CN112756988A - Flexible processing system - Google Patents
Flexible processing system Download PDFInfo
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- CN112756988A CN112756988A CN202011583757.XA CN202011583757A CN112756988A CN 112756988 A CN112756988 A CN 112756988A CN 202011583757 A CN202011583757 A CN 202011583757A CN 112756988 A CN112756988 A CN 112756988A
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- 238000012545 processing Methods 0.000 title claims abstract description 82
- 238000004140 cleaning Methods 0.000 claims abstract description 70
- 230000007704 transition Effects 0.000 claims abstract description 43
- 238000003754 machining Methods 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 65
- 238000005520 cutting process Methods 0.000 claims description 35
- 239000007788 liquid Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 23
- 238000012546 transfer Methods 0.000 claims description 18
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 239000002351 wastewater Substances 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 15
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- 238000005259 measurement Methods 0.000 description 7
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B08B1/12—
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- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the technical field of part production equipment, and discloses a flexible processing system which comprises at least one processing unit, at least one cleaning unit, at least one measuring unit and a transportation unit; the transportation unit comprises a transverse rail, at least one longitudinal rail and a workbench for clamping parts; any one of the longitudinal rails moves along the extending direction of the transverse rail; the workbench is arranged on the longitudinal rail in a sliding manner; the processing unit, the cleaning unit and the measuring unit are respectively provided with a transition rail; the parts are placed in the machining unit or the cleaning unit or the measuring unit by driving the table moving on the transverse rail from the longitudinal rail to the transition rail. The invention can realize man-machine separation, and form short-time unmanned automatic operation and even lasting unmanned operation in the operation process, thereby reducing the danger of accidental damage of parts and artificial accidental injury.
Description
Technical Field
The invention belongs to the technical field of part production equipment, and particularly relates to a flexible processing system.
Background
Traditional part production line is formed by a plurality of production step combinations, and the linking between each step has generally been realized through artifical transportation, from this at the in-process that the part was transported, part damage or artifical potential safety hazard appear easily.
Therefore, to reduce the possibility of accidental damage to the part and accidental injury from the human, a set of flexible wires should be designed for the machining of the part.
The flexible wire is a processing mode which is time-saving, labor-saving and efficient, and the steps of processing, cleaning, measuring and the like which are common and need to be invested in manpower and material resources are controlled by automatic equipment so as to obtain higher processing efficiency.
Disclosure of Invention
In order to solve the technical problems, the invention discloses a flexible processing system which can realize man-machine separation and form short-time unmanned automatic operation or even lasting unmanned operation in the operation process, thereby reducing the risks of accidental damage and manual accidental injury of parts. The specific technical scheme of the invention is as follows:
a flexible processing system, comprising:
at least one processing unit;
at least one cleaning unit;
at least one measuring unit; and
a transport unit, the transport unit comprising:
a transverse rail;
at least one longitudinal rail, any one longitudinal rail moves along the extending direction of the transverse rail; and
the workbench is used for clamping parts and is arranged on the longitudinal rail in a sliding manner;
wherein the processing unit, the cleaning unit and the measuring unit are respectively provided with a transition rail; the parts are placed in the machining unit or the cleaning unit or the measuring unit by driving the table moving on the transverse rail from the longitudinal rail to the transition rail.
In the invention, a part is clamped on a workbench, the workbench slides on a transverse rail through a longitudinal rail, the workbench enters a processing unit at a proper position for part processing, then returns to the transverse rail and slides on the transverse rail, and then sequentially passes through part cleaning of a cleaning unit and part detection of a measuring unit, thereby realizing a complete part production process; according to the invention, through the arrangement of the transportation unit, the problems existing in manual transportation are well solved, so that the safety of both manual operation and parts is ensured during part transportation.
Preferably, any one of the longitudinal rails is provided with a first driving piece, and the bottom of the workbench is provided with a driven piece matched with the first driving piece; any one transition rail is provided with a second driving piece matched with the driven piece.
The sliding of the workbench on the longitudinal rail and the transition rail is realized through the first driving piece and the second driving piece; when the workstation expects to get into its processing unit or clean unit or measuring cell, the second driving piece operation that first driving piece and corresponding unit correspond realizes the drive to the workstation through driven piece to realize the workstation and get into the transition of processing unit or clean unit or measuring cell from the vertical rail, so set up and make among the system of processing, the transportation of part is more convenient and safe.
Preferably, a plurality of liftable positioning lugs are uniformly arranged on any one transition rail in the length direction of the transition rail; and a positioning groove matched with the positioning lug is arranged at the bottom of the workbench.
Before any one operation unit processes the part, the stability of the workbench is ensured, namely the action of the processing unit does not influence the relative displacement of the part; therefore, the position of the part is determined by the matching of the positioning lug and the positioning groove; when the workbench moves to a proper position, the positioning lug rises and extends into the positioning groove; after the work is finished, the positioning lug descends and is separated from the positioning groove, so that the workbench can be transferred.
Preferably, active tensioning members are arranged on two sides of any one transition rail.
When the workbench enters the transition rail and stops at the determined position, the workbench is further positioned on the transition rail by using the active tensioning piece, so that the operation unit has more stability when operating the part.
Preferably, any one of the processing units is provided with a cutting processing unit; the cutting treatment unit comprises a solid-liquid separation unit; the solid-liquid separation unit includes:
flushing equipment for guiding the cutting in the processing unit;
the transfer mechanism is linearly arranged and is used for transferring the cuttings drained by the flushing device to another treatment unit; and
the liquid storage box is arranged at the bottom of the transfer mechanism and used for storing drainage cutting wastewater.
When the part is processed in the processing unit, the cutting scraps are flushed out through flushing equipment so as to realize the collection of the cutting scraps; in the process, besides water provided by the flushing device, liquid such as cutting fluid and the like is flushed out; after the chip mixed liquid is sent out of the processing unit, the chip mixed liquid is separated from the waste water through a transfer mechanism, so that the chips are transferred to another processing unit, and the waste water is collected in a liquid storage tank; after the cutting fluid in the fluid storage tank is kept still for a certain time, the layering of the water and the cutting fluid can be realized, so that the waste water can be treated additionally.
Preferably, any one of the cutting processing units further comprises a chip pressing unit; the chip pressing unit includes:
an extrusion device;
wherein the transfer mechanism transfers the cuttings into the extrusion device, and the collected cuttings are extruded into blocks by the extrusion device.
After the cuttings enter the extrusion equipment, the extrusion equipment prestores the cuttings, and when the cuttings reach a certain amount, the extrusion equipment extrudes the cuttings into blocks; therefore, the chips are better collected by the processing system, and dust or particles are prevented from being generated in the chip collecting process of the processing system.
Preferably, any one of the cleaning units comprises:
the pitching mechanism comprises a fixed block and a bearing block; and
the cleaning seat body is connected with the fixed block in a sliding mode, and a cleaning mechanism is arranged on one side, close to the pitching mechanism, of the cleaning seat body;
wherein, the transition rail of the cleaning unit is arranged on the bearing block; one end of a transition rail of the cleaning unit is hinged with one end of the bearing block, and the workbench faces the cleaning mechanism by rotating the transition rail.
The invention utilizes the cleaning unit to clean the processed parts; in the process, since the cleaning step is only an intermediate link in the machining process, the initial position of the part should be ensured to be unchanged, so that the part is still placed into the cleaning unit by taking the workbench as a carrier and moving the workbench when the part is cleaned; when cleaning, the workbench is turned up to enable the part to face the cleaning mechanism, so that the part can be better cleaned.
Preferably, the cleaning mechanism includes:
the deburring mechanism is connected with the cleaning seat body in a sliding manner; and
and the impurity removing mechanism is in sliding connection with the cleaning seat body.
In the invention, the cleaning unit comprises deburring and impurity removing; with the part burring back, can remain the piece on part or the workstation, consequently, clearance piece that can be fine through edulcoration mechanism to make workstation and part keep bright clean and tidy.
Preferably, the at least one processing unit is arranged on one side of the transverse rail, and the at least one cleaning unit and the at least one measuring unit are arranged on the other side of the transverse rail.
In the present invention, the processing belongs to the front-end process, and the cleaning and measurement belong to the back-end process; on the basis, the front-stage process and the rear-stage process are divided into regions, so that the processing system can be smoother.
