CN214684584U

CN214684584U - Gear planer with waste bits rolling drying cleaning function

Info

Publication number: CN214684584U
Application number: CN202022236781.8U
Authority: CN
Inventors: 赵喜芝; 赵丹; 周仁华; 徐长东
Original assignee: Yancheng Hengfa Precision Gear Co ltd
Current assignee: Yancheng Hengfa Precision Gear Co ltd
Priority date: 2020-10-10
Filing date: 2020-10-10
Publication date: 2021-11-12
Anticipated expiration: 2030-10-10

Abstract

The utility model discloses a take shaving machine of sweeps roll stoving clearance, include: the fuselage the middle part of fuselage is provided with the workstation be provided with the backup pad on the workstation be provided with first servo gear motor in the backup pad be provided with the carousel on first servo gear motor's the first motor shaft be provided with the stand on the carousel be provided with the bolt on the stand the cover is equipped with the work piece on the stand the spiro union has the nut to compress tightly the work piece on the carousel on the bolt the upper end of fuselage is provided with the gear shaping and removes the seat the gear shaping removes and is provided with the gear shaping sword on the seat be provided with sweeps water conservancy diversion storehouse on the fuselage of workstation lower extreme the lower extreme in sweeps water conservancy diversion storehouse is provided with the rotary drum, the both ends symmetry of rotary drum is provided with the pivot.

Description

Gear planer with waste bits rolling drying cleaning function

Technical Field

The utility model relates to a gear machining equipment especially relates to a take gear shaper of sweeps roll stoving clearance.

Background

Gear planers are often used to machine small and medium-scale gear production. Can produce a large amount of sweeps during gear shaper processing work piece, at present, these sweeps are all piled up in the bottom of milling machine along with lubricating oil together, after the processing is ended and is shut down, the clearance sweeps all uses the shovel to shovel it out through the manual work, degree of automation is low, wastes time and energy, cleaning efficiency is low, shovel out the in-process of sweeps and can bring out a large amount of lubricating oil moreover, not only pollute operational environment, still cause a large amount of wastes of lubricating oil, the result of use is unsatisfactory.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that will solve is: the utility model provides a take sweeps roll stoving clearance gear shaping machine that clearance efficiency is high.

In order to solve the technical problem, the utility model discloses a technical scheme is: take sweeps rolls gear shaping machine of stoving clearance, includes: the automatic scrap discharging machine comprises a machine body, a workbench is arranged in the middle of the machine body, a supporting plate is arranged on the workbench, a first servo speed reducing motor is arranged on the supporting plate, a rotary disc is arranged on a first motor shaft of the first servo speed reducing motor, a stand column is arranged on the rotary disc, a bolt is arranged on the stand column, a workpiece is sleeved on the stand column, a nut is screwed on the bolt to press the workpiece on the rotary disc, a tooth planing moving seat is arranged at the upper end of the machine body, a tooth planing tool is arranged on the tooth planing moving seat, a scrap diversion bin is arranged on the machine body at the lower end of the workbench, a rotary drum is arranged at the lower end of the scrap diversion bin, rotary shafts are respectively arranged at two ends of the rotary drum, the rotary shafts are respectively arranged in the machine body in a rotating mode through a first bearing seat, one of the rotary shafts is connected with a fourth motor shaft of a fourth servo speed reducing motor, the fourth servo speed reducing motor is fixedly arranged on the machine body, an annular filter screen is arranged in the rotary drum, a scrap feeding port is formed in the upper end of the annular filter screen, an outlet area of the scrap diversion bin is positioned above the scrap feeding port, arc sliding grooves are symmetrically formed in two sides of the upper end of the rotary drum, an arc sliding cover is arranged in the arc sliding grooves in a sliding mode through arc sliding blocks, the arc filter screen matched with the scrap feeding port is arranged in the arc sliding cover, shaft sleeves are movably sleeved on the two rotary shafts respectively, two ends of the arc sliding cover are connected with the shaft sleeves through connecting frames respectively, a driven gear is arranged on one shaft sleeve, a second servo speed reducing motor is arranged on the rotary shaft through a motor frame, and a driving gear meshed with the driven gear is arranged on a second motor shaft of the second servo speed reducing motor, a first synchronous conveying belt roller is arranged in the machine body on one side of the lower end of the rotary drum, a second synchronous conveying belt roller is arranged outside the machine body on the other side of the lower end of the rotary drum, a first roller shaft of the first synchronous conveying belt roller is rotatably arranged on the machine body through a second bearing seat, the first roller shaft is connected with a third motor shaft of a third servo speed-reducing motor, the third servo speed-reducing motor is fixedly arranged on the machine body, a second roller shaft of the second synchronous conveying belt roller is rotatably arranged on the machine body through a third bearing seat, the first synchronous conveying belt roller and the second synchronous conveying belt roller are connected through a synchronous conveying belt, a lubricating oil collecting tank is arranged at the lower end of the machine body, a plurality of nozzles for downward injection are uniformly arranged on two sides of the waste chip diversion bin, injection branch pipes communicated with the nozzles are symmetrically arranged on two sides of the waste chip diversion bin, and one end of the scrap diversion bin is provided with a blowing main pipe communicated with the blowing branch pipe, an air compressor is arranged on the machine body, and an air outlet of the air compressor is communicated with the blowing main pipe through an air outlet pipe.

In order to better solve the technical problem, the utility model discloses a further technical scheme is: and a heating device is arranged at the air outlet of the air compressor.

In order to better solve the technical problem, the utility model discloses a further technical scheme is: the lower end of the nozzle is inclined towards the axis direction of the rotary drum.

The utility model has the advantages that: above-mentioned take sweeps gear shaping machine of sweeps rolling drying clearance, novel structure, the sweeps can adopt automatic rolling drying's mode with adnexed lubricating oil quickly separating, outside the sweeps automatic quick-feed-out fuselage after recycling synchronous conveyer belt will drying, sweeps clearance speed is fast, degree of automation is high, time saving and labor saving, cleaning efficiency is high, in-process lubricating oil that can prevent to clear up the sweeps is taken out, guarantee operational environment's cleanness, practice thrift lubricating oil, reduction in production cost, excellent in use effect.

Drawings

Fig. 1 is a schematic structural view of the gear shaper with the scrap rolling, drying and cleaning function of the utility model.

Fig. 2 is a schematic sectional structure view of a-a in fig. 1.

FIG. 3 is a schematic sectional view of B-B in FIG. 1.

In the figure: 1. a machine body, 2, a workbench, 3, a support plate, 4, a first servo reducer, 5, a first motor shaft, 6, a turntable, 7, a column, 8, a bolt, 9, a workpiece, 10, a nut, 11, a gear shaper moving seat, 12, a gear shaper cutter, 13, a waste guide bin, 131, an outlet area, 14, a rotary drum, 15, a rotary shaft, 16, a first bearing seat, 17, a fourth servo reducer, 18, a fourth motor shaft, 19, an annular filter screen, 191, a waste feed inlet, 20, an arc chute, 21, an arc sliding cover, 22, an arc sliding block, 23, an arc filter screen, 24, a shaft sleeve, 25, a connecting frame, 26, a driven gear, 27, a motor frame, 28, a second servo reducer, 281, a second motor shaft, 29, a driving gear, 30, a first synchronous conveying belt roller, 301, a first roller shaft, 31, a second synchronous conveying belt roller, 311, and a second roller shaft, 32. the device comprises a second bearing seat, 33, a third servo speed reducing motor, 34, a third motor shaft, 35, a synchronous conveying belt, 36, a lubricating oil collecting tank, 37, a nozzle, 38, a blowing branch pipe, 39, a blowing main pipe, 40, an air compressor, 41, an air outlet pipe, 42 and a heating device.

Detailed Description

The following detailed description of the present invention will be made in conjunction with the accompanying drawings and specific embodiments.

As shown in fig. 1, 2 and 3, the gear shaper with the scrap rolling drying cleaning function comprises: the machine body comprises a machine body 1, wherein a workbench 2 is arranged in the middle of the machine body 1, a supporting plate 3 is arranged on the workbench 2, a first servo speed reduction motor 4 is arranged on the supporting plate 3, a rotary table 6 is arranged on a first motor shaft 5 of the first servo speed reduction motor 4, an upright post 7 is arranged on the rotary table 6, a bolt 8 is arranged on the upright post 7, a workpiece 9 is sleeved on the upright post 7, a nut 10 is screwed on the bolt 8 to tightly press the workpiece 9 on the rotary table 6, a gear shaping moving seat 11 is arranged at the upper end of the machine body 1, a gear shaping knife 12 is arranged on the gear shaping moving seat 11, a scrap diversion bin 13 is arranged on the machine body 1 at the lower end of the workbench 2, a rotary drum 14 is arranged at the lower end of the scrap diversion bin 13, rotary shafts 15 are respectively arranged at two ends of the rotary drum 14, the rotary shafts 15 are respectively rotatably arranged in the machine body 1 through a first bearing seat 16, one of the rotating shafts 15 is connected with a fourth motor shaft 18 of a fourth servo speed reducing motor 17, the fourth servo speed reducing motor 17 is fixedly arranged on the machine body 1, an annular filter screen 19 is arranged in the rotary drum 14, a waste scrap feeding port 191 is arranged at the upper end of the annular filter screen 19, an outlet area 131 of the waste scrap diversion bin 13 is positioned above the waste scrap feeding port 191, arc sliding chutes 20 are symmetrically arranged at two sides of the upper end of the rotary drum 14, an arc sliding cover 21 is slidably arranged in the arc sliding chutes 20 through arc sliding blocks 22, an arc filter screen 23 mutually matched with the waste scrap feeding port 191 is arranged in the arc sliding cover 21, shaft sleeves 24 are respectively and movably sleeved on the two rotating shafts 15, two ends of the arc sliding cover 21 are respectively connected with the shaft sleeves 24 through connecting frames 25, a driven gear 26 is arranged on one of the shaft sleeves 24, and a second servo speed reducing motor 28 is arranged on the rotating shaft 15 through a motor frame 27, a driving gear 29 engaged with the driven gear 26 is provided on a second motor shaft 281 of the second servo deceleration motor 28, a first synchronous conveying belt roller 30 is provided in the body 1 on one side of the lower end of the drum 14, a second synchronous conveying belt roller 31 is provided outside the body 1 on the other side of the lower end of the drum 14, a first roller shaft 301 of the first synchronous conveying belt roller 30 is rotatably provided on the body 1 through a second bearing housing 32, the first roller shaft 301 is connected with a third motor shaft 34 of a third servo deceleration motor 33, the third servo deceleration motor 33 is fixedly provided on the body 1, a second roller shaft 311 of the second synchronous conveying belt roller 31 is rotatably provided on the body 1 through a third bearing housing, the first synchronous conveying belt roller 30 and the second synchronous conveying belt roller 31 are connected through a synchronous conveying belt 35, a lubricating oil collecting tank 36 is provided at the lower end of the body 1, the scrap diversion bin 13 is characterized in that a plurality of nozzles 37 for downward blowing are uniformly arranged on two sides of the scrap diversion bin 13, blowing branch pipes 38 communicated with the nozzles 37 are symmetrically arranged on two sides of the scrap diversion bin 13, a blowing main pipe 39 communicated with the blowing branch pipes 38 is arranged at one end of the scrap diversion bin 13, an air compressor 40 is arranged on the machine body 1, and an air outlet of the air compressor 40 is communicated with the blowing main pipe 39 through an air outlet pipe 41.

As shown in fig. 1, in this embodiment, in order to accelerate the drying effect, a heating device 42 is disposed at the air outlet of the air compressor 40.

As shown in fig. 1, 2, and 3, in this example, the lower end of the nozzle 37 is inclined toward the axial direction of the drum 14 in order to increase the drying effect.

When the scraps are collected, the second servo speed reducing motor 28 is started, the second motor shaft 281 of the second servo speed reducing motor 28 drives the driving gear 29 to rotate, the driving gear 29 drives the driven gear 26 which is meshed with the driving gear to rotate, the driven gear 26 drives the shaft sleeve 24 to rotate on the rotating shaft 15, the shaft sleeve 24 drives the arc-shaped sliding cover 21 to rotate through the connecting frame 25, the arc-shaped sliding cover 21 rotates in the arc-shaped sliding groove 20 through the arc-shaped sliding block 22, the arc-shaped sliding cover 21 drives the arc-shaped filtering net 23 to rotate along the outer side of the annular filtering net 19 until the waste chip feeding hole 191 is opened, the gear shaping moving seat 11 drives the gear shaping cutter 12 to reciprocate to gear the workpiece 9, waste chips and lubricating oil generated by gear shaping sequentially pass through the waste chip diversion bin 13, the outlet area 131 and the waste chip feeding hole 191 into the rotary drum 14, the annular filtering net 19 blocks the waste chips inside the annular filtering net 19, and the lubricating oil is filtered into the lubricating oil collecting tank 36 for recycling.

When the sweeps are cleaned and stopped, the second servo speed reducing motor 28 is started, the second motor shaft 281 of the second servo speed reducing motor 28 drives the driving gear 29 to reversely rotate, the driving gear 29 drives the driven gear 26 meshed with the driving gear 29 to reversely rotate, the driven gear 26 drives the shaft sleeve 24 to reversely rotate on the rotating shaft 15, the shaft sleeve 24 drives the arc-shaped sliding cover 21 to reversely rotate through the connecting frame 25, the arc-shaped sliding cover 21 reversely rotates in the arc-shaped sliding chute 20 through the arc-shaped sliding block 22, the arc-shaped sliding cover 21 drives the arc-shaped filter screen 23 to rotate along the outer side of the annular filter screen 19 until the sweeps feed inlet 191 is closed, the arc-shaped filter screen 23 blocks the sweeps feed inlet 191, the annular filter screen 23 is fully closed, the air compressor 40 and the heating device 42 are started, the air compressor 40 heats compressed air and then sequentially passes through the air outlet pipe 41, the main pipe 39, the blowing branch pipe 38 and the plurality of inclined nozzles 37 towards the axial direction of the rotating drum 14 to carry out the sweeps in the annular filter screen 19 Drying, at the same time, starting a fourth servo speed reducing motor 17, a fourth motor shaft 18 of the fourth servo speed reducing motor 17 drives a rotating shaft 15 to rotate slowly in a first bearing seat 16, the rotating shaft 15 drives a rotating drum 14 to rotate slowly, the rotating drum 14 drives an annular filter screen 19 and an arc-shaped filter screen 23 to rotate slowly, so as to drive the waste scraps to roll continuously in the arc-shaped filter screen 19, thereby realizing the rolling drying of the waste scraps, after the lubricating oil is dried quickly, controlling the arc-shaped filter screen 23 to be positioned under the annular filter screen 19 through the fourth servo speed reducing motor 17, starting a second servo speed reducing motor 28 to rotate forward again to open an arc-shaped sliding cover 21, driving the arc-shaped filter screen 23 to rotate along the outer side of the annular filter screen 19 until a waste scrap feeding port 191 is opened, pouring the waste scraps from the rotating drum 14 onto a synchronous conveying belt 35, and starting a third servo speed reducing motor 33, a third motor shaft 34 of a third servo speed reducing motor 33 drives a first roller shaft 301 to rotate, the first roller shaft 301 drives a first synchronous conveying belt roller 30 to rotate, the first synchronous conveying belt roller 30 drives a second synchronous conveying belt roller 31 to rotate through a synchronous conveying belt 35, the synchronous conveying belt 35 conveys the scraps from the inside of the machine body 1 to the outside of the machine body 1, and finally the scraps are collected and conveyed away through a movable collecting trolley.

Above-mentioned take sweeps gear shaping machine of sweeps rolling drying clearance, novel structure, the sweeps can adopt automatic rolling drying's mode with adnexed lubricating oil quickly separating, outside the sweeps automatic quick-feed-out fuselage after recycling synchronous conveyer belt will drying, sweeps clearance speed is fast, degree of automation is high, time saving and labor saving, cleaning efficiency is high, in-process lubricating oil that can prevent to clear up the sweeps is taken out, guarantee operational environment's cleanness, practice thrift lubricating oil, reduction in production cost, excellent in use effect.

Claims

1. Take sweeps rolls gear shaping machine of stoving clearance, includes: fuselage (1) the middle part of fuselage (1) is provided with workstation (2) be provided with backup pad (3) on workstation (2) be provided with first servo gear motor (4) on backup pad (3) be provided with carousel (6) on first motor shaft (5) of first servo gear motor (4) be provided with stand (7) on carousel (6) be provided with bolt (8) on stand (7) the cover is equipped with work piece (9) on stand (7) the spiro union has nut (10) to compress tightly work piece (9) on carousel (6) the upper end of fuselage (1) is provided with gear shaping and removes seat (11) gear shaping removes and is provided with gear shaping sword (12) on seat (11), its characterized in that: a scrap diversion bin (13) is arranged on a machine body (1) at the lower end of the workbench (2), a rotary drum (14) is arranged at the lower end of the scrap diversion bin (13), rotary shafts (15) are respectively arranged at two ends of the rotary drum (14), the rotary shafts (15) are respectively rotatably arranged in the machine body (1) through first bearing seats (16), one rotary shaft (15) is connected with a fourth motor shaft (18) of a fourth servo speed reducing motor (17), the fourth servo speed reducing motor (17) is fixedly arranged on the machine body (1), an annular filter screen (19) is arranged in the rotary drum (14), a scrap feeding hole (191) is formed in the upper end of the annular filter screen (19), an outlet area (131) of the scrap diversion bin (13) is positioned above the scrap feeding hole (191), arc-shaped sliding chutes (20) are symmetrically formed in two sides of the upper end of the rotary drum (14), an arc-shaped sliding cover (21) is arranged in an arc-shaped sliding groove (20) in a sliding manner through an arc-shaped sliding block (22), an arc-shaped filter screen (23) matched with a scrap feeding port (191) is arranged in the arc-shaped sliding cover (21), shaft sleeves (24) are respectively and movably sleeved on the two rotating shafts (15), two ends of the arc-shaped sliding cover (21) are respectively connected with the shaft sleeves (24) through connecting frames (25), a driven gear (26) is arranged on one of the shaft sleeves (24), a second servo reducing motor (28) is arranged on the rotating shaft (15) through a motor frame (27), a driving gear (29) meshed with the driven gear (26) is arranged on a second motor shaft (281) of the second servo reducing motor (28), a first synchronous conveying belt roller (30) is arranged in a machine body (1) on one side of the lower end of the rotating drum (14), a second synchronous conveying belt roller (31) is arranged outside the machine body (1) on the other side of the lower end of the rotary drum (14), a first roller shaft (301) of the first synchronous conveying belt roller (30) is rotatably arranged on the machine body (1) through a second bearing seat (32), the first roller shaft (301) is connected with a third motor shaft (34) of a third servo speed reducing motor (33), the third servo speed reducing motor (33) is fixedly arranged on the machine body (1), a second roller shaft (311) of the second synchronous conveying belt roller (31) is rotatably arranged on the machine body (1) through the third bearing seat, the first synchronous conveying belt roller (30) and the second synchronous conveying belt roller (31) are connected through a synchronous conveying belt (35), a lubricating oil collecting tank (36) is arranged at the lower end of the machine body (1), and a plurality of downward nozzles (37) are uniformly arranged on two sides of the scrap blowing guide bin (13), the blowing device is characterized in that blowing branch pipes (38) communicated with nozzles (37) are symmetrically arranged on two sides of a scrap diversion bin (13), a blowing main pipe (39) communicated with the blowing branch pipes (38) is arranged at one end of the scrap diversion bin (13), an air compressor (40) is arranged on the machine body (1), and an air outlet of the air compressor (40) is communicated with the blowing main pipe (39) through an air outlet pipe (41).

2. The gear shaper with scrap rolling drying cleaning according to claim 1, wherein: and a heating device (42) is arranged at an air outlet of the air compressor (40).

3. The gear shaper with scrap rolling drying cleaning according to claim 2, wherein: the lower end of the nozzle (37) is inclined toward the axial direction of the drum (14).