CN219464859U

CN219464859U - PE solid wall pipe on-line edge milling machine

Info

Publication number: CN219464859U
Application number: CN202320788209.3U
Authority: CN
Inventors: 胡慧慧; 胡本正; 袁家济
Original assignee: Anhui Ruiyuan Pipeline Co ltd
Current assignee: Anhui Ruiyuan Pipeline Co ltd
Priority date: 2023-04-11
Filing date: 2023-04-11
Publication date: 2023-08-04
Anticipated expiration: 2033-04-11

Abstract

The utility model discloses an online edge milling machine for PE solid wall pipes, which comprises a base and clamping pieces movably connected to two sides of the top of the base, wherein one side of the surface of each clamping piece is rotatably connected with an L-shaped plate through a mounting plate, the surface of each L-shaped plate is provided with a scrap collecting mechanism, and the top of the base is provided with a solid-liquid separating mechanism; the utility model relates to the technical field of edge milling machines, in particular to a scrap collecting mechanism which comprises an exhaust fan fixedly connected to the surface of an L-shaped plate through a supporting plate, wherein an air outlet of the exhaust fan is communicated with an air outlet pipe. This real wall pipe of PE mills limit machine on line through sweeps collection mechanism and solid-liquid separation mechanism's setting, can collect the sweeps that PE real wall pipe produced at milling the in-process, can avoid the sweeps to get into to the body inside and scatter and cause the problem that is difficult to the clearance on the organism, can separate sweeps and waste liquid simultaneously for subsequent cyclic utilization can be carried out to the coolant liquid, resources are saved, has also alleviateed the clearance degree of difficulty for the personnel.

Description

PE solid wall pipe on-line edge milling machine

Technical Field

The utility model relates to the technical field of edge milling machines, in particular to an online edge milling machine for PE solid wall pipes.

Background

The edge milling machine is a working principle of adopting a cutter disc to mill at a high speed, and is special welding auxiliary equipment for cutting a weld groove on a steel plate before welding the steel plate, and is mainly divided into an automatic walking type steel plate edge milling machine, a large-scale edge milling machine, a numerical control steel plate edge milling machine and the like.

At present, in the production process of PE solid wall pipes, a milling machine is generally used for milling and leveling the ports at two ends of the pipes, according to the patent with the patent application number of CN202221349212.7, a first milling cutter of a first milling device and a second milling cutter of a second milling device are arranged in the conveying direction of a conveying device, and through the inclined arrangement of the first milling cutter and the parallel arrangement of the second milling cutter, various groove processing of products to be processed can be realized, the milling performance is improved, and the production efficiency is improved; meanwhile, the first driving mechanism can move from the first position to the second position, and the second driving mechanism can move from the third position to the fourth position, so that the first milling cutter and the second milling cutter can be quickly moved to a certain position of a product to be processed for quick milling, and the operation flexibility and the application range are improved;

when the edge milling machine disclosed by the patent is used for operation, a large amount of scraps are generated in the milling process due to the high-speed rotation of the milling cutter on a product, the scraps are easy to enter the inside of the pipe wall through the port of the solid wall pipe, the subsequent cleaning difficulty is greatly increased, more scraps are mixed in waste liquid after the port is cooled by using cooling liquid, the solid-liquid rapid separation is difficult to realize, the waste of resources is caused, and meanwhile, the labor force is also increased.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides an online PE solid wall pipe edge milling machine, which solves the problems that scraps generated in the milling process are easy to enter the inside of a pipe wall through a solid wall pipe end, the subsequent cleaning difficulty is increased, the rapid separation of cooling liquid and scraps is difficult to realize, the resources are wasted and the labor force is increased.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the PE solid wall pipe on-line edge milling machine comprises a base and clamping pieces movably connected to two sides of the top of the base, wherein one side of the surface of each clamping piece is rotatably connected with an L-shaped plate through a mounting plate, the surface of each L-shaped plate is provided with a scrap collecting mechanism, and the top of the base is provided with a solid-liquid separating mechanism;

the sweeps collection mechanism includes the air exhauster that is in L shaped plate surface through backup pad fixed connection, and the air outlet intercommunication of air exhauster has out the tuber pipe, the inside fixedly connected with inlet pipe of L shaped plate, and the fixed collection fan housing that is provided with of one end of inlet pipe, the other end of inlet pipe is linked together with the one end that goes out the tuber pipe, fixedly connected with filter screen between the top and the bottom of inlet pipe inner wall, one side intercommunication of inlet pipe surface bottom has flexible discharging pipe.

Preferably, the front and the back of L shaped plate are all fixedly connected with guard plate, solid-liquid separation mechanism includes the collection frame of fixed connection in the holder bottom, the top swing joint of collection frame has the filtration frame.

Preferably, the top of base is seted up flutedly, and the bottom fixedly connected with water pump of recess inner wall, two the intercommunication has flexible drain pipe between the relative one side of collection frame, the water inlet of water pump is linked together through the bottom on connecting pipe and flexible drain pipe surface, the delivery port intercommunication of water pump has the outlet pipe, and the bottom of outlet pipe runs through the base and extends to the bottom of base.

Preferably, the surface of the clamping piece is provided with a turnover milling mechanism, the turnover milling mechanism comprises a hydraulic oil cylinder, a vertical plate is fixedly arranged at the top of the clamping piece, one side of the surface of the vertical plate is rotationally connected with one end of the hydraulic oil cylinder through a rotating shaft, and the extending end of the hydraulic oil cylinder is rotationally connected with the top of the L-shaped plate through a connecting shaft.

Preferably, one side fixedly connected with first motor of L shaped plate inner wall, and the one end of first motor output shaft passes through shaft coupling fixedly connected with first gear, one side of L shaped plate inner wall and the surface that is located the inlet pipe are connected with the sleeve through the bearing rotation, and telescopic fixed surface has the second gear with first gear engaged with, telescopic surface just is located one side fixedly connected with rolling disc of second gear surface, and one side on rolling disc surface is through electric putter fixedly connected with milling cutter head.

Preferably, the two sides of the top of the base are rotationally connected with a bidirectional threaded rod through the connecting plate, one side of the top of the base is fixedly connected with a second motor, one end of an output shaft of the second motor is fixedly connected with one end of the bidirectional threaded rod through the coupler, two sides of the surface of the bidirectional threaded rod are in threaded connection with sliding blocks, the top of the sliding blocks is fixedly connected with the front side of the bottom of the clamping piece, and the back of the bottom of the clamping piece is in sliding connection with the top of the base through the movable block.

Advantageous effects

The utility model provides an online edge milling machine for PE solid wall pipes. Compared with the prior art, the device has the following

The beneficial effects are that:

(1) This PE real wall pipe mills limit machine on line through sweeps collection mechanism and solid-liquid separation mechanism's setting, can collect the sweeps that PE real wall pipe produced at milling the in-process, can avoid the sweeps to get into to the body inside and scatter the problem that causes to be difficult to the clearance on the organism, can separate sweeps and waste liquid simultaneously for subsequent cyclic utilization can be carried out to the coolant liquid, resources are saved, has also alleviateed the clearance degree of difficulty for the personnel.

(2) According to the PE real-wall pipe online edge milling machine, after the PE real-wall pipe is clamped stably through the overturning milling mechanism, online milling of a pipe body port can be achieved through overturning of the L-shaped plate, an independent milling device is not required, operation is convenient, and milling efficiency is improved.

Drawings

FIG. 1 is a perspective view of the structure of the present utility model;

FIG. 2 is a schematic diagram of the structure of the rollover milling mechanism and the scrap collection mechanism of the present utility model;

FIG. 3 is a schematic view of the structure of a first gear and a second gear according to the present utility model;

FIG. 4 is a cross-sectional view of the feed tube structure of the present utility model;

fig. 5 is an enlarged view of a portion of fig. 2 a in accordance with the present utility model.

In the figure: 1. a clamping member; 2. an L-shaped plate; 3. a scrap collection mechanism; 31. an exhaust fan; 32. an air outlet pipe; 33. a feed pipe; 34. a filter screen; 35. a telescopic discharging pipe; 4. a solid-liquid separation mechanism; 41. a collection frame; 42. a filter frame; 43. a water pump; 44. a telescopic drain pipe; 5. a turnover milling mechanism; 51. a hydraulic cylinder; 52. a first motor; 53. a first gear; 54. a sleeve; 55. a second gear; 56. an electric push rod; 57. milling a cutter head; 6. a two-way threaded rod; 7. a second motor; 8. and (5) protecting the plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides an online edge milling machine of PE real wall pipe, including base and swing joint in the clamping piece 1 of base top both sides, thereby clamping piece 1 is inside to be provided with the hydro-cylinder pole, thereby adjust the centre gripping size of pipeline through the hydro-cylinder pole is flexible, the centre gripping bore is adjustable, can realize the stable centre gripping of PE real wall pipe, for prior art, this application file does not describe in detail, one side on clamping piece 1 surface is connected with L shaped plate 2 through the mounting panel rotation, and the surface of L shaped plate 2 is provided with sweeps collection mechanism 3, the top of base is provided with solid-liquid separation mechanism 4;

the sweeps collection mechanism 3 includes the air exhauster 31 that is fixedly connected with L shaped plate 2 surface through the backup pad, and the air outlet intercommunication of air exhauster 31 has out tuber pipe 32, the inside fixedly connected with inlet pipe 33 of L shaped plate 2, and the fixed collection fan housing that is provided with of one end of inlet pipe 33, the other end of inlet pipe 33 is linked together with the one end that goes out tuber pipe 32, fixedly connected with filter screen 34 between the top and the bottom of inlet pipe 33 inner wall, one side intercommunication of inlet pipe 33 surface bottom has flexible discharging pipe 35, the length of flexible discharging pipe 35 and flexible drain pipe 44 can stretch and shrink.

Specifically, the front and the back of the L-shaped plate 2 are both fixedly connected with a protection plate 8, and the solid-liquid separation mechanism 4 comprises a collection frame 41 fixedly connected to the bottom of the clamping piece 1, and the top of the collection frame 41 is movably connected with a filtering frame 42.

Specifically, the top of base is seted up flutedly, and the bottom fixedly connected with water pump 43 of recess inner wall, and the intercommunication has flexible drain pipe 44 between two collection frame 41 opposite one sides, and water inlet of water pump 43 is linked together through the bottom on connecting pipe and flexible drain pipe 44 surface, and water outlet intercommunication of water pump 43 has the outlet pipe, and the bottom of outlet pipe runs through the base and extends to the bottom of base.

Specifically, the surface of the clamping piece 1 is provided with a turnover milling mechanism 5, the turnover milling mechanism 5 comprises a hydraulic oil cylinder 51, a vertical plate is fixedly arranged at the top of the clamping piece 1, one side of the surface of the vertical plate is rotationally connected with one end of the hydraulic oil cylinder 51 through a rotating shaft, and the extending end of the hydraulic oil cylinder 51 is rotationally connected with the top of the L-shaped plate 2 through a connecting shaft.

Specifically, a first motor 52 is fixedly connected to one side of the inner wall of the L-shaped plate 2, one end of an output shaft of the first motor 52 is fixedly connected with a first gear 53 through a coupling, one side of the inner wall of the L-shaped plate 2 and the surface of the feed pipe 33 are rotatably connected with a sleeve 54 through a bearing, a second gear 55 meshed with the first gear 53 is fixedly connected to the surface of the sleeve 54, a rotating disc is fixedly connected to one side of the surface of the sleeve 54 and the surface of the second gear 55, and a milling cutter head 57 is fixedly connected to one side of the surface of the rotating disc through an electric push rod 56.

Specifically, be connected with bi-directional threaded rod 6 through the connecting plate rotation between the both sides at base top, one side fixedly connected with second motor 7 at base top, and the one end of second motor 7 output shaft passes through the one end fixed connection of shaft coupling and bi-directional threaded rod 6, the both sides threaded connection on bi-directional threaded rod 6 surface has the sliding block, and the top of sliding block and the positive fixed connection of clamping piece 1 bottom, the back of clamping piece 1 bottom is through movable block and the top sliding connection of base, the screw thread direction of bi-directional threaded rod 6 surface both sides is opposite.

And all that is not described in detail in this specification is well known to those skilled in the art.

When the PE solid wall pipe milling fixture is used, the distance between the two clamping pieces 1 is adjusted according to the length of the PE solid wall pipe, namely the second motor 7 is controlled to start, the second motor 7 drives the bidirectional threaded rod 6 to rotate, the directions of threads on two sides of the surface of the bidirectional threaded rod 6 are opposite, the sliding block can drive the two clamping pieces 1 to move relatively or reversely, after the distance between the two clamping pieces 1 is controlled, the PE solid wall pipe to be milled is inserted into the two clamping pieces 1, and the pipe body is clamped and fixed through the clamping structure in the clamping piece 1;

then the hydraulic cylinder 51 is started, and due to the rotation arrangement of the two ends of the hydraulic cylinder 51, when the extending end of the hydraulic cylinder 51 extends out, the L-shaped plate 2 is driven to rotate along the surface of the clamping piece 1 until the L-shaped plate 2 rotates to the state shown in fig. 1, at the moment, the first motor 52 and the electric push rod 56 are started, the extending end of the electric push rod 56 drives the milling cutter head 57 to be close to the pipe body port, the first motor 52 drives the sleeve 54 to rotate through the first gear 53 and the second gear 55, the sleeve 54 drives the rotating disc to rotate along the surface of the feeding pipe 33, and the milling cutter head 57 can synchronously rotate along the pipe body port so as to perform milling operation;

in the milling process, the exhaust fan 31 is started, waste scraps generated during milling can enter the feed pipe 33 through the wind collecting cover, the waste scraps fall into the filter frame 42 through the telescopic discharge pipe 35 for collection due to the blocking of the filter screen 34, after the milling process is finished, external cooling liquid is sprayed on the surface of the port of the pipe body through the liquid inlet on the surface of the protection plate 8, waste liquid mixed with the waste scraps flows into the collection frame 41, the waste scraps in the liquid can be effectively filtered through the filter frame 42, and meanwhile, the water pump 43 is started, so that the water pump 43 pumps the waste liquid in the collection frame 41 through the connecting pipe and the telescopic drain pipe 44 and discharges the waste liquid through the water outlet pipe, and the recycling of the subsequent cooling liquid is facilitated;

after the milling work is finished, the telescopic discharging pipe 35 is contracted upwards, the hydraulic oil cylinder 51 is utilized to drive the L-shaped plate 2 to turn upwards, and the processed solid wall pipe can be conveniently taken out from the clamping piece 1.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an online edge milling machine of real wall pipe of PE, includes base and swing joint in clamping piece (1) of base top both sides, its characterized in that: one side of the surface of the clamping piece (1) is rotatably connected with an L-shaped plate (2) through a mounting plate, a scrap collecting mechanism (3) is arranged on the surface of the L-shaped plate (2), and a solid-liquid separating mechanism (4) is arranged at the top of the base;

sweeps collection mechanism (3) are including air exhauster (31) through backup pad fixed connection in L shaped plate (2) surface, and the air outlet intercommunication of air exhauster (31) has out tuber pipe (32), the inside fixedly connected with inlet pipe (33) of L shaped plate (2), and the fixed collection fan housing that is provided with of one end of inlet pipe (33), the other end of inlet pipe (33) is linked together with the one end that goes out tuber pipe (32), fixedly connected with filter screen (34) between the top and the bottom of inlet pipe (33) inner wall, one side intercommunication of inlet pipe (33) surface bottom has flexible discharging pipe (35).

2. The PE solid wall pipe on-line edge milling machine of claim 1, characterized in that: the front and the back of L shaped plate (2) are all fixedly connected with guard plate (8), solid-liquid separation mechanism (4) are including collecting frame (41) of fixed connection in clamping piece (1) bottom, the top swing joint of collecting frame (41) has filter frame (42).

3. The PE solid wall pipe on-line edge milling machine of claim 2, characterized in that: the top of base is seted up flutedly, and the bottom fixedly connected with water pump (43) of recess inner wall, two intercommunication has flexible drain pipe (44) between the relative one side of collection frame (41), the water inlet of water pump (43) is linked together through the bottom on connecting pipe and flexible drain pipe (44) surface, the delivery port intercommunication of water pump (43) has the outlet pipe, and the bottom of outlet pipe runs through the base and extends to the bottom of base.

4. The PE solid wall pipe on-line edge milling machine of claim 1, characterized in that: the surface of clamping piece (1) is provided with upset and mills mechanism (5), and upset and mill mechanism (5) including hydraulic cylinder (51), the fixed riser that is provided with in top of clamping piece (1), and one side on riser surface is rotated with the one end of hydraulic cylinder (51) through the axis of rotation and is connected, the end that stretches out of hydraulic cylinder (51) is rotated through the top of connecting axle with L shaped plate (2) and is connected.

5. The PE solid wall pipe on-line edge milling machine according to claim 4, wherein: one side fixedly connected with first motor (52) of L shaped plate (2) inner wall, and the one end of first motor (52) output shaft passes through shaft coupling fixedly connected with first gear (53), one side of L shaped plate (2) inner wall just is located the surface of inlet pipe (33) and is connected with sleeve (54) through the bearing rotation, and the fixed surface of sleeve (54) is connected with second gear (55) with first gear (53) engaged with, the surface of sleeve (54) just is located one side fixedly connected with rolling disc of second gear (55) surface, and one side on rolling disc surface is through electric putter (56) fixedly connected with milling cutter head (57).

6. The PE solid wall pipe on-line edge milling machine of claim 1, characterized in that: the two sides of the top of the base are rotationally connected with a bidirectional threaded rod (6) through a connecting plate, one side of the top of the base is fixedly connected with a second motor (7), one end of an output shaft of the second motor (7) is fixedly connected with one end of the bidirectional threaded rod (6) through a coupler, two sides of the surface of the bidirectional threaded rod (6) are in threaded connection with sliding blocks, the top of the sliding blocks is fixedly connected with the front side of the bottom of the clamping piece (1), and the back of the bottom of the clamping piece (1) is in sliding connection with the top of the base through a movable block.