Preferably, the device also comprises a tool changing unit; the tool changing unit includes:
the tool changing rail is arranged on the top of at least one processing unit in a spanning mode;
the tool changing robot is connected with the tool changing rail in a sliding manner; and
the cutter storehouse is arranged on one side of the cutter changing track;
wherein, any one processing unit is provided with a tool changing channel; the tool changing robot picks up the tool from the tool storage and changes the tool for the processing unit through the tool changing channel.
In the processing unit, the cutter is inevitably damaged, so the tool changing unit is arranged, and when the cutter in any processing unit is damaged, the tool changing robot can select a proper cutter from the cutter library for replacement, so that the replacement of the cutter is simpler and more convenient, and unmanned operation is realized.
Compared with the prior art, the invention can realize short-time unmanned automatic operation of part processing, even lasting unmanned operation; the invention realizes the transfer of parts between each operation unit through the transportation unit, thereby ensuring the safety of the parts and the safety of personnel in a time-saving, labor-saving and high-efficiency processing mode; in addition, the invention can realize the collection of the cuttings, avoid dust or particles in the cutting collection process and ensure the workshop environment; the invention also ensures the precision of part measurement by cleaning the parts, thereby improving the yield of part processing.
Drawings
FIG. 1 is a top view of an embodiment of the present invention;
FIG. 2 is a front view of an embodiment of the present invention;
FIG. 3 is a schematic view of a transport unit in an embodiment of the invention;
FIG. 4 is a front view of FIG. 3;
FIG. 5 is a right side view of FIG. 3;
FIG. 6 is an enlarged view of the line A of FIG. 5;
FIG. 7 is a schematic view illustrating a connection between a first driving member and a driven member according to an embodiment of the present invention;
FIG. 8 is an enlarged view of FIG. 7 taken along line B;
FIG. 9 is a schematic view of a processing unit in an embodiment of the invention;
FIG. 10 is an enlarged view of FIG. 9 taken along line C;
FIG. 11 is a schematic diagram of the pitching mechanism after it has raised the transition rail in an embodiment of the present invention;
FIG. 12 is a schematic view of the state of the sprocket drive mechanism of FIG. 11;
FIG. 13 is a schematic view of the pitching mechanism in an embodiment of the present invention after being laid on the transition rail;
FIG. 14 is a schematic view of the state of the sprocket drive mechanism of FIG. 13;
FIG. 15 is a schematic view of the pitch mechanism of FIG. 13 in another orientation;
FIG. 16 is a schematic illustration of a solid-liquid separation unit in an embodiment of the present invention;
FIG. 17 is a schematic diagram of a measurement unit according to an embodiment of the present invention.
In the figure: 100-a processing unit; 101-a flush device; 102-a liquid storage tank; 103-a drive belt; 104-weep holes; 105-a nonwoven fabric; 106-an extrusion device; 200-a cleaning unit; 201-fixed block; 202-a carrier block; 203-arc track; 204-linkage rod; 205-sprocket drive; 206-a second rack; 207-second gear; 208-third gear; 209-third rack; 210-a stopper; 211-a limiting rod; 212-a deburring mechanism; 213-impurity removal mechanism; 300-a measurement unit; 301-three coordinate measuring machine; 400-a transport unit; 401-transverse rail; 402-longitudinal rail; 403-a workbench; 404-a first rack; 405-a second gear; 406 — a first drive member; 407-a passive member; 408-a positioning groove; 500-a transition rail; 501-positioning a bump; 502-a stop block; 503-active tension member; 504-a second driver; 600-a storage unit; 700-a tool changing unit; 701-tool changing rail; 702-a tool changing robot; 703-tool magazine; 704-tool changing channel.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, the present invention will be further described in detail with reference to the following embodiments.
As shown in fig. 1 to 10, a flexible processing system includes at least one processing unit 100, at least one cleaning unit 200, at least one measuring unit 300, and a transporting unit 400; the transportation unit 400 comprises a transverse rail 401, at least one longitudinal rail 402 and a workbench 403 for clamping parts; any one of the longitudinal rails 402 moves in the extending direction of the transverse rail 401; the workbench 403 is slidably arranged on the longitudinal rail 402; the processing unit 100, the cleaning unit 200 and the measuring unit 300 are respectively provided with a transition rail 500; the parts are placed in the processing unit 100 or the cleaning unit 200 or the measuring unit 300 by driving the table 403 moving on the cross rail 401 from the longitudinal rail 402 to the transition rail 500.
