CN116060953A - Intelligent wind power flange processing device and method - Google Patents
Intelligent wind power flange processing device and method Download PDFInfo
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- CN116060953A CN116060953A CN202310207619.9A CN202310207619A CN116060953A CN 116060953 A CN116060953 A CN 116060953A CN 202310207619 A CN202310207619 A CN 202310207619A CN 116060953 A CN116060953 A CN 116060953A
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- power flange
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- 238000012545 processing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 43
- 238000007790 scraping Methods 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 25
- 230000005611 electricity Effects 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000010405 clearance mechanism Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 7
- 238000009792 diffusion process Methods 0.000 abstract description 4
- 230000003749 cleanliness Effects 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 238000013459 approach Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
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- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an intelligent wind power flange processing device and method. According to the wind power flange body, the electric push rod, the push plate, the collecting cavity and the scraping plate are arranged, the scraping plate drives accumulated scraps to reach the push plate, the push plate drives the scraps in front of the push plate to move from the containing hole to the discharging hole for centralized discharge, the scraps are enabled to enter the externally connected collecting box in a centralized mode, the cut scraps are conveniently and rapidly cleaned in a centralized mode, diffusion of the scraps is reduced, the cleanliness of a processing environment is guaranteed, the cleaning brush can be attached to different faces of the wind power flange body, the cleaning brush can be guaranteed to clean the different faces of the wind power flange body, therefore scraps residues on the surface of the wind power flange body are removed, the treatment of the scraps is further enhanced, three positioning blocks are driven to be close to or away from each other simultaneously, the coaxiality of the wind power flange body and an upper supporting block is improved, and the processing quality of the wind power flange body is improved.
Description
Technical Field
The invention relates to the technical field of wind power flange processing, in particular to an intelligent wind power flange processing device and method.
Background
The flange is a fastener for connecting two pipelines or other objects together, and the wind power flange is a part specially used for wind power generation and is used for connecting towers, and the diameter of the flange is generally between 2 meters and 5 meters, and the flange is double-ring. The production process of the flange mainly comprises four steps of forging, casting, cutting and rolling, and aims to manufacture an annular steel block, finely process the surface of the steel block and finally punch holes to obtain the wind power flange.
Specifically, firstly, a circular steel block is processed by the production process, and then a metal cutting tool on an intelligent cutting machine tool is used for processing the wind power flange, wherein the tool is called a turning tool; the intelligent degree of cutting machine tool is high, can intelligent regulation lathe tool to wind-powered electricity generation flange's cutting position and dynamics, intelligent regulation is better than manual effect, can adjust the upper and lower position of lathe tool, control the position through its adjusting device from the area, thereby use the lathe tool to cut the steel sheet surface, ensure the smoothness of steel surface, still its axiality, in the course of working, place the steel sheet earlier on can pivoted support frame, be provided with a plurality of locating piece on the support frame, drive the locating piece through the cylinder and fix a position the steel sheet, then through pressing the control button on the cutting machine tool, adjust the edge of a knife laminating of lathe tool at the steel sheet outer wall, the support frame is automatic to drive the steel sheet rotation, need not manual drive steel sheet rotation, the lathe tool carries out cutting along the steel sheet outer wall, thereby accomplish the intelligent processing to wind-powered electricity generation flange processing, the piece part that cuts remains at the wind-powered electricity generation flange outer wall, another part directly falls on the ground, the volume of wind-powered electricity generation flange is big, produce piece, if untimely, can cause piece diffusion area to get rid of piece, moreover very thin, very light is difficult to clear up.
To sum up current wind-powered electricity generation flange processingequipment, can't effectually clear up the piece in the use, be difficult to control a plurality of locating piece synchronous movement, lead to appearing shifting the location of wind-powered electricity generation flange for the wind-powered electricity generation flange axiality that processes reduces
Disclosure of Invention
The invention aims to provide an intelligent wind power flange processing device and an intelligent wind power flange processing method, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent wind-powered electricity generation flange processingequipment, includes the lower supporting shoe, the lower supporting shoe top rotates and is equipped with the supporting shoe, the lower supporting shoe top is equipped with motor one through the mounting groove, motor one's output shaft with go up the supporting shoe and connect, the lower supporting shoe outer wall is equipped with collection mechanism for collect the piece that the lathe tool was cut from wind-powered electricity generation flange surface, collection mechanism outer wall be equipped with wind-powered electricity generation flange swing joint's clearance mechanism for clear up wind-powered electricity generation flange surface piece, it is equipped with positioning mechanism to go up the supporting shoe top for fix wind-powered electricity generation flange on this device, its position appears the skew when avoiding cutting, the lower supporting shoe outside in go up the supporting shoe top and be equipped with the cutting machine tool for cut wind-powered electricity generation flange surface.
In a preferred embodiment: the collecting mechanism comprises a first collecting box and a second collecting box, the first collecting box and the second collecting box are movably arranged on the outer wall of the lower supporting block and used for collecting scraps, the first collecting box and the second collecting box are connected through a plurality of first bolts, a collecting cavity is formed by communication between the first collecting box and the second collecting box, the outer wall of the upper supporting block is connected with a scraping plate through the second bolts, the scraping plate is in sliding connection with the collecting cavity, a containing hole and a discharging hole are formed in the inner wall of the second collecting box, and a first groove and a second groove which is sleeved on the outer side of the first groove are formed in the inner wall of the lower supporting block.
In a preferred embodiment: the first inner wall of recess is equipped with electric putter, electric putter's flexible end be equipped with accomodate the push pedal of hole looks adaptation for drive the push pedal and remove to the discharge gate from accomodating the hole, the push pedal outer wall be equipped with the baffle of recess looks adaptation is used for driving the baffle and slides in recess two.
In a preferred embodiment: the inner ring surface of the first collecting box and the inner ring surface of the second collecting box are matched with the outer ring surface of the lower supporting block, and the bottom of the lower supporting block is provided with a first through line hole communicated with the mounting groove and a second through line hole communicated with the first groove, and the first through line hole is used for connecting the first motor and the electric push rod with an external power supply through a cable.
In a preferred embodiