CN213617261U - Waste collecting device of numerical control machining equipment for wood processing - Google Patents
Waste collecting device of numerical control machining equipment for wood processing Download PDFInfo
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- CN213617261U CN213617261U CN202020415803.4U CN202020415803U CN213617261U CN 213617261 U CN213617261 U CN 213617261U CN 202020415803 U CN202020415803 U CN 202020415803U CN 213617261 U CN213617261 U CN 213617261U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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Abstract
The utility model discloses a waste collecting device of numerical control processing equipment for wood processing, which comprises two collecting boxes, namely a first collecting box and a second collecting box; the first collecting box is a movable collecting box mechanism and comprises a first collecting box body, a box seat, a rack, a driving mechanism, a guide mechanism, a discharging mechanism and a control part, wherein the driving mechanism and the guide mechanism are installed on the rack; the driving mechanism is used for controlling the first collecting box body to move back and forth by means of the guide mechanism so as to enable the first collecting box body to move back and forth between the processing area and the waste material discharging end far away from the processing area, and the second collecting box body is arranged at the waste material discharging end and used for collecting waste materials which are transported and discharged by the first collecting box body.
Description
Technical Field
The utility model relates to a garbage collection device, concretely relates to a garbage collection device for wood working's numerical control processing equipment.
Background
The numerical control machining equipment is mechanical automation equipment for controlling the displacement of a machining tool and the displacement of a part to be machined by digital information, and the treatment capacity of waste materials is one of key factors influencing the numerical control machining efficiency.
The numerical control processing equipment for processing the plate has sawdust and small waste materials generated by processing such as drilling, milling and the like, and also has large waste materials generated after the plate is cut. For example, in a numerical control machining apparatus for machining wood boards in the prior art shown in fig. 1, a numerical control machine 200 is mounted on a frame 1, machining tools such as a drill, a milling cutter and the like of the numerical control machine 200 are located above a machining area 101, a first workbench 102 and a second workbench 103 are arranged at the machining area 101, and the first workbench 102 and the second workbench 103 are used for fixing and supporting a machined board from below during the wood board machining process. The sawdust waste of the numerical control processing equipment can be sucked away by the suction device, but the generated small and large wastes can only be manually cleaned after the processing of the plate is finished.
Some conventional numerical control processing equipment for wood processing is provided with a waste collection box, and the waste collection box is generally arranged below a numerical control processing area and used for collecting small pieces of waste, but large pieces of waste are inconvenient to collect and still need to be cleaned manually.
When the numerical control processing equipment is used for processing wood, because large-sized boards are involved, for example, the size of a board processed by the numerical control processing equipment can reach 4000mm multiplied by 1250mm at most, the size of processed waste materials can be very large, and the size of the waste materials is generally in the range of 100mm multiplied by 100mm to 3000mm multiplied by 500mm, and even larger. Because the traditional waste collecting box can only collect small waste, and large waste with the size close to the cross section of the collecting box is difficult to fall into the collecting box smoothly, the numerical control processing equipment capable of processing large-scale plates adopts a mode of manually collecting waste instead of being provided with the waste collecting box, and has the defects that,
increasing the area of the processing equipment in actual use: it is necessary to increase a working area for persons to move and deposit waste materials near a processing area of the equipment, and if there is a large waste material having a large weight or a long length, it is difficult for one person to smoothly remove the waste material, and two or more persons are required to operate in cooperation, so that it is necessary to provide two or more working areas for persons to move.
Secondly, there is much uncertainty in the operation time of manually collecting the waste: the collection speed of a skilled technician is high, and the collection speed of a common technician is low; the time required by the same worker to remove the waste materials every time is different, namely, dozens of seconds and twenty seconds are fast, half minutes or even longer time is possible when the worker is tired or has other interference, and no determined waste material treatment time exists, so the numerical control processing equipment needs to suspend processing frequently, otherwise, the subsequent processing is influenced normally because the waste materials are not collected in time, or processing defective products are caused, or equipment faults are caused, and continuous processing without stopping the machine cannot be realized.
Increase the probability of equipment trouble or emergence incident: massive waste materials are generally heavy, labor intensity of manual collection is high, worker fatigue is easily caused, misoperation easily occurs when workers work in fatigue, and probability of equipment failure or safety accidents is increased.
Fourthly, more manpower is needed to be consumed, otherwise, the working environment is easily influenced: the waste material is collected manually, generally, the waste material is stacked nearby, so need be equipped with 2 at least workers, or more workers, 1 ~ 2 workers are responsible for in time collecting the waste material that processes and move out the processing district, still need the worker in time to clear away the waste material of stacking outside the processing district in addition, otherwise cause the peripheral environment of equipment miscellaneous disorder very easily, make operational environment worsen.
SUMMERY OF THE UTILITY MODEL
The utility model provides a garbage collection device for numerical control processing equipment of wood working can clear up the waste material of numerical control processing equipment production automatically, need not the artifical waste material of collecting the processing district, guarantees that numerical control processing equipment can not shut down because of the primitive event of handling the waste material, can not only improve machining efficiency, can also practice thrift the manpower, reduces workman's intensity of labour.
The utility model discloses a waste collection device of numerical control processing equipment for wood working, which comprises two collection boxes, wherein the two collection boxes are respectively a first collection box and a second collection box; the first collecting box is a movable multifunctional collecting box mechanism, is combined with the processing table of the numerical control processing equipment into a whole, and has the functions of both the processing table and the collecting box; the multifunctional collecting box mechanism comprises a first collecting box body, a box seat, a rack, a driving mechanism and a guide mechanism which are arranged on the rack, a discharging mechanism and a control component, wherein the first collecting box body is a long box body, the top surface of the box body is opened and serves as a processing table, and the discharging mechanism is respectively connected with the first collecting box body and the box seat and is used for controlling the first collecting box body to discharge waste materials; the driving mechanism is used for controlling the first collecting box body to move back and forth by means of the guide mechanism so as to enable the first collecting box body to move back and forth between the processing area and the waste material discharging end far away from the processing area, and the second collecting box body is arranged at the waste material discharging end and is used for collecting waste materials transported and discharged by the first collecting box body.
The frame of the utility model can be an independent frame, and can also be connected with a frame for installing a numerical control machine tool and a plate conveying mechanism into a whole; the plate conveying mechanism is linearly paved to a processed plate discharging area from a plate feeding area to be processed along the rack, and the processing area of the numerical control processing equipment is located in the middle area between the feeding area and the discharging area of the plate conveying mechanism.
As a possible embodiment, the plate material conveying mechanism comprises a feeding roller assembly of the feeding area, a guide rail arranged in parallel with the conveying direction of the plate material and a clamp, wherein the clamp is arranged on the guide rail, so that the clamp can move along the guide rail, and the plate material is clamped by the clamp and the plate material is moved in the process of processing the plate material.
When the waste collecting device of the utility model is used for collecting the processing waste, the processed plate is conveyed to the blanking area by the plate conveying mechanism after being processed, the driving mechanism makes the first collecting box move to the waste discharging end by the guiding mechanism in the feeding and clamping period of the next processed plate, the waste is discharged under the action of the discharging mechanism, for example, the collected waste is poured into the second collecting box, then the first collecting box returns to the processing area to continue to collect the waste, the circulation is repeated, during the waste collecting period of the first collecting box, workers can process the waste in the second collecting box far away from the processing area, the second collecting box is emptied or an empty second collecting box is replaced, and the machine does not need to be stopped, therefore, the working continuity of numerical control processing is not influenced, not only the processing efficiency is improved, but also the discharging frequency can be set by the first collecting box according to the size and the shape of the waste processed by each batch of plates, can be through the waste material in the timely transfer first collection box to can avoid first collection box to arouse the condition that the waste material splashes when collecting the waste material to take place, and the second collecting box sets up the position of keeping away from the processing district again, when making first collecting box empty the waste material to the second collecting box, even there is the waste material to splash, also can not cause harmful effects to the processing region, consequently, can significantly reduce because of the equipment trouble that the waste material splashes and arouses.
The utility model discloses a first collection box top surface opening, first collection box still can regard as the workstation to use in the processing district.
Control unit can be the controlling means of constitution such as sensor, programmable controller for the removal of control garbage collection device's panel conveying mechanism and anchor clamps action, by the processing location of processing material and the removal of first collecting box and operation such as unload.
The utility model discloses can also have following preferred design:
the driving mechanism of the utility model consists of a power source, a belt/chain transmission mechanism and a power shaft connecting the power source and the belt/chain transmission mechanism, wherein, the belt/chain transmission mechanism consists of a driving belt, a driving wheel and a driven wheel, wherein, the power source is connected with the driving wheel through the power shaft; the guide mechanism adopts a slide rail and slide block mechanism and consists of a slide rail and a slide block matched with the slide rail, wherein the slide rail is arranged on a rack along the stroke of the first collection box body in the reciprocating motion, the driving wheel and the driven wheel are respectively arranged at the tail end of the stroke of the first collection box body in the reciprocating motion or on the rack outside the tail end, and the slide block is respectively connected with the box seat and the transmission belt, so that the driving mechanism drives the first collection box body in the reciprocating motion along the slide rail by means of the slide rail and slide block mechanism.
The utility model discloses a two sets of area chain drive and two sets of guiding mechanism that are parallel to each other correspond, set up respectively the both ends of the long limit tank wall of first collection box, with long limit tank wall is the interval between two sets of area chain drive and two sets of guiding mechanism, and two sets of area chain drive synchronous motion by same power supply, is connected with the action wheel in two sets of area chain drive respectively by two power supply output power shafts promptly, makes two drive belt synchronous motion. Two minor face tank wall upper portions of first collection box articulate respectively two the upper portion of case seat, the case seat passes through the sliding seat and is connected with the slider in the slide rail slider mechanism, make two case seats can with drive belt synchronous motion, two action wheel corotation of power supply drive and reversal, through the first reciprocating motion of collecting the box of two sets of area/chain drive control.
As a feasible embodiment, the sliding seat includes base plate, drive belt connecting plate and cylinder mounting panel, wherein, the base plate is installed the upper surface of slider, the equal fixed mounting of drive belt connecting plate and cylinder mounting panel be in the base plate on, the box base lower extreme is also installed the base plate on, the drive belt connecting plate be the two-layer board, the drive belt passes through between the two-layer board to processing has shape assorted tooth form groove on the contact surface of drive belt and two-layer board, the two-layer board will the drive belt presss from both sides tightly fixedly, makes the drive belt connecting plate can follow drive belt synchronous motion.
The utility model discloses be equipped with and be used for the restriction the spacing module of sliding seat stroke, spacing module is located in the frame of sliding seat stroke terminal department to install the anticollision piece in the spacing module.
As the utility model discloses the preferred mode of unloading of first collection box, the chamber door of unloading of a long limit tank wall of first collection box for can turning over, the upper end on chamber door both sides limit of unloading articulates the upper end at two minor face tank walls adjacent with it, shedding mechanism is through control the waste material is lifted off in upset of first collection box and opening and close of chamber door of unloading. Similarly, it is also possible to use a discharge in which the waste material is discharged at the bottom opening of the first collection container or is dumped from the top opening of the first collection container.
The discharging mechanism of the utility model comprises a turning cylinder for turning the first collecting box body and a box door cylinder for opening and closing the discharging box door of the first collecting box body;
the two ends of the bottom wall of the first collection box body are respectively connected with one overturning cylinder, the cylinder body of each overturning cylinder is hinged with the cylinder mounting plate of the sliding seat, the telescopic rod of each overturning cylinder is hinged with the bottom wall of the first collection box body, and the first collection box body is overturned through synchronous expansion and contraction of the telescopic rods of the two overturning cylinders;
the long edge two ends of the unloading box door are respectively connected with the box door air cylinders, the cylinder bodies of the box door air cylinders are hinged to the middle lower end of the side edge of the unloading box door through connecting rods, the telescopic rods of the box door air cylinders are hinged to the short edge box wall of the first collecting box body, and the telescopic rods of the two box door air cylinders stretch synchronously and are used for controlling the opening and closing of the unloading box door.
First two minor face tank walls of collecting box all are equipped with upset stop gear, upset stop gear comprises articulated shaft, spacer pin and the spacing groove that is located the case seat arc, is located the axial lead coincidence of the articulated shaft on two minor face tank wall surfaces respectively, and the axial lead of the spacer pin that is located on two minor face tank walls respectively equally also coincides, the spacing groove with the articulated shaft is the centre of a circle, the spacer pin stretch into the spacing inslot for the first rotation angle who collects the box of restriction.
The shaft hole has been seted up to the case seat, installs the bearing of taking eccentric cover on it, the articulated shaft process behind the shaft hole with the inner circle fixed connection of bearing.
Multifunctional collecting box mechanism is still including locating the top surface opening part of first collection box and being on a parallel with the telescopic support material pole of the long limit tank wall of first collection box, telescopic support material pole is connected with support material pole cylinder, makes telescopic support material pole can in the middle of the top surface opening edge and the top surface opening of first collection box come and go the removal, the top surface cover of telescopic support material pole has the phenolic aldehyde board.
Multifunctional collection box mechanism is still including locating the blanking plate of the minor face department of first collection box top surface opening, first collection box is located when the processing district, blanking plate be located the processing district below, blanking plate's one end articulates on a minor face tank wall of first collection box, the other end stretches to inside the first collection box, blanking plate below still be connected with the blanking plate cylinder, blanking plate's top surface covers there is the phenolic aldehyde board.
The blanking plate is positioned below the processing area. During plate machining, the telescopic link of blanking plate cylinder stretches out the messenger the blanking plate is the horizontality, the telescopic link that holds in the palm the material pole cylinder stretches out the messenger telescopic support material pole is located the middle of first collection box top surface open-ended, the blanking plate with telescopic support material pole is as the workstation that supports the panel of being processed, and panel processing accomplishes the back, the telescopic link withdrawal of holding in the palm the material pole makes telescopic support material pole return to the top surface opening edge of first collection box, then the telescopic link of blanking plate cylinder retracts gradually, makes blanking plate one end downward sloping gradually, bold waste material just can be slow fall into first collection box. The blanking plate and the phenolic plate covered on the top surface of the telescopic material supporting rod can avoid damaging a cutter of a numerical control machine tool.
The utility model discloses a can also set up a fixed horizontal pole in the frame, this horizontal pole is located between first collection box and the panel conveying mechanism, the horizontal pole is on a parallel with the long limit tank wall of first collection box and with the telescopic upper surface parallel and level that holds in the palm the material pole behind the horizontal pole upper surface covering phenolic aldehyde plate. The cross rod is matched with the first collecting box body to be used as a processing table, so that the stability of the processing process can be further guaranteed.
The utility model discloses have following effect of showing:
1. the utility model relates to a demand of high-efficient safe production of numerical control processing equipment of adapting to large-scale panel, change the mode of manual collection waste material among the prior art into the mode of mechanical type automatic collection waste material and send it out the equipment processing district, the garbage collection device have one move a quiet two scrap collecting box, wherein the first collecting box is the multi-functional collecting box of movable, it combines as an organic whole with the processing platform of numerical control processing equipment, both have the effect of processing platform, also have the effect of removal collecting box, after the waste material of panel processed is collected in the processing district to first collecting box, move to the waste material discharge end far away from the processing district, dump the waste material to the second collecting box, then return to the processing district again and carry out the panel processing of next round, continue to collect the waste material, so circulate and reciprocate, need not to manually collect the waste material of processing district, and during the panel processing, the workman can empty the second collecting box or change an empty second collecting box, guarantees that numerical control processing equipment can not shut down because of handling the former reason of waste material to make the waste material processing no longer influence the work continuity of numerical control processing, can not only improve processing equipment's machining efficiency, moreover, can also practice thrift the manpower, reduce workman's intensity of labour, improve operational environment.
2. The utility model discloses can set up the frequency of unloading according to waste material size and shape of every batch of panel processing, can shift waste material after processing several panel if the waste material is small-size waste material, then can shift waste material by one-time processing when the waste material is large-scale waste material, thereby can in time shift the waste material out of processing district, the event can avoid causing the saw-dust crushed aggregates to splash or cause the condition emergence of processing platform injustice because of the waste material falls down when the waste material pile in the first collection box is too much, and the second collection box sets up the position of keeping away from processing district again, when making first collection box empty the waste material to the second collecting box, even there is the waste material to splash, also can not cause harmful effects to the processing region, therefore, the equipment trouble that can significantly reduce because of the waste material is handled the improper and is aroused.
3. The utility model discloses because first collecting box has the function of automatic collection and transfer waste material, the unloading of shedding mechanism is opened and close by the first collection box upset of upset cylinder control, chamber door cylinder control chamber door of unloading and is realized to the rotation angle through the first collection box of upset stop gear restriction. The action of the unloading process can be accurately controlled, the unloading action is smooth, the time for treating the waste at each time can be accurately controlled, and the time required by waste treatment is consistent, so that continuous processing without shutdown of the numerical control processing equipment can be ensured.
4. The utility model discloses can set up telescopic support material pole on first collection box, it connects and holds in the palm material pole cylinder, can adjust telescopic position of holding in the palm material pole according to machining area, make first collection box not only can collect drilling, the small-size waste material that in-process such as milling flutes produced, the sweeps, also conveniently collect the bold waste material, in the course of working, telescopic support material pole on the first collection box is held from the below and is made the processing platform use by processing panel, during the blanking, telescopic support material pole withdrawal first collection body top surface opening edge department, the bold waste material can fall into the collection box.
5. The utility model discloses can set up blanking plate on first collection box to blanking plate is controlled by the blanking cylinder, and during processing panel, blanking plate can be in the horizontality and the telescopic material pole that holds in the palm the material together, and when carrying out the blanking after panel processing is accomplished, blanking plate slopes gradually, makes in the bold waste material can slowly fall into first collection box, avoids the bold waste material suddenly to fall into first collection box and causes the risk that the waste material collision splashes and bring.
6. The utility model discloses a slide rail slider mechanism can select for use the model to be HGW25 or HGW20 series's last silver linear guide, guarantees the position stability of slider and slide rail, makes first collection box make processing platform keep steady state when using.
7. The utility model discloses because can reduce manpower and workman's intensity of labour, improve operational environment to can reduce numerical control equipment's fault rate effectively, consequently, improve the production efficiency of equipment greatly, reduce the maintenance cost of equipment, thereby can save manufacturing cost effectively.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a perspective view of a prior art numerical control machining apparatus;
FIG. 2 is a perspective view of the numerical control machining apparatus and the scrap collecting device of the present invention;
fig. 3 is a first perspective view of the waste collecting device of the numerical control processing equipment for wood processing of the present invention, which contains a plate material, and a first collecting box is located below a processing area;
FIG. 4 is a second perspective view of the scrap collecting device of the NC machining apparatus for timber processing of FIG. 3 at another angle, without sheet material, with the first collection bin located below the machining zone;
FIG. 5 is a third perspective view of the numerical control machining apparatus for wood working shown in FIG. 4 with the frame removed;
FIG. 6 is a perspective view of a first collection tank and associated connection structure employed by the present invention;
fig. 7 is a fourth perspective view of the waste collection device of the numerical control machining apparatus for wood processing of the present invention, with the frame removed, and the first collection box located at the waste discharge end;
FIG. 8 is a front view of a scrap collecting device of the CNC machining apparatus of FIG. 7;
FIG. 9 is an enlarged view of portion A of FIG. 8;
FIG. 10 is a bottom view of the scrap collecting device of the CNC machining apparatus of FIG. 7 for wood working;
FIG. 11 is an enlarged view of portion B of FIG. 10;
fig. 12 is a fifth perspective view of the waste collection device of the numerical control machining apparatus for wood processing according to the present invention during discharging, in which the first collection box is in an inclined state and the discharge box door of the first collection box is opened;
FIG. 13 is a six-dimensional view of the scrap collecting device of the CNC machining apparatus of FIG. 12 with the frame removed;
FIG. 14 is an enlarged view of portion C of FIG. 13;
FIG. 15 is a view of FIG. 14 with the bin base removed;
fig. 16 is a connection structure diagram of the turnover cylinder and the first collection box, in which the telescopic rod of the turnover cylinder is in a contracted state and the first collection box is in an inclined state;
fig. 17 is a combined structure diagram of a numerical control processing device and the waste collecting device of the present invention when the cross bar is used as an auxiliary processing table.
Prior art FIG. 1 is a numbered legend:
1. a frame; 101. a processing zone; 102. a first table; 103. a second table; 200. a numerical control machine tool;
the utility model discloses a numerical control processing equipment and garbage collection device's reference numeral explains:
200. a numerical control machine tool; 301. a feed roller assembly; 302. a guide rail; 303. a clamp;
1. a frame; 1a, square steel pipes; 2. a slide rail; 3. a slider; 4. a transmission belt; 5a, a driving wheel; 5b, a driven wheel; 6. a power source; 7. a power shaft; 7a, a first power shaft; 7b, a second power shaft; 8. a turnover limiting mechanism; 8a, a hinged shaft; 8b, a limiting pin; 9. a box base; 9a, a limiting groove; 10. a first collection box; 11. a second collection tank; 12. processing a plate; 13. waste materials; 14. a blanking plate; 15. a blanking plate cylinder; 16. A telescopic material supporting rod; 17. a material supporting rod cylinder; 18. a discharge box door; 18a, a box door rotating shaft; 19. a box door cylinder; 20. a guide bar; 21. turning over the air cylinder; 22. a sliding seat; 22a, a substrate; 22b, a belt connecting plate; 22c, a cylinder mounting plate; 23. a cross bar.
Detailed Description
As shown in fig. 2, the utility model discloses a numerical control processing equipment, including frame 1, panel conveying mechanism, digit control machine tool 200, panel conveying mechanism along frame 1 from waiting to process panel material loading district straight line and lay to the panel unloading district that finishes of processing, the processing district of numerical control processing equipment is located the middle part region between panel conveying mechanism's material loading district to the unloading district, is located digit control machine tool 200 below promptly. The plate conveying mechanism comprises a feeding roller assembly 301 in a feeding area, a guide rail 302 arranged in parallel with the conveying direction of the plate, and a clamp 303, wherein the clamp 303 is installed on the guide rail 302, so that the clamp 303 can move along the guide rail 302, and the clamp 303 clamps the processed plate 12 and moves the processed plate 12 in the process of processing the plate.
As shown in fig. 3 to 16, the waste collecting device of the numerical control processing equipment for wood processing of the present invention comprises two collecting boxes, namely a first collecting box and a second collecting box 11; the first collecting box is a movable multifunctional collecting box mechanism, is combined with the processing table of the numerical control processing equipment into a whole, and has the functions of both the processing table and the collecting box; the multifunctional collecting box mechanism comprises a first collecting box body 10, a box seat 9, a rack 1, a driving mechanism and a guide mechanism which are installed on the rack 1, a discharging mechanism and a control component, wherein the first collecting box body 10 is a long box body, the top surface of the box body is opened and serves as a processing table, and the discharging mechanism is respectively connected with the first collecting box body 10 and the box seat 9 and is used for controlling the first collecting box body 10 to discharge waste materials; the driving mechanism is used for controlling the first collecting box body 10 to move back and forth by means of the guiding mechanism so as to enable the first collecting box body 10 to move back and forth between the processing area and the waste material discharging end far away from the processing area, and the second collecting box body 11 is arranged at the waste material discharging end and is used for collecting the waste materials transported and discharged by the first collecting box body 10.
In this embodiment, the frame 1 of the multifunctional collection box mechanism is connected with the frame for mounting the numerical control machine 200 and the plate conveying mechanism into a whole, as shown in fig. 2, the frame 1 is arranged behind the original frame for mounting the numerical control machine 200 and is fixedly connected to the frame of the plate conveying mechanism perpendicular to the original frame to form an integral frame, and in other embodiments, the frame 1 of the collection box mechanism can also be an independent frame;
adopt the utility model discloses a when garbage collection device collected the processing waste material, the back was accomplished in the processing of the panel 12 of being processed, was delivered to the unloading district by panel conveying mechanism, in next panel pay-off of being processed, clamping period, first collection box 10 was unloading the waste material under shedding mechanism's effect, emptys the waste material of collecting to second collecting box 11 in, then first collection box 10 returns the processing district again and continues to collect the waste material, so circulation is reciprocal.
The control means may be a control device formed by a sensor, a programmable controller, etc. for controlling the movement and discharge of the first collecting box 10 of the waste collecting device.
As a preferred embodiment
The size of the opening of the top surface of the first collection tank 10 is 3147mm × 307mm, and large waste materials smaller than the size of the opening can be collected, and the overall size and the size of the opening of the top surface of the first collection tank 10 can be designed according to the size of the plate to be processed and the size of the notch to be processed.
As shown in fig. 3 to 5, in the present embodiment, the driving mechanism is composed of a power source 6, a belt/chain transmission mechanism and a power shaft connecting the power source 6 with the belt/chain transmission mechanism, wherein the belt/chain transmission mechanism is composed of a driving belt 4, a driving wheel 5a and a driven wheel 5b, wherein the power source 6 is connected with the driving wheel 5a through the power shaft 7; the guiding mechanism adopts a slide rail and slide block mechanism, and consists of a slide rail 2 and a slide block 3 matched with the slide rail 2, wherein the slide rail 2 is arranged on the rack 1 along the stroke of the reciprocating movement of the first collecting box body 10, concretely, the slide rail 2 can be laid on a square steel pipe 1a of the rack 1, a driving wheel 5a and a driven wheel 5b are respectively arranged at the tail end of the stroke of the reciprocating movement of the first collecting box body 10 or on the rack 1 outside the tail end, and the slide block 3 is respectively connected with a box seat 9 and a transmission belt 4, so that the driving mechanism drives the first collecting box body 10 to reciprocate along the slide rail 2 by means of the slide rail and slide block mechanism.
In the embodiment, two sets of belt/chain transmission mechanisms and two sets of guide mechanisms which are parallel to each other are adopted to correspond to each other in pairs and are respectively arranged at two ends of the long-edge box wall of the first collection box body 10, the long-edge box wall is used as the distance between the two sets of belt/chain transmission mechanisms and the two sets of guide mechanisms, the two sets of belt/chain transmission mechanisms are driven by the same power source 6 to move synchronously, namely two power shafts 7 output by the power source 6 are respectively a first power shaft 7a and a second power shaft 7b, and the two power shafts are respectively connected with driving wheels 5a of the two sets of belt/chain transmission mechanisms, so that the two driving belts 4 move synchronously. The power source 6 is a speed reducer, is a device integrating a driving machine and the speed reducer, and can be replaced by other equivalent power sources, the driving machine adopts a servo motor capable of recording the moving distance of the slider 3 on the slide rail 2 and rotating forward and backward, the position of the slider 3 is accurately positioned, the slide rail slider mechanism adopts a silver feeding linear guide rail of which the model is HGW25 or HGW20 series, and the slide rail slider mechanism with equivalent or higher transmission stability and transmission precision can also be adopted.
In the embodiment, as shown in fig. 6 and 7, the upper parts of the two short-side box walls of the first collection box 10 are respectively hinged on the upper parts of the two box seats 9, and the box seats 9 are connected with the slide blocks 3 in the slide rail slide block mechanism through the slide seats 22, so that the two box seats 9 can move synchronously with the transmission belt 4, and further the movement of the first collection box 10 is controlled.
The sliding seat 22 comprises a base plate 22a, a transmission belt connecting plate 22b and a cylinder mounting plate 22c, wherein the base plate 22a is mounted on the upper surface of the sliding block 3, the transmission belt connecting plate 22b and the cylinder mounting plate 22c are both fixedly mounted on the base plate 22a, and the lower end of the box seat 9 is also fixedly connected on the base plate 22 a. The transmission belt connecting plate 22b is a two-layer plate, the transmission belt 4 passes through the two-layer plate, tooth-shaped grooves with matched shapes are processed on the contact surfaces of the transmission belt 4 and the two-layer plate, and the two-layer plate clamps and fixes the transmission belt 4, so that the transmission belt connecting plate 22b can synchronously move along with the transmission belt 4.
As shown in fig. 4, the present embodiment is further provided with a limiting module for limiting the stroke of the sliding seat, the limiting module is located on the rack 1 at the end of the stroke of the sliding seat, and an anti-collision block is mounted on the limiting module.
With reference to fig. 6 and 13 to 16, one long-side box wall of the first collection box 10 is a foldable discharge box door 18, the upper ends of two side edges of the discharge box door 18 are hinged to the upper ends of two adjacent short-side box walls through a box door rotating shaft 18a, and the discharge mechanism discharges the waste materials by controlling the first collection box 10 to turn and the opening and closing of the discharge box door 18.
The discharging mechanism comprises a turnover cylinder 21 for turning over the first collecting box body 10 and a box door cylinder 19 for opening and closing a discharging box door 18 of the first collecting box body 10;
as a preferred embodiment, the manner of controlling the first collection tank 10 to turn is as follows:
the two ends of the bottom wall of the first collecting box body 10 are respectively connected with a turning cylinder 21, the cylinder body of each turning cylinder 21 is hinged with a cylinder mounting plate 22c of the sliding seat 22, the telescopic rods of the turning cylinders 21 are hinged with the bottom wall of the first collecting box body 10, and the first collecting box body 10 is turned by synchronous stretching of the telescopic rods of the two turning cylinders 21; two minor face tank walls of first collection box 10 all are equipped with upset stop gear 8, upset stop gear 8 comprises articulated shaft 8a, spacer pin 8b and the spacing groove 9a that is located the convex case foundation 9, the axial lead coincidence of articulated shaft 8a that is located two minor face tank wall surfaces respectively, the axial lead coincidence of spacer pin 8b that is located two minor face tank walls respectively equally, spacer groove 9a uses articulated shaft 8a as the centre of a circle, spacer pin 8b stretches into in the spacing groove 9a for the rotation angle of the first collection box 10 of restriction.
The box base 9 is provided with a shaft hole, a bearing with an eccentric sleeve is mounted on the box base, and the articulated shaft 8a passes through the shaft hole and then is fixedly connected with the inner ring of the bearing.
The opening and closing of the discharging box door are controlled as follows:
the two ends of the long edge of the discharging box door 18 are respectively connected with a box door cylinder 19, the cylinder body of the box door cylinder 19 is hinged with the middle lower end of the side edge of the discharging box door 18 through a connecting rod, the telescopic rods of the box door cylinders 19 are hinged with the short edge box wall of the first collecting box body 10, and the telescopic rods of the two box door cylinders 19 synchronously stretch and retract to control the opening and closing of the discharging box door 18.
The utility model discloses processing platform is made through following mode to first collection box and is used:
the multifunctional collecting box mechanism further comprises a telescopic material supporting rod 16 which is arranged at the opening of the top surface of the first collecting box body 10 and is parallel to the long-edge box wall of the first collecting box body 10, the telescopic material supporting rod 16 is connected with a material supporting rod cylinder 17, so that the telescopic material supporting rod 16 can move back and forth between the edge of the opening of the top surface of the first collecting box body 10 and the opening of the top surface, the telescopic material supporting rod 16 can also be connected with two guide rods 20 which play a role in movement guiding, and the top surface of the telescopic material supporting rod 16 is covered with a phenolic plate.
The multifunctional collecting box mechanism further comprises a blanking plate 14 arranged on a short edge of an opening in the top surface of the first collecting box body 10, when the first collecting box body 10 is located in the machining area, the blanking plate 14 is located below the machining area, one end of the blanking plate 14 is hinged to one short edge box wall of the first collecting box body 10, the other end of the blanking plate extends into the first collecting box body 10, a blanking plate cylinder 15 is further connected below the blanking plate 14, and a phenolic plate covers the top surface of the blanking plate 14.
As shown in fig. 17, the utility model discloses a can also set up a fixed horizontal pole 23 in the frame, this horizontal pole 23 is located between first collection box 10 and the panel conveying mechanism, horizontal pole 23 is on a parallel with the long limit tank wall of first collection box 10 and the horizontal pole upper surface covers behind the phenolic aldehyde board with telescopic support material pole 16's upper surface parallel and level, can assist first collection box 10 to make the processing platform use together, further ensure the stability in the course of working.
In this embodiment, after the first collection box collects the waste material in the processing area, the first collection box moves to the waste material discharge end, the waste material is discharged to the second collection box through the discharge mechanism, and then the process of returning to the processing area is controllable within 15S, so that the time for feeding and clamping the processed plate 12 is shorter than the time for realizing continuous processing without stopping of the numerical control processing equipment. The time for treating the waste is shorter than that for manual treatment, so that the working efficiency is further improved while the processing continuity is ensured.
The above embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto. All kinds of modifications, replacements or changes made by the above structure of the present invention in various forms according to the above contents of the present invention, according to the common technical knowledge and conventional means in the field, without departing from the basic technical idea of the present invention, all should fall within the protection scope of the present invention.
Claims (10)
1. A waste collection device of a numerical control processing device for wood processing comprises collection boxes, and is characterized in that the collection boxes are two and respectively comprise a first collection box and a second collection box (11); the first collecting box is a movable multifunctional collecting box mechanism and is integrated with a processing table of the numerical control processing equipment; the multifunctional collecting box mechanism comprises a first collecting box body (10), a box seat (9), a rack (1), a driving mechanism and a guide mechanism which are installed on the rack (1), a discharging mechanism and a control component, wherein the first collecting box body (10) is a long box body, the top surface of the box body is opened and serves as a processing table, and the discharging mechanism is respectively connected with the first collecting box body (10) and the box seat (9) and is used for controlling the first collecting box body (10) to discharge waste materials; the driving mechanism is used for controlling the first collecting box body (10) to move back and forth by means of the guide mechanism so as to enable the first collecting box body (10) to move back and forth between the processing area and the waste material discharging end far away from the processing area, and the second collecting box body (11) is arranged at the waste material discharging end and is used for collecting waste materials which are transported and discharged by the first collecting box body (10).
2. The scrap collecting device for numerical control machining equipment for wood working according to claim 1, characterized in that the driving mechanism is composed of a power source (6), a belt/chain transmission mechanism and a power shaft connecting the power source (6) with the belt/chain transmission mechanism, wherein the belt/chain transmission mechanism is composed of a transmission belt (4), a driving wheel (5a) and a driven wheel (5b), wherein the power source (6) is connected with the driving wheel (5a) through the power shaft; the guide mechanism adopts a slide rail and slide block mechanism and consists of a slide rail (2) and a slide block (3) matched with the slide rail (2), wherein the slide rail (2) is arranged on a rack (1) along the stroke of the first collection box body (10) in a reciprocating way, the driving wheel (5a) and the driven wheel (5b) are respectively arranged on the rack (1) at the tail end of the stroke of the first collection box body (10) in a reciprocating way or outside the tail end, and the slide block (3) is respectively connected with the box base (9) and the transmission belt (4), so that the driving mechanism drives the first collection box body (10) in a reciprocating way along the slide rail (2) by means of the slide rail and slide block mechanism.
3. The waste collection device of numerical control processing equipment for wood processing according to claim 2, characterized in that two sets of belt/chain transmission mechanisms and two sets of guide mechanisms which are parallel to each other are adopted and are arranged at two ends of the long-side box wall of the first collection box body (10) in a pairwise correspondence manner, the long-side box wall is used as the distance between the two sets of belt/chain transmission mechanisms and the two sets of guide mechanisms, and the two sets of belt/chain transmission mechanisms are driven by the same power source (6) to move synchronously, namely, two power shafts output by the power source (6) are respectively connected with driving wheels (5a) in the two sets of belt/chain transmission mechanisms, so that the two transmission belts (4) move synchronously.
4. The scrap collecting device for numerical control machining equipment for wood working according to claim 3, characterized in that the upper parts of the two short side walls of the first collecting box (10) are respectively hinged on the upper parts of the two box bases (9), the box bases (9) are connected with the slide blocks (3) in the slide rail slide block mechanism through sliding bases (22), so that the two box bases (9) can move synchronously with the transmission belt (4), and further the movement of the first collecting box (10) is controlled.
5. The waste collecting device of the numerical control machining equipment for wood processing according to claim 4, characterized in that one long-side box wall of the first collecting box body (10) is an openable discharging box door (18), the upper ends of two side edges of the discharging box door (18) are hinged to the upper ends of two adjacent short-side box walls, and the discharging mechanism discharges waste by controlling the first collecting box body (10) to turn and the opening and closing of the discharging box door (18).
6. The scrap collecting apparatus for numerical control machining equipment for lumber processing according to claim 5, wherein the discharging mechanism includes a turnover cylinder (21) for turning over the first collecting box (10) and a box door cylinder (19) for opening and closing a discharging box door (18) of the first collecting box (10);
the sliding seat (22) comprises a base plate (22a), a transmission belt connecting plate (22b) and a cylinder mounting plate (22c), wherein the base plate (22a) is mounted on the upper surface of the sliding block (3), the transmission belt connecting plate (22b) and the cylinder mounting plate (22c) are fixedly mounted on the base plate (22a), the transmission belt connecting plate (22b) is a two-layer plate, the transmission belt (4) passes through the two-layer plate, tooth-shaped grooves matched in shape are formed in the contact surfaces of the transmission belt (4) and the two-layer plate, and the transmission belt (4) is clamped and fixed by the two-layer plate, so that the transmission belt connecting plate (22b) can synchronously move along with the transmission belt (4);
the two ends of the bottom wall of the first collection box body are respectively connected with one overturning cylinder (21), the cylinder body of each overturning cylinder (21) is hinged with the cylinder mounting plate (22c) of the sliding seat (22), the telescopic rod of each overturning cylinder (21) is hinged with the bottom wall of the first collection box body (10), and the first collection box body (10) is overturned through synchronous stretching of the telescopic rods of the two overturning cylinders (21);
the long-edge two ends of the unloading box door (18) are respectively connected with one box door cylinder (19), the cylinder body of the box door cylinder (19) is hinged with the middle lower end of the side edge of the unloading box door (18) through a connecting rod, the telescopic rods of the box door cylinders (19) are hinged with the short-edge box wall of the first collecting box body (10), and the telescopic rods of the two box door cylinders (19) are synchronously telescopic and used for controlling the opening and closing of the unloading box door (18).
7. The waste collecting device of the numerical control machining equipment for wood working according to claim 6, characterized in that both short side walls of the first collecting box body (10) are provided with overturning limiting mechanisms (8), each overturning limiting mechanism (8) is composed of a hinge shaft (8a), a limiting pin (8b) and a limiting groove (9a) located in the shape of a circular arc of a box base (9), the axial lines of the hinge shafts (8a) respectively located on the outer surfaces of the two short side walls coincide, the axial lines of the limiting pins (8b) respectively located on the two short side walls also coincide, the limiting groove (9a) takes the hinge shaft (8a) as the center of a circle, and the limiting pin (8b) extends into the limiting groove (9a) and is used for limiting the overturning angle of the first collecting box body (10); the box seat (9) is provided with a shaft hole, a bearing with an eccentric sleeve is mounted on the box seat, and the hinged shaft (8a) passes through the shaft hole and then is fixedly connected with the inner ring of the bearing.
8. The scrap collecting device for numerical control machining equipment for wood working according to claim 7, wherein the multifunctional collecting box mechanism further comprises a telescopic material supporting rod (16) which is arranged at the opening of the top surface of the first collecting box body (10) and is parallel to the long side wall of the first collecting box body (10), and the telescopic material supporting rod (16) is connected with a material supporting rod cylinder (17) so that the telescopic material supporting rod (16) can move back and forth between the edge of the opening of the top surface and the opening of the top surface of the first collecting box body (10); the top surface of the telescopic material supporting rod (16) is covered with a phenolic plate.
9. The waste collecting device of numerical control processing equipment for wood working according to claim 8, characterized in that the multifunctional collecting box mechanism further comprises a blanking plate (14) arranged at the short side of the opening of the top surface of the first collecting box body (10), when the first collecting box body (10) is positioned at the processing area, the blanking plate (14) is positioned below the processing area, one end of the blanking plate (14) is hinged on one short side wall of the first collecting box body (10), the other end extends into the first collecting box body (10), and a blanking plate cylinder (15) is further connected below the blanking plate (14); the top surface of the blanking plate (14) is covered with a phenolic plate.
10. The waste collecting device of the numerical control machining equipment for wood processing according to the claim 9 is characterized in that a fixed cross bar (23) is further arranged on the frame (1), the cross bar (23) is positioned between the first collecting box body (10) and the plate conveying mechanism of the numerical control machining equipment, the cross bar (23) is parallel to the long-edge box wall of the first collecting box body (10), and the upper surface of the cross bar (23) is flush with the upper surface of the telescopic material supporting rod (16) after being covered with the phenolic plate.
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| CN111438776A (en) * | 2020-03-19 | 2020-07-24 | 佛山帕拉斯数控装备制造有限公司 | Waste collecting device of numerical control machining equipment for wood processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114055239A (en) * | 2020-07-29 | 2022-02-18 | 林庆隆 | Movable induction synchronous dust collecting device |
| CN113084947B (en) * | 2021-03-31 | 2022-08-12 | 南通通迈自动化科技有限公司 | Numerical control door leaf four sides saw with leftover bits are from recovery unit |
| CN117900847B (en) * | 2024-03-19 | 2024-05-14 | 常州市联丰镜面辊制造有限公司 | Large-scale major axis surface treatment lathe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS62279820A (en) * | 1986-05-28 | 1987-12-04 | Ryobi Ltd | Dust collector |
| CN206937497U (en) * | 2017-04-17 | 2018-01-30 | 高贯磊 | A kind of fast positioning self-cleaning wooden boards Sawing machine |
| CN207404885U (en) * | 2017-11-03 | 2018-05-25 | 重庆中瑞环保工程有限公司 | A kind of air floatation machine with waste residue collection device |
| CN208323642U (en) * | 2018-06-15 | 2019-01-04 | 重庆草衣木食文化传播有限公司 | A kind of wood routing device |
| CN213617261U (en) * | 2020-03-19 | 2021-07-06 | 佛山帕拉斯数控装备制造有限公司 | Waste collecting device of numerical control machining equipment for wood processing |
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| CN111438776A (en) * | 2020-03-19 | 2020-07-24 | 佛山帕拉斯数控装备制造有限公司 | Waste collecting device of numerical control machining equipment for wood processing |
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