CN219403468U - Waste centralized treatment system - Google Patents
Waste centralized treatment system Download PDFInfo
- Publication number
- CN219403468U CN219403468U CN202223599875.7U CN202223599875U CN219403468U CN 219403468 U CN219403468 U CN 219403468U CN 202223599875 U CN202223599875 U CN 202223599875U CN 219403468 U CN219403468 U CN 219403468U
- Authority
- CN
- China
- Prior art keywords
- water tank
- waste
- cutting fluid
- tank
- mixing water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The application discloses waste material centralized processing system is applied to one or more digit control machine tool waste material and handles, includes: a centralized tank along which mixed waste discharged by the numerical control machine tool is conveyed; the chip removing machine is arranged at the tail end of the centralized groove and comprises a filter screen conveying belt; the mixing water tank is connected with the chip removing machine and is provided with an automatic liquid supplementing device; the return pipe is connected with the mixing water tank and the concentration tank; and the circulating branch pipe is used for connecting at least one of the mixed water tank and the return pipe with the numerical control machine tool. The waste centralized processing system of this scheme can carry out waste recovery to many digit control machine tools simultaneously to automatic clearance iron fillings, the allotment and the cyclic utilization of automatic completion cutting fluid, degree of automation is high, and production efficiency is high, and can liberate the staff in a large number, reduction in production cost.
Description
Technical Field
The application relates to the technical field of numerical control machine tools, in particular to a waste centralized processing system.
Background
The existing numerical control machine waste treatment condition is that one to two storage tanks are arranged at the waste discharge port of each numerical control machine. The upper edge of the storage tank is provided with a filter screen, mixed waste generated during the work of the numerical control machine tool is discharged onto the storage tank through the waste discharge port, scrap iron is left above the filter screen, cutting fluid flows into the storage tank through the filter screen, and the cutting fluid is collected in the storage tank and is supplied to the machine tool for recycling. When more scrap iron is accumulated on the filter screen, the scrap iron on the filter screen is shoveled away by a worker through a tool. Meanwhile, the operation of preparing the cutting fluid is to manually prepare the proportion of the fluid into the storage tank. The existing numerical control machine tool scrap iron cleaning and cutting fluid allocation all need to be manually participated, the automation is low, the production efficiency is low, when a plurality of numerical control machine tools exist, the processing mode is time-consuming and labor-consuming, and the production cost is increased.
Disclosure of Invention
In order to solve one of the technical problems existing in the prior art, the application provides a waste centralized processing system which can recycle waste materials of a plurality of numerical control machine tools simultaneously and automatically clean scrap iron, automatically complete the allocation and cyclic utilization of cutting fluid, and has high automation degree and high production efficiency.
According to an embodiment of the first aspect of the utility model, a waste centralized processing system is applied to one or more numerically-controlled machine tool waste processing, and comprises:
the waste discharge port of the numerical control machine tool is connected with the centralized tank, and mixed waste discharged by the numerical control machine tool is conveyed along the centralized tank;
the chip removing machine is arranged at the tail end of the centralized groove and comprises a filter screen conveying belt;
the mixing water tank is connected with the chip removal machine, and an automatic liquid supplementing device is arranged on the mixing water tank;
a return pipe connecting the mixing tank and the concentration tank;
a circulation branch pipe connecting at least one of the mixing water tank and the return pipe to the numerical control machine;
the cutting fluid in the mixing water tank reaches the front end of the concentration groove through the return pipe to be discharged, mixed waste in the concentration groove is conveyed towards the direction of the chip removal machine, the mixed waste is separated on the filter screen conveying belt, scrap iron is conveyed and collected through the filter screen conveying belt, the cutting fluid is recovered by the mixing water tank, part of the cutting fluid is supplied to the numerical control machine tool for recycling through the circulating branch pipe, and the automatic fluid supplementing device automatically supplements liquid for the mixing water tank.
The waste material centralized processing system according to the embodiment of the first aspect of the utility model has at least the following beneficial effects: compared with the prior art, the waste centralized processing system of the scheme can simultaneously recycle waste to a plurality of numerical control machine tools, automatically clean scrap iron, automatically complete the allocation and cyclic utilization of cutting fluid, has high automation degree and high production efficiency, can release a large number of hands, and reduces production cost.
According to the waste material centralized processing system of the first aspect of the utility model, the automatic fluid infusion device comprises:
the water level monitor is arranged in the mixed water tank and used for monitoring the amount of cutting fluid in the mixed water tank;
the controller is connected with the water level monitor;
the tap water supply valve is arranged on the mixing water tank and is connected with the controller;
when the water level monitor feeds back that the amount of the cutting fluid in the mixing water tank is insufficient, the controller controls the tap water supply valve to open the water supply valve for supplying water, so that the mixing water tank is always provided with sufficient cutting fluid.
According to the waste material centralized processing system of the first aspect of the utility model, the automatic fluid infusion device further comprises:
the concentration sensor is arranged in the mixing water tank and used for detecting the concentration of the cutting fluid in real time, and the concentration sensor is connected with the controller;
the cutting fluid supply valve is arranged on the mixing water tank and is connected with the controller;
when the concentration sensor feeds back that the concentration of the cutting fluid is lower than a preset value, the controller controls the cutting fluid supply valve to be opened to supply the cutting fluid to the mixed water tank, and automatic allocation of the cutting fluid in the mixed water tank can be achieved through cooperation of the concentration sensor and the cutting fluid supply valve, so that participation of workers is not needed, and the degree of automation is high.
According to the waste material centralized processing system of the first aspect of the utility model, the circulating branch pipe is connected with the return pipe and the numerical control machine.
According to the waste material centralized processing system of the first aspect of the utility model, the return pipe is provided with the booster pump at the circulating branch pipe, and the booster pump is used for boosting the return pipe and the circulating branch pipe, so that smooth conveying of cutting fluid is ensured.
According to the waste material centralized processing system of the first aspect of the utility model, the chip removing machine comprises an AGV collecting device for collecting scrap iron, and the AGV collecting device is arranged at the tail end of the filter screen conveying belt.
According to the waste centralized processing system provided by the first aspect of the utility model, the AGV collecting device comprises an AGV trolley, a collecting bin is arranged at the top of the AGV trolley, and the AGV trolley drives the collecting bin to move, so that the collecting bin is aligned to the tail end of the filter screen conveying belt, and scrap iron is collected.
According to the waste centralized processing system provided by the first aspect of the utility model, the top of the AGV trolley is provided with two collecting bins, scrap iron in the two collecting bins can be collected at one time, and then the scrap iron can be moved and conveyed to a processing station by the AGV trolley, so that the efficiency is improved.
According to the waste material centralized processing system of the first aspect of the utility model, the bottom of the chip removing machine is provided with the movable roller, and the position of the chip removing machine can be changed by the roller so as to adapt to centralized grooves with different lengths.
According to the waste material concentration processing system of the first aspect of the present utility model, the concentration tank is disposed obliquely in the mixed waste material conveying direction.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the technical aspects of the present application, and are incorporated in and constitute a part of this specification, illustrate the technical aspects of the present application and together with the examples of the present application, and not constitute a limitation of the technical aspects of the present application.
Fig. 1 is a perspective view of a scrap collecting and handling system and a numerical control machine of the present application.
Fig. 2 is a top view of the waste collection treatment system of the present application.
Reference numerals illustrate:
a concentration tank 100; a return pipe 200; a circulation branch pipe 210; a booster pump 220; a chip removal machine 300; a screen conveyor 310; AGV trolley 320; a collection bin 321; a moving roller 330; a mixing water tank 400; a numerical control machine 500; waste gate 510.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the term "connected" should be construed broadly, and for example, it may be a fixed connection or an active connection, or it may be a detachable connection or a non-detachable connection, or it may be an integral connection; may be mechanically connected, may be electrically connected, or may be in communication with each other; can be directly connected or indirectly connected through intermediate media and intermediate structures, and can be communication between the two elements, indirect communication or interaction relationship between the two elements.
In the description of the present application, the meaning of a plurality means one or more, the meaning of a plurality (or a plurality of) means two or more, and it is understood that greater than, less than, exceeding, etc. does not include the present number, and that greater than, less than, within, etc. is understood to include the present number. If any, the terms "first," "second," etc. are used for distinguishing between technical features only, and should not be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
Embodiments of the present application are further described below with reference to the accompanying drawings.
Referring to fig. 1 and 2, an embodiment of a waste centralized processing system is provided for waste processing of a plurality of numerically controlled machine tools 500. The waste material centralized processing system comprises a centralized tank 100, a chip removing machine 300, a mixing water tank 400, a return pipe 200 and a plurality of circulating branch pipes 210.
Specifically, as shown in fig. 1 and 2, the concentration tank 100 is a water tank, and the waste discharge port 510 of the nc machine 500 is connected to the upper side of the concentration tank 100, and mixed waste generated when the nc machine 500 operates is discharged from the upper side to the lower side into the concentration tank 100. The concentration tank 100 has fluid therein to cause the mixed waste to be conveyed forward along the concentration tank 100.
Further, it is easily conceivable that the concentration tank 100 may be inclined in order to improve the fluidity of the fluid and the mixed waste in the concentration tank 100, and the fluid and the mixed waste may flow from high to low, thereby being more smooth.
As shown in fig. 1 and 2, the chip removing machine 300 is disposed at the end of the concentration tank 100, and the mixed waste material is fed forward along the concentration tank 100 and finally falls onto the chip removing machine 300. The chip remover 300 comprises a filter screen conveying belt 310, and an AGV collecting device is arranged at the tail end of the filter screen conveying belt 310. AGV collection device is including AGV dolly 320, and AGV dolly 320 top is provided with collects storehouse 321, and in this embodiment, AGV dolly 320 top is provided with two and collects storehouse 321, can collect in turn. After the mixed waste falls onto the chip removing machine 300, the mixed waste is separated on the filter screen conveying belt 310, scrap iron is conveyed to the AGV collecting device through the filter screen conveying belt 310 and collected by the collecting bin 321, and cutting fluid falls into the chip removing machine 300 and is recovered by the mixed water tank 400.
Further, in the present embodiment, the bottom of the chip removing machine 300 is provided with a moving roller 330, and the position of the chip removing machine 300 can be changed by moving the roller to adapt to the concentration grooves 100 with different lengths.
As shown in fig. 2, the mixing water tank 400 is provided at one side of the chip removing machine 300. The mixing water tank 400 is connected with the chip removing machine 300, and the mixing water tank 400 recovers the cutting fluid in the chip removing machine 300 and concentrates the cutting fluid for recycling. The water pump is arranged on the mixing water tank 400, the mixing water tank 400 is connected with the concentration tank 100 through the return pipe 200, the return pipe 200 is internally provided with a plurality of circulation branch pipes 210, and the circulation branch pipes 210 are respectively connected with cutting fluid supply pipelines of the numerical control machine 500. The cutting fluid in the mixing tank 400 is fed through the return pipe 200 by the water pump, part of the cutting fluid is supplied to the numerical control machine 500 through the circulation branch pipe 210 for circulation, the rest of the cutting fluid in the return pipe 200 reaches the front end of the concentration tank 100 to be discharged to form fluid, and the mixed waste in the concentration tank 100 is fed to the direction of the chip removing machine 300.
Further, in the present embodiment, the return pipe 200 is provided with the booster pump 220 at the circulation branch pipe 210, and the fluid in the return pipe 200 and the circulation branch pipe 210 is pressurized by the booster pump 220, ensuring smooth conveyance and supply of the cutting fluid.
Further, it is easily conceivable that in other embodiments, the circulation branch pipes 210 may also be directly led out from the mixing tank 400, respectively connected to the cutting fluid supply pipes of the numerical control machine 500.
Further, the automatic fluid infusion device is disposed on the mixing tank 400 of this embodiment. The automatic fluid supplementing device comprises a water level monitor, a concentration sensor, a controller, a tap water supplementing valve and a cutting fluid supplementing valve. The water level monitor and the concentration sensor are arranged inside the mixing water tank 400, the water level monitor is used for monitoring the amount of cutting fluid in the mixing water tank 400, and the concentration sensor is used for detecting the concentration of the cutting fluid in real time. The water level monitor and the concentration sensor are respectively connected with the controller. A tap water supply valve and a cutting fluid supply valve are respectively provided on the mixing water tank 400, and the tap water supply valve and the cutting fluid supply valve are respectively connected to the controller. When the water level monitor feeds back that the amount of cutting fluid in the mixing water tank 400 is insufficient, the controller controls the tap water supply valve to open the water supply valve, so that the mixing water tank 400 is always provided with sufficient cutting fluid; when the concentration of the cutting fluid fed back by the concentration sensor is lower than a preset value, the controller controls the cutting fluid supply valve to be opened to supply the cutting fluid to the mixed water tank 400, and automatic allocation of the cutting fluid in the mixed water tank 400 can be realized through cooperation of the concentration sensor and the cutting fluid supply valve, so that no participation of workers is needed, and the degree of automation is high.
Compared with the prior art, the waste centralized processing system of the scheme can simultaneously recycle waste materials of a plurality of numerical control machine tools 500, automatically clean scrap iron, automatically complete the allocation and cyclic utilization of cutting fluid, has high automation degree and high production efficiency, can release a large number of hands, and reduces production cost.
While the preferred embodiments of the present application have been described in detail, the present application is not limited to the above embodiments, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit and scope of the present application, and these equivalent modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.
Claims (10)
1. A waste centralized processing system for processing waste of one or more numerically-controlled machine tools, comprising:
the waste discharge port of the numerical control machine tool is connected with the centralized tank, and mixed waste discharged by the numerical control machine tool is conveyed along the centralized tank;
the chip removing machine is arranged at the tail end of the centralized groove and comprises a filter screen conveying belt;
the mixing water tank is connected with the chip removal machine, and an automatic liquid supplementing device is arranged on the mixing water tank;
a return pipe connecting the mixing tank and the concentration tank;
a circulation branch pipe connecting at least one of the mixing water tank and the return pipe to the numerical control machine;
the cutting fluid in the mixing water tank reaches the front end of the concentration groove through the return pipe to be discharged, mixed waste in the concentration groove is conveyed towards the direction of the chip removal machine, the mixed waste is separated on the filter screen conveying belt, scrap iron is conveyed and collected through the filter screen conveying belt, the cutting fluid is recovered by the mixing water tank, part of the cutting fluid is supplied to the numerical control machine tool for recycling through the circulating branch pipe, and the automatic fluid supplementing device automatically supplements liquid for the mixing water tank.
2. The waste material concentrating treatment system of claim 1 wherein the automatic fluid replacement device comprises:
the water level monitor is arranged in the mixed water tank and used for monitoring the amount of cutting fluid in the mixed water tank;
the controller is connected with the water level monitor;
the tap water supply valve is arranged on the mixing water tank and is connected with the controller;
when the water level monitor feeds back that the amount of the cutting fluid in the mixed water tank is insufficient, the controller controls the tap water replenishing valve to open water replenishing.
3. The waste material collection and treatment system of claim 2, wherein the automatic fluid replacement device further comprises:
the concentration sensor is arranged in the mixing water tank and used for detecting the concentration of the cutting fluid in real time, and the concentration sensor is connected with the controller;
the cutting fluid supply valve is arranged on the mixing water tank and is connected with the controller;
when the concentration sensor feeds back that the concentration of the cutting fluid is lower than a preset value, the controller controls the cutting fluid replenishing valve to be opened to replenish the cutting fluid for the mixing water tank.
4. The waste material concentrating system of claim 1 wherein the circulation manifold connects the return line and the numerically controlled machine tool.
5. The waste material concentrating system of claim 4 wherein the return line is provided with a booster pump at the circulation branch line.
6. The scrap collecting and handling system in accordance with claim 1, wherein the scrap discharging machine includes an AGV collecting device for collecting scrap iron, the AGV collecting device being disposed at a distal end of the screen conveyor.
7. The waste collection system of claim 6 wherein the AGV collection device comprises an AGV cart having a collection bin disposed on a top of the AGV cart.
8. The waste collection and disposal system of claim 7, wherein said AGV cart top is provided with two collection bins.
9. The waste material concentrating system of claim 1 wherein the chip remover bottom is provided with a moving roller.
10. The waste collection and treatment system of claim 1, wherein the collection trough is inclined in a mixed waste transport direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223599875.7U CN219403468U (en) | 2022-12-29 | 2022-12-29 | Waste centralized treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223599875.7U CN219403468U (en) | 2022-12-29 | 2022-12-29 | Waste centralized treatment system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219403468U true CN219403468U (en) | 2023-07-25 |
Family
ID=87207195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223599875.7U Active CN219403468U (en) | 2022-12-29 | 2022-12-29 | Waste centralized treatment system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219403468U (en) |
-
2022
- 2022-12-29 CN CN202223599875.7U patent/CN219403468U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106493846A (en) | A kind of ceramic grout equipment of Automatic-feeding and grouting method | |
| CN108263800B (en) | Full-automatic intelligent logistics system and method for carton production | |
| CN112718643A (en) | Full-automatic silicon chip degumming and degumming equipment | |
| CN101143369B (en) | System and method for collecting dust in production line | |
| CN209364220U (en) | A kind of lathe waste material recovery device | |
| CN219403468U (en) | Waste centralized treatment system | |
| CN102615077A (en) | Solar battery silicon chip cleaning machine and control method thereof | |
| CN208391475U (en) | It is a kind of to be discharged and isolated understructure convenient for numerically-controlled machine tool scrap and waste liquid | |
| CN211385988U (en) | Full-automatic silicon chip degumming and degumming equipment | |
| CN215147401U (en) | Flexible processing system | |
| CN104438255A (en) | Full-automatic steel barrel cleaning line | |
| CN206561315U (en) | CNC machine cutting fluid central liquid supply system | |
| CN210359291U (en) | Vertical lathe with turning liquid circulation system | |
| CN110681626A (en) | Equipment for cleaning oil stains on parts | |
| CN208342374U (en) | Numerical control produces cutting fluid and integrated system is recycled | |
| CN215616801U (en) | Intelligent automatic production line centralized liquid distribution system | |
| CN220641664U (en) | Intelligent storage fresh-keeping device during lotus root area conveying | |
| CN212653014U (en) | Multiple functional digit control machine tool base | |
| CN207126976U (en) | Watchcase automatic recovery system under a kind of waste electric energy meter | |
| CN220863432U (en) | Automatic control cooling device of numerical control machining center | |
| CN206050611U (en) | The refuse classification equipment that a kind of tape handling is destroyed | |
| CN2937766Y (en) | Automatic integral supply device of liquid auxiliary material | |
| KR102636354B1 (en) | Smart factory system for collecting chip and cutting oil | |
| CN216097795U (en) | Automatic lathe of portable | |
| CN214398383U (en) | Medicine dispensing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |