet 119b, are disposed at the top of the growth chamber 110, the first gas inlet 119a and the second gas inlet 119b are respectively connected to a gas inlet duct 200, the gas inlet duct 200 is located above the target 112, and the gas inlet duct 200 includes a plurality of exhaust holes 201, so that the gas entering the growth chamber 110 becomes more uniform, the sputtering uniformity of the target 112 and the utilization rate of the target 112 are improved, and the uniformity of the coating film is improved. The diameters of the gas inlet pipes 200to which the first and

second gas inlets

Referring to fig. 20, in an embodiment, a semiconductor apparatus 300 is further provided, the semiconductor apparatus 300 includes a transfer chamber 310, a transition chamber 320, a cleaning chamber 330, a preheating chamber 340, and a plurality of growth chambers 350. The transfer chamber 310 may include a substrate handling robot 311 that may operate the substrate handling robot 311 to transfer substrates between the transition chamber 320 and the growth chamber 350. In some embodiments, the semiconductor apparatus further comprises a manufacturing interface 313, including within the manufacturing interface 313 cassettes containing substrates to be processed and substrate handling robots (not shown) that may include a substrate planning system to load the substrates in the cassettes into the transition chamber 320.

Referring to fig. 21, the transition chamber 320 is connected to the transfer chamber 310, wherein the transition chamber 320 is located between the manufacturing interface 313 and the transfer chamber 310. The transition chamber 320 provides a vacuum interface between the fabrication interface 313 and the transfer chamber 310. The transition chamber 320 may include a housing 320a, for example, a sealed cylinder, and a pumping port and an exhaust port are disposed on a sidewall of the housing 320 a. A cooling plate 322 is disposed in the transition chamber 320, and the cooling plate 322 is fixed to the bottom of the casing 320a by a plurality of brackets 321. The cooling plate 322 can perform a cooling process on the substrate. In this embodiment, the cooling plate 322 may be, for example, cylindrical or rectangular or other shape, and the cooling plate 322 may be fixed in the housing 320a, for example, by four brackets 321.

Referring to fig. 22, the cooling plate 322 may be cylindrical, and the cooling plate 322 includes a plurality of female screw holes 322a, for example, four female screw holes 322 a. Corresponding external threads are provided at both ends of the bracket 321, whereby one end of the bracket 321 can be disposed in the internally threaded hole 322 a.

Referring to fig. 23, the other end of the support 321 is fixed in the casing 320a through a base 3211, the base 3211 includes a plurality of first threaded holes 3211a and a second threaded hole 3211b, wherein the second threaded hole 3211b is located at the center of the base 3211, and the plurality of first threaded holes 3211a are uniformly disposed around the second threaded hole 3211 b. The other end of the bracket 321 is disposed in the second screw hole 3211b, and the plurality of first screw holes 3211a are used for placing a plurality of nuts, thereby fixing the base 3211 in the housing 320 a. In the present embodiment, six first threaded holes 3211a are included in the base 3211, and in some embodiments, four or other pluralities of first threaded holes 3211a may be provided in the base 3211.

Referring to fig. 21, at least one carrier 325 is disposed in the housing 320a, for example, two carriers are disposed, such as a first carrier 325 and a second carrier 328, the first carrier 325 and the second carrier 328 are fixed on the supporting plate 323, and the first carrier 325 is located on the second carrier 328. The support plate 323 includes a main rod and two side plates respectively disposed at two ends of the main rod, and the first stage 325 and the second stage 328 are disposed between the two side plates. The supporting plate 323 is further connected to a control rod 324, and specifically, the control rod 324 is connected to the main rod of the supporting plate 323, and one end of the control rod 324 is located outside the housing 320a, and the control rod 324 can drive the supporting plate 114 to ascend and/or descend. In this embodiment, the control rod 324 is connected to a driving unit (not shown) for controlling the control rod 324 to ascend and/or descend. The control lever 324 is connected to a driving unit (not shown) for controlling the control lever 324 to ascend and/or descend. When the driving unit controls the control lever 324 to descend, the second stage 328 may contact the cooling plate 322.

Referring to fig. 24, at least one tray for holding a substrate can be disposed on first stage 325 and second stage 328, for example, first stage 325 can be taken as an example, and at least one tray 3251, for example, two or three or more trays 3251 can be disposed on first stage 325.

Referring to fig. 21, the transition chamber 320 may further include a pumping port connected to a vacuum pump 327, and the transition chamber 320 is pumped down by the vacuum pump 327. The present embodiment implements the vacuuming process through multiple steps, such as first pumping the transition chamber 320 to 1 × 10 by using a Dry Pump (Dry Pump)^-2Pa, then the transition chamber 320 was evacuated to 1X 10 using a Turbo high vacuum Pump (Turbo Molecular Pump)^-4Pa or less than 1X 10^-4Pa, when the transition chamber 320 enters a vacuum state, the control rod 324 drives the first stage 325 and the second stage 328 to move along a predetermined path, for example, the control rod 324 drives the first stage to move upward. In this embodiment, the transition chamber 320 is connected to a transfer chamber, and a substrate handling robot in the transfer chamber transfers the substrate from the transition chamber 320 to the transfer chamber, and then transfers the substrate to another chamber, such as a pre-heat chamber, a cleaning chamber, or a growth chamber, where a thin film may be formed on the surface of the substrate. After the substrate is coated, the substrate loading and unloading robot in the transfer chamber transfers the substrate to the second carrier in the transition chamber 320On the stage 328, the control rod 324 drives the first stage 325 and the second stage 328 to move along a direction opposite to the predetermined path, for example, move downward, so that the second stage 328 contacts the cooling plate 322, and the substrate on the second stage 328 and the second stage 328 is cooled by the cooling plate 322. Meanwhile, an exhaust port is further arranged on one side of the shell 320a and connected with a gas source 326, when the transition cavity 320 is subjected to vacuum breaking treatment, the second carrying platform 328 is driven to be away from the cooling plate 322 through the control rod 324, a preset distance is formed between the second carrying platform 328 and the cooling plate 322, the preset distance is 5-10mm for example, then nitrogen or argon is introduced into the transition cavity 320 through the exhaust port through the gas source 326, the transition cavity 320 is subjected to vacuum breaking treatment, and therefore cracks are prevented from being generated on the substrate due to introduction of nitrogen when the substrate is cooled. After the transition chamber 320 is evacuated, the substrate can be removed for storage and analysis.

Referring to fig. 20, the cleaning chamber 330 is connected to the transfer chamber 310, the cleaning chamber 330 is located on the sidewall of the transfer chamber 310, and when the substrate enters the transition chamber 320, the substrate handling robot 311 in the transfer chamber 310 transfers the substrate from the transition chamber 320 to the cleaning chamber 330 for cleaning.

Referring to fig. 25, a substrate supporting device 331 is disposed in the cleaning chamber 330, the substrate supporting device 331 is disposed at the bottom of the cleaning chamber 330, and the substrate supporting device 331 does not contact the cleaning chamber 330. The substrate support assembly 331 includes a pedestal electrode 3311 and an electrostatic chuck 3312, the electrostatic chuck 3312 is disposed on the pedestal electrode 3311, the electrostatic chuck 3312 is used for placing a substrate, at least one substrate can be placed on the electrostatic chuck 3312, in some embodiments, a plurality of substrates can be disposed on the electrostatic chuck 3312, and the plurality of substrates can be cleaned simultaneously, thereby improving the working efficiency.

Referring to fig. 25, the substrate support assembly 331 is further connected to a lifting and rotating mechanism 334, and particularly, the lifting and rotating mechanism 334 is connected to the pedestal electrode 3311, such that the lifting and rotating mechanism 334 can lift or rotate the substrate support assembly 331, thereby indirectly lifting or rotating the substrate. When the substrate support assembly 331 rotates up or down, the distance between the substrate and the electrode 332 is changed to adjust the electric field intensity between the pedestal electrode 3311 and the electrode 332, so that the plasma can better clean the substrate.

Referring to fig. 26, the elevating and rotating mechanism 334 includes an elevating mechanism for driving the pedestal electrode 3311 to ascend or descend and a rotating mechanism for driving the pedestal electrode 3311 to rotate. The lifting mechanism includes a lifting motor 3341 and a guide rod 3342. One end of the guide rod 3341 is disposed in the cleaning chamber 330 and connected to the pedestal electrode 3311, and the guide rod 3342 and the pedestal electrode 3311 are sealed by a sealing ring 3343. In this embodiment, the output shaft of the lift motor 3341 is connected to the guide rod 3342, so that the pedestal electrode 3311 can be raised or lowered by the lift motor 3341. In this embodiment, the rotating mechanism includes a rotating motor 3344, a worm 3345, and a worm wheel 3346. The output shaft of the rotary motor 3344 is connected to a worm 3345, the worm 3345 is connected to a worm wheel 3346, the worm wheel 3346 is fixed to a guide bar 3342, the worm wheel 3346 and the worm 3345 are in mesh transmission, the rotary motor 3344 is a stepping motor, for example, and the rotary motor 3344 steps one time, and the pedestal electrode 3311 rotates one holding position, and a holder for holding the rotary mechanism is fixed to the guide bar 3342.

Referring again to FIG. 25, the cleaning chamber 330 further includes an electrode 332, the electrode 332 is disposed above the substrate support assembly 331, the electrode 332 does not contact the top of the cleaning chamber 330, and in some embodiments, the distance between the electrode 332 and the substrate support assembly 331 may be 2-25cm, such as 10-20cm, or 16-18 cm. The electrode 332 is also connected to a lifting and rotating mechanism 333, the structure of the lifting and rotating mechanism 333 is the same as that of the lifting and rotating mechanism 334, and the lifting and rotating mechanism 333 is not described in this embodiment. When the electrode 332 is rotated up or down, the distance between the electrode 332 and the substrate is changed to adjust the electric field strength between the electrode 332 and the substrate, so that the substrate can be uniformly cleaned by the plasma. When the electrode 332 and the substrate support assembly 331 rotate simultaneously, the rotation speed of the electrode 332 and the rotation speed of the substrate support assembly 331 may be the same or have a certain speed difference, so that the plasma uniformly cleans the substrate.

Referring again to FIG. 25, the substrate support assembly 331 is further coupled to at least one RF bias power source 338, and in particular, the RF bias power source 338 is coupled to the pedestal electrode 3311. The rf frequency of the rf bias power source 338 may be high frequency, medium frequency, or low frequency. For example, the high frequency may be a radio frequency bias source of 13.56 MHZ; the intermediate frequency may be a 2MHZ rf bias source and the low frequency may be several 300-500KHZ rf bias sources. Wherein, the silicon etching can be carried out by utilizing high-frequency radio frequency; the dielectric etch may be performed using medium or low frequency rf, and thus rf bias power supplies 338 of different frequencies may be connected to the pedestal electrode 3311 simultaneously to achieve simultaneous etching of silicon and dielectric. In this embodiment, the electrode 332 is further connected to at least one rf power source 337, and the rf frequency of the rf power source 337 is, for example, 13.56 MHZ. The rf power supply 337 and the rf bias power supply 338 are driven by the synchronization pulse, and can be simultaneously turned on and off to reduce the temperature of electrons in the cleaning chamber 330, and the synchronization pulse has a good control on the cleaning (etching depth) of the substrate dense region.

Referring again to FIG. 25, the cleaning chamber 330 further includes a gas inlet proximate the electrode 332 that is coupled to a gas source 335 that delivers a gas into the cleaning chamber 330 from the gas source 335 that is a precursor gas for cleaning applications, including, for example, chlorine-containing gases, fluorine-containing gases, iodine-containing gases, bromine-containing gases, nitrogen-containing gases, and/or other suitable reactive elements. When the rf power supply 337 and/or the rf bias power supply 338 are activated, a plasma is generated near the substrate surface. In one embodiment, a bias of about-5 volts to-1000 volts is applied to a pedestal electrode 3311 disposed in a substrate support assembly 331 for between about 1 second and 15 minutes, the substrate being disposed on the substrate support assembly 331. The frequency of the power delivered to the processing region of the cleaning chamber 330 may vary from about 10 khz to 100 mhz, and the power level may be between about 1 kwatt and 10 kwatt. The cleaning chamber 330 may further comprise a pumping port proximate the substrate support assembly 331, the pumping port coupled to a vacuum pump 336, the vacuum pump 336 configured to pump the cleaning chamber330, such that the pressure of the cleaning chamber 330 enters a predetermined background vacuum range, e.g., 10^-5-10^-3Pa, mixing and introducing precursor gas for cleaning application into the cleaning chamber 330, and adjusting the pumping speed of the cleaning chamber 330 to make the pressure of the cleaning chamber 330 enter a predetermined working pressure range, for example, 1Pa to 20 Pa.

Referring to FIG. 27, in another embodiment, another cleaning chamber is provided, which includes a reaction chamber 200, a lower electrode 201, a liner (bushing)203, a coil assembly 204 and an RF bias source 206. The reaction chamber 200 has a reaction space in which generated plasma and other components can be accommodated. The chamber wall of the reaction chamber 200 may be a quartz window 205. The lower electrode 201 may be disposed at the bottom of the reaction chamber 200, but does not contact the bottom of the reaction chamber 200. The lower electrode 201 is used to support a substrate 202 to be etched, and the lower electrode 201 is a conductive plate, such as an iron plate, but not limited thereto. Further, the bottom electrode 201 may be connected to a temperature controller (not shown) that controls the temperature of the bottom electrode 201 within a range of 0-100 ℃, so that the temperature of the substrate 202 can be indirectly controlled by the bottom electrode 201 to a desired temperature for the process.

Referring to fig. 27 and 28, the liner 203 is disposed in the top center region of the reaction chamber 200, i.e., the liner 203 is located on the upper chamber wall of the reaction chamber 200 and does not contact with the upper chamber wall. The bushing 203 may be cylindrical or other shape. The bushing 203 is a conductive plate, and may be, for example, an iron plate, but is not limited thereto. Further, the bushing 203 is a rotatable bushing whose rotation axis is perpendicular to the upper wall of the reaction chamber 200, but may be deflected at a certain angle. The position of the bushing 203 and the coil assembly 204 is not fixed, and the relative position changes through the rotation of the bushing 203 during the etching process, so that the etching rate (cleaning rate) of each position on the substrate 202 is more balanced.

Referring to FIG. 27, the liner 203 is also connected to a RF power source (not shown) having a frequency of, for example, 13.56 MHz. The bottom electrode 201 is connected to at least one rf bias source 206, only one rf bias source 206 being shown in fig. 27. The rf frequency of the rf bias source 206 may be high, intermediate, or low. For example, the high frequency may be a radio frequency bias source of 13.56 MHZ; the intermediate frequency may be a 2MHz RF bias source and the low frequency may be 400-600KHz RF bias source.

Referring to fig. 20, the preheating chamber 340 is connected to the transfer chamber 310, the preheating chamber 340 is disposed on the sidewall of the transfer chamber 310, and when the substrate completes a necessary semiconductor process in the preheating chamber 340, the substrate handling robot 311 in the transfer chamber 310 transfers the substrate into the preheating chamber 340 to preheat the substrate.

Referring to fig. 29, the preheating chamber 340 includes a housing 340a, a support 341 is disposed at the bottom of the housing 340a, the support 341 may be, for example, a hollow structure, and then a wire is placed in the internal structure of the support 341 and connected to the heater 342. In this embodiment, the support 341 may be, for example, a high temperature resistant material.

Referring to fig. 29-30, a heater 342 is disposed in the preheating chamber 340, the heater 342 is fixed on the support 341, the heater 342 includes a base plate 3421 and a heating coil 3424, the base plate 3421 includes a plurality of position-limiting strips 3422, the plurality of position-limiting strips 3422 are divided into sectors on the base plate 3421, and a space is disposed between two adjacent position-limiting strips 3422, and the space is favorable for heat dissipation of the enameled wire. The plurality of stopper strips 3422 and the base plate 3421 may be integrally formed. A plurality of baffles 3423 are further disposed on the plurality of position-limiting strips 3422, and the plurality of baffles 3423 are distributed on the plurality of position-limiting strips in a fan shape to form a concentric circle structure.

Referring to fig. 31, the heating coil 3424 has a circular cross-section, and the height of the baffle 3423 is greater than the height of the heating coil 3424.

Referring to fig. 32, a plurality of measuring points are further disposed on a surface of the tray 343 near the substrate 344, and then the plurality of measuring points are connected to a temperature measuring device, which can be disposed in the preheating chamber 340 or outside the preheating chamber 340, so that the temperature of the substrate 344 can be measured in real time by the temperature measuring device, and the surface temperature and thermal uniformity of the substrate 344 can be controlled.

Referring to fig. 29, an air exhaust port may be further disposed at the bottom of the preheating chamber 340, the air exhaust port is connected to a vacuum pump 345, and the preheating chamber 340 is vacuumized by the vacuum pump 345 to obtain a vacuum preheating chamber 340. The heater 342 is disposed in the preheating chamber 340, and it should be noted that a plurality of heaters 342 may be disposed on the sidewall of the preheating chamber 340, and a plurality of heaters may be disposed on the top of the preheating chamber 340 to ensure the uniformity of the overall temperature of the preheating chamber 340.

Referring to fig. 20, a plurality of growth chambers 350 are disposed on the sidewall of the transfer chamber 310, and after the substrate is processed in the preheating chamber 340, the substrate handling robot 311 in the transfer chamber 310 transfers the substrate into the growth chambers 350 for operation, so that uniform arc magnetic fields are formed in the growth chambers 350, thereby forming uniform sputter ions on the surface of the substrate, and forming uniform thin films on the substrate.

Referring to fig. 33, the present embodiment further provides a method for using a semiconductor device, including: s1: placing the substrate on the tray;

s2: carrying out vacuum pumping treatment, and lifting the carrying platform to convey the substrate into the growth cavity so as to form a thin film on the substrate;

s3: and performing vacuum breaking treatment, wherein a preset distance is formed between the carrying platform and the cooling plate.

Referring to fig. 34, in an embodiment, when the film (e.g., an aluminum nitride coating film) on the substrate is analyzed, it can be seen that when the relative temperature is less than 0.1, the a1 region appears as loose fibrous microcrystals, the structure is inverted conical fiber, and a large number of gaps exist in the grain boundary, so that the strength of the film is poor. The region a2 appears as dense fibrous crystallites at relative temperatures between 0.1 and 0.3. When the relative temperature is 0.3-0.5, the A3 area shows columnar crystal characteristics, each crystal grain in the area grows respectively to obtain uniform columnar crystals, the defect density in the columnar crystal grains is low, the density of the crystal boundary is high, and the crystal plane characteristics are shown. When the relative temperature is more than 0.5, the A4 area shows coarse isometric crystals, the density of equiaxed intragranular defects is low, the film is very complete in crystallization, and the strength is high. Therefore, when the relative temperature is lower, namely 0-0.3, the sputtered ions are continuously covered by the subsequent sputtered ions without sufficient surface diffusion after being incident to the surface of the substrate, so that a relatively dense fibrous tissue growing in parallel is formed, fibers are surrounded by relatively loose boundaries, the density of the fibrous tissue boundaries is low, the bonding strength is low, the fibers are weak and easy to crack, and obvious beam-shaped fibrous characteristics are shown on the cross section morphology. When the relative stability is high, that is, 0.3 to 0.7, sufficient surface diffusion of the sputtered ions occurs after the sputtered ions enter the substrate surface, the migration distance of the sputtered ions increases, the fine fibrous structure forms columnar crystals by the surface diffusion, the columnar crystals form coarse isometric crystals by bulk diffusion and movement of the crystal grain boundaries, and defects between the crystal grain boundaries decrease. Therefore, the semiconductor device of the present disclosure deposits a film at a uniform high temperature, can form a film at a high speed, and the crystal lattice arrangement of a thin film (e.g., aluminum nitride) exhibits columnar crystal direction growth, and the film has good crystallinity and improved film formation uniformity. The relative temperature is the ratio of the substrate temperature to the film melting temperature, and is lower if the substrate temperature is lower, and is higher if the substrate temperature is higher.

Referring to fig. 35, in the present embodiment, an analysis is performed on the aluminum nitride film 401 formed on the substrate 400, and it can be seen from the figure that the aluminum nitride film 401 has a columnar crystal structure, the density of the interior of the aluminum nitride film 401 is high, and the defect density is small, so that the quality of the aluminum nitride film formed by the semiconductor device is high.

Referring to FIG. 36, there are shown rocking curves of aluminum nitride films formed under two different film formation conditions, and dislocation densities of (002) crystal planes of the aluminum nitride films were investigated using the rocking curves. The difference between the two film formation conditions is only the pretreatment of the substrate. As can be seen from fig. 36, the half-peak width of the C1 curve is 227 arc angle, and the half-peak width of the C2 curve is 259 arc angle, so that it is found that the growth rate of the aluminum nitride thin film obtained without pretreatment of the substrate is high, the dislocation density is high, and the growth rate of the aluminum nitride thin film obtained by pretreatment of the substrate is low, and the dislocation density is low. Therefore, the quality of the aluminum nitride film formed under the same conditions after the pretreatment of the substrate is improved.

However, not limited to the aluminum nitride film exemplified above, other films of this quality, such as metal films, semiconductor films, insulating films, compound films, or other materials, may also be applied using the apparatus or fabrication method of the present application. Furthermore, the high-quality thin film formed in the present application can be applied to various semiconductor structures, electronic components, or electronic devices, such as switching elements, power elements, radio frequency elements, light emitting diodes, micro light emitting diodes, display panels, mobile phones, watches, notebook computers, projection type devices, charging posts, Virtual Reality (VR) devices, Augmented Reality (AR) devices, portable electronic devices, game machines, or other electronic devices.

Referring to fig. 37, when a semiconductor epitaxial structure is fabricated using the semiconductor apparatus of the present disclosure, the semiconductor epitaxial structure may include a substrate 1000, an aluminum nitride layer 1001, a first aluminum gallium nitride layer 1002, a second aluminum gallium nitride layer 1003, and a gallium nitride layer 1004. The aluminum nitride layer 1001 is formed on the substrate 1000, the first aluminum gallium nitride layer is formed on the aluminum nitride layer 1001, the second aluminum gallium nitride layer 1003 is formed on the first aluminum gallium nitride layer 1002, the gallium nitride layer 1004 is formed on the second aluminum gallium nitride layer 1003, and the aluminum content of the first aluminum gallium nitride layer 1002 can be higher than that of the second aluminum gallium nitride layer 1003. The substrate 1000 may be a substrate of a silicon-based material, such as silicon (Si) or silicon carbide (SiC). In other embodiments, the substrate 1000 may also be sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), gallium nitride (GaN), or other semiconductor substrate materials.

Referring to fig. 38, in some embodiments, a plurality of micro-recesses 1000a may be formed on the upper surface of the silicon substrate, the cross-section of the micro-recesses 1000a is an inverted triangle or other shapes, and in other embodiments, the cross-section of the micro-recesses 1000a includes an oval or polygon. The substrate 1000 is divided into a plurality of dielectric pillars by the micro-recesses 1000a, the cross sections of the dielectric pillars include triangles, ellipses or other polygons, and the cross sections of the dielectric pillars are consistent from top to bottom or gradually decrease from bottom to top. The inverted triangular dimple 1000a has a larger diameter and a larger depth to relieve the stacking stress.

Referring again to fig. 37 and 38, in some embodiments, the aluminum nitride layer 1001 may be filled in the micro-recess 1000 a. Providing the aluminum nitride layer 1001 between the substrate 1000 and the first aluminum gallium nitride layer 1002 can prevent silicon in the substrate 1000 from reacting with gallium in the first aluminum gallium nitride layer 1002.

Referring to fig. 37, in various embodiments, the semiconductor apparatus 100 may be used to sputter an aluminum nitride film on the surface of the substrate 1000 to form an aluminum nitride layer 1001. When forming the aluminum nitride layer 1001, the temperature of the substrate 1000 is controlled to be, for example, 800-1000 ℃, and the thickness of the aluminum nitride layer 1001 may be, for example, 0.01-1.6 μm by controlling parameters such as sputtering rate, base temperature, sputtering thickness, etc. After the aluminum nitride layer 1001 is formed, the formed epitaxial structure may be subjected to a high temperature annealing process to improve the quality of the aluminum nitride layer 1001. The conditions of the high-temperature annealing treatment are as follows: the annealing temperature is, for example, 1100 ℃ to 1200 ℃, and the annealing gas is H₂+NH₃。

Referring again to fig. 37, the aluminum content of the first aluminum gallium nitride layer 1002 may be higher than the aluminum content of the second aluminum gallium nitride layer 1003. For example, in the aluminum gallium nitride layer, the content of aluminum is reduced in a gradient manner, so that the lattice parameter is increased, and the quality of the semiconductor epitaxial structure is improved.

Referring to fig. 37, an aluminum nitride layer 1001 is formed on a silicon substrate 1000, for example, the lattice mismatch between aluminum nitride and silicon can reach 19%, and the dislocation density of the aluminum nitride layer 1001 is very high. The relatively straight-forward gradient of the aluminum content reduction in the aluminum gallium nitride layer results in an increase in the lattice parameter, thereby exerting compressive stress in subsequent layers during growth. In this case, the aluminum nitride layer 1001 has a problem of high dislocation density, and can be improved by designing the first aluminum gallium nitride layer 1002 and the second aluminum gallium nitride layer 1003, thereby improving the quality of the buffer layer.

Referring again to fig. 37, the first aluminum gallium nitride layer 1002 and the second aluminum gallium nitride layer 1003 may be formed by using the semiconductor device 100 or chemical vapor deposition method, whereinIn order to control the warpage and surface flatness, the thickness of the first aluminum gallium nitride layer 1002 or the second aluminum gallium nitride layer 1003 may be, for example, 600-1200 nm. Wherein the first aluminum gallium nitride layer (Al)_xGa_1-xAnd N is added. )1002 has a value of X greater than that of the second AlGaN nitride layer (Al)_YGa_1-YAnd N is added. ) 1003Y.

Referring to fig. 37, the semiconductor epitaxial structure further includes a gallium nitride layer 1004, and the gallium nitride layer 1004 is disposed on the second aluminum gallium nitride layer 1003, wherein the high resistance gallium nitride layer 1004 can improve the voltage endurance of the device. To obtain a high resistance gallium nitride material, the gallium nitride layer 1004 may include a multilayer structure including at least a first gallium nitride layer, a second gallium nitride layer, and a third gallium nitride layer. Wherein, the first gallium nitride layer can grow under the high-pressure high-temperature environment, such as the growth temperature of 1000-; the second gallium nitride layer can grow in a medium-pressure low-temperature environment, such as the growth temperature of 900-; the third gallium nitride layer can grow under the low-pressure high-temperature environment, for example, the growth temperature is 1000-.

Therefore, in some embodiments, the quality of the semiconductor epitaxial structure is improved by the provision of the aluminum content in the first aluminum gallium nitride layer 1002 and the second aluminum gallium nitride layer 1003.

Referring to fig. 39, in some embodiments, a semiconductor epitaxial structure may include a substrate 1100, a first aluminum nitride layer 1101, a first gallium nitride layer 1102, a second aluminum nitride layer 1103, and a second gallium nitride layer 1104. Wherein a first aluminum nitride layer 1101 is formed on the substrate 1100, a first gallium nitride layer 1102 is formed on the first aluminum nitride layer 1101, a second aluminum nitride layer 1103 is formed on the first gallium nitride layer 1102, and a second gallium nitride layer 1104 is formed on the second aluminum nitride layer 1103. The material of the substrate 1100 may be a semiconductor substrate material such as silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), and in the present embodiment, the substrate 1100 is, for example, a silicon (Si) -based material such as silicon (Si) or silicon carbide (SiC).

Referring to fig. 39, the method of forming the aluminum nitride layer 1101 and/or 1103 includes: for example, with the semiconductor apparatus 100 of the present disclosure, an aluminum nitride thin film is formed on the substrate surface.

Referring again to fig. 39, the method of forming the gallium nitride layer 1102 and/or 1104 includes: growing gallium nitride on the aluminum nitride layer by chemical vapor deposition or metal organic chemical vapor deposition. Firstly, in a reaction chamber of a device for growing gallium nitride, one or more of helium, argon, nitrogen and hydrogen are introduced into the reaction chamber, then the temperature of the reaction chamber is raised to a preset temperature, wherein the preset temperature is the growth temperature of the gallium nitride layer, and under the condition, a first gallium nitride layer 1102 and/or a second gallium nitride layer 1104 with preset thickness are grown.

Referring again to fig. 39, by using a plurality of spaced aluminum nitride interlayers, dislocation may be improved and the quality of the semiconductor epitaxial structure may be improved. In other embodiments, a plurality of aluminum nitride interlayers may be further disposed at intervals inside the first gallium nitride layer 1102 or the second gallium nitride layer 1104 according to the quality of the aluminum nitride interlayers, for example, a third gallium nitride layer and a fourth gallium nitride layer may be disposed inside the first gallium nitride layer 1102 and the second gallium nitride layer 1104, respectively.

Referring to fig. 40, in another embodiment, a first aluminum gallium nitride layer 1105 and a second aluminum gallium nitride layer 1106 may be included between the first aluminum nitride layer 1101 and the first gallium nitride layer 1102. A first aluminum gallium nitride layer 1105 is disposed on the first aluminum nitride layer 1101, a second aluminum gallium nitride layer 1106 is disposed on the first aluminum gallium nitride layer 1105, and a first gallium nitride layer 1102 is disposed on the second aluminum gallium nitride layer 1106. Wherein the aluminum content of the first aluminum gallium nitride layer 1105 is higher than the aluminum content of the second aluminum gallium nitride layer 1106. In the aluminum gallium nitride layer, the aluminum content decreases in a relatively straight gradient, resulting in an increase in the lattice parameter.

Referring to fig. 41, in various embodiments, a light emitting diode structure is formed using the semiconductor device and the semiconductor epitaxial structure of the present disclosure. Specifically, the light emitting diode structure may include a semiconductor epitaxial structure, a first semiconductor layer 1107, a light emitting layer 1108, a second semiconductor layer 1109, a first electrode 1111, and a second electrode 1112, where the first semiconductor layer 1107 is located on the second gallium nitride layer 1104, the light emitting layer 1108 is located on the first semiconductor layer 1107, the second semiconductor layer 1109 is located on the light emitting layer 1108, a transparent conductive layer 1110 is further disposed on the second semiconductor layer 1109, and a recess is disposed on one side of the second semiconductor layer 1109 and sequentially passes through the transparent conductive layer 1110, the second semiconductor layer 1109, and the light emitting layer 1108 to the first semiconductor layer 1107, and the recess is in contact with the first semiconductor layer 1107. A first electrode 1111 is formed over the transparent conductive layer 1110, and a second electrode 1112 is formed over the first semiconductor layer 1107 in the concave portion.

Referring again to fig. 41, in some embodiments, the semiconductor epitaxial structure may include: a substrate 1100, a first aluminum nitride layer 1101, a first aluminum gallium nitride layer 1105, a second aluminum gallium nitride layer 1106, a first gallium nitride layer 1102, a second aluminum nitride layer 1103, and a second gallium nitride layer 1104. A first aluminum nitride layer 1101 is formed on the substrate 1100, a first aluminum gallium nitride layer 1105 is formed on the first aluminum nitride layer 1101, a second aluminum gallium nitride layer 1106 is formed on the first aluminum gallium nitride layer 1105, a first gallium nitride layer 1102 is formed on the second aluminum gallium nitride layer 1106, a second aluminum nitride layer 1103 is formed on the first gallium nitride layer 1102, and a second gallium nitride layer 1104 is formed on the second aluminum nitride layer 1103.

Referring to fig. 41, in a different embodiment, a first semiconductor layer 1107, a light emitting layer 1108, and a second semiconductor layer 1109 may be disposed on the semiconductor epitaxial structure. The first semiconductor layer 1107 may be an N-type semiconductor layer doped with a first impurity or a P-type semiconductor layer doped with a second impurity, and the corresponding second semiconductor layer 1109 may be a P-type semiconductor layer doped with a second impurity or an N-type semiconductor layer doped with a first impurity. The first impurity is, for example, a donor impurity, and the second impurity is, for example, an acceptor impurity, and the first impurity and the second impurity may be different elements depending on a semiconductor material used, and in this embodiment, the first semiconductor layer 1107 may be a gallium nitride half layer, the first impurity may be an element of silicon (Si), and the second impurity may be an element of magnesium (Mg). In other embodiments, the first semiconductor layer 1107 and the second semiconductor layer 1109 may be nitride compounds, for example, the first semiconductor layer 1107 is N-type doped gallium nitride and the second semiconductor layer 1109 is P-type doped gallium nitride. In other embodiments, the first semiconductor layer 1107 and the second semiconductor layer 1109 may be formed of other suitable transparent materials.

Referring to fig. 41, in various embodiments, the light emitting layer 1108 is an intrinsic semiconductor layer or a low doped semiconductor layer, the doping concentration of the light emitting layer 1108 is lower than that of an adjacent semiconductor layer with the same doping type, and the light emitting layer 1108 can be a quantum well light emitting layer. For example, indium gallium nitride (InGaN) may be used. In different embodiments, the light emitting layer may be, for example, quantum wells emitting light in different color bands, and the material of the light emitting layer may be one or more of indium gallium nitride (InGaN), zinc selenide (ZnSe), indium gallium nitride/gallium nitride (InGaN/GaN), gallium phosphide (GaP), aluminum gallium phosphide (AlGaP), aluminum gallium arsenide (AlGaAs), gallium arsenide phosphide (GaAsP), gallium phosphide (GaP), and the like.

Referring to fig. 41, the led structure further includes a transparent conductive layer 1110 disposed on the second semiconductor 1109 and located between the first electrode 1111 and the second semiconductor structure 1109. The transparent conductive layer 1110 may form a good ohmic contact between the second semiconductor layer 1109 and the first electrode 1111, and the transparent conductive layer 1110 may be made of Indium Tin Oxide (ITO), Indium Zinc Oxide (IZO), zinc oxide (ZnO), Indium Tin Zinc Oxide (ITZO), Aluminum Tin Oxide (ATO), Aluminum Zinc Oxide (AZO), or other suitable transparent conductive materials.

Referring to fig. 41 again, the led structure further includes a concave portion located at one side of the transparent conductive layer 1110, the second semiconductor layer 1109, and the light emitting layer 1108. The transparent conductive layer 1110 is provided with a first electrode 1111, the recess is provided with a second electrode 1112, the first electrode 1111 and the second electrode 1112 may be made of opaque conductive materials, the opaque conductive materials may include metal materials such as titanium (Ti), platinum (Pt), gold (Au), chromium (Cr), and the like, and the opaque conductive materials may also include high-reflection materials such as aluminum (Al), silver (Ag), and the like, so that the first electrode 1111 and the second electrode 1112 are high-reflection electrodes, and when the light emitting layer 1108 emits light, the absorption of light by the electrodes is reduced, and the light emitting luminance is improved. In this embodiment, the first electrode 1111 and the second electrode 1112 can be formed over the transparent conductive layer 1110 and the first semiconductor layer 1107, respectively, by an evaporation and/or sputtering technique.

Referring to fig. 42, in another embodiment, when the semiconductor epitaxial structure is fabricated by using the semiconductor apparatus of the present disclosure, the semiconductor epitaxial structure may include a substrate 1200, an aluminum nitride layer 1201, a superlattice structure 1202 and a gallium nitride layer 1203, where the superlattice structure 1202 includes a plurality of aluminum nitride interlayers and a plurality of aluminum gallium nitride interlayers. The aluminum nitride layer 1201 is formed on the substrate 1200, the superlattice structure 1202 is formed on the aluminum nitride layer 1201, and the gallium nitride layer 1203 is formed on the superlattice structure 1202.

Referring again to fig. 42, an aluminum nitride layer 1201 may be formed, for example, using the semiconductor device 100 of the present disclosure. A superlattice structure 1202 is disposed on the aluminum nitride layer 1201, and the superlattice structure 1202 may be made of two different semiconductor materials having different band gaps, the two different semiconductor materials being alternately grown to form a periodic structure, such as aluminum nitride and aluminum gallium nitride in this embodiment, and the superlattice structure 1202 includes a plurality of aluminum nitride interlayers and a plurality of aluminum gallium nitride interlayers, the aluminum nitride interlayers and the aluminum gallium nitride interlayers being periodically grown on the aluminum nitride layer. The aluminum nitride interlayer, the aluminum gallium nitride interlayer, the aluminum nitride interlayer and the aluminum gallium nitride interlayer can be periodically grown. In other embodiments, the two different semiconductor materials may be, for example, aluminum nitride and gallium nitride, and the superlattice structure 1202 includes an aluminum nitride interlayer and a gallium nitride interlayer.

Referring to fig. 42, the thickness of the aluminum nitride interlayer and the aluminum gallium nitride interlayer may be nanometer-scale, and the growth cycle is, for example, 15-20. The thickness of the aluminum nitride layer is, for example, 4 to 10nm, and the thickness of the aluminum gallium nitride layer is, for example, 10 to 30 nm. Such a superlattice structure 1202 may have very good vertical leakage and breakdown characteristics, such as may be suitable for use in power devices.

Referring again to fig. 42, the method of forming the aluminum nitride interlayer and the aluminum gallium nitride interlayer in the superlattice structure 1202 includes: and sequentially forming the aluminum nitride interlayer and the aluminum gallium nitride interlayer on the aluminum nitride layer by a deposition process, and then repeatedly depositing the two interlayers alternately to form a periodic structure in the growth direction. The aluminum nitride interlayer is grown in a single cycle, which may be, for example, 4nm thick, and the aluminum gallium nitride interlayer is, for example, 20nm thick.

Referring again to fig. 42, a gallium nitride layer 1203 may be disposed on the superlattice structure 1202. The growth conditions for growing gallium nitride layer 1203 are, for example: the growth temperature is, for example, 950 ℃ and 1000 ℃, and in the present embodiment, the growth temperature is, for example, 980 ℃.

Referring again to fig. 42, a III-V nitride material, such as GaN, may be grown as a single crystal (epitaxial) layer on a suitable substrate 1200, wherein the gallium nitride layer 1203 has a different coefficient of thermal expansion than the substrate 1200, and therefore, when cooled after processing, the gallium nitride layer 1203 has a tendency to crack due to the constraints they are placed on by the thicker substrate 1200. The fragmentation of the gallium nitride layer 1203 may limit their end application. The aluminum nitride layer 1201 and the superlattice structure 1202 provided in the present application can adjust thermal mismatch, and prevent wafer deformation and gallium nitride layer 1203 fragmentation that easily occur in the substrate 1200 heating and subsequent cooling devices.

Referring to fig. 43, in various embodiments, when semiconductor devices are fabricated using the semiconductor apparatus and epitaxial structure of the present disclosure, the semiconductor devices may include, for example, the semiconductor epitaxial structure described above, its source 1204, drain 1205, and gate 1206. The source 1204 and the drain 1205 are disposed on the gan layer 1023 and are disposed on two sides of the gan layer 1203, the gate 1206 is disposed between the source 1204 and the drain 1205, and the gate 1026 can be inserted into the gan layer and has a predetermined distance from the superlattice structure 1202.

Referring again to fig. 43, in some embodiments, the epitaxial structure includes a substrate 1200, an aluminum nitride layer 1201, a superlattice structure 1202, and a gallium nitride layer 1203, the aluminum nitride layer 1201 is on the substrate 1200, the superlattice structure 1202 is on the aluminum nitride layer 1201, and the gallium nitride layer 1203 is on the superlattice structure 1202. The aluminum content of the superlattice structure 1202 in the epitaxial structure may be lower than that of the aluminum nitride layer 1201, so that the epitaxial structure has good vertical leakage and breakdown characteristics, and a semiconductor device (such as a semiconductor power device) formed by the epitaxial structure also has good vertical leakage and breakdown characteristics.

Referring to fig. 44, in various embodiments, when semiconductor epitaxial structures are fabricated using the semiconductor apparatus of the present disclosure, the semiconductor epitaxial structures may include a first gallium nitride layer 1207 and a second gallium nitride layer 1208. Wherein the second gallium nitride layer 1208 is formed on the first gallium nitride layer 1207, and the lattice structure (e.g., a polycrystalline structure or a single crystal structure) of the first gallium nitride layer 1207 may be different from the lattice structure (e.g., an amorphous structure) of the second gallium nitride layer 1208.

Referring to fig. 44, the method for growing the semiconductor epitaxial structure includes: an aluminum nitride layer 1201 is formed on the substrate 1200, wherein the substrate 1200 may be a silicon (Si) -based material, such as silicon (Si) or silicon carbide (SiC). The method of forming the aluminum nitride layer 1201 includes: for example, with the semiconductor device of the present disclosure, an aluminum nitride thin film is formed on the surface of the substrate 1200, and the aluminum nitride material is fully spread on the surface of the substrate 1200 by controlling parameters such as sputtering rate, substrate temperature, sputtering thickness, and the like, so as to obtain an aluminum nitride layer 1201 with a certain thickness. After the aluminum nitride layer 1201 is formed, the aluminum nitride layer 1201 is subjected to a high temperature annealing process to improve the quality of the aluminum nitride layer 1201.

Referring to fig. 44, the first gallium nitride layer 1207 and the second gallium nitride layer 1208 of the semiconductor epitaxial structure may be formed by different processes or different processing apparatuses, respectively. For example, when the first gallium nitride layer 1207 is formed, the semiconductor device of the present disclosure may be used, and the first aluminum nitride layer 1201 is formed on the aluminum nitride layer 1201 by a physical vapor deposition method. For example, when the second gallium nitride layer 1208 is formed, the second gallium nitride layer 1208 may be formed on the first gallium nitride layer 1207 using a metal organic compound chemical vapor deposition method.

Referring to fig. 45, in some embodiments, the first gallium nitride layer 1207 and the second gallium nitride layer 1208 may be stripped from the substrate 1200 to obtain a gallium nitride epitaxial structure. In particular, the epitaxial structure (1207, 1208) may be separated from the substrate 1200 by etching or grinding the growth substrate 1200 and the aluminum nitride layer 1201. Wherein the obtained gallium nitride epitaxial structure comprises a first gallium nitride layer 1207 and a second gallium nitride layer 1208. In various embodiments, the gallium nitride epitaxial structure can be applied to a vertical conduction type semiconductor device. For example, electrodes and other semiconductor layers (not shown) may be formed on both upper and lower sides of the first gallium nitride layer 1207 and the gallium nitride layer 1208, thereby forming a vertical conduction type semiconductor device.

Referring to fig. 46, when the semiconductor device and the epitaxial structure of the present disclosure are used to fabricate a light emitting diode structure, the light emitting diode structure at least includes: a carbon-containing substrate 1300, a low-temperature aluminum nitride layer 1301, a high-temperature gallium nitride buffer layer 1302, a first semiconductor layer 1303, a light-emitting layer 1304, a second semiconductor layer 1305, an N-type electrode 1306, and a P-type electrode 1307. The low-temperature aluminum nitride layer 1301 is formed on the carbon-containing substrate 1300, the high-temperature gallium nitride buffer layer 1302 is formed on the low-temperature aluminum nitride layer 1301, the first semiconductor layer 1303 is formed on the high-temperature gallium nitride buffer layer 1302, the light emitting layer 1304 is formed on the first semiconductor layer 1303, the second semiconductor layer 1305 is formed on the light emitting layer 1304, a concave portion penetrating through the second semiconductor layer 1305, the light emitting layer 1304 and the first semiconductor layer 1303 is formed on one side of the second semiconductor layer, the concave portion is in contact with the first semiconductor layer 1303, the N-type electrode 1306 is formed on the first semiconductor layer 1303 in the concave portion, and the P-type electrode is formed on the second semiconductor layer 1305.

Referring to fig. 46, in some embodiments, a silicon-based substrate having a carbon-containing layer may be used as the substrate of the led structure to improve the quality, performance and reliability of the led structure device. Among them, the carbon-containing layer in the carbon-containing substrate 1300 can prevent or reduce the silicon atoms of the substrate from mixing with the metal atoms of the light emitting diode structure (inter-doping), thereby improving the quality of the group iii nitride crystal. The group iii nitride crystal having improved quality can improve the performance and reliability of the light emitting diode structure device. The carbon-containing layer is disposed along the surface of the carbon-containing substrate 1300 and extends into the substrate to a depth of less than about 20 μm. In various embodiments, other atoms, such as silicon, germanium, or the like, may be selectively introduced into the substrate in addition to carbon atoms.

Specifically, prior to growing the epitaxial structure on the carbon-containing substrate 1300, the carbon-containing substrate 1300 may be cleaned to remove native oxides from the surface of the carbon-containing substrate 1300. The cleaning process comprises the following steps: firstly, the carbon-containing substrate 1300 is subjected to in-situ thermal cleaning for a certain time, for example, 10 to 20 minutes, at 1100 ℃ for example, in a hydrogen atmosphere, and the cleaning solution can be H2SO4: H2O2(3:1) solution, SO that particles and organic pollutants can be removed; cleaning with 2% hydrofluoric acid (HF) and deionized water to remove metal contaminants; finally can be in N₂And (5) drying under the condition.

Referring to fig. 46, the thickness of the led low temperature aluminum nitride layer 1301 is, for example, 5 to 30 nm. The forming process of the aluminum nitride layer 1301 may specifically include: for example, with the semiconductor device 100 of the present disclosure, a thin film of aluminum nitride is formed on the surface of the carbon-containing substrate 1300, the temperature of the carbon-containing substrate 1300 is controlled to be, for example, 600-1200 ℃, and the surface of the carbon-containing substrate 1300 is fully covered with aluminum nitride material by controlling parameters such as sputtering rate, base temperature, sputtering thickness, etc., so as to form a high-quality low-temperature aluminum nitride layer 1301.

Referring to fig. 46, a high temperature gan buffer layer 1302 may be formed on the low temperature aluminum nitride layer 1301, and the high temperature gan buffer layer 1302 includes a first high temperature gan buffer layer 1302a and a second high temperature gan buffer layer 1302 b. The process comprises two stages:

the first stage is as follows: raising the temperature to a preset temperature, such as 1050-1100 ℃, growing an unintentional doped gallium nitride layer with a certain thickness, such as a first high-temperature gallium nitride buffer layer 1302a, by adopting a low-temperature chemical vapor deposition method, such as a Plasma Enhanced Chemical Vapor Deposition (PECVD), under a low V/III ratio, wherein the thickness of the first high-temperature gallium nitride buffer layer 1302a is 200-400 nm, for example;

and a second stage: at the temperature of the first stage, for example, 1050-1100 ℃, a low temperature chemical vapor deposition method, for example, Plasma Enhanced Chemical Vapor Deposition (PECVD), is used at a high V/III ratio to grow an unintentionally doped gallium nitride layer with a certain thickness, which is the second high temperature gallium nitride buffer layer 1302b, and the thickness of the second high temperature gallium nitride buffer layer 1302b is, for example, 0.1-0.5 mm.

Referring to fig. 46, a first semiconductor layer 1303 may be formed on the high temperature gan buffer layer 1302, wherein the first semiconductor layer 1303 is a silicon-doped N-type gan layer, and the silicon-doped material may be, for example, silane (SiH 4). The first semiconductor layer 1303 formation process includes: a silicon-doped N-type gan layer with a certain thickness is grown as the first semiconductor layer 1303 at the same temperature as that for forming the high-temperature gan buffer layer 1302 by using a low-temperature cvd method, such as a Plasma Enhanced Chemical Vapor Deposition (PECVD), at a high V/III ratio. In the present embodiment, the thickness of the first semiconductor layer 1303 may be, for example, 2mm, while the flat and smooth first semiconductor layer 1303 can be obtained at a high V/III ratio.

Referring to fig. 46, a light emitting layer 1304 may be formed on the first semiconductor layer 1303, in various embodiments, the light emitting layer 1304 is a periodic well layer and a barrier layer, and the light emitting layer 1304 is periodically grown according to the well layer and the barrier layer. The material of the well layer is, for example, In_0.15Ga_0.85N, the material of the barrier layer being, for example, In_0.02Ga_0.98And N is added. The formation process of the light emitting layer 1304 may include, for example: firstly growing a well layer in a single growth period at the growth temperature of 700-800 ℃ for example, wherein the thickness of the well layer can be 3-5 nm for example, and then increasing the growth temperature to 800-900 ℃ to grow a barrier layer under the condition, wherein the thickness of the barrier layer can be 9-15 nm for example. In the present embodiment, the growth period is, for example, five. The light-emitting layer 1304 is obtained by growing a periodic well layer and a barrier layer, and in order to increase the doping rate of indium in the course of growing the light-emitting layer 1304, nitrogen gas is used as a carrier gas.

Referring to fig. 46, a second semiconductor layer 1305 may be formed on the light emitting layer 1304, wherein the second semiconductor layer 1305 is a P-type P-doped gallium nitride layer. In some embodiments, the P-doped materialIn particular, it may be biscyclopentadienyl magnesium (CP)₂Mg). The formation process of the second semiconductor layer 1305 includes, for example: after the light emitting layer 1304 has been grown, the substrate temperature is raised to, for example, 1000 ℃, and a mg-doped P-type gan layer is deposited on the light emitting layer 1304 to a certain thickness. In various embodiments, the thickness of the second semiconductor layer 1305 may be, for example, 200to 400 nm.

Referring to fig. 46, in some embodiments, the led structure further includes an N-type electrode 1306 and a P-type electrode 1307. The mg-doped P-type gan layer, i.e., the second semiconductor layer 1305, may also be activated before the N-type electrode 1306 and the P-type electrode 1307 are fabricated. The activation process includes, for example: the prepared led structure is annealed at, for example, 730 ℃ for a certain duration, for example, 30min, in a nitrogen atmosphere, to activate the second semiconductor layer 1305, while the growth is monitored in situ by reflection measurement at a certain laser wavelength, for example, 600 to 700 nm.

Referring to fig. 46, in some embodiments, the led structure further includes an N-type electrode 1306 and a P-type electrode 1307, and the N-type electrode 1306 is formed on the silicon-doped N-type gan layer, i.e., on the first semiconductor layer 1303. A P-type electrode 1307 is formed on the P-type gallium nitride layer, i.e., on the second semiconductor layer 1305. The forming process of the N-type electrode 1306 and the P-type electrode 1307 includes, for example: after annealing, the surface of the structure is partially etched by adopting inductively coupled plasma etching until the first semiconductor layer 1303 is exposed and part of the first semiconductor layer 1303 is continuously etched to form a concave part, and a Ni/Au contact is deposited on the concave part and then evaporated to form an N-type electrode 1306. A Ti/Al/Ni/Au contact is deposited as a P-type electrode 1307 on the exposed second semiconductor layer 1305.

However, in some embodiments, the substrate 1300, the low temperature aluminum nitride layer 1301, and the high temperature gallium nitride buffer layer 1302 may be removed to expose the first semiconductor layer 1303 without etching a portion of the first semiconductor layer 1303 to form a recess. Next, an N-type electrode 1306 is formed on the first semiconductor layer 1303, thereby forming a vertical conduction type light emitting diode structure.

Referring to fig. 46, according to the light emitting diode structure provided by the present disclosure, a high quality light emitting diode structure with less cracks and smooth surface appearance can be obtained through the low temperature aluminum nitride layer 1301 and the high temperature gallium nitride buffer layer 1302.

Referring to fig. 47 to 51, in some embodiments, when the semiconductor epitaxial structure of the present disclosure is applied to manufacture a Micro light emitting diode (Micro-LED), the method for manufacturing the Micro light emitting diode structure may include the following steps: providing a growth substrate 500; forming a buffer layer 501 on the growth substrate, forming a first semiconductor layer 502 on the buffer layer 501, forming a light-emitting layer 503 on the first semiconductor layer, and forming a second semiconductor layer 504 and the light-emitting layer 503; the first semiconductor layer 502, the light-emitting layer 503, and the second semiconductor layer 504 are divided into a plurality of light-emitting diode structures 505. The growth substrate 500 may be any suitable growth substrate, for example, the material of the growth substrate may be a semiconductor substrate material such as silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), and in the present embodiment, the growth substrate 500 is, for example, a silicon (Si) -based material such as silicon (Si) or silicon carbide (SiC).

Referring to fig. 47, in various embodiments, when forming the buffer layer 501 on the substrate 500, for example, the semiconductor apparatus 100 of the present disclosure may be utilized, and the high-quality buffer layer 501 may be formed on the growth substrate 500 through a Physical Vapor Deposition (PVD) process, and the material of the buffer layer 501 may be a low-temperature nucleation layer formed of aluminum nitride (AlN) or gallium nitride (GaN). The buffer layer 501 may be used to reduce lattice mismatch between the growth substrate and the first semiconductor layer, to reduce lattice defects caused by lattice mismatch, to reduce dislocation density, and to improve the quality of the micro light emitting diode.

Referring to fig. 47, in the process of forming the first semiconductor layer 502 on the buffer layer 501 and forming the second semiconductor layer 504 on the light emitting layer 503, the first semiconductor layer 502 may be an N-type semiconductor layer doped with a first impurity or a P-type semiconductor layer doped with a second impurity, and the corresponding second semiconductor layer 504 may be a P-type semiconductor layer doped with a second impurity or an N-type semiconductor layer doped with a first impurity. A light emitting layer 503 may be formed on the first semiconductor layer 502, and the light emitting layer 503 may be, for example, an intrinsic semiconductor layer or a lowly doped semiconductor layer (having a lower doping concentration than an adjacent semiconductor layer of the same doping type), or may be a light emitting layer formed of a quantum well. In various embodiments, light emitting layer 503 is, for example, a quantum well light emitting layer. For example, indium gallium nitride (InGaN) may be used. In some embodiments, the light emitting layer 503 may emit light in the blue wavelength band, and the material of the light emitting layer in the blue wavelength band may be selected from one or more of indium gallium nitride (InGaN), zinc selenide (ZnSe), indium gallium nitride/gallium nitride (InGaN/GaN), and the like. However, in different embodiments, the light emitting layer 503 may also be a light emitting layer material emitting green light or red light.

Referring to fig. 48 to 51, in the process of dividing the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 504 into a plurality of light emitting diode structures 505. The first semiconductor layer 502, the light-emitting layer 503, and the second semiconductor layer 504 may be divided into a plurality of light-emitting diode structures by, for example, etching, laser scribing, or other methods, each of which includes a portion of the first semiconductor layer 502, the light-emitting layer 503, and the second semiconductor layer 504.

Referring to fig. 48 to 51, in an embodiment, when the light emitting diode structures 505 are divided into a plurality of light emitting diode structures, specifically, a recess or a groove is formed on the structure after the second semiconductor layer 504 is formed, so as to divide the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 504 into a plurality of light emitting diode structures. Thereafter, a first electrode 505 may be formed on the separated first semiconductor layer 502, and a second electrode 506 may be formed on the separated second semiconductor layer 504. Then, a passivation layer 507 is formed on the separated second semiconductor layer 502. Thereafter, the growth substrate 500 and the buffer layer 501 may be removed (e.g., etched) to form a plurality of separate light emitting diode structures (e.g., micro light emitting diode structures or micro light emitting diode chips).

Referring to fig. 48, when the light emitting diode structure is divided into a plurality of light emitting diode structures, specifically, a recess may be formed on the second semiconductor layer 504, the recess may include a first recess formed from the second semiconductor layer 504 to the growth substrate 500 and a second recess extending from the second semiconductor layer 504 to the first semiconductor layer 502, and the first recess and the second recess may be formed by etching or laser scribing. When a recess is formed in the second semiconductor layer 504, specifically, a layer of photoresist is formed on the second semiconductor layer 504, the photoresist is dissolved by a photolithography process to obtain a photoresist pattern with a set pattern, and under the protection of the photoresist, the present embodiment uses, for example, an inductively coupled plasma etching process to open the first recess from the second semiconductor layer 504 to the growth substrate 500 on the second semiconductor layer 504, where the first recess passes through the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502, and the buffer layer 501 to reach the growth substrate 500. And etching a first concave part on one side of the first concave part by the same method, wherein the first concave part passes through the second semiconductor layer 504 and the light-emitting layer 503 and contacts the first semiconductor layer 502, and the first concave part and the second concave part are connected to form a step shape.

Referring to fig. 49, when a first electrode 505 is formed on the first semiconductor layer 502 and a second electrode 506 is formed on the second semiconductor layer 504, specifically, the first electrode 505 may be formed on each exposed first semiconductor layer 502 and the second electrode 506 may be formed on the second semiconductor layer 504 by evaporation and/or sputtering techniques, and the first electrode 505 may be located in the second recess. The first electrode 505 and the second electrode 506 may be made of an opaque conductive material, the opaque conductive material may include metal materials such as titanium (Ti), platinum (Pt), gold (Au), and chromium (Cr), and the opaque conductive material may also be made of high-reflection materials such as aluminum (Al), silver (Ag), and the like, so that the first electrode 505 and the second electrode 506 are highly reflective electrodes, and when the light emitting layer 503 emits light, light absorption by the electrodes is reduced, and light emitting luminance is improved. In other embodiments, solder balls may also be formed by reflow soldering on the first semiconductor layer 502 and the second semiconductor layer 504 with a flow of shielding gas.

Referring to fig. 50, when a passivation layer 507 is formed on the second semiconductor layer 502, specifically, a passivation layer 507 is formed on the surface of the second semiconductor layer 504, a patterned photoresist layer may be formed on the passivation layer 507, the passivation layer is etched according to the patterned photoresist layer to form the patterned passivation layer 507, and then the patterned photoresist layer is removed and cleaned. In the present embodiment, the passivation layer 507 is also located near the first electrode 505 and the second electrode 506. In this embodiment, the passivation layer 507 is made of, for example, silicon oxide or aluminum oxide, and protects the micro light emitting diode structure, thereby avoiding problems such as reverse leakage, and improving reliability of the diode structure, the passivation layer 507 may be made of silicon oxide, which facilitates etching of the opening, and in some embodiments, the passivation layer 507 may be etched by buffering a silicon oxide etching solution or a dry method.

Referring to fig. 51, when the growth substrate 500 and the buffer layer 501 are removed, specifically, the growth substrate 500 and the buffer layer 501 may be etched by using, for example, an etching technique including dry etching and wet etching, in which an etchant is required, such as nitric acid, hydrofluoric acid, peroxide, alkali, ethylenediamine pyrocatechol, amine gallate (aminegalate), TMAH, hydrazine, and the like, to obtain a plurality of micro light emitting diode structures.

However, in some embodiments, after removing the growth substrate 500 and the buffer layer 501, the first electrode 505 is formed on the exposed bottom surface of the first semiconductor layer 502, thereby forming a vertical conduction type light emitting diode structure.

Referring to fig. 47 to 51, with the micro light emitting diode structure and the manufacturing method thereof provided in the present embodiment, a plurality of micro light emitting diode structures can be obtained at the same time, so as to improve the manufacturing efficiency of obtaining the micro light emitting diodes.

Referring to fig. 52 to 58, in another embodiment, when the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 504 are divided into a plurality of light emitting diode structures 505, specifically, the growth substrate 500 and the buffer layer 501 are etched to form a plurality of first channels; filling the first channel with a conductive material; etching the growth substrate 500, the buffer layer 501, the first semiconductor layer 502 and the conductive layer 503 to form a plurality of second channels; filling the second channel with a conductive material; forming a first solder ball 508 on the conductor material of the first via and a second solder ball 509 on the conductor material of the second via; forming a passivation layer on the second semiconductor layer 504; the second semiconductor layer 504 is provided with a concave portion to divide the first semiconductor layer 502, the light-emitting layer 503 and the second semiconductor layer 504 into a plurality of light-emitting diode structures, and the concave portion passes through the passivation layer 507, the second semiconductor layer 504, the light-emitting layer 503, the first semiconductor layer 502, the buffer layer 501 and the growth substrate 500to divide the whole structure into a plurality of micro light-emitting diode structures.

Referring back to fig. 53, when the first channel is filled with a conductive material, specifically, the conductive material may be filled into the first channel, for example, a vapor deposition method under vacuum, a film, a paste, a liquid coating, a casting, or a combination thereof may be used. For example, a reflective metal layer is deposited on the first semiconductor layer 502 through the first via, followed by filling the via with a conductive material and forming a contact. As described above, the conductor material may include conductive metals and metal oxides, such as Al, Au, Cu, Ag, Pt, and the like.

Referring to fig. 54, when the growth substrate 500, the buffer layer 501, the first semiconductor layer 502, and the conductive layer 503 are etched to form a plurality of second channels, specifically, the growth substrate 500, the buffer layer 501, the first semiconductor layer 502, and the conductive layer 503 are etched by an etching technique, which includes dry etching and wet etching. The second channel may be in any desired shape, and the first channel passes through the growth substrate 500, the buffer layer 501, the first semiconductor layer 502, the conductive layer 503 to reach the second semiconductor layer 504.

Referring again to fig. 55, when filling the second channel with a semiconducting material, in particular, filling a conducting material into the second channel, may include vapor deposition, film, paste, liquid coating, casting, or a combination thereof, optionally under vacuum. For example, a reflective metal layer is deposited on the second semiconductor layer 504 through the second via, followed by filling the via with a conductor material and forming a contact.

Referring to fig. 56, when the first solder ball 508 is formed on the conductive material of the first via and the second solder ball 509 is formed on the conductive material of the second via, specifically, the first solder ball 508 is formed on the conductive material of the first via by reflow soldering with a shielding gas flow, the second solder ball 509 is formed on the conductive material of the second via, and the first solder ball 508 and the second solder ball 509 may be disposed at the same level. However, other electrical connectors, such as pins, may be formed on the electrodes in addition to the solder balls.

Referring to fig. 57, when forming a passivation layer on the second semiconductor layer 504, the material of the passivation layer 507 may include silicon oxide or aluminum oxide, for example, to protect the diode structure, thereby avoiding the problems of reverse leakage and the like, and improving the reliability of the diode structure. The passivation layer can be made of silicon oxide, so that the opening is convenient to corrode, and the passivation layer can be etched by buffering silicon oxide etching liquid or a dry method. In some embodiments, as shown in fig. 57, a plurality of micro led structures may be integrated into a micro led chip through a passivation layer 507, a package body or a packaging adhesive. The micro led structures of the micro led chip may have the same light color (e.g., blue light) or different light colors.

Referring to fig. 57 to 58, when a recess is formed in the second semiconductor layer 504 to divide the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 504 into a plurality of led structures, specifically, a recess is formed in the second semiconductor layer, the recess penetrates through the passivation layer 507, the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502, the buffer layer 501 and the growth substrate 500, and the forming process may be etching or laser grooving. Wherein the recesses pass through the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502, the buffer layer 501 and the growth substrate 500, resulting in a plurality of micro light emitting diode structures.

Referring to fig. 59 to 68, in yet another embodiment, when the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 504 are divided into a plurality of light emitting diode structures 505, specifically, a second electrode 506 is grown on the second semiconductor layer 504; a first concave portion 510 is etched on one side of the second electrode 506, and the first concave portion 510 penetrates through the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502 and a part of the buffer layer 501; the first concave portion 510 is filled with an insulating layer 511, the insulating layer 511 fills the first concave portion 510 and a part of the second semiconductor layer 504, and the insulating layer 511 is connected with the side surface of the second electrode 506; a second concave portion 512 is formed on a side close to the first concave portion 510, and the second concave portion 512 passes through the second semiconductor layer 504, the light-emitting layer 503, the first semiconductor layer 502, and a part of the buffer layer 501; filling the second recess 512 with a conductive material, wherein the conductive material fills the second recess 512 and a portion of the insulating layer 511, and is connected to the second electrode 506 on a side opposite to the light-emitting layer 503 to form a second electrode extension structure 513; growing a passivation layer 507 on the second semiconductor layer 504; etching the growth substrate 500 and the buffer layer 501; forming a first electrode 505 on the first semiconductor layer 502; forming a first solder ball 508 on the first electrode 505 and a second solder ball 507 on the second electrode extension structure; the whole structure area is divided into a plurality of micro light-emitting diode structures.

Referring to fig. 59, when the second electrode 506 is grown on the second semiconductor layer 504, specifically, a plurality of second electrodes 506 may be formed on the second semiconductor layer 504 by evaporation and/or sputtering, and a predetermined distance is formed between adjacent second electrodes 506.

Referring to fig. 60, when the first recess 510 is etched on one side of the second electrode 506, specifically, a photoresist pattern with a set pattern may be formed on the second semiconductor layer 504, and under the protection of the photoresist, a dry etching or wet etching process is used to open the first recess 510 on the second semiconductor layer 504, and the first recess 510 penetrates through the first recess 510 and penetrates through the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502 and a portion of the buffer layer 501.

Referring to fig. 61, when the insulating layer 511 is filled in the first recess 510, specifically, the first recess 510 is filled with an insulating material, which is connected to the side surface of the second electrode 506, to form the insulating layer 511. The insulating material includes, for example, SiOx, SiNx, and SiON, or other inorganic insulating material.

Referring to fig. 62, when the second recess 512 is formed on a side close to the first recess 510, specifically, a photoresist pattern with a set pattern is formed on the second semiconductor layer 504, under the protection of the photoresist, a dry etching or wet etching process is used to open the second recess 512 on the second semiconductor layer 504, the second recess 512 passes through the second semiconductor layer 504, the light emitting layer 503, the first semiconductor layer 502 and a portion of the buffer layer 501, and the depth of the second recess 512 may be the same as or different from that of the first recess 510.

Referring to fig. 63, when the second recess 512 is filled with a conductive material to form the second electrode extension structure 513, specifically, the second recess 512 is filled with a conductive material, the conductive material fills the second recess 512, covers the insulating layer 511, and is connected to a side of the second electrode 506 opposite to the second semiconductor 504 to form the second electrode extension structure 513. The conductive material may be, for example, a conductive metal or alloy.

Referring to fig. 64, when a passivation layer 507 is grown on the second semiconductor layer 504, specifically, a passivation layer 507 is formed on the second semiconductor layer 504, and the passivation layer 507 may cover the second electrode extension structure 513 and the second semiconductor layer 504. The passivation layer 507 may be, for example, silicon oxide. However, in some embodiments, the passivation layer 507 may be formed on the second semiconductor layer 504 and the second electrode 506 as a protection layer or a package.

Referring to fig. 65, when the growth substrate 500 and the buffer layer 501 are removed (e.g., etched), specifically, the growth substrate 500 and the buffer layer 501 are etched using, for example, an etching technique, which includes dry etching and wet etching. By etching the growth substrate 500 and the buffer layer 501, the first semiconductor layer 502 and a part of the insulating layer 511 and the second electrode extension structure 513 are exposed.

Referring to fig. 66, when the first electrode 505 is formed on the first semiconductor layer 502, specifically, a plurality of first electrodes 505 are formed on the first semiconductor layer 502 by evaporation and/or sputtering techniques, and the length of the first electrodes 505 is, for example, equal to the thickness of the insulating layer 511 extending to the buffer layer 501.

Referring to fig. 67, when a first solder ball 508 is formed on the first electrode 505 and a second solder ball 507 is formed on the second electrode extension structure 513, specifically, the first solder ball 508 may be formed on the first electrode 505 by reflow soldering with a shielding gas flow, the second solder ball 509 may be formed on the second electrode extension structure 513, and the first solder ball 508 and the second solder ball 509 may be disposed at the same level. However, other electrical connectors, such as pins, may be formed on the electrodes in addition to the solder balls.

Referring to fig. 68, when the overall structure is divided (separated) into a plurality of micro light emitting diode structures, specifically, a recess may be formed, and the recess passes through the first semiconductor layer 502, the light emitting layer 503 and the second semiconductor layer 505 to reach the passivation layer 507, thereby obtaining a plurality of micro light emitting diode structures. In some embodiments, as shown in fig. 68, a plurality of micro led structures may be integrated into a micro led chip through a passivation layer 507, a package body or a packaging adhesive. The micro led structures of the micro led chip may have the same light color (e.g., blue light) or different light colors.

Referring to fig. 69 to 76, in some embodiments, when the semiconductor device and the micro led chip of the present disclosure are applied to manufacture a micro led panel, the micro led chip panel may include: the light-emitting diode package comprises a circuit substrate 700, a substrate layer 701, a plurality of micro light-emitting diode chips 703, a plurality of electrical connectors 702, a planarization layer 704, a light blocking layer 705, a red wavelength conversion layer 706, a green wavelength conversion layer 707, a transparent light blocking layer 707a, a protective layer 708 and a protective substrate 709. The substrate layer 701 is disposed on the circuit substrate 700, the micro led chips 703 are disposed on the substrate layer 701, the electrical connectors 702 are disposed between the substrate layer 701 and the micro led chips 703, the planarization layer 704 is disposed on the micro led chips 703, the light blocking layer 705, the red wavelength conversion layer 706, and the green wavelength conversion layer 707 are disposed on the planarization layer 704, the protection layer 708 is disposed on the light blocking layer 705, the red wavelength conversion layer 706, the green wavelength conversion layer 707 and the gaps therebetween, and the protection substrate 709 is disposed on the protection layer 708.

Referring to fig. 69, the circuit substrate 700 may be, for example, a TFT driver circuit substrate. The substrate layer 701 can be arranged on the circuit substrate 700, the substrate layer 701 can be a substrate layer formed by a Polyimide (PI) material, the heat resistance of the Polyimide (PI) material ensures that the display panel is not damaged in the process high temperature (>400 ℃), and the low thermal expansion coefficient characteristic of the Polyimide (PI) material ensures the high resolution (>300ppi) and the process alignment precision required by the panel process. Finally, by utilizing the strong ultraviolet absorption characteristic of the Polyimide (PI) material, the Polyimide (PI) material can be stripped by irradiating the Polyimide (PI) material through glass by using ultraviolet band laser.

Referring to fig. 70 to 71, a driving circuit is further disposed on a side surface of the circuit substrate 700 close to the substrate layer, and the driving circuit is partially disposed on the circuit substrate 700 and partially disposed on the substrate layer 701. The driving circuit is used to light the micro led chips 703 electrically connected to the driving circuit, wherein the plurality of micro led chips 703 may have the same or different light colors, such as a plurality of micro led structures emitting blue light, red light or green light. The switching of each micro led chip 703 is controlled by a driving circuit. The brightness of the micro light emitting diode panel can be changed by controlling the lighting number of the micro light emitting diode chips 703 without changing the magnitude of the current.

Referring to fig. 71, a plurality of micro led chips 703 may be arranged in an array on the circuit substrate 700, each micro led chip 703 is spaced at equal intervals, and the distance between adjacent micro led chips 703 is smaller than the length or width of the micro led chip 703, so that the display device formed by the micro led chips has higher resolution. For example, if the width of the micro led chip 703 is less than or equal to 10 microns, the width of the adjacent micro led chip 703 is less than or equal to 10 microns. In other embodiments, if the width of the micro led chip 703 is, for example, less than or equal to 5 microns, the width of the adjacent micro led chip 703 is less than or equal to 5 microns.

Referring to fig. 70 to 72, a plurality of electrical connectors 702 are further included between the substrate layer 701 and the plurality of micro led chips 703, and the driving circuit on the substrate layer 701 is connected to the micro led chips 703 through the plurality of electrical connectors 702. The driving circuit is provided with an electrical connection point on one side of the substrate layer 701 far away from the circuit substrate 700, an electrode is arranged on one side of the micro light emitting diode chip 703 close to the substrate layer 701, and the electrical connection point can be connected with the electrode through an electrical connection piece 702. The electrical connection 702 may be a metal connection, such as an indium/tin connection.

Referring to fig. 72, a planarization layer 704 is disposed between and above the micro led chips 703, and the planarization layer 704 may include a polymer material, which may be transparent, and may include, for example, a silicon-based resin, an acrylic resin, an epoxy resin, PI, polyethylene, and the like. A planarization layer 704 is formed between and over the micro light emitting diode chips 703 through an exposure and development process.

Referring to fig. 72, in another embodiment, the planarization layer 704 further includes a first insulating layer and a second insulating layer (not shown), wherein the first insulating layer is disposed on a side of the planarization layer 704 close to the plurality of micro led chips 703, and the second insulating layer is disposed on a side of the planarization layer 703 away from the plurality of micro led chips 703. In some processes of forming a planarization layer, such as a cleaning process, external impurities (e.g., moisture) may damage the micro light emitting diode chip 703. By providing the first insulating layer below the planarization layer and the second insulating layer above the planarization layer 704, it is possible to prevent or minimize moisture permeation during and after the formation of the planarization layer 704. The first insulating layer and the second insulating layer include inorganic insulating materials such as SiOx, SiNx, and SiON. The first insulating layer and the second insulating layer may include the same material as each other or different materials from each other. The second insulating layer may have a thickness greater than that of the first insulating layer. In various embodiments, the thickness of the second insulating layer may be equal to or less than the thickness of the first insulating layer.

Referring to fig. 72, a micro led chip 703 includes a plurality of micro leds, so that the number of mass transfers can be reduced, the error loss can be reduced, and the yield in manufacturing can be improved during the process of forming the micro led panel.

Referring to fig. 73, a light blocking layer 705 is disposed on the planarization layer 704, wherein the light blocking layer 705 includes a plurality of light blocking layer blocks, the light emitting diode chips 703 are located at the gaps of the adjacent light blocking layer blocks, and the light emitted from the micro light emitting diode chips 703 passes through the gaps. In this embodiment, the method for forming the photo spacer 705 includes: forming a light blocking layer material layer on the planarization layer 704; processing the light barrier layer material layer by adopting a one-step composition process to obtain light barrier layer patterns, namely a plurality of light barrier layer blocks, wherein the light barrier layer blocks are positioned between the micro light-emitting diode chips 703; forming a photoresist layer on the light barrier layer material layer by adopting methods such as coating, magnetron sputtering or plasma enhanced chemical vapor deposition; exposing and developing the photoresist layer to obtain a photoresist pattern; the photoresist material layer is etched through the photoresist pattern and the photoresist pattern is stripped to obtain a patterned photoresist spacer layer 705, i.e., a photoresist spacer layer composed of a plurality of photoresist spacer blocks.

In some embodiments, after forming the light blocking layer 705, a plasma fluorination process may be used to fluorinate the surface of the light blocking layer 705. The surface of the light blocking layer 705 is fluorinated using a plasma fluorination process to reduce the surface tension of the resulting light blocking layer 705.

Referring to fig. 74, when the micro leds in the micro led chip 703 emit blue light, the micro led panel further includes a red wavelength conversion layer 706, a green wavelength conversion layer 707, and a transparent photoresist 707a for converting the light emitted by the micro leds into red light or green light, thereby forming a full color. The red wavelength conversion layer 706 and the green wavelength conversion layer 707 are disposed between the light blocking layers 705, respectively, and can cover the edges of the light blocking layers 705 to prevent optical light leakage. In other embodiments, a blue wavelength conversion layer may be disposed in the gap of the light blocking layer 705 and cover the edge of the light blocking layer 705.

Referring to fig. 74, the step of forming the red wavelength conversion layer 706 may include: forming a red color resist film on the planarization layer 704 having the light blocking layer 705; coating photoresist on the insulating layer with the red color resistance film to form a photoresist layer; exposing the photoresist layer from one side of the photoresist layer far away from the insulating layer by adopting a mask plate; developing the exposed photoresist layer; the photoresist layer is etched and stripped to provide a patterned red wavelength converting layer 706.

In some embodiments, the process of forming the red color resist film may include: uniformly scraping the red color resistance material to the whole insulating layer by using a scraping plate; spin coating, namely arranging the insulating layer coated with the red color resistance material on a spin coater in a vacuum adsorption mode, dripping liquid from the center of the insulating layer and controlling the spin coater to rotate at a high speed to form a red color resistance film with a certain thickness on the insulating layer; and pre-baking to volatilize the solvent in the red color resist film and enhance the viscosity of the red color resist film and the insulating layer.

Referring to fig. 74, the above-described method for obtaining the red wavelength conversion layer 706 is repeated to obtain a patterned green wavelength conversion layer 707. Red wavelength-converting layer 706 and green wavelength-converting layer 707 are disposed at intervals, and reflection of light is also prevented by red wavelength-converting layer 706, green wavelength-converting layer 707, and light blocking layer 705.

Referring to fig. 75, in the process of forming the micro light emitting diode chip, a protective layer 708 is further disposed on the light blocking layer 705, the red wavelength conversion layer 706, the green wavelength conversion layer 707, and the transparent photoresist 707a, and the protective layer 708 is disposed above the light blocking layer 705, the red wavelength conversion layer 706, the green wavelength conversion layer 707, and the transparent photoresist 707 a. The material of the protection layer 708 may be a transparent resin material, and in this embodiment, the material of the protection layer 708 may be a propionate polymer.

Referring to fig. 76, in the process of forming a micro led panel, a protective substrate 709 is disposed on the protective layer 708, and the protective substrate 709 is bonded with the protective layer 708 to form a sealed cavity.

Referring to fig. 77-83, the present disclosure further provides another micro light emitting diode panel and a process for forming the same. In this embodiment, a side surface of the circuit substrate 800 close to the substrate layer is further provided with a driving circuit, and the driving circuit is partially arranged on the circuit substrate 800 and partially arranged on the substrate layer 801. The micro led chip 803 electrically connected to the driving circuit can be turned on by the driving circuit. The brightness of the micro light emitting diode panel can be changed by controlling the lighting number of the micro light emitting diode chips 803 without changing the magnitude of the current.

Referring to fig. 77, a plurality of electrical connectors 802 are further included between the substrate layer 801 and the plurality of micro led chips 803, and the driving circuit on the substrate layer 801 is connected to the micro led chips 703 through the plurality of electrical connectors 802. The driving circuit is provided with an electrical connection point on one side of the substrate layer 801 far away from the circuit substrate 800, one side of the micro light emitting diode chip 803 near the substrate layer 801 is provided with an electrode, and the electrical connection piece 802 can connect the electrical connection point with the electrode. The electrical connection 802 may be a metal connection, such as an indium/tin connection or a solder ball.

Referring to fig. 78, a planarization layer 804 is disposed between and over a plurality of micro led chips 803, and the planarization layer 804 is formed between and over the micro led chips 803 through an exposure and development process.

Referring to fig. 78, in some embodiments, the planarization layer 804 may include an optical layer, which can improve the light emitting efficiency of the light emitted from the micro led structure or reduce the color difference, and collect the divergent light to emit the light at a smaller divergence angle. The optical layer may include a layer having a concave or convex lens shape and may include a plurality of layers having different refractive indices.

Referring to fig. 79, a transparent substrate 809 is provided, and a light blocking layer 805 is disposed on the transparent substrate 809, wherein the light blocking layer 805 includes a plurality of light blocking layer blocks, and in some embodiments, the method for forming the light blocking layer 805 includes: forming a light blocking layer material layer on the light transmitting substrate 809; and processing the light barrier layer material layer by adopting a one-step composition process to obtain a light barrier layer pattern, namely a plurality of light barrier layer blocks, wherein a gap is formed between each light barrier layer block.

Referring to fig. 80, when the micro leds in the micro led chips 803 emit blue light, a micro led panel further includes a red wavelength conversion layer 806, a green wavelength conversion layer 807, and a transparent photoresist 807a, wherein the red wavelength conversion layer 806, the green wavelength conversion layer 807, and the transparent photoresist 807a are respectively disposed in the gaps of the light blocking layer 805 and cover the edges of the light blocking layer 805, so as to prevent optical light leakage, and the red wavelength conversion layer 806 and the green wavelength conversion layer 807 are disposed at intervals.

Referring to fig. 80, the step of forming the red wavelength conversion layer 806 includes: forming a red color resist film on the light-transmitting substrate 808 having the light blocking layer; coating photoresist on the insulating layer with the red color resistance film to form a photoresist layer; exposing the photoresist layer from one side of the photoresist layer far away from the insulating layer by adopting a mask plate; developing the exposed photoresist layer; the photoresist layer is etched and stripped resulting in a patterned red wavelength converting layer 806.

Referring to FIG. 80, the above-described method for obtaining the red wavelength conversion layer 806 is repeated to obtain a patterned green wavelength conversion layer 807. The red wavelength conversion layer 806 and the green wavelength conversion layer 807 are provided at intervals, and reflection of light can be prevented by the red wavelength conversion layer 806, the green wavelength conversion layer 807, and the light blocking layer 805.

Referring to fig. 81, in the process of forming a micro led chip, a protection layer 808 is further formed, wherein the protection layer 808 is located above the light blocking layer 805, the red wavelength conversion layer 806, the green wavelength conversion layer 807 and the transparent photoresist 807 a. The material of the protection layer 808 may be a transparent resin material, in this embodiment, the material of the protection layer 808 may be a propionate polymer, and the protection layer 808 may be deposited by using sputtering or evaporation.

Referring to fig. 82, in the process of forming a micro light emitting diode chip, a transparent conductive layer 809 is further formed on the passivation layer 808, the material of the transparent conductive layer 809 may be, but is not limited to, indium tin oxide, indium zinc oxide, and the transparent conductive layer 809 may be deposited by using a sputtering or evaporation method.

Referring to fig. 83, the transparent substrate 808 and the structures included thereon, including the light blocking layer 805, the red wavelength conversion layer 806, the green wavelength conversion layer 805, the protective layer 808 and the transparent conductive layer 809, are bonded to the circuit substrate 800 and the micro led structure 801 and the deflection layer 802 thereon to form the micro led chip.

Referring to fig. 84, when the semiconductor device and the micro-diode chip of the present disclosure are used to fabricate a micro-led panel, the micro-led panel may include a circuit substrate, a plurality of micro-led chips 903, and a wavelength conversion layer 906. The circuit substrate may be a Thin Film Transistor array substrate having a plurality of Thin Film Transistors (TFTs). The circuit substrate includes a substrate 900 and a circuit layer 901, and the circuit layer 901 is generally disposed on the substrate 900. The substrate 900 may be a glass substrate, a sapphire substrate, or the like, and the substrate 900 has a fixed property and a flat surface. The circuit layer 901 includes a driving circuit and a plurality of switching elements. The substrate 900 includes a display region and a non-display region, the non-display region includes a driving circuit thereon, and the display region includes a plurality of micro light emitting diode chips 903 thereon.

Referring to fig. 84, a plurality of micro led chips 903 are disposed on the circuit substrate, the micro led chips 903 are electrically connected to the circuit layer 901 on the circuit substrate, and the driving circuit on the circuit substrate can drive the plurality of micro led chips 903 to emit light. The plurality of micro led chips 903 may be disposed on a circuit substrate to form a pixel structure, where the circuit substrate includes a plurality of pixel structures, and the plurality of pixel structures are arranged in an array in a display area of the circuit substrate.

Referring to fig. 84, a plurality of bonding contacts 902 are further disposed on the circuit layer 901, a plurality of micro-led chips 903 are disposed on the bonding contacts 902, and specifically, electrodes are disposed on the micro-led chips 903 and electrically connected to the bonding contacts 902. The plurality of led chips are electrically connected to the circuit substrate by bonding contacts 902. The driving circuit on the circuit board can light the micro led chip 903 connected thereto. In this embodiment, the bond contacts 902 may be metal bond contacts 902, such as indium/tin bond contacts 902. In other embodiments, the bond contacts 902 may include benzocyclobutene (BCB).

Referring to fig. 84, the micro led chip 903 includes a plurality of micro led structures 903a therein, and the plurality of micro led structures 903a are disposed in the micro led chip 903 in an array. The distance between adjacent micro led structures 903a is smaller than the width of the micro led structures 903a, and if the width of the micro led structures 903a is 5 micrometers, for example, the distance between adjacent micro led structures 903a is smaller than 5 micrometers.

Referring to fig. 84, a light blocking layer 905 is disposed over the micro led chip 903, wherein the light blocking layer 905 is located in the gap between adjacent micro led structures 903 a. The orthographic projection of the light blocking layer 905 on the circuit substrate does not overlap the orthographic projection of the micro light emitting diode structure 903a on the circuit substrate. The light blocking layer 905 has reflectivity, scattering property or light absorption property, and the light blocking layer 905 is disposed between the adjacent micro led structures 903a to prevent light emitted from the micro led structures 903a from interfering with each other and reduce light leakage.

Referring to fig. 84, a wavelength conversion layer is disposed above the micro led chip 903, and a plurality of wavelength conversion layers 906 are disposed right above the plurality of micro led structures 903a and on the other side of the circuit substrate opposite to the micro led chip 903. The wavelength conversion layer is located between the adjacent light blocking layers 905, and the orthographic projection of the wavelength conversion layer overlaps the orthographic projection of the micro light emitting diode structure 903a on the circuit substrate. In some embodiments, the wavelength conversion layer 906 covers a portion of the light blocking layer 905 to reduce light leakage.

Referring to fig. 84, at least one wavelength conversion layer 906 is formed on the plurality of micro led chips 903, and materials for manufacturing the wavelength conversion layer 906 include phosphors, quantum dots, and the like. Wavelength converting layer 906 may include, for example, a first wavelength converting layer 906a, a second wavelength converting layer 906b, and a third wavelength converting layer 906 c. The micro led structures 903a are, for example, all micro led structures 903a emitting blue light, the first wavelength conversion layer 906a may be, for example, a red wavelength conversion layer 906, the second wavelength conversion layer 906b may be a green wavelength conversion layer, and the third wavelength conversion layer 906c may be a wavelength conversion layer 906 composed of a scattering material and a wavelength conversion structure, but the light emission of the micro led structures 903a is not changed. The first wavelength conversion layer 906a can display red light, the second wavelength conversion layer 906b can display green light, the third wavelength conversion layer 906c can display blue light, and the first wavelength conversion layer 906a, the second wavelength conversion layer 906b and the third wavelength conversion layer 906c enable the pixel structure to display full-color display effect. In other embodiments, wavelength-converting layer 906 may also include a blue wavelength-converting layer 906. The plurality of wavelength conversion layers 906 having the same thickness can optimize light conversion quality and have uniform light extraction efficiency.

Referring to fig. 84, in some embodiments, the micro led chips 903 are, for example, red light emitting micro led chips 903, the first wavelength conversion layer 906a can be a green wavelength conversion layer, and the second wavelength conversion layer 906b can be a blue wavelength conversion layer. In other embodiments, micro light emitting diode chip 903 is, for example, a green emitting micro light emitting diode chip 903, first wavelength converting layer 906a may be a red wavelength converting layer, and second wavelength converting layer 906b may be a blue wavelength converting layer. In other embodiments, the micro light emitting diode chips 903 are, for example, ultraviolet light emitting micro light emitting diode chips 903, the first wavelength conversion layer 906a may be a red wavelength conversion layer, the second wavelength conversion layer 906b may be a green wavelength conversion layer, and the third wavelength conversion layer 906c may be a blue wavelength conversion layer.

It should be noted that the wavelength conversion layer may be formed by photoresist materials or quantum dot materials with different colors, and the wavelength conversion layer may be formed on the micro light emitting diode chip or on the individual micro light emitting diodes for converting the wavelength of light emitted by the micro light emitting diodes, i.e. converting the color of light emitted by the micro light emitting diodes.

Referring to fig. 84, the micro-led panel includes a protection layer 904 disposed between adjacent pixels and above the light blocking layer 905 and the wavelength conversion layer 906, and the protection layer 904 can prevent the micro-led panel from generating moisture or oxidation. The micro-light emitting display panel includes a protective substrate 907 disposed on the protective layer 904, and the protective substrate 907 is bonded to the protective layer 904 to form a sealed cavity.

It is worth to be noted that the light blocking layer is disposed between the micro light emitting diode chips or the micro light emitting diodes for blocking different light colors. In some embodiments, the light blocking layer may be a white light blocking layer or a high reflective blocking layer, for example, for reflecting light emitted from the micro light emitting diodes. Moreover, the white or highly reflective light-blocking layer may be, for example, tapered to reflect light emitted from the micro-leds upward, thereby improving light extraction efficiency.

Referring to fig. 85, the present disclosure further provides an electronic device, which includes a micro light emitting diode panel 910 and an electronic device body 911, wherein the micro light emitting diode panel 910 is connected to the electronic device body 911, and the micro light emitting diode panel 910 includes a circuit substrate, a plurality of micro light emitting diode chips 903, and at least one wavelength conversion layer 906. The electronic device body 911 includes a controller 911a, a memory 911b, and a power supply 911 c. The power supply 911c can convert the commercial power (220V ac power) into dc power required by the controller 911a and the memory 911b, and simultaneously provide power for the micro led panel 910. The memory 911b is connected with a power supply 911c for storing data related to the operation of the electronic device, the controller 911a is connected with the power supply 911c and the memory 911b, the power supply 911c is used for supplying power to the controller 911a, and the controller executes a program in the memory 911b to control the electronic device. The electronic device may be, for example, a display panel, a mobile phone, a watch, a notebook computer, a projection device, a charging post, a Virtual Reality (VR) device, an Augmented Reality (AR) device, a portable electronic device, a game console, or other electronic devices.

Referring to fig. 86, when the semiconductor epitaxial structure of the present disclosure is applied to manufacture a semiconductor device, the semiconductor device includes a substrate 1400, a buffer layer 1401, a first semiconductor layer 1402, a second semiconductor layer 1403, a source electrode 1404, a drain electrode 1405, and a gate electrode 1406. The buffer layer 1401 is disposed on the substrate, the first semiconductor layer 1402 is disposed on the buffer layer 1401, the second semiconductor layer 1403 is disposed on the first semiconductor layer 1402, the source electrode 1404 is formed on the second semiconductor layer 1403, the drain electrode 1405 is formed on the second semiconductor layer 1403, and the gate electrode 1406 is formed on the second semiconductor layer 1403 and is located between the source electrode 1404 and the drain electrode 1405. The substrate 1400 may be any suitable growth substrate 1400, and the material of the substrate 1400 may be a semiconductor substrate 1400 material such as silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), and in some embodiments, the substrate 1400 may be, for example, a silicon (Si) -based material such as silicon (Si) or silicon carbide (SiC).

Referring to fig. 86, a buffer layer 1401 is disposed between the substrate 1400 and the first semiconductor layer 1402 to alleviate lattice mismatch between the substrate 1400 and the first semiconductor layer 1401. The material of the first semiconductor layer 1402 may be, for example, an indium-containing gallium nitride layer. In order to alleviate the lattice mismatch, the buffer layer 1401 is, for example, a gallium nitride layer, and the thickness of the gallium nitride layer may be set to, for example, 5 to 10 nm. Meanwhile, the buffer layer 1401 arranged between the substrate 1400 and the first semiconductor layer 1402 is beneficial to the growth of a subsequent epitaxial structure, and the quality of the semiconductor device is improved.

Referring to fig. 86, the first semiconductor layer 1402 is made of, for example, an indium-containing gallium nitride (InGaN) layer. Using a gallium nitride layer containing indium as the first semiconductor layer 1402 can reduce the noise figure of the semiconductor device, and when the first semiconductor layer 1402 contains indium, electron affinity increases, providing a high leakage current and a higher cutoff frequency for the semiconductor device. The thickness of the first semiconductor layer 1402 can be set to, for example, 70 to 80 nm. However, without being limited thereto, in other embodiments, the first semiconductor layer 1402 may also be a gallium nitride layer.

Referring to fig. 86 again, the semiconductor device includes a second semiconductor layer 1403, and the second semiconductor layer 1403 is located on the first semiconductor layer 1402. In this embodiment, the material of the second semiconductor layer 1403 may be an aluminum nitride layer (InAlN) containing indium, and the thickness of the second semiconductor layer 1403 may be 15 to 25nm, for example. In the indium-containing aluminum nitride layer, higher aluminum content has higher carrier density, so that the semiconductor device has higher leakage current and transconductance and simultaneously obtains lower minimum noise coefficient. The second semiconductor layer 1403 is formed using an aluminum nitride layer containing indium, and thus lattice mismatch with the buffer layer 1401 can be improved. In this embodiment, InAlN can be obtained by utilizing the principle that indium has a low melting point and is easily diffused at a high temperature. The method of the second semiconductor layer 1403 includes: the second semiconductor layer 1403 is obtained by periodically growing a first AlN layer, a first InN layer, and a second AlN layer, and the content of indium in the second semiconductor layer 1403 is adjusted by controlling the growth temperature and the thicknesses of the first AlN layer, the first InN layer, and the second AlN layer during the growth of the second semiconductor. The second semiconductor layer 1403 is made of InAlN which is obtained by using the principle that indium is low in melting point and easy to diffuse at high temperature, and the second semiconductor layer 1403 can effectively reduce dark current of the semiconductor device, so that noise current of the semiconductor device is reduced, the signal-to-noise ratio is improved, and the quality of the semiconductor device is improved.

Referring to fig. 86, the semiconductor device includes a source electrode 1404, a drain electrode 1405 and a gate electrode 1406, wherein the source electrode 1404, the drain electrode 1405 and the gate electrode 1406 are disposed on the second semiconductor layer 1403, and the gate electrode 1406 is located between the source electrode 1404 and the drain electrode 1405. One side of the semiconductor device is provided with a first recess in which a source 1404 is provided and a second recess in which a drain 1405 is provided. Wherein the first recess is located at one side of the semiconductor device, the first recess is etched on the second semiconductor layer 1403, and the depth of the first recess is smaller than the thickness of the second semiconductor layer 1403, that is, the bottom of the first recess is a predetermined distance from the bottom of the second semiconductor layer 1403, that is, the first predetermined distance; the second recesses are disposed on the second semiconductor layer 1403 and located on opposite sides of the first recesses, and the second recesses are etched on the second semiconductor layer 1403, and have a depth smaller than the thickness of the second semiconductor layer 1403, that is, the bottom of the second recesses is a predetermined distance from the bottom of the second semiconductor layer 1403, that is, a second predetermined distance. In this embodiment, the first preset distance is equal to the second preset distance.

Referring to fig. 86, a source electrode 1404 is disposed in and above the first recess, a drain electrode 1405 is disposed in and above the second recess, a gate electrode 1406 is disposed on the second semiconductor layer 1403, and the gate electrode 1406 is disposed between the source electrode 1404 and the drain electrode 1405 and closer to a side of the source electrode 1404. In various embodiments, the gate electrode 1406 can be "T" shaped to improve noise.

Referring to fig. 86, an oxide layer 1407 is further included between the gate electrode 1406 and the second semiconductor layer 1403, and the oxide layer 1407 may include at least one of ITO, ZnO, RuOx, TiOx, or IrOx. In this embodiment, the oxide layer 1407 is a titanium dioxide layer (TiO 2). By providing the titanium oxide layer as the oxide layer 1407, the current and the cutoff frequency of the semiconductor device can be improved as compared with other oxides. Meanwhile, the oxide layer 1407 can reduce the contact resistance between the gate electrode 1406 and the second semiconductor layer 1403, so that the noise of the semiconductor device is improved, and the noise is reduced under the condition of the maximum effective current.

Referring to fig. 86, in some embodiments, a side of the source electrode 1404 in contact with the second semiconductor layer 1403 includes a first heavily N-doped region 1409, the first heavily N-doped region 1409 is located in the first trench, and the height of the first heavily N-doped region 1409 is higher than that of the second semiconductor layer 1403, so that the first heavily N-doped region 1409 is in full contact with the second semiconductor layer 1403. The side of the drain 1405, which is in contact with the second semiconductor layer 1403, includes a second N-type heavily doped region 1408, the second N-type heavily doped region 1408 is located in the second trench, and the height of the second N-type heavily doped region 1408 is higher than that of the second semiconductor layer 1403, so that the second N-type heavily doped region 1408 is in full contact with the second semiconductor layer 1403. The first heavily N-doped region 1409 and the second heavily N-doped region 1408 are both highly doped regions and form a good ohmic contact with the second semiconductor layer 1043.

Referring to fig. 87, when the semiconductor device of the present disclosure is applied to a radio frequency module, the radio frequency module includes the semiconductor device. The radio frequency module mainly includes a Radio Frequency (RF) switching device 1411, a Radio Frequency (RF) active device 1414, a Radio Frequency (RF) passive device 1412 and a control device 1413. Wherein the Radio Frequency (RF) active device 1414 can be a semiconductor device as described herein, and the Radio Frequency (RF) passive device 1412 can be a passive device such as a capacitor, a resistor, and an inductor. Therein, a Radio Frequency (RF) switching device 1411, a Radio Frequency (RF) active device 1414, a Radio Frequency (RF) passive device 1412 and a control device 1413 are formed on a semiconductor substrate 1410.

Referring to fig. 88, in various embodiments, when a semiconductor device is fabricated using the semiconductor apparatus and epitaxial structure provided by the present disclosure, the semiconductor device includes a substrate 1400, a buffer layer 1501, a first semiconductor layer 1502, a second semiconductor layer 1504, a source 1506, a drain 1505, a gate 1507, and a first semiconductor mesa 1509. A buffer layer 1501 is disposed on the substrate 1400, a first semiconductor layer 1502 is disposed on the buffer layer 1501, a second semiconductor layer 1504 is disposed on the first semiconductor layer 1502, a source 1506 and a drain 1505 are formed on the second semiconductor layer 1504 on opposite sides, a first semiconductor mesa 1509 is formed on the second semiconductor layer 1504 between the source 1506 and the drain 1505, and a gate 1507 is formed on the first semiconductor mesa 1509, wherein the length or width of the gate 1507 is greater than the length or width of the first semiconductor mesa 1509.

The substrate 1400 may be a semiconductor substrate 1400 material such as silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), etc., in some embodiments, the substrate 1400 may be a silicon (Si) -based material such as silicon (Si) or silicon carbide (SiC), etc. the first semiconductor layer 1502 is located on the buffer layer 1501, and the first semiconductor layer 1502 is located between the buffer layer 1501 and the second semiconductor layer 1504. in some embodiments, the first semiconductor layer 1502 is a gallium nitride layer, for example, and the first semiconductor layer 1502 may be set to a thickness of 200-300 nm, for example, the second semiconductor layer 1504 is located on the first semiconductor layer 1502, in this embodiment, the second semiconductor layer 1504 is an aluminum gallium nitride (AlGaN), for example, and the aluminum gallium nitride layer may be 10-15 nm, for example.

Referring to fig. 88, in an embodiment, the first semiconductor layer 1502 is a gallium nitride (GaN) layer, the second semiconductor layer 1504 is an aluminum gallium nitride (AlGaN) layer, and the GaN layer and the AlGaN layer may form a hetero-type semiconductor structure, which is an enhancement type semiconductor structure. By virtue of strong spontaneous and piezoelectric polarization effects of the first semiconductor layer 1502 (gallium nitride layer) and the second semiconductor layer 1504 (aluminum gallium nitride layer), a layer of two-dimensional electron gas 1503 is induced in the heterostructure of the first semiconductor layer 1502 and the second semiconductor layer 1504.

Referring again to fig. 88, the semiconductor structure further includes a patterned passivation layer 1510, wherein the passivation layer 1510 is disposed on the second semiconductor layer 1504. The process of forming the passivation layer 1510 includes: first, a passivation layer 1510 is formed on the second semiconductor layer 1504, then a patterned photoresist layer is formed on the passivation layer 1510, then the passivation layer 1510 is etched according to the patterned photoresist layer to form the patterned passivation layer 1510, and then the patterned photoresist layer is removed and cleaned. The passivation layer 1510 may be made of silicon oxide or aluminum oxide, which can protect the semiconductor device, avoid the problem of reverse leakage, and improve the reliability of the chip. In some embodiments, the passivation layer 1510 may be formed of SiO2, which is a material for etching openings, and a portion of the passivation layer 1510 may be removed by a buffered silicon oxide etching solution or dry etching during etching.

Referring to fig. 88, in one embodiment, two openings, a first opening and a second opening, are etched in the passivation layer 1510, and a recess is etched in the passivation layer 1510. The recess is located in the middle of the passivation layer 1510, and contacts the second semiconductor layer 1504 through the passivation layer 1510. The first opening and the second opening are respectively located at two sides of the recess, and the first opening and the second opening are disposed opposite to each other, and both the first opening and the second opening pass through the passivation layer 1510 to contact the second semiconductor layer 1504. In the present embodiment, the source electrode 1506 is disposed in the first opening, and the drain electrode 1505 is disposed in the second opening, wherein the height of the source electrode 1506 and the drain electrode 1505 are both less than the thickness of the passivation layer 1510.

Referring to fig. 88, the semiconductor device further includes a gate electrode 1507, the gate electrode 1507 is disposed between the source electrode 1506 and the drain electrode 1505, within the recess, and on the first semiconductor mesa 1509. In this embodiment, the first semiconductor mesa 1509 is located on the second semiconductor layer 1504 and disposed in the recess, the first semiconductor mesa 1509 has a height greater than a depth of the recess, the first semiconductor mesa 1509 has a predetermined distance from a sidewall of the recess, and the first semiconductor mesa 1509 is made of, for example, P-type gallium nitride (P-GaN). Under the condition that the embedded type P-type GaN is not activated, the unmetallized semiconductor structure shows high leakage current under reverse bias, and after activation, the high leakage current can be inhibited. The process of activation is for example: activation was performed by annealing at 725 c for 30 minutes in a dry air atmosphere.

Referring to fig. 88, a gate 1507 is disposed on the first semiconductor mesa 1509, and the gate 1507 has a length or width greater than that of the first semiconductor mesa 1509. A gate electrode 1507 is disposed on the first semiconductor mesa 1509 and on the second semiconductor layer 1504, the gate electrode 1507 filling a channel between the first semiconductor mesa 1509 and the concave sidewall. The gate 1507 has an inverted "concave" shape in cross section that is snapped over the first semiconductor mesa 1509, and the gate 1507 has a length or width that is greater than that of the first semiconductor mesa 1509. In the case where the length or width of the gate electrode 1507 is larger than that of the first semiconductor mesa 1509, it is easier to open the two-dimensional electron gas of the channel, resulting in higher leakage current, and the gate electrode 1507 between the first semiconductor mesa 1509 and the side wall of the recess has better gate control, better transconductance, and lower gate leakage current, thereby improving the performance of the semiconductor device.

Referring to fig. 88, an oxide layer 1508 is disposed between the gate 1507 and the first semiconductor mesa 1509, the oxide layer 1508 is disposed between the gate 1507 and the first semiconductor mesa 1509, and the oxide layer 1508 is disposed to reduce gate leakage. In this embodiment, the oxide layer 1508 is, for example, an aluminum oxide layer. By providing the oxide layer 1508 as an alumina layer, capacitance capacity, forward current density, and transconductance of the oxide layer can be increased, which is beneficial to opening two-dimensional electron gas of a channel and improving quality of the semiconductor device.

Referring to fig. 89, when the semiconductor device of the present disclosure is applied to a radio frequency module, the radio frequency module includes the semiconductor device. The radio frequency module mainly includes a Radio Frequency (RF) switching device 1511, a Radio Frequency (RF) active device 1514, a Radio Frequency (RF) passive device 1512, and a control device 1513. Wherein the Radio Frequency (RF) active device 1514 may be a semiconductor device as described herein, and the Radio Frequency (RF) passive device 1512 may be a passive device such as a capacitor, a resistor, and an inductor. Among them, a Radio Frequency (RF) switching device 1511, a Radio Frequency (RF) active device 1514, a Radio Frequency (RF) passive device 1512, and a control device 1513 are formed on a semiconductor substrate 1515.

Referring to fig. 88, in various embodiments, when the semiconductor device is manufactured by using the semiconductor apparatus and the epitaxial structure provided by the present disclosure, the semiconductor device includes a substrate 1400, a buffer layer 1601, a first semiconductor layer 1603, a second semiconductor layer 1604, a third semiconductor layer 1602, and a source electrode 1607, a drain electrode 1608, and a gate electrode 1609. The buffer layer 1601 is formed on the substrate 1400, the first semiconductor layer 1603 is formed on the buffer layer 1601, the second semiconductor layer 1604 is formed on the first semiconductor layer 1603, and the third semiconductor layer 1602 is formed between the first semiconductor layer 1603 and the buffer layer 1601. A source electrode 1607 is formed on one side of the first semiconductor layer 1603 and extends from the second semiconductor layer 1604 to the buffer layer 1601, a drain electrode 1608 is formed on the other side of the first semiconductor layer 1603 and extends from the second semiconductor layer 1604 to the buffer layer 1601, and a gate electrode 1609 is formed on the second semiconductor layer 1604 and is located between the source electrode 1607 and the drain electrode 1608.

Referring to fig. 90, the semiconductor device includes a substrate 1400, the substrate 1400 may be a suitable growth substrate 1400, the material of the substrate 1400 may be a semiconductor substrate material such as silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), and in this embodiment, the substrate 1400 is a silicon (Si) -based material such as silicon (Si) or silicon carbide (SiC).

Referring to fig. 90, the semiconductor device includes a buffer layer 1601 disposed on a substrate 1400, the buffer layer 1601 is disposed between the substrate 1400 and a semiconductor layer, and the lattice mismatch between the substrate 1400 and the semiconductor layer can be mitigated, wherein the material of the buffer layer 1601 is generally determined by the material of the substrate 1400 and the semiconductor material on the substrate 1400. In this embodiment, the buffer layer 1601 may be an aluminum gallium nitride layer, and the thickness of the aluminum gallium nitride layer is set to be, for example, 115 to 125 angstroms, such as 120 angstroms. Meanwhile, the buffer layer 1601 is grown on the substrate 1400, which is beneficial to the growth of the epitaxial structure arranged thereon, and the quality of the semiconductor device is improved.

Referring to fig. 90, the semiconductor device includes a third semiconductor layer 1602, wherein the third semiconductor layer 1602 is disposed above the buffer layer 1601. In this embodiment, third semiconductor layer 1602 includes third donor layer 1602a and third spacer layer 1602b, third donor layer 1602a is an aluminum gallium nitride layer, third donor layer 1602a is disposed on buffer layer 1601, and third donor layer 1602a has a thickness of 48-52 angstroms, such as 50 angstroms. The ion doping concentration of the third donor layer 1602a is, for example, 1 × 10²⁴m^-3～2×10²⁴m^-3. Third spacer layer 1602b is disposed between third donor layer 1602a and first semiconductor layer 1603, third spacer layer 1602b is a gallium aluminum nitride layer, and the thickness of third spacer layer 1602b is the same as the thickness of third donor layer 1602a, e.g., 50 angstroms.

Referring to fig. 90, the semiconductor device includes a first semiconductor layer 1603, and the first semiconductor layer 1603 is disposed on a third semiconductor layer 1602. In this embodiment, the first semiconductor layer 1603 is, for example, a gallium nitride layer, and the thickness of the first semiconductor layer 1603 is set to be, for example, 195-. Gallium nitride is a third-generation wide bandgap semiconductor material, has a large bandgap width (3.4eV), a high electron saturation rate, a high breakdown electric field, a high thermal conductivity, corrosion resistance and radiation resistance, and the gallium nitride layer can form an AlGaN/GaN heterojunction with the gallium nitride aluminum layer, so as to form a high-concentration high-mobility two-dimensional electron gas, thereby facilitating the manufacture of a semiconductor device.

Referring to fig. 90, the semiconductor device includes a second semiconductor layer 1604, and the second semiconductor layer 1604 is formed on a first semiconductor layer 1603. In this embodiment, the second semiconductor layer 1604 includes a second donor layer 1604a and a second spacer layer 1604b, the second donor layer 1604a being disposed on the first semiconductor layer 1603, the second donor layer 1604b being disposed on the first semiconductor layer 16031604a is also a gallium aluminum nitride layer and the thickness of second donor layer 1604a is set the same as third donor layer 1602a, e.g., set at 50 angstroms. The ion doping concentration of the second donor layer 1604a is the same as that of the third donor layer, for example, 1 × 10²⁴m^-3～2×10²⁴m^-3. Second spacer layer 1604b is disposed between first semiconductor layer 1603 and second donor layer 1604a, and second spacer layer 1604b is also a gallium aluminum nitride layer that is disposed at the same thickness as second spacer layer 1604b, e.g., 50 angstroms.

Referring to fig. 90, the semiconductor device includes two-dimensional electron gas layers, a first two-dimensional electron gas layer 1610 and a second two-dimensional electron gas layer 1611. A first two-dimensional electron gas layer 1610 is formed between the first semiconductor layer 1603 and the third semiconductor layer 1602, and a second two-dimensional electron gas layer 1611 is formed between the first semiconductor layer 1603 and the second semiconductor layer 1604. The two-dimensional electron gas layers enable the semiconductor device to have higher pressure resistance and are more beneficial to opening two-dimensional electron gas of a channel.

Referring to fig. 90, the semiconductor device includes a barrier layer 1605, and the barrier layer 1605 is disposed on the second semiconductor layer 1604. In the present embodiment, the barrier layer 1605 is an aluminum gallium nitride layer, and the thickness of the barrier layer 1606 is set between 115 and 125 angstroms, such as 120 angstroms.

Referring to fig. 90, the semiconductor device further includes a gan cap layer 1606, wherein the gan cap layer 1606 is disposed above the barrier layer, and in the present embodiment, the thickness of the gan cap layer 1606 is set to be, for example, 95-105 angstroms, such as 100 angstroms.

Referring to fig. 90, the semiconductor device structure includes a source 1607, a drain 1608, and a gate 1609. A source 1607 is disposed on one side of the first semiconductor layer, and the source 1607 extends from the second semiconductor layer 1604 to the buffer layer 1601, a drain 1608 is disposed on the other side of the first semiconductor layer 1603, and the drain 1608 extends from the second semiconductor layer 1604 to the buffer layer 1601. A gate electrode 1609 is disposed between the source electrode 1607 and the drain electrode 1608, and the gate electrode 1609 is disposed on the second semiconductor layer 1604.

Referring to fig. 90, in the present embodiment, the source electrode 1607 sequentially passes through the second semiconductor layer 1604, the first semiconductor layer 1603 and the third semiconductor layer 1602 to reach the buffer layer 1601, the drain electrode 1608 sequentially passes through the second semiconductor layer 1604, the first semiconductor layer 1603 and the third semiconductor layer 1602 to reach the buffer layer 1601, and both the source electrode 1607 and the drain electrode 1608 are in ohmic connection with the first two-dimensional electron layer 1610 and the second two-dimensional electron layer 1611. The two-dimensional electron gas of the channel is opened more easily. A gate electrode 1609 is disposed on the second semiconductor layer 1604, the gate electrode 1609 having a cross-sectional width smaller than the width of the source electrode 1607 and the drain electrode 1608.

Referring to fig. 91, when the semiconductor device of the present disclosure is applied to a radio frequency module, the radio frequency module includes the semiconductor device. The RF module mainly includes a Radio Frequency (RF) switching device 1615, a Radio Frequency (RF) active device 1618, a Radio Frequency (RF) passive device 1616, and a control device 1617. Wherein the Radio Frequency (RF) active device 1618 may be a semiconductor device as described herein, and the Radio Frequency (RF) passive device 1616 may be a passive device such as a capacitor, a resistor, and an inductor. Among them, a Radio Frequency (RF) switching device 1615, a Radio Frequency (RF) active device 1618, a Radio Frequency (RF) passive device 1616, and a control device 1617 are formed on a semiconductor substrate 1619.

Referring to fig. 92, in various embodiments, when the semiconductor device and the epitaxial structure provided by the present disclosure are utilized to manufacture a semiconductor device, the semiconductor device includes a substrate 1400, a buffer layer 1701, a first semiconductor layer 1702, a second semiconductor layer 1704, and a source electrode 1705, a drain electrode 1707 and a gate electrode 1706 on the second semiconductor layer 1704. A buffer layer 1701 is disposed on the substrate 1400, a first semiconductor layer 1702 is disposed on the buffer layer 1701, and a second semiconductor layer 1704 is disposed on the first semiconductor layer 1702. The source electrode 1705 and the drain electrode 1707 are formed on the second semiconductor layer 1704, the source electrode 1705 and the drain electrode 1707 are located on opposite sides, and the gate electrode 1706 is located between the source electrode 1705 and the drain electrode 1707, wherein a two-dimensional electron gas layer 1702 is formed between the first semiconductor layer 1702 and the second semiconductor layer 1704.

Referring to fig. 92, the substrate 1400 may be made of silicon (Si), silicon carbide (SiC), sapphire ((Al2O3), gallium arsenide (GaAs), lithium aluminate (LiAlO2), etc. by using the semiconductor apparatus provided by the present disclosure, a buffer layer 1701 is formed on the substrate 1400 by using a physical vapor deposition method, the buffer layer 1701 is disposed between the substrate 1400 and the semiconductor layer, so that the lattice mismatch between the substrate 1400 and the semiconductor layer can be alleviated, while growing the buffer layer 1701 on the substrate 1400 facilitates growth of an epitaxial structure disposed thereon, improving the quality of the semiconductor device, the material of the buffer layer 1701 is determined according to the material of the substrate 1400 and the semiconductor material on the substrate 1400, the buffer layer 1701 may be, for example, a gallium nitride buffer layer, and the gallium nitride buffer layer 1701 has a large thickness, the thickness of the aluminum nitride buffer layer 1701 may be set to be, for example, more than 60 nm.

Referring to fig. 92, a first semiconductor layer 1702 is disposed on a buffer layer 1701, wherein the first semiconductor layer 1702 is an unintentionally doped gallium nitride layer. The second semiconductor layer 1704 is disposed on the first semiconductor layer 1702, and the second semiconductor layer 1704 is an aluminum gallium nitride layer. The gallium nitride layer and the aluminum gallium nitride have stronger spontaneous and piezoelectric polarization effects, and the two-dimensional electronic gas layer 1702 is induced between the first semiconductor layer 1702 and the second semiconductor layer 1704, so that the formed semiconductor device has better vertical leakage and breakdown characteristics.

Referring to fig. 92, the second semiconductor layer 1704 includes a source electrode 1705, a drain electrode 1707 and a gate electrode 1706, the source electrode 1705 is formed on one side of the second semiconductor layer 1704, the drain electrode 1707 is located on the side opposite to the source electrode 1705, and the gate electrode 1706 is disposed between the source electrode 1705 and the drain electrode 1707.

Referring to fig. 93, when the semiconductor device of the present disclosure is applied to a radio frequency module, the radio frequency module includes the semiconductor device. The radio frequency module mainly includes a Radio Frequency (RF) switching device 1715, a Radio Frequency (RF) active device 1718, a Radio Frequency (RF) passive device 1716, and a control device 1717. Wherein the Radio Frequency (RF) active device 1718 may be a semiconductor device as described herein, and the Radio Frequency (RF) passive device 1716 may be a passive device such as a capacitor, a resistor, and an inductor. Here, a Radio Frequency (RF) switching device 1715, a Radio Frequency (RF) active device 1718, a Radio Frequency (RF) passive device 1716, and a control device 1717 are formed on a semiconductor substrate 1719.

In summary, the present application provides a semiconductor device capable of improving uniformity of a plating film. Other such quality films or epitaxial structures, such as metal films, semiconductor films, insulating films, compound films, or films of other materials, may also be used with the apparatus or fabrication methods of the present application. Furthermore, the high quality thin films and epitaxial structures formed in the present application may be applied to various semiconductor structures, electronic components, or electronic devices, such as switching devices, power devices, radio frequency devices, light emitting diodes, micro light emitting diodes, display panels, mobile phones, watches, notebook computers, projection type devices, charging posts, Virtual Reality (VR) devices, Augmented Reality (AR) devices, portable electronic devices, game machines, or other electronic devices.

The above description is only a preferred embodiment of the present application and a description of the applied technical principle, and it should be understood by those skilled in the art that the scope of the present invention related to the present application is not limited to the technical solution of the specific combination of the above technical features, and also covers other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept, for example, the technical solutions formed by mutually replacing the above features with (but not limited to) technical features having similar functions disclosed in the present application.

Other technical features than those described in the specification are known to those skilled in the art, and are not described herein in detail in order to highlight the innovative features of the present invention.

Claims

1. A method for manufacturing a micro light emitting diode structure is characterized by comprising the following steps:

providing a growth substrate;

forming a buffer layer on the growth substrate;

forming a first semiconductor layer on the buffer layer;

forming a light emitting layer on the first semiconductor layer;

forming a second semiconductor layer on the light emitting layer;

2. The method of claim 1, wherein: the buffer layer is formed by physical vapor deposition.

3. The method of claim 1, further comprising: and forming a first electrode on the separated first semiconductor layer, and forming a second electrode on the separated second semiconductor layer.

4. The method of claim 1, further comprising: removing the growth substrate and the buffer layer.

5. The method of claim 1, further comprising: a passivation layer is formed on the second semiconductor layer.

6. The method of claim 1, wherein: the separated micro light-emitting diode structures are vertical conduction type light-emitting diode structures.

7. The method of claim 1, wherein prior to the step of dividing the micro led structure into a plurality of micro led structures, the method further comprises:

8. The method of claim 7, further comprising:

9. The method of claim 1, further comprising:

forming a second electrode on the second semiconductor layer;

a first electrode is formed on the first semiconductor layer.

10. The method of claim 9, further comprising: