CN215616801U - Intelligent automatic production line centralized liquid distribution system - Google Patents
Intelligent automatic production line centralized liquid distribution system Download PDFInfo
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- CN215616801U CN215616801U CN202122140270.0U CN202122140270U CN215616801U CN 215616801 U CN215616801 U CN 215616801U CN 202122140270 U CN202122140270 U CN 202122140270U CN 215616801 U CN215616801 U CN 215616801U
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Abstract
The utility model discloses a centralized liquid distribution system of an intelligent automatic production line, which can recycle waste liquid and realize centralized distribution of liquid of a processing machine tool. The centralized liquid distribution system of the intelligent automatic production line comprises a foundation; a chip groove is formed in the foundation; a scrap conveying device is arranged in the scrap discharge groove; one side of one end of the chip groove is provided with an oil film separating device; one side of the oil film separation device is provided with a uniform liquid preparation device; a plurality of liquid accumulation grooves are formed in the chip grooves; a second liquid collecting tank is arranged below the second scrap conveying device; a liquid collecting tank is arranged on one side of the oil film separating device; a supply pump for pumping waste liquid into the oil film separation device is arranged above the liquid collecting tank; the oil film separation device is provided with a drain valve; and a liquid inlet pipe of the uniform liquid distribution device is communicated with a liquid discharge valve. Adopt this intelligent automation line to concentrate and join in marriage liquid system can be convenient for realize waste liquid recycling, reduce cost, be convenient for detect.
Description
Technical Field
The utility model relates to the field of automatic production and processing, in particular to a centralized liquid distribution system of an intelligent automatic production line.
Background
It is well known that: an automatic production line generally adopts a more advanced numerical control machine tool to complete the processing of each procedure of a part; wherein, the numerical control machine tool generally uses cutting fluid and cooling fluid; the existing cutting fluid of the numerical control machine tool is difficult to recycle after being used, and most of the cutting fluid forms waste liquid for discharging after being used; thereby increasing the generation of contaminants.
Secondly, as for uniformly processed parts, when different working procedures are carried out for processing, the basic requirements of various cutting fluids used by the parts are consistent; however, in the prior art, the liquid supply system of each processing machine is a single liquid supply system; if the machining reagent of the liquid supply system is required to be detected to meet the standard, each machining tool is required to be detected, so that the work is complicated; the efficiency is low; the quality of the cutting fluid cannot be uniformly guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing the centralized liquid distribution system of the intelligent automatic production line, which can recycle the waste liquid in the scraps of the intelligent automatic production line, realize the centralized distribution of the liquid of the processing machine tool, ensure the uniform quality of the liquid and facilitate the detection.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the intelligent centralized liquid distribution system for the automatic production line comprises a foundation; a chip groove is formed in the foundation; a scrap conveying device is arranged in the scrap discharge groove; an oil film separating device is arranged on one side of one end of the chip groove; one side of the oil film separation device is provided with a uniform liquid preparation device;
the uniform liquid distribution device comprises a liquid distribution box and a liquid storage tank; a liquid inlet pipe is arranged on the liquid distribution box; a dosing device is arranged at the top of the liquid distribution box; a third liquid pump for pumping the solution in the liquid distribution box is arranged at the top of the liquid distribution box; the third liquid pump is communicated with the upper end of the liquid storage tank through a conduit; a distribution valve is arranged at the bottom of the liquid storage tank;
one end of the chip groove is provided with a second waste chip conveying device for conveying waste chips to the waste chip treatment device; a transparent cover plate is arranged above the chip groove;
a plurality of liquid accumulation grooves are formed in the chip grooves; a second liquid collecting tank is arranged below the second scrap conveying device; a liquid collecting tank is arranged on one side of the oil film separating device;
the scrap conveying device adopts a belt conveyor, and a conveying belt of the belt conveyor is a filter belt; a first liquid pump for pumping waste liquid into the second liquid collecting tank is arranged in the liquid collecting tank; a second liquid pump for pumping waste liquid into the liquid collecting tank is arranged in the second liquid accumulating tank;
a supply pump for pumping waste liquid into the oil film separation device is arranged above the liquid collecting tank; the oil film separation device is provided with a drain valve; the liquid inlet pipe is communicated with the liquid outlet valve;
the oil film separation device comprises a base; one end of the base is provided with a liquid supply tank, and the other end of the base is provided with a liquid storage tank;
a flow guide boss is arranged between the liquid supply tank and the liquid storage tank; a drain valve is arranged at the bottom of the liquid storage tank;
the upper end of the liquid supply box is provided with a filter cavity; a liquid supply cavity is arranged at the upper end of the filter cavity; the bottom of the liquid supply cavity is provided with a leak hole; a liquid supply pipe communicated with the supply pump is arranged on the liquid supply cavity; a filter element is arranged in the filter cavity;
the diversion boss is provided with a diversion groove; one end of the diversion trench is communicated with the filter cavity; the other end is communicated with the storage box;
a vertical oil film filtering membrane is arranged in the diversion trench; a transverse film guide groove is formed in the flow guide groove between the oil film filtering film and the liquid supply tank;
an ultraviolet sterilization device is arranged on the diversion trench between the oil film filtering membrane and the liquid storage tank;
an oil film collecting box is arranged at one end of the diversion trench; the diversion trench is communicated with the oil film collecting box.
Further, a stirring device is arranged in the liquid distribution box.
Further, a concentration detection device and a temperature detection device are arranged in the liquid distribution box.
Furthermore, the top of the liquid distribution box is at least provided with two dosing devices.
Further, the oil film filtering membrane is arranged on the inserting frame; the frame is inserted into the diversion trench vertically.
Furthermore, the transparent cover plate is made of toughened glass.
Further, the flow guide boss is of a hollow structure; an oil film collecting box is arranged in the flow guide boss; the oil film collecting box penetrates through the flow guide boss; and both ends of the oil film collecting box are provided with film receiving nozzles communicated with the film guide grooves.
The utility model has the beneficial effects that: the utility model relates to a centralized liquid distribution system of an intelligent automatic production line, which comprises a liquid distribution system, a liquid distribution system and a liquid distribution system, wherein a liquid distribution system is arranged on the liquid distribution system; a plurality of liquid accumulation grooves are formed in the chip grooves, so that waste liquid carried in the waste chips is collected through the liquid accumulation grooves; meanwhile, waste liquid collected in the liquid accumulation tank is conveyed to the liquid collecting tank through a liquid pump; finally, the waste liquid is conveyed to an oil film separation device through a liquid supply pump, so that the waste liquid is filtered and recovered; thereby realizing the recycling of the waste liquid and reducing the discharge of pollutants; the pollution of the volatilization of the residual oil in the scraps to the atmosphere is effectively controlled; meanwhile, the production cost can be reduced.
Secondly, a plurality of liquid accumulation grooves are formed in the bottom of the chip removal groove, so that the waste liquid can be collected in a segmented mode, and the waste liquid is prevented from being polluted more in the collection process;
thirdly, a uniform liquid preparation device is arranged; thus the recovered liquid can be reconfigured; the recycling of waste liquid is realized; the unified quality of liquid in the liquid supply system of the processing machine tool is realized through the unified liquid distribution device, the unified detection is convenient during the quality detection, and each machine tool does not need to be detected independently; thereby reducing the workload; the cost is reduced.
Drawings
FIG. 1 is a perspective view of a centralized liquid distribution system of an intelligent automatic production line according to an embodiment of the present invention;
FIG. 2 is a top view of the centralized liquid distribution system of the intelligent automatic production line in the embodiment of the present invention;
FIG. 3 is a front view of the centralized liquid distribution system of the intelligent automatic production line in the embodiment of the present invention;
FIG. 4 is a cross-sectional view A-A of FIG. 2;
FIG. 5 is a cross-sectional view C-C of FIG. 3;
FIG. 6 is a cross-sectional view B-B of FIG. 3;
FIG. 7 is a perspective view of an oil film separator according to an embodiment of the present invention;
FIG. 8 is a top view of an oil film separator device according to an embodiment of the present invention;
FIG. 9 is a cross-sectional view D-D of FIG. 8;
FIG. 10 is a perspective view of a unified dispensing apparatus in an embodiment of the present invention;
FIG. 11 is a top view of a unified dispensing apparatus in an embodiment of the utility model;
FIG. 12 is a front view of a unified dispensing apparatus in an embodiment of the utility model;
the following are marked in the figure: 1-foundation, 2-chip removal groove, 3-segmented conveying belt, 4-transparent cover plate, 5-second chip conveying device, 6-unified liquid distribution device, 7-processing machine tool, 8-chip removal device, 9-oil film separation device, 10-first liquid pump, 11-second liquid pump, 12-liquid supply pump and 13-chip treatment device.
Detailed Description
The utility model is further illustrated with reference to the following figures and examples.
As shown in fig. 1 to 12, the centralized liquid distribution system of the intelligent automatic production line of the present invention includes a base 1; a chip groove 2 is formed in the foundation 1; a scrap conveying device 3 is arranged in the scrap discharge groove 2; an oil film separating device 9 is arranged on one side of one end of the chip groove 2; one side of the oil film separation device 9 is provided with a uniform liquid preparation device 6;
the uniform liquid distribution device 6 comprises a liquid distribution box 61 and a liquid storage tank 66; a liquid inlet pipe 62 is arranged on the liquid distribution box 61; a dosing device 64 is arranged at the top of the liquid distribution box 61; a third liquid pump 63 for pumping the solution in the liquid distribution box 61 is arranged at the top of the liquid distribution box 61; the third liquid pump 63 is communicated with the upper end of the liquid storage tank 66 through a conduit 65; a distribution valve 67 is arranged at the bottom of the liquid storage tank 66;
one end of the chip groove 2 is provided with a second waste chip conveying device 5 for conveying waste chips to a waste chip treatment device 13; a transparent cover plate 4 is arranged above the chip groove 2;
a plurality of liquid accumulation grooves 21 are formed in the chip grooves 2; a second liquid collecting tank 22 is arranged below the second scrap conveying device 5; a liquid collecting tank 23 is arranged on one side of the oil film separation device 9;
the scrap conveying device 3 adopts a belt conveyor, and a conveying belt of the belt conveyor is a filter belt; a first liquid pump 10 for pumping waste liquid into a second liquid collecting tank 22 is arranged in the liquid collecting tank 21; a second liquid pump 11 for pumping the waste liquid into a liquid collecting tank 23 is arranged in the second liquid collecting tank 22;
a supply pump 12 for pumping waste liquid into the oil film separation device 9 is arranged above the liquid collecting tank 23; the oil film separator 9 has a drain valve 914; the liquid inlet pipe 62 is communicated with a liquid outlet valve 914;
the oil film separation device 9 comprises a base 91; one end of the base 91 is provided with a liquid supply tank 92, and the other end is provided with a liquid storage tank 99;
a flow guide boss 915 is arranged between the liquid supply tank 91 and the liquid storage tank 99; a drain valve 914 is arranged at the bottom of the liquid storage tank 99;
the upper end of the liquid supply box 92 is provided with a filter cavity 93; the upper end of the filter cavity 93 is provided with a liquid supply cavity 95; the bottom of the liquid supply cavity 95 is provided with a leak hole 97; a liquid supply pipe 96 communicated with the supply pump 12 is arranged on the liquid supply cavity 95; a filter element 94 is arranged in the filter cavity 93;
a diversion groove 98 is arranged on the diversion boss 915; one end of the diversion trench 98 is communicated with the filter cavity 93; the other end is communicated with a storage tank 99;
a vertical oil film filtering membrane 912 is arranged in the diversion trench 98; a transverse membrane guide groove 916 is formed in the diversion groove 98 between the oil membrane filtering membrane 912 and the liquid supply tank 92;
an ultraviolet sterilization device 910 is arranged on the diversion trench 98 between the oil film filtering membrane 912 and the liquid storage tank 99;
an oil film collecting box 913 is arranged at one end of the diversion trench 98; the guiding gutter 98 is communicated with an oil film collecting tank 913.
In the application process, the scraps produced by the processing machine tool 7 are conveyed in the scrap discharge groove 2 through the scrap discharge device 8 and the conveying device 3, and the waste liquid in the scraps falls into the scrap discharge groove 2 in the conveying process; the liquid is collected by a plurality of liquid collecting tanks 21 arranged in the chip grooves 2; then conveyed to a liquid collecting tank 23 by a liquid pump; finally, the waste liquid is conveyed to an oil film separation device through a supply pump 12, and the waste liquid is recycled. In the oil film separation device, waste liquid is sent into a liquid supply cavity 95 through a liquid supply pump 6, then is sprayed into a filter cavity 93 through a leakage hole 97, and the filtering of waste chips is realized through a filter element in the filter cavity 93;
then the waste liquid enters the diversion trench 98 from the filter cavity 93, an oil film filtering membrane 912 is arranged in the diversion trench 98, and oil film separation is realized through the oil film filtering membrane; the separated oil film flows into an oil film collecting box 913 through a film guiding groove 916 to be collected;
the waste liquid after the oil film is separated is sterilized by an online sterilizing device 910; and finally enters the liquid storage tank 99 for storage and standby.
The liquid treated by the oil film separator 9 is stored in the liquid storage tank 99; when the concentrated liquid preparation is performed, the liquid discharge valve 914 is opened; so that the liquid flows into the uniform liquid distribution device 6;
in the liquid distribution box 61 of the uniform liquid distribution device 6; the solution is reconfigured by the dosing device 64 to meet various parameter requirements; then the solution is pumped into the liquid storage tank 66 through a third liquid pump 63 after the solution proportioning is finished; finally through the distribution valve 67; the solution is distributed to each processing machine tool for use, so that concentrated solution distribution and liquid supply are realized.
In summary, the centralized liquid distribution system for the intelligent automatic production line of the present invention is provided with the chip discharge grooves on the basis; a plurality of liquid accumulation grooves are formed in the chip grooves, so that waste liquid carried in the waste chips is collected through the liquid accumulation grooves; meanwhile, waste liquid collected in the liquid accumulation tank is conveyed to the liquid collecting tank through a liquid pump; finally, the waste liquid is conveyed to an oil film separation device through a liquid supply pump, so that the waste liquid is filtered and recovered; thereby realizing the recycling of the waste liquid and reducing the discharge of pollutants; meanwhile, the production cost can be reduced.
Secondly, set up a plurality of ponding grooves in chip removal tank bottom, consequently can realize collecting the segmentation of waste liquid, avoid the waste liquid to receive more pollution in the collection process.
Thirdly, a uniform liquid preparation device is arranged; thus the recovered liquid can be reconfigured; the recycling of waste liquid is realized; the unified quality of liquid in the liquid supply system of the processing machine tool is realized through the unified liquid distribution device, the unified detection is convenient during the quality detection, and each machine tool does not need to be detected independently; thereby reducing the workload; the cost is reduced.
In order to mix the components uniformly in the solution preparation process, a stirring device is further arranged in the solution preparation tank 61.
In order to facilitate real-time monitoring of parameters of the solution in the solution preparation tank 61, a concentration detection device and a temperature detection device are further arranged in the solution preparation tank 61.
In order to realize the addition of different reagents, further, at least two medicine adding devices 64 are arranged on the top of the liquid distribution box 61.
For the convenience of control and installation, it is preferable that the second scrap conveyor 5 is a belt conveyor; and the feeding end of the second scrap conveying device 5 is positioned below the discharging end of the scrap conveying device.
In order to facilitate the replacement of the oil film filtering membrane 912, the oil film filtering membrane 912 is mounted on the inserting frame; is vertically inserted into the diversion trench 98 through the insertion frame.
In order to ensure the strength of the transparent cover plate 4, further, the transparent cover plate 4 is made of tempered glass.
In order to reduce the volume of the device, further, the flow guide boss 915 is a hollow structure; an oil film collecting box 913 is arranged in the flow guide boss 915; the oil film collection box 913 penetrates through the flow guide boss 915; and both ends of the oil film collecting tank 913 are provided with film receiving mouths 9131 communicated with the film guiding grooves 916.
Claims (7)
1. Intelligent automation line concentrates and joins in marriage liquid system, its characterized in that: comprises a base (1); a chip groove (2) is formed in the foundation (1); a scrap conveying device (3) is arranged in the scrap discharge groove (2); an oil film separating device (9) is arranged on one side of one end of the chip groove (2); one side of the oil film separation device (9) is provided with a uniform liquid distribution device (6);
the uniform liquid distribution device (6) comprises a liquid distribution box (61) and a liquid storage tank (66); a liquid inlet pipe (62) is arranged on the liquid distribution box (61); a dosing device (64) is arranged at the top of the liquid distribution box (61); a third liquid pump (63) for pumping the solution in the liquid distribution box (61) is arranged at the top of the liquid distribution box (61); the third liquid pump (63) is communicated with the upper end of the liquid storage tank (66) through a conduit (65); a distribution valve (67) is arranged at the bottom of the liquid storage tank (66);
one end of the chip groove (2) is provided with a second waste chip conveying device (5) for conveying waste chips to a waste chip treatment device (13); a transparent cover plate (4) is arranged above the chip groove (2);
a plurality of liquid accumulation tanks (21) are arranged in the chip grooves (2); a second liquid collecting tank (22) is arranged below the second waste conveying device (5); a liquid collecting tank (23) is arranged on one side of the oil film separating device (9);
the scrap conveying device (3) adopts a belt conveyor, and a conveying belt of the belt conveyor is a filter belt; a first liquid pump (10) for pumping waste liquid into a second liquid collecting tank (22) is arranged in the liquid collecting tank (21); a second liquid pump (11) for pumping waste liquid into the liquid collecting tank (23) is arranged in the second liquid collecting tank (22);
a supply pump (12) for pumping waste liquid into the oil film separation device (9) is arranged above the liquid collecting tank (23); the oil film separation device (9) is provided with a drain valve (914); the liquid inlet pipe (62) is communicated with a liquid outlet valve (914);
the oil film separation device (9) comprises a base (91); one end of the base (91) is provided with a liquid supply tank (92), and the other end of the base is provided with a liquid storage tank (99);
a flow guide boss (915) is arranged between the liquid supply tank (92) and the liquid storage tank (99); a drain valve (914) is arranged at the bottom of the liquid storage tank (99);
a filter cavity (93) is arranged at the upper end of the liquid supply box (92); a liquid supply cavity (95) is arranged at the upper end of the filter cavity (93); a leakage hole (97) is formed in the bottom of the liquid supply cavity (95); a liquid supply pipe (96) communicated with the supply pump (12) is arranged on the liquid supply cavity (95); a filter element (94) is arranged in the filter cavity (93);
a diversion groove (98) is formed in the diversion boss (915); one end of the diversion trench (98) is communicated with the filter cavity (93); the other end is communicated with a storage box (99);
a vertical oil film filtering membrane (912) is arranged in the diversion trench (98); a transverse membrane guide groove (916) is formed in the flow guide groove (98) between the oil membrane filtering membrane (912) and the liquid supply tank (92);
an ultraviolet sterilization device (910) is arranged on the diversion trench (98) between the oil film filtering membrane (912) and the liquid storage tank (99);
an oil film collecting box (913) is arranged at one end of the diversion trench (98); the diversion trench (98) is communicated with the oil film collecting box (913).
2. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 1, wherein: and a stirring device is arranged in the liquid distribution box (61).
3. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 2, wherein: and a concentration detection device and a temperature detection device are arranged in the liquid distribution box (61).
4. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 2, wherein: the top of the liquid distribution box (61) is at least provided with two medicine adding devices (64).
5. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 3, wherein: the oil film filtering membrane (912) is arranged on the inserting frame; is vertically inserted into the diversion trench (98) through the insertion frame.
6. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 3, wherein: the transparent cover plate (4) is made of toughened glass.
7. The centralized liquid distribution system of the intelligent automatic production line as claimed in claim 4, wherein: the flow guide boss (915) is of a hollow structure; an oil film collecting box (913) is arranged in the flow guide boss (915); the oil film collecting box (913) penetrates through the flow guide boss (915); and both ends of the oil film collecting box (913) are provided with film connecting nozzles (9131) communicated with the film guide grooves (916).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122140270.0U CN215616801U (en) | 2021-09-06 | 2021-09-06 | Intelligent automatic production line centralized liquid distribution system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122140270.0U CN215616801U (en) | 2021-09-06 | 2021-09-06 | Intelligent automatic production line centralized liquid distribution system |
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| Publication Number | Publication Date |
|---|---|
| CN215616801U true CN215616801U (en) | 2022-01-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122140270.0U Active CN215616801U (en) | 2021-09-06 | 2021-09-06 | Intelligent automatic production line centralized liquid distribution system |
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|---|---|
| CN (1) | CN215616801U (en) |
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2021
- 2021-09-06 CN CN202122140270.0U patent/CN215616801U/en active Active
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