CN114713878A - Punching device and method for wind power flange plate - Google Patents
Punching device and method for wind power flange plate Download PDFInfo
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- CN114713878A CN114713878A CN202210637703.XA CN202210637703A CN114713878A CN 114713878 A CN114713878 A CN 114713878A CN 202210637703 A CN202210637703 A CN 202210637703A CN 114713878 A CN114713878 A CN 114713878A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the technical field of flange plate manufacturing, in particular to a punching device and a punching method for a wind power flange plate. The device includes base and clamping machine structure, the one end fixedly connected with side bearer of base, the one end of side bearer are provided with first pneumatic cylinder, and the one end of first pneumatic cylinder is provided with first hydraulic stem, and one side of side bearer is provided with the fixed block, the even fixedly connected with fixed station in top of revolving stage, and the middle part of fixed station all sliding connection has the push pedal, and the inner wall fixedly connected with second filter screen of transportation storehouse one end, the inner wall of transportation storehouse are provided with the transport filter belt. This device easy operation is convenient, can carry out the centering simultaneously to the work piece and press from both sides the fastening and fix, improves user's efficiency, and this device not only can be collected the removal to iron fillings automatically, need not the user and cleans the clearance to machining area, has reduced user's working strength, still can filter the coolant liquid many times, extracts the coolant liquid through the upper strata, and then improves safety in utilization, increase of service life.
Description
Technical Field
The invention relates to the technical field of flange plate manufacturing, in particular to a punching device and a punching method for a wind power flange plate.
Background
The wind power flange is simply a flange of a wind generating set, and is also called a wind tower flange, the wind power flange is a structural member for connecting each section of a tower cylinder or the tower cylinder and a hub, the hub and blades are usually connected by bolts, and the wind power flange needs to be punched by punching equipment in the manufacturing process so as to be fixed by the bolts penetrating through fixing holes;
present partial perforating device, in use to the inconvenient simultaneous implementation of clamping and centering work of work piece to make the user very inconvenient when using, and waste more operating time, and then reduced user's work efficiency, and the user is when clearing up iron fillings, also loaded down with trivial details very.
Disclosure of Invention
The invention aims to provide a punching device and a method for a wind power flange plate, which are used for solving the problems that the prior part of punching devices are inconvenient to clamp and center workpieces simultaneously during use, so that a user is inconvenient to use and wastes more working time, the working efficiency of the user is reduced, and the user is very complicated when cleaning scrap iron, the scheme can be used for centering, clamping and fixing the workpieces simultaneously, the working time of the user is reduced, the working efficiency of the user is improved, meanwhile, the device can automatically collect and move the scrap iron, the user does not need to clean a processing area, the workload of the user is reduced, the working strength of the user is reduced, the use is very convenient, the cooling liquid can be filtered for a plurality of times, and the cooling liquid is extracted from the upper layer, thereby improving the use safety and prolonging the service life.
In order to achieve the purpose, the invention provides the following technical scheme: a punching device for a wind power flange plate and a method thereof comprise a base and a clamping mechanism, wherein one end of the base is fixedly connected with a side frame, one end of the side frame is provided with a first hydraulic cylinder, one end of the first hydraulic cylinder is provided with a first hydraulic rod, one side of the side frame is provided with a fixed block, one end of the fixed block is fixedly connected with the first hydraulic rod, the bottom end of the fixed block is provided with a moving groove, the inside of the moving groove is connected with a moving block in a sliding manner, the top end of the fixed block is provided with a second hydraulic cylinder, one end of the second hydraulic cylinder is provided with a second hydraulic rod, the bottom end of the second hydraulic rod is fixedly connected with the moving block, the inside of the moving block is provided with a first motor, the output end of the first motor is fixedly connected with a drill part, one end of the side frame is provided with two groups of sliding holes, and the insides of the sliding holes are all connected with sliding rods in a sliding manner, and the one end of slide bar all with fixed block fixed connection, the safety groove has been seted up to the inner wall symmetry of shifting chute, the inside of safety groove all sliding connection has the safety piece, and the one end of safety piece all with movable block fixed connection, the dirty tank has been seted up on the top of base, the inner wall fixedly connected with fixing base of dirty tank bottom, the top of fixing base is provided with the revolving stage, the hole has been seted up to the bottom of revolving stage, the inside rotation in hole is connected with the change, and the bottom and the fixing base fixed connection of change, the tooth's socket has been seted up to the bottom of revolving stage, one side of fixing base is provided with first servo motor, first servo motor's output end fixedly connected with gear, and gear and tooth's socket mesh mutually.
Preferably, the turntable is in a round table shape, and the waste material groove is funnel-shaped, so that scrap iron can fall conveniently.
Preferably, the control ends of the first hydraulic rod, the second hydraulic rod, the first hydraulic cylinder, the second hydraulic cylinder, the first servo motor and the first motor are electrically connected with an external power supply through an external switch, so that a user can control the device to work conveniently.
Preferably, the clamping mechanism comprises a fixed table, a push plate, a second servo motor, a first threaded rod, a machine cabin, a third servo motor, a lower pressing groove, a lower pressing plate, a second threaded rod and a transportation cabin, the top end of the rotary table is uniformly and fixedly connected with the fixed table, the middle part of the fixed table is slidably connected with the push plate, one end of the fixed table is provided with the second servo motor, the inside of the fixed table is provided with the first threaded rod, one end of the first threaded rod is connected with the inner wall of the fixed table through a bearing, the other end of the first threaded rod penetrates through the fixed table and is fixedly connected with the output end of the second servo motor, the bottom end of the push plate is connected with the first threaded rod through a thread, the machine cabin is arranged at one end of the push plate, the lower pressing groove is arranged at the other end of the push plate, the third servo motor is arranged inside the machine cabin, the inside of indent all has the holding down plate down, the inside of indent all is provided with the second threaded rod down, and the one end of second threaded rod all is connected through the bearing with the inner wall of indent down, the other end of second threaded rod all passes indent and third servo motor's output fixed connection down, the inside of base is provided with filters cooling body, user's centering and the clamping of being convenient for.
Preferably, the filtering and cooling mechanism comprises a transportation bin, a liquid bin, a first filter plate, a first water pump, a first water pipe, a second water pipe, a spray head, a second filter screen, a second water pump, a third water pipe, a fourth water pipe, a rotary roller, a second motor and a conveying filter belt, the transportation bin is arranged in the base and is connected with the waste tank, the liquid bin is arranged in the side frame, one end of the liquid bin is fixedly connected with the first filter plate, one end of the side frame is provided with the first water pump, the input end of the first water pump is connected with the first water pipe, the first water pipe is positioned at the top end of the first filter plate, the output end of the first water pump is connected with the second water pipe, one end of the second water pipe is connected with the spray head, one end of the spray head is close to the bottom end of the drill, the inner wall at one end of the transportation bin is fixedly connected with the second filter screen, one end of the base is provided with the second water pump, the input of second water pump is connected with the third water pipe, and the one end of third water pipe is located the inside in transportation storehouse, the output of second water pump is connected with the fourth water pipe, and the one end of fourth water pipe is located the inside in liquid storehouse, the both ends in transportation storehouse all are provided with changes the roller, and the both ends of changeing the roller all are connected with the inner wall in transportation storehouse through the bearing, the one end in transportation storehouse is provided with the second motor, and the output of second motor and a set of one end fixed connection who changes the roller, the inner wall in transportation storehouse is provided with carries the filter belt, and carries the inner wall of filter belt and the surface of two sets of roller of changeing and laminate mutually, and the user of being convenient for filters and clears up iron fillings.
Preferably, one end of the fourth water pipe is located at the bottom end of the first filter plate, and one end of the third water pipe is close to the top end of the second filter plate, so that the upper-layer cooling liquid can be conveniently extracted.
Preferably, the control ends of the first water pump, the second water pump and the second motor are electrically connected with an external power supply through an external switch, so that a user can control the device to work conveniently.
Preferably, the control ends of the second servo motor and the third servo motor are electrically connected with an external power supply through an external switch, so that a user can control the device to work conveniently.
The invention comprises a punching device and a method for a wind power flange plate, wherein the punching device comprises the following steps: the operation method of the device comprises the following steps:
the method comprises the following steps: the user hangs the workpiece on the top end of the fixed table through the crane, and then the user controls the second servo motor to work through the switch, the second servo motor drives the first threaded rod to rotate, the push plate moves through the first threaded rod, the push plate drives the lower pressing plate to move, when one group of push plates is abutted against the outer surface of the workpiece, the workpiece is moved under the action of the push plates until all the push plates are abutted against the workpiece, and then the centering operation is finished, meanwhile, the workpiece is preliminarily clamped through the push plate, the third servo motor is controlled to work through the switch, the output end of the third servo motor drives the second threaded rod to rotate, the second threaded rod enables the lower pressing plate to slide in the lower pressing groove, the lower pressing plate moving downwards clamps the workpiece for the second time, so that the workpiece is firmly fixed at the top end of the fixing table, and the neutralization clamping work is finished at the moment;
step two: the first hydraulic cylinder, the second hydraulic cylinder, the first hydraulic rod and the second hydraulic rod are controlled by a user through a switch to work, the working first hydraulic cylinder and the working first hydraulic rod drive the fixed block to move, the fixed block drives the sliding rod to slide, the working second hydraulic cylinder and the working second hydraulic rod drive the movable block to move, the movable block drives the safety block to slide, the movable block drives the first motor and the drilling part to move downwards, the user controls the drilling position of the drilling part through the first hydraulic cylinder and the first hydraulic rod, after the position adjustment is finished, the first motor is controlled to work through the switch, the output end of the first motor drives the drilling part to rotate, meanwhile, the user starts the first water pump to work, the first water pump enables cooling liquid in the liquid bin to enter the inside of the second water pipe through the first water pipe, then the cooling liquid is sprayed out through the spray head to control the second hydraulic cylinder and the second hydraulic rod to work, the output end of the second hydraulic rod drives the moving block to move downwards, the moving block drives the first motor and the drilling part to move downwards, the rotating drilling part drills a hole in the workpiece, and meanwhile, the cooling liquid sprayed out of the spray head cools the drilling part and the workpiece, so that the drilling part is protected, and the abrasion of the drilling part is reduced;
step three: when the waste generated by drilling the drill falls on the surface of the rotary table, the scrap iron slides downwards and falls into the transportation bin through the inclined surfaces of the rotary table and the waste trough and the cooling liquid, part of the scrap iron falls into the transportation bin through the fixed seat and the middle part of the rotary table, the second motor works at the moment, the output end of the second motor drives a group of rotary rollers and the conveying filter belt to rotate, the scrap iron is discharged through the transportation bin through the transportation filter belt, the scrap iron is filtered through the transportation filter belt, the cooling liquid is filtered for the second time by a second filter screen at the lowest end position of the transportation bin, a user controls a second water pump to work, the cooling liquid in the transportation bin is extracted through the third water pipe and the second water pump and is discharged to the inside of the liquid bin through the waste material tank for storage, when a user uses the cooling liquid, filtering for three times through the first filter plate, so as to ensure the safety of the cooling liquid in use;
step four: after drilling a group of holes, a user controls a second hydraulic cylinder and a second hydraulic rod to move a drilling part upwards, the user controls a first servo motor to work, an output end of the first servo motor drives a gear to rotate, the gear drives a rotary table to rotate through a tooth socket, a rotary ring rotates inside a rotary hole at the same time, a fixed table and a workpiece are driven to rotate through the rotary table, when the workpiece rotates to the next group of drilling positions, the first servo motor stops working, the user controls the second hydraulic cylinder and the second hydraulic rod to work to continue drilling, after the drilling is finished, the second hydraulic cylinder and the second hydraulic rod drive the drilling part to move upwards, the workpiece is rotated to the next group of drilling positions through the first servo motor, the user controls the second hydraulic cylinder and the second hydraulic rod to work to continue drilling, the user repeats the process continuously, and after the processing is finished, the second servo motor and the third servo motor are controlled to work reversely to loosen the workpiece, at this time, the user takes down the machined workpiece.
Compared with the prior art, the invention has the beneficial effects that:
after a user places a workpiece on the top end of the fixed table, the push plate can be moved through the second servo motor and the first threaded rod, the workpiece can be clamped and centered through the multiple groups of push plates which are moved simultaneously, the operation is very convenient, after the push plate clamps the workpiece, the user controls the third servo motor to work again, the lower pressing plate can be moved through the second threaded rod, the workpiece can be clamped for the second time through the lower pressing plate, the firmness is improved, and therefore, the use safety of the device can be improved, the user adjusts the drilling part to a proper punching position through the first hydraulic cylinder and the first hydraulic rod, the moving block and the drilling part can be moved downwards through the second hydraulic cylinder and the second hydraulic rod, the drilling part can be rotated through the first motor, the workpiece can be punched through the drilling part at the moment, then the drilling part is reset through the second hydraulic rod, the gear can be rotated through the first servo motor, the rotary table and the workpiece can rotate through the gear and the tooth socket, the drill part can punch the workpiece again, the iron chips and the cooling liquid which fall in the punching process can fall on the top end of the conveying filter belt through the inclined plane of the rotary table and the waste material groove and the middle part of the rotary table and the fixing seat, the cooling liquid can be filtered through the conveying filter belt at the moment, the filtered cooling liquid falls in the conveying bin, the rotary roller and the conveying filter belt can rotate through the second motor, the iron chips can be moved through the conveying filter belt, the iron chips can be moved out through one end of the conveying bin, the workload of a user is further reduced, the iron chips in a working area are not required to be cleaned by the user, the rotary table and the workpiece are convenient, the cooling liquid in the conveying bin can be secondarily filtered through the second filter screen, the cooling liquid can be moved into the liquid bin through the second water pump, when the first water pump sprays the cooling liquid through the second water pipe and the spray head, can carry out the cubic through first filter this moment and filter, through multiple filtration and upper extraction coolant liquid and then guarantee the security of coolant liquid, this device easy operation is convenient, in to the work piece centering, press from both sides tight fixedly, reduce user's operating time, improve user's efficiency, this device not only can collect the removal to iron fillings automatically simultaneously, need not the user and sweep the clearance to machining area, and then user's work load has been reduced, user's working strength has been reduced, still can carry out multiple filtration to the coolant liquid, extract the coolant liquid through the upper strata and then improve the safety in utilization, service life is prolonged.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic cross-sectional perspective view of the present invention;
FIG. 3 is a schematic sectional perspective view of a turntable, a fixed table and a push plate according to the present invention;
FIG. 4 is a schematic sectional perspective view of a fixing block, a safety groove and a slide hole according to the present invention;
FIG. 5 is a schematic cross-sectional perspective view of a transport bin, a liquid bin and a conveyor belt of the present invention;
FIG. 6 is a schematic perspective view of the clamping mechanism of the present invention;
FIG. 7 is an exploded perspective view of the turntable, push plate and first motor of the present invention;
fig. 8 is an exploded perspective view of the fixing base, the first water pump and the rotary roller according to the present invention.
In the figure: 1. a base; 2. a side frame; 3. a first hydraulic lever; 4. a fixed block; 5. a moving groove; 6. a moving block; 7. a second hydraulic rod; 8. a first motor; 9. drilling a piece; 10. a slide hole; 11. a slide bar; 12. a safety groove; 13. a safety block; 14. a waste chute; 15. a fixed seat; 16. a turntable; 17. hole turning; 18. rotating the ring; 19. a tooth socket; 20. a first servo motor; 21. a gear; 22. a fixed table; 23. pushing the plate; 24. a second servo motor; 25. a first threaded rod; 26. a machine cabin; 27. a third servo motor; 28. pressing the groove downwards; 29. a lower pressing plate; 30. a second threaded rod; 31. a transport bin; 32. a liquid bin; 33. a first filter plate; 34. a first water pump; 35. a first water pipe; 36. a second water pipe; 37. a spray head; 38. a second filter screen; 39. a second water pump; 40. a third water pipe; 41. a fourth water pipe; 42. rotating the roller; 43. a second motor; 44. and (4) conveying the filter belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the present invention:
a punching device for a wind power flange plate and a method thereof comprise a base 1 and a clamping mechanism, wherein one end of the base 1 is fixedly connected with a side frame 2, one end of the side frame 2 is provided with a first hydraulic cylinder, one end of the first hydraulic cylinder is provided with a first hydraulic rod 3, one side of the side frame 2 is provided with a fixed block 4, one end of the fixed block 4 is fixedly connected with the first hydraulic rod 3, the bottom end of the fixed block 4 is provided with a moving groove 5, the inside of the moving groove 5 is connected with a moving block 6 in a sliding manner, the top end of the fixed block 4 is provided with a second hydraulic cylinder, one end of the second hydraulic cylinder is provided with a second hydraulic rod 7, the bottom end of the second hydraulic rod 7 is fixedly connected with the moving block 6, the inside of the moving block 6 is provided with a first motor 8, the output end of the first motor 8 is fixedly connected with a drill part 9, one end of the side frame 2 is provided with two groups of sliding holes 10, the sliding holes 10 are internally connected with sliding rods 11 in a sliding manner, one end of the sliding rod 11 is fixedly connected with the fixed block 4, the inner wall of the moving groove 5 is symmetrically provided with safety grooves 12, the interiors of the safety grooves 12 are slidably connected with safety blocks 13, one end of each safety block 13 is fixedly connected with the moving block 6, the top end of the base 1 is provided with a waste material groove 14, the inner wall of the bottom end of the waste material groove 14 is fixedly connected with a fixed seat 15, the top end of the fixed seat 15 is provided with a rotary table 16, the bottom end of the rotary table 16 is provided with a rotary hole 17, the interior of the rotary hole 17 is rotatably connected with a rotary ring 18, the bottom end of the rotary ring 18 is fixedly connected with the fixed seat 15, the bottom end of the rotary table 16 is provided with a tooth groove 19, one side of the fixed seat 15 is provided with a first servo motor 20, the output end of the first servo motor 20 is fixedly connected with a gear 21, and the gear 21 is meshed with the tooth groove 19;
in this embodiment, the clamping mechanism includes a fixed platform 22, a push plate 23, a second servo motor 24, a first threaded rod 25, a machine cabin 26, a third servo motor 27, a lower pressing groove 28, a lower pressing plate 29, a second threaded rod 30 and a transportation cabin 31, the top end of the rotary table 16 is uniformly and fixedly connected with the fixed platform 22, the middle part of the fixed platform 22 is slidably connected with the push plate 23, one end of the fixed platform 22 is provided with the second servo motor 24, the fixed platform 22 is internally provided with the first threaded rod 25, one end of the first threaded rod 25 is connected with the inner wall of the fixed platform 22 through a bearing, the other end of the first threaded rod 25 passes through the fixed platform 22 and is fixedly connected with the output end of the second servo motor 24, the bottom end of the push plate 23 is connected with the first threaded rod 25 through a thread, one end of the push plate 23 is provided with the machine cabin 26, the other end of the push plate 23 is provided with the lower pressing groove 28, the machine cabin 26 is internally provided with the third servo motor 27, the interior of the lower pressing groove 28 is connected with a lower pressing plate 29 in a sliding manner, the interior of the lower pressing groove 28 is provided with a second threaded rod 30, one end of the second threaded rod 30 is connected with the inner wall of the lower pressing groove 28 through a bearing, the other end of the second threaded rod 30 passes through the lower pressing groove 28 and is fixedly connected with the output end of a third servo motor 27, the interior of the base 1 is provided with a filtering and cooling mechanism, a user controls the second servo motor 24 to work through a switch, the output end of the second servo motor 24 drives the first threaded rod 25 to rotate, the push plate 23 can be moved through the rotating first threaded rod 25, the push plate 23 drives the lower pressing plate 29 to move, when one group of push plates 23 is abutted against the outer surface of a workpiece, the workpiece can be moved under the action of the push plate 23 at this time until all push plates 23 are abutted against the workpiece, at this time, centering work is completed, and at the same time, the workpiece can be preliminarily clamped through the push plate 23, then the user controls the third servo motor 27 to work through the switch, the output end of the third servo motor 27 drives the second threaded rod 30 to rotate, the rotating second threaded rod 30 can enable the lower pressing plate 29 to slide in the lower pressing groove 28, the lower pressing plate 29 moving downwards can clamp the workpiece for the second time, so that the workpiece can be firmly fixed at the top end of the fixed table 22, and at the moment, the neutralization and clamping work is completed and simultaneously the centering and clamping are performed, so that the user is very simple and convenient to use, the working time of the user can be greatly saved, and the working efficiency of the user is improved, the filtering and cooling mechanism comprises a transportation bin 31, a liquid bin 32, a first filtering plate 33, a first water pump 34, a first water pipe 35, a second water pipe 36, a spray head 37, a second filtering net 38, a second water pump 39, a third water pipe 40, a fourth water pipe 41, a rotating roller 42, a second motor 43 and a conveying filter belt 44, the interior of the base 1 is provided with a transportation bin 31, the transportation bin 31 is connected with a waste tank 14, the interior of the side frame 2 is provided with a liquid bin 32, one end of the liquid bin 32 is fixedly connected with a first filter plate 33, one end of the side frame 2 is provided with a first water pump 34, the input end of the first water pump 34 is connected with a first water pipe 35, the first water pipe 35 is positioned at the top end of the first filter plate 33, the output end of the first water pump 34 is connected with a second water pipe 36, one end of the second water pipe 36 is connected with a spray head 37, one end of the spray head 37 is close to the bottom end of the drill 9, the inner wall of one end of the transportation bin 31 is fixedly connected with a second filter screen 38, one end of the base 1 is provided with a second water pump 39, the input end of the second water pump 39 is connected with a third water pipe 40, one end of the third water pipe 40 is positioned inside the transportation bin 31, the output end of the second water pump 39 is connected with a fourth water pipe 41, and one end of the fourth water pipe 41 is positioned inside the liquid bin 32, the two ends of the transportation bin 31 are provided with the rotating rollers 42, the two ends of the rotating rollers 42 are connected with the inner wall of the transportation bin 31 through bearings, one end of the transportation bin 31 is provided with the second motor 43, the output end of the second motor 43 is fixedly connected with one end of the group of rotating rollers 42, the inner wall of the transportation bin 31 is provided with the conveying filter belt 44, the inner wall of the conveying filter belt 44 is attached to the outer surfaces of the two groups of rotating rollers 42, a user starts the first water pump 34 before drilling to enable the first water pump 34 to work, the first water pump 34 enables cooling liquid in the liquid bin 32 to enter the inside of the second water pipe 36 through the first water pipe 35, the cooling liquid in the second water pipe 36 can be sprayed out through the spray nozzle 37, after scrap iron and the cooling liquid enter the inside of the transportation bin 31, the user controls the second motor 43 to work through a switch, the output end of the second motor 43 drives the group of rotating rollers 42 to rotate, the rotating roller 42 can drive the conveying filter belt 44 and another set of roller 42 to rotate, at this time, the scrap iron can be discharged through the conveying bin 31 by the conveying filter belt 44, meanwhile, the scrap iron can be filtered through the conveying filter belt 44, so that solid and liquid are separated, meanwhile, the inner wall of one side of the bottom end of the transportation bin 31 is inclined, the cooling liquid dropped in the conveying of the scrap iron can flow to the lowest end of the conveying bin 31, the cooling liquid can be filtered for the second time through the second filter screen 38 at the lowest end position of the transportation bin 31, the user controls the second water pump 39 to work through the switch, the coolant inside the transportation tank 31 can be pumped by the third water pipe 40 and the second water pump 39, discharged to the inside of the liquid sump 32 through the waste tank 14 for storage, and, when used by a user, filtered three times through the first filter plate 33, thereby ensuring the safety of the cooling liquid in use and ensuring the service life of the second water pump 39 and the first water pump 34 to the maximum extent. The rotary table 16 is in a circular truncated cone shape, the waste material tank 14 is in a funnel shape, so that scrap iron can fall conveniently, one end of the fourth water pipe 41 is positioned at the bottom end of the first filter plate 33, one end of the third water pipe 40 is close to the top end of the second filter screen 38, so that upper-layer cooling liquid can be extracted conveniently, the control ends of the second servo motor 24 and the third servo motor 27 are electrically connected with an external power supply through external switches, the control ends of the first water pump 34, the second water pump 39 and the second motor 43 are electrically connected with the external power supply through external switches, and the control ends of the first hydraulic rod 3, the second hydraulic rod 7, the first hydraulic cylinder, the second hydraulic cylinder, the first servo motor 20 and the first motor 8 are electrically connected with the external power supply through external switches, so that a user can control the device to work conveniently;
the operation method of the device comprises the following steps:
the method comprises the following steps: the user hangs the workpiece on the top of the fixed table 22 by a crane, then the user controls the second servo motor 24 to work by a switch, the second servo motor 24 drives the first threaded rod 25 to rotate, the push plate 23 moves by the first threaded rod 25, the push plate 23 drives the lower pressing plate 29 to move, when one group of push plates 23 is abutted to the outer surface of the workpiece, the workpiece is moved under the action of the push plate 23 until all the push plates 23 are abutted to the workpiece, at this time, the centering work is completed, simultaneously, the workpiece is primarily clamped by the push plate 23, then the switch controls the third servo motor 27 to work, the output end of the third servo motor 27 drives the second threaded rod 30 to rotate, the second threaded rod 30 enables the lower pressing plate 29 to slide in the lower pressing groove 28, the lower pressing plate 29 moving downwards secondarily clamps the workpiece, and thereby firmly fixes the workpiece on the top of the fixed table 22, at the moment, the centering and clamping work is finished;
step two: the user controls the first hydraulic cylinder, the second hydraulic cylinder, the first hydraulic rod 3 and the second hydraulic rod 7 to work through the switch, the working first hydraulic cylinder and the working first hydraulic rod 3 drive the fixed block 4 to move, the fixed block 4 drives the slide rod 11 to slide, the working second hydraulic cylinder and the working second hydraulic rod 7 drive the movable block 6 to move, the movable block 6 drives the safety block 13 to slide, the movable block 6 drives the first motor 8 and the drill part 9 to move downwards, the user controls the drilling position of the drill part 9 through the first hydraulic cylinder and the first hydraulic rod 3, after the position adjustment is finished, the first motor 8 is controlled to work through the switch, the output end of the first motor 8 drives the drill part 9 to rotate, meanwhile, the user starts the first water pump 34 to enable the first water pump 34 to work, the first water pump 34 enables cooling liquid in the liquid bin 32 to enter the inside of the second water pipe 36 through the first water pipe 35, then the cooling liquid is sprayed out through the spray head 37, the second hydraulic cylinder and the second hydraulic rod 7 are controlled to work, the output end of the second hydraulic rod 7 drives the moving block 6 to move downwards, the moving block 6 drives the first motor 8 and the drill part 9 to move downwards, the rotating drill part 9 drills a hole in the workpiece, and meanwhile the cooling liquid sprayed out through the spray head 37 cools the drill part 9 and the workpiece, so that the drill part 9 is protected, and the abrasion of the drill part 9 is reduced;
step three: when the waste generated by drilling of the drill 9 falls on the surface of the rotary table 16, the scrap iron slides downwards through the inclined surfaces of the rotary table 16 and the waste trough 14 and the cooling liquid, and falls into the transportation bin 31, part of the scrap iron falls into the transportation bin 31 through the middle of the fixed base 15 and the rotary table 16, at the moment, the second motor 43 works, the output end of the second motor 43 drives the group of rotary rollers 42 and the conveying filter belt 44 to rotate, the scrap iron is discharged through the transportation bin 31 through the conveying filter belt 44, the scrap iron is filtered through the conveying filter belt 44, the cooling liquid is secondarily filtered through the second filter screen 38 at the lowest end position of the transportation bin 31, a user controls the second water pump 39 to work, the cooling liquid in the transportation bin 31 is extracted through the third water pipe 40 and the second water pump 39, the cooling liquid is discharged to the inside of the liquid bin 32 through the waste trough 14 to be stored, and when the user uses the cooling liquid, the scrap iron is filtered for three times through the first filter screen 33, thereby ensuring the safety of the cooling liquid in use;
step four: after drilling a group of holes, a user controls the second hydraulic cylinder and the second hydraulic rod 7 to move the drill part 9 upwards, the user controls the first servo motor 20 to work, the output end of the first servo motor 20 drives the gear 21 to rotate, the gear 21 drives the rotary table 16 to rotate through the tooth spaces 19, meanwhile, the rotary ring 18 rotates inside the rotary hole 17, the fixed table 22 and the workpiece are driven to rotate through the rotary table 16, when the workpiece rotates to the next group of drilling positions, the first servo motor 20 stops working at the moment, the user controls the second hydraulic cylinder and the second hydraulic rod 7 to work to continue drilling, after drilling, the second hydraulic cylinder and the second hydraulic rod 7 drive the drill part 9 to move upwards, the workpiece rotates to the next group of drilling positions through the first servo motor 20, the user controls the second hydraulic cylinder and the second hydraulic rod 7 to work to continue drilling, and the user repeats the process continuously, after the processing is finished, the second servo motor 24 and the third servo motor 27 are controlled to work reversely to loosen the workpiece, and at the moment, the user takes down the processed workpiece.
The working principle is as follows: when a user uses the device, the user hangs a workpiece on the top of the fixed table 22 by a crane, then the user controls the second servo motor 24 to work by a switch, the output end of the second servo motor 24 drives the first threaded rod 25 to rotate, the push plate 23 is moved by the rotating first threaded rod 25, the push plate 23 drives the lower pressing plate 29 to move, when one group of push plates 23 are abutted against the outer surface of the workpiece, the workpiece is moved under the action of the push plate 23 until all the push plates 23 are abutted against the workpiece, centering work is completed at the moment, meanwhile, the workpiece is preliminarily clamped by the push plate 23, then the user controls the third servo motor 27 to work by the switch, the output end of the third servo motor 27 drives the second threaded rod 30 to rotate, the rotating second threaded rod 30 enables the lower pressing plate 29 to slide in the lower pressing groove 28, and the lower pressing plate 29 moving downwards secondarily clamps the workpiece, thereby firmly fixing the workpiece on the top end of the fixed table 22, completing the work of neutralization and clamping, and simultaneously performing neutralization and clamping, so that the user is very simple and convenient in use, the working time of the user is greatly saved, and further the working efficiency of the user is improved, after the clamping is completed, the user controls the first hydraulic cylinder, the first hydraulic rod 3 and the moving groove 5 to work through the switch, the working first hydraulic cylinder and the first hydraulic rod 3 drive the fixed block 4 to move, the fixed block 4 drives the slide rod 11 to slide in the inside of the slide hole 10, the working second hydraulic cylinder and the second hydraulic rod 7 drive the moving block 6 to move in the inside of the moving groove 5, the moving block 6 drives the safety block 13 to slide in the inside of the safety groove 12, the moving block 6 drives the first motor 8 and the drill part 9 to move downwards, and the user controls the drilling position of the drill part 9 through the first hydraulic cylinder and the first hydraulic rod 3, after the user finishes adjusting the position of the drill part 9, the first motor 8 is controlled to work through the switch, the output end of the first motor 8 drives the drill part 9 to rotate, meanwhile, the user starts the first water pump 34 to enable the first water pump 34 to work, the first water pump 34 enables cooling liquid in the liquid bin 32 to enter the inside of the second water pipe 36 through the first water pipe 35, the cooling liquid in the second water pipe 36 is sprayed out through the spray head 37, at the moment, the user controls the second hydraulic cylinder and the second hydraulic cylinder 7 to work, the output end of the second hydraulic cylinder 7 drives the moving block 6 to move downwards, the moving block 6 drives the first motor 8 and the drill part 9 to move downwards, the rotating drill part 9 drills a workpiece, meanwhile, the cooling liquid sprayed out from the spray head 37 cools the drill part 9 and the workpiece, further, the drill part 9 is protected, abrasion of the drill part 9 is reduced, waste generated by drilling of the drill part 9 falls on the surface of the rotary table 16, scrap iron slides downwards through the inclined surface of the rotary table 16 and the cooling liquid and falls on the inner wall of the waste material groove 14, the scrap iron enters the inside of the transportation bin 31 through the inclined inner wall of the waste material groove 14 and the cooling liquid, part of the scrap iron falls into the inside of the transportation bin 31 through the middle parts of the fixed seat 15 and the rotary table 16, at the moment, a user controls the second motor 43 to work through a switch, the output end of the second motor 43 drives one group of rotating rollers 42 to rotate, the rotating rollers 42 drive the conveying filter belt 44 and the other group of rotating rollers 42 to rotate, at the moment, the scrap iron is discharged through the transportation bin 31 through the conveying filter belt 44, meanwhile, the scrap iron is filtered through the conveying filter belt 44, so that solid and liquid are separated, meanwhile, the inner wall on one side of the bottom end of the transportation bin 31 is inclined, the cooling liquid dripped in the conveying of the scrap iron flows until the position of the lowest end of the transportation bin 31, the cooling liquid is secondarily filtered through the second filter screen 38 at the position of the lowest end of the transportation bin 31, the user controls the second water pump 39 to work through the switch, the cooling liquid in the transportation bin 31 is extracted through the third water pipe 40 and the second water pump 39 and is discharged to the inside of the liquid bin 32 through the waste material tank 14 for storage, meanwhile, when the user uses the device, the cooling liquid is filtered for three times through the first filter plate 33, the safety of the cooling liquid in use is further ensured, the service lives of the second water pump 39 and the first water pump 34 are ensured to the maximum extent, after drilling of one group of holes is finished, the user controls the second hydraulic rod 7 to enable the drill piece 9 to move upwards, the user controls the first servo motor 20 to work through the switch, the output end of the first servo motor 20 drives the gear 21 to rotate, the rotating gear 21 drives the rotating platform 16 to rotate through the tooth grooves 19, meanwhile, the rotating ring 18 rotates in the rotating hole 17, the fixed platform 22 and the workpiece are driven to rotate through the rotating platform 16, when the workpiece rotates to the next group of drilling positions, at the moment, the first servo motor 20 stops working, the user controls the second hydraulic cylinder and the second hydraulic cylinder 7 to work to continue drilling, after drilling is finished, the second hydraulic cylinder 7 drives the drill part 9 to move upwards, the workpiece is rotated to the next group of drilling positions through the first servo motor 20, the user controls the second hydraulic cylinder and the second hydraulic cylinder 7 to work to continue drilling, the user continuously repeats the process, after processing is finished, the second servo motor 24 and the third servo motor 27 are controlled to work reversely to loosen the workpiece, the user can take down the processed workpiece, the device is simple and convenient to operate, the workpiece can be centered, clamped and fixed at the same time, the working time of the user is shortened, the efficiency of the user is improved, and meanwhile, the device can automatically collect and move scrap iron without cleaning a processing area by the user, so that the workload of the user is reduced, reduce user's working strength, can carry out a lot of to the coolant liquid simultaneously and filter, extract the coolant liquid and then improve safety in utilization and life through the upper strata.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The wind power flange punching device is characterized by comprising a base (1) and a clamping mechanism, wherein one end of the base (1) is fixedly connected with a side frame (2), one end of the side frame (2) is provided with a first hydraulic cylinder, one end of the first hydraulic cylinder is provided with a first hydraulic rod (3), one side of the side frame (2) is provided with a fixed block (4), one end of the fixed block (4) is fixedly connected with the first hydraulic rod (3), the bottom end of the fixed block (4) is provided with a moving groove (5), the inside of the moving groove (5) is slidably connected with a moving block (6), the top end of the fixed block (4) is provided with a second hydraulic cylinder, one end of the second hydraulic cylinder is provided with a second hydraulic rod (7), the bottom end of the second hydraulic rod (7) is fixedly connected with the moving block (6), a first motor (8) is arranged inside the moving block (6), the output end of the first motor (8) is fixedly connected with a drill (9), one end of the side frame (2) is provided with two groups of sliding holes (10), the insides of the sliding holes (10) are all connected with sliding rods (11) in a sliding manner, one ends of the sliding rods (11) are all fixedly connected with fixed blocks (4), the inner wall of the movable groove (5) is symmetrically provided with safety grooves (12), the insides of the safety grooves (12) are all connected with safety blocks (13) in a sliding manner, one ends of the safety blocks (13) are all fixedly connected with movable blocks (6), the top end of the base (1) is provided with a waste material groove (14), the inner wall of the bottom end of the waste material groove (14) is fixedly connected with a fixed seat (15), the top end of the fixed seat (15) is provided with a rotary table (16), the bottom end of the rotary table (16) is provided with a rotary hole (17), and the inside of the rotary hole (17) is rotatably connected with a rotary ring (18), and the bottom end of the rotating ring (18) is fixedly connected with the fixed seat (15), a tooth groove (19) is formed in the bottom end of the rotating table (16), a first servo motor (20) is arranged on one side of the fixed seat (15), a gear (21) is fixedly connected to the output end of the first servo motor (20), and the gear (21) is meshed with the tooth groove (19).
2. The wind power flange plate punching device according to claim 1, characterized in that: the rotary table (16) is in a circular truncated cone shape, and the waste material groove (14) is in a funnel shape.
3. The wind power flange plate punching device according to claim 1, characterized in that: the control ends of the first hydraulic rod (3), the second hydraulic rod (7), the first hydraulic cylinder, the second hydraulic cylinder, the first servo motor (20) and the first motor (8) are electrically connected with an external power supply through an external switch.
4. The wind power flange plate punching device according to claim 1, characterized in that: the clamping mechanism comprises a fixed table (22), a push plate (23), a second servo motor (24), a first threaded rod (25), a machine bin (26), a third servo motor (27), a lower pressing groove (28), a lower pressing plate (29), a second threaded rod (30) and a transportation bin (31), wherein the top end of the rotary table (16) is uniformly and fixedly connected with the fixed table (22), the middle part of the fixed table (22) is slidably connected with the push plate (23), one end of the fixed table (22) is provided with the second servo motor (24), the inner part of the fixed table (22) is provided with the first threaded rod (25), one end of the first threaded rod (25) is connected with the inner wall of the fixed table (22) through a bearing, the other end of the first threaded rod (25) penetrates through the fixed table (22) and is fixedly connected with the output end of the second servo motor (24), and the bottom end of the push plate (23) is connected with the first threaded rod (25) through threads, machine storehouse (26) have all been seted up to the one end of push pedal (23), indent (28) have all been seted up down to the other end of push pedal (23), the inside in machine storehouse (26) all is provided with third servo motor (27), all sliding connection has holding down plate (29) down in the inside of indent (28) down, the inside of indent (28) down all is provided with second threaded rod (30), and the one end of second threaded rod (30) all is connected through the bearing with the inner wall in indent (28) down, the other end of second threaded rod (30) all passes the output fixed connection of indent (28) and third servo motor (27) down, the inside of base (1) is provided with the filtration cooling body.
5. The wind power flange plate punching device according to claim 4, wherein: the filtering and cooling mechanism comprises a transportation bin (31), a liquid bin (32), a first filter plate (33), a first water pump (34), a first water pipe (35), a second water pipe (36), a spray head (37), a second filter screen (38), a second water pump (39), a third water pipe (40), a fourth water pipe (41), a rotating roller (42), a second motor (43) and a conveying filter belt (44), wherein the transportation bin (31) is arranged in the base (1), the transportation bin (31) is connected with the waste tank (14), the liquid bin (32) is arranged in the side frame (2), one end of the liquid bin (32) is fixedly connected with the first filter plate (33), one end of the side frame (2) is provided with the first water pump (34), the input end of the first water pump (34) is connected with the first water pipe (35), and the first water pipe (35) is positioned at the top end of the first filter plate (33), the output end of the first water pump (34) is connected with a second water pipe (36), one end of the second water pipe (36) is connected with a spray head (37), one end of the spray head (37) is close to the bottom end of the drill (9), the inner wall of one end of the transportation bin (31) is fixedly connected with a second filter screen (38), one end of the base (1) is provided with a second water pump (39), the input end of the second water pump (39) is connected with a third water pipe (40), one end of the third water pipe (40) is positioned in the transportation bin (31), the output end of the second water pump (39) is connected with a fourth water pipe (41), one end of the fourth water pipe (41) is positioned in the liquid bin (32), the two ends of the transportation bin (31) are both provided with rotating rollers (42), the two ends of the rotating rollers (42) are both connected with the inner wall of the transportation bin (31) through bearings, one end of the transportation bin (31) is provided with a second motor (43), and the output of second motor (43) and the one end fixed connection of a set of roller (42) that changes, the inner wall of transport bin (31) is provided with carries filter belt (44), and carries the inner wall of filter belt (44) and the surface of two sets of roller (42) of changeing to laminate mutually.
6. The wind power flange plate punching device according to claim 5, characterized in that: one end of the fourth water pipe (41) is positioned at the bottom end of the first filter plate (33), and one end of the third water pipe (40) is close to the top end of the second filter plate (38).
7. The wind power flange plate punching device according to claim 5, characterized in that: the control ends of the first water pump (34), the second water pump (39) and the second motor (43) are electrically connected with an external power supply through an external switch.
8. The wind power flange plate punching device according to claim 4, wherein: the control ends of the second servo motor (24) and the third servo motor (27) are electrically connected with an external power supply through an external switch.
9. An operation method for the wind power flange plate punching device of claim 6 is characterized in that:
the method comprises the following steps: the user hangs the work piece on the top of fixed station (22) through the driving, then the user passes through switch control second servo motor (24) work, second servo motor (24) drive first threaded rod (25) and rotate, make push pedal (23) remove through first threaded rod (25), push pedal (23) drive holding down plate (29) move, when a set of push pedal (23) contradicts with the surface of work piece, make the work piece remove under the effect of push pedal (23), until all push pedal (23) contradict with the work piece, accomplish centering work this moment, simultaneously carry out preliminary clamping work to the work piece through push pedal (23), rethread switch control third servo motor (27) work, the output of third servo motor (27) drives second threaded rod (30) and rotates, second threaded rod (30) make holding down plate (29) slide in the inside of holding down groove (28), the lower pressing plate (29) moving downwards clamps the workpiece for the second time, so that the workpiece is firmly fixed at the top end of the fixing table (22), and the neutralization clamping work is finished;
step two: the user controls the first hydraulic cylinder, the second hydraulic cylinder, the first hydraulic rod (3) and the second hydraulic rod (7) to work through the switch, the working first hydraulic cylinder and the working first hydraulic rod (3) drive the fixing block (4) to move, the fixing block (4) drives the sliding rod (11) to slide, the working second hydraulic cylinder and the working second hydraulic rod (7) drive the moving block (6) to move, the moving block (6) drives the safety block (13) to slide, the moving block (6) drives the first motor (8) and the drill part (9) to move downwards, the user controls the drilling position of the drill part (9) through the first hydraulic cylinder and the first hydraulic rod (3), after the position is adjusted, the first motor (8) is controlled to work through the switch, the output end of the first motor (8) drives the drill part (9) to rotate, and meanwhile, the user starts the first water pump (34) to work, a first water pump (34) enables cooling liquid in a liquid bin (32) to enter a second water pipe (36) through a first water pipe (35), then the cooling liquid is sprayed out through a spray head (37) to control a second hydraulic cylinder and a second hydraulic rod (7) to work, an output end of the second hydraulic rod (7) drives a moving block (6) to move downwards, the moving block (6) drives a first motor (8) and a drilling piece (9) to move downwards, the rotating drilling piece (9) drills a hole in the workpiece, and meanwhile the cooling liquid sprayed out through the spray head (37) cools the drilling piece (9) and the workpiece, so that the drilling piece (9) is protected, and abrasion of the drilling piece (9) is reduced;
step three: when the waste generated by drilling of the drilling part (9) falls on the surface of the rotary table (16), scrap iron slides downwards through the inclined surface of the rotary table (16) and the waste trough (14) and cooling liquid, and falls into the inside of the transport bin (31), part of the scrap iron falls into the inside of the transport bin (31) through the middle parts of the fixed seat (15) and the rotary table (16), at the moment, the second motor (43) works, the output end of the second motor (43) drives a set of rotary rollers (42) and a conveying filter belt (44) to rotate, the scrap iron is discharged through the transport bin (31) through the conveying filter belt (44), the scrap iron is filtered through the conveying filter belt (44), the cooling liquid is secondarily filtered through the second filter screen (38) at the lowest end position of the transport bin (31), a user controls the second water pump (39) to work, and the cooling liquid in the transport bin (31) is extracted through the third water pipe (40) and the second water pump (39), the waste material is discharged into the liquid bin (32) through the waste material groove (14) for storage, and when the cooling liquid is used by a user, the cooling liquid is filtered for three times through the first filtering plate (33), so that the safety of the cooling liquid in use is ensured;
step four: after drilling of one group of holes is finished, a user controls a second hydraulic cylinder and a second hydraulic rod (7) to enable a drill piece (9) to move upwards, the user controls a first servo motor (20) to work, the output end of the first servo motor (20) drives a gear (21) to rotate, the gear (21) drives a rotary table (16) to rotate through a tooth groove (19), meanwhile, a rotary ring (18) rotates inside a rotary hole (17), a fixed table (22) and a workpiece are driven to rotate through the rotary table (16), when the workpiece rotates to the next group of drilling position, the first servo motor (20) stops working, the user controls the second hydraulic cylinder and the second hydraulic rod (7) to work to continue drilling, after drilling is finished, the second hydraulic cylinder and the second hydraulic rod (7) drive the drill piece (9) to move upwards, and the workpiece rotates to the next group of drilling position through the first servo motor (20), and the user controls the second hydraulic cylinder and the second hydraulic rod (7) to work to continue drilling, the user repeats the process continuously, after the machining is finished, the second servo motor (24) and the third servo motor (27) are controlled to work reversely to loosen the workpiece, and the machined workpiece is taken down by the user at the moment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210637703.XA CN114713878A (en) | 2022-06-08 | 2022-06-08 | Punching device and method for wind power flange plate |
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| CN202210637703.XA CN114713878A (en) | 2022-06-08 | 2022-06-08 | Punching device and method for wind power flange plate |
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| CN202210637703.XA Pending CN114713878A (en) | 2022-06-08 | 2022-06-08 | Punching device and method for wind power flange plate |
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| CN114918491A (en) * | 2022-07-22 | 2022-08-19 | 山西天宝集团有限公司 | Steel cutting device and method for offshore wind power flange |
| CN115431094A (en) * | 2022-08-25 | 2022-12-06 | 江阴市恒润重工股份有限公司 | Rotary type drive coolant liquid endless fixed station is used in ring flange processing |
| CN116060953A (en) * | 2023-03-07 | 2023-05-05 | 山西天宝集团有限公司 | Intelligent wind power flange processing device and method |
| CN116652259A (en) * | 2023-07-27 | 2023-08-29 | 山西兴旺达锻压有限公司 | Major diameter wind power flange bolt hole location mark line processingequipment |
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| CN116060953A (en) * | 2023-03-07 | 2023-05-05 | 山西天宝集团有限公司 | Intelligent wind power flange processing device and method |
| CN116652259A (en) * | 2023-07-27 | 2023-08-29 | 山西兴旺达锻压有限公司 | Major diameter wind power flange bolt hole location mark line processingequipment |
| CN116652259B (en) * | 2023-07-27 | 2023-09-29 | 山西兴旺达锻压有限公司 | Major diameter wind power flange bolt hole location mark line processingequipment |
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Application publication date: 20220708 |