In this embodiment, the flexible processing system further comprises at least one storage unit 600; when the work table 403 is located at the storage unit 600, the worker assembles the parts to the work table 403 at the storage unit 600; the storage unit 600 also has a transition rail 500, and the transfer of the work table 403 between the storage unit 600 and the transverse rail 401 is realized by the transition rail 500 and the longitudinal rail 402.
After the part is placed into the transverse rail 401 from the storage unit, the workbench 403 moves along the longitudinal rail 402 on the transverse rail 401, when the part is located in the processing unit 100, the longitudinal rail 402 stops moving, the workbench 403 is transferred to the transition rail 500 in the processing unit 100, and then the processing unit 100 processes the part; after the parts are machined, the workbench 403 is transferred to the transverse rail 401 again, and then enters the cleaning unit 200 and the measuring unit 300 in sequence; one side of the measuring unit 300 is provided with a loading and unloading area, so that workers can load and unload the good parts and the defective parts in a classified manner in the loading and unloading area.
In this embodiment, the transverse rail 401 is provided with a rack, and the longitudinal rail 402 is provided with a gear engaged with the rack, and the gear is provided with a driving motor, and the driving motor can realize positive and negative rotation. Through the start of driving motor, make the gear rotate on the rack to drive vertical rail 402 and translate on horizontal rail 401. In this embodiment, the transverse rail 401 includes two main rails, and each of the two main rails is provided with a first rack 404 fixed on the main rail; the longitudinal rail 402 has four first gears respectively located at four corners thereof, so that the longitudinal rail 402 is better supported on the basis of ensuring that the longitudinal rail 402 is driven to move.
In order to better use the embodiment, any one of the longitudinal rails 402 is provided with a first driving member 406, and the bottom of the working platform 403 is provided with a driven member 407 matched with the first driving member 406; any one of the transition rails 500 is provided with a second driving member 504 that cooperates with the driven member 407.
In this embodiment, the first driving member 406 and the second driving member 504 have the same principle and structure, and are both screw feeding members with driving motors capable of rotating forward and backward; the driven member 407 is a plurality of cylindrical blocks, which are uniformly arranged in the length direction of the working table 403. When the working platform 403 needs to be transferred from the longitudinal rail 402 to the corresponding transition rail 500, the first driving member 406 and the second driving member 504 are simultaneously started, and the cylindrical block contacted with the helical feeding member is taken as a force point through the rotation of the helical feeding member, so that the longitudinal movement of the working platform 403 is realized.
In order to better use the embodiment, a plurality of liftable positioning bumps 501 are uniformly arranged on any one transition rail 500 in the length direction; the bottom of the working platform 403 is provided with a positioning groove 408 matched with the positioning lug 501.
In this embodiment, the positioning lug 501 is controlled by a hydraulic device, and specifically, the positioning lug 501 may be one end of a hydraulic telescopic rod. When the working platform 403 is transferred from the longitudinal rail 402 to the corresponding transition rail 500 and moves to a proper position, the positioning lug 501 rises and extends into the corresponding positioning groove 408, so that the positioning of the working platform 403 is realized, and further, when the working unit processes the part, the precision of the part is higher; after the parts are processed, the positioning lug 501 descends to be separated from the positioning groove 408, and the working table 403 can be driven by the spiral feeding member to be transferred from the transition rail 500 to the longitudinal rail 402.
In addition, in this embodiment, the end of the transition rail 500 away from the transverse rail 401 is provided with a stop block, which can limit the movement of the workbench 403 and position the workbench, so that the positioning protrusion 501 and the positioning groove are better matched.
For better use of this embodiment, active tension members 503 are provided on both sides of either transition rail 500.
After the positioning protrusion 501 is inserted into the positioning groove 408, in order to further stabilize the working platform 403, the working platform 403 is further stabilized by pressing down the working platform 403 with the active tightening member 503.
In different embodiments, the positioning protrusions 501 can be controlled by a single mechanism or can be a community, and the lifting of all the positioning protrusions 501 is realized by the total control, thereby being similar to the active tightening member 503. In this embodiment, the active tension member 503 is a hydraulically individually controlled T-shaped block.
As shown in fig. 16, in order to better use the present embodiment, any one of the machining units 100 is provided with a cutting processing unit; the cutting treatment unit comprises a solid-liquid separation unit; the solid-liquid separation unit comprises flushing equipment 101 for guiding cutting in the processing unit 100, a transfer mechanism linearly arranged and a liquid storage tank 102 arranged at the bottom of the transfer mechanism; the transfer mechanism transfers the cuttings drained by the flushing device 101 to another processing unit; the liquid storage tank 102 is used for storing wastewater for drainage cutting.
In this embodiment, the transfer mechanism is a pulley mechanism; it includes a driving wheel having a driving motor, a driven wheel, and a transmission belt 103 for connecting the driving wheel and the driven wheel. When the cuttings are flushed out by water, the cuttings fall onto the transmission belt 103, and the cuttings are transported to the next processing unit through the transmission belt 103; in order to ensure solid-liquid separation, the driving belt 103 has a liquid leakage hole 104, and wastewater flows into the liquid storage tank 102 through the liquid leakage hole 104. After the waste liquid is kept stand and the liquid storage tank 102 is used, water and cutting liquid are layered up and down due to density; thus, in the present embodiment, two infusion tubes and two water tanks corresponding to the two infusion tubes are provided in the liquid storage tank 102; one of the water tanks extends into the bottom of the liquid storage tank 102 and is used for pumping water and is arranged in one of the water tanks for further treatment or recycling; the other infusion tube extends into the upper part of the liquid storage tank 102 and is used for extracting the cutting fluid and is arranged in the other water tank, the water tank is provided with non-woven fabrics 105, and the fine foreign matters can be filtered for the second time, so that the cutting fluid is collected cleanly and is then treated or recycled for the next step.
In this embodiment, the machining unit 100 is located above the ground, the chip disposal unit is located below the ground, and the chip disposal unit is located below its corresponding machining unit 100, thereby saving the area occupied by the machining system.
In order to better use the embodiment, any one of the cutting processing units further comprises a chip pressing unit; the chip pressing unit comprises a pressing device 106; the transfer mechanism transfers the swarf into the pressing device 106 and presses the collected swarf into a mass by the pressing device 106.
In this embodiment, after the cutting is extruded into blocks, the chip recovery can be better realized, and compared with the dispersed chips, the transportation of the blocked chips is more convenient, and the occupied space of the transportation equipment is smaller.
As shown in fig. 11 to 15, in order to better use the present embodiment, any one of the cleaning units 200 includes a pitching mechanism and a washing base; the pitching mechanism comprises a fixed block 201 and a bearing block 202; the cleaning seat body is connected with the fixed block 201 in a sliding mode, and a cleaning mechanism is arranged on one side, close to the pitching mechanism, of the cleaning seat body; the transition rail 500 of the cleaning unit 200 is disposed at the bearing block 202; one end of the transition rail 500 of the cleaning unit 200 is hinged to one end of the bearing block 202, and the work table 403 is oriented toward the washing mechanism by rotating the transition rail 500.
In this embodiment, the tilting mechanism causes the table 403 to rotate from a horizontal position to a vertical position, thereby facilitating the cleaning mechanism to clean the parts and the table 403. Specifically, the pitching mechanism comprises an arc-shaped track 203, a linkage rod 204 and a chain wheel transmission mechanism 205 which are arranged on two sides; a second rack 206 arranged far away from the extending direction is arranged in the arc-shaped track 203; the linkage rod 204 is connected with the free end of the bearing block 202, the two ends of the linkage rod are provided with second gears 207 bonded with the second rack 206, and the gears move on the second rack 206 through the driving of the chain wheel transmission mechanism 205, so that the bearing block 202 drives the workbench 403 to face the cleaning mechanism. In other embodiments, the load bearing block 202 is hydraulically lifted or lowered.
In addition, the cleaning mechanism is provided with a driving device, the driving end of the driving device is provided with a third gear 208, a third rack 209 is fixedly arranged outside the cleaning mechanism, and the third gear 208 is bonded with the third rack 209; when the driving device is operated, the cleaning mechanism can move, so that the cleaning mechanism is close to the workbench 403 or far away from the workbench 403; the driving device can also realize positive and negative rotation. On the basis once more, the one end that is close to wiper mechanism at two arc tracks 203 all is equipped with stopper 210, and the top of wasing the pedestal is equipped with gag lever post 211, and when wasing the pedestal translation, the both ends of gag lever post 211 slide in two stopper 210 respectively.
For better use of the present embodiment, the cleaning mechanism includes a deburring mechanism 212 and a trash removing mechanism 213; the deburring mechanism 212 is connected with the cleaning seat body in a sliding manner; the impurity removing mechanism 213 is connected with the cleaning seat body in a sliding manner.
In this embodiment, the deburring mechanism 212 mainly comprises a rotatable brush assembly with a driving motor to rotate the brush assembly, so as to achieve the purpose of deburring; in the rotating process of the brush component, the brush component can move back and forth in the length direction of the cleaning seat body, so that the cleaning operation can be better carried out; the movement of the deburring mechanism 212 is also achieved by a rack and pinion mechanism.
The impurity removing mechanism 213 comprises a water spraying assembly and a blowing assembly; the water spray assembly washes the parts and the work table 403, while the air blow assembly is used to blow dry the water remaining when the parts and the work table 403 are washed. The trash removing mechanism 213 can move on the length direction cover of the cleaning housing by a rack and pinion mechanism.
It should be noted that the areas where the bearing blocks 202 and the transition rails 500 are located are further provided with a protective cover, so as to avoid that the transition rails 500 cannot be laid flat on the bearing blocks 202 due to the chips falling to the bearing table during the cleaning process. The protective cover is not shown in the drawings of the present embodiment.
To better use the present embodiment, at least one processing unit 100 is disposed at one side of the cross rail 401, and at least one cleaning unit 200 and at least one measuring unit 300 are disposed at the other side of the cross rail 401.
In the present embodiment, there are a plurality of processing units 100, and the processing units 100 are disposed on one side of the transverse rail 401; the present embodiment has one measuring unit 300 and one cleaning unit 200, which are disposed at the other side of the cross rail 401, thereby realizing work divisions of the front stage process and the rear stage process, thereby enabling an improvement in the work efficiency of the processing system. In the present embodiment, a plurality of processing units 100 are arranged side by side.
As shown in fig. 1 and 2, in order to better use the present embodiment, a tool changing unit 700 is further included; the tool changing unit 700 comprises a tool changing rail 701 arranged on the top of at least one processing unit 100 in a spanning manner, a tool changing robot 702 and a tool magazine 703 arranged on one side of the tool changing rail 701; the tool changing robot 702 is connected with a tool changing rail 701 in a sliding manner; any one of the processing units 100 is provided with a tool changing channel 704; the tool changing robot 702 picks up a tool from the tool magazine 703 and changes the tool for the machining unit 100 through the tool changing path 704.
The tool changing unit 700 is arranged above the processing unit 100 in a spanning manner; specifically, the tool changing rail 701 is positioned at the upper part of any one of the processing units 100; when any one tool needs to be replaced, the tool changing robot 702 moves on the tool changing rail 701 to reach the corresponding position of the machining unit 100, then the damaged tool of the machining unit 100 is taken down and placed in the tool magazine 703, then the appropriate tool is picked up from the tool magazine 703 and sent into the machining unit 100 through the tool changing channel 704, and therefore tool replacement by the machining unit 100 is achieved. The replaced damaged tool is handled by the staff.
The machining unit 100 is provided with a tool detection system that can determine whether or not the tool is broken, damaged, or otherwise used up; thereby further enabling unmanned management. In addition, in this embodiment, the tool changing robot 702 is an ABB six-axis robot arm, and the moving manner of the tool changing robot on the tool changing rail 701 can also be realized by using a rack and pinion mechanism.
As shown in fig. 17, after the parts and the workbench 403 are cleaned, the parts need to be transferred to the measurement unit 300, and a three-coordinate measuring instrument 301 is arranged in the measurement unit 300; therefore, online measurement of parts can be well realized through the three-coordinate measuring instrument 301, and judgment of good products and defective products is realized.
When the parts are machined specifically, the parts are loaded into the workbench 403 by workers in the storage unit 600, then the workbench 403 drives the parts to sequentially pass through the machining unit 100 and the cleaning unit 200 to obtain finished parts, then the parts are transferred to the measuring unit 300 by the workbench 403, the measuring unit 300 judges whether the finished parts are good or not, and finally the workers complete good product collection and defective product collection in a loading and unloading area on one side of the measuring unit 300.
In this embodiment, the cleaning unit 200 and the measuring unit 300 can be added in a proper amount to further improve the production efficiency of the processing system, and similarly, the storage unit 600 and the loading/unloading area can also be added in a proper amount.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the spirit and scope of the invention, and these modifications and adaptations should be considered within the scope of the invention.
Claims (10)
1. A flexible processing system, comprising:
at least one processing unit;
at least one cleaning unit;
at least one measuring unit; and
a transport unit, the transport unit comprising:
a transverse rail;
at least one longitudinal rail, any one longitudinal rail moves along the extending direction of the transverse rail; and
the workbench is used for clamping parts and is arranged on the longitudinal rail in a sliding manner;
wherein the processing unit, the cleaning unit and the measuring unit are respectively provided with a transition rail; the parts are placed in the machining unit or the cleaning unit or the measuring unit by driving the table moving on the transverse rail from the longitudinal rail to the transition rail.
2. A flexible processing system as claimed in claim 1, wherein any one of the longitudinal rails is provided with a first driving member, and the bottom of the table is provided with a driven member engaged with the first driving member; any one transition rail is provided with a second driving piece matched with the driven piece.
3. The flexible processing system of claim 1, wherein any one of the transition rails is provided with a plurality of liftable positioning protrusions uniformly along the length direction thereof; and a positioning groove matched with the positioning lug is arranged at the bottom of the workbench.
4. A flexible tooling system according to claim 3 wherein active tension members are provided on either side of either transition rail.
5. A flexible processing system according to claim 1, wherein any one of the processing units is provided with a cutting processing unit; the cutting treatment unit comprises a solid-liquid separation unit; the solid-liquid separation unit includes:
flushing equipment for guiding the cutting in the processing unit;
the transfer mechanism is linearly arranged and is used for transferring the cuttings drained by the flushing device to another treatment unit; and
the liquid storage box is arranged at the bottom of the transfer mechanism and used for storing drainage cutting wastewater.
6. A flexible processing system as defined in claim 5, wherein any one of the cutting treatment units further comprises a chip pressing unit; the chip pressing unit includes:
an extrusion device;
wherein the transfer mechanism transfers the cuttings into the extrusion device, and the collected cuttings are extruded into blocks by the extrusion device.
7. A flexible processing system according to claim 1, wherein any one of the cleaning units comprises:
the pitching mechanism comprises a fixed block and a bearing block; and
the cleaning seat body is connected with the fixed block in a sliding mode, and a cleaning mechanism is arranged on one side, close to the pitching mechanism, of the cleaning seat body;
wherein, the transition rail of the cleaning unit is arranged on the bearing block; one end of a transition rail of the cleaning unit is hinged with one end of the bearing block, and the workbench faces the cleaning mechanism by rotating the transition rail.
8. A flexible processing system according to claim 7, wherein said cleaning mechanism comprises:
the deburring mechanism is connected with the cleaning seat body in a sliding manner; and
and the impurity removing mechanism is in sliding connection with the cleaning seat body.
9. A flexible processing system according to any of claims 1 to 8, wherein at least one processing unit is provided on one side of the cross rail and at least one cleaning unit and at least one measuring unit are provided on the other side of the cross rail.
10. A flexible processing system according to claim 9, further comprising a tool changing unit; the tool changing unit includes:
the tool changing rail is arranged on the top of at least one processing unit in a spanning mode;
the tool changing robot is connected with the tool changing rail in a sliding manner; and
the cutter storehouse is arranged on one side of the cutter changing track;
wherein, any one processing unit is provided with a tool changing channel; the tool changing robot picks up the tool from the tool storage and changes the tool for the processing unit through the tool changing channel.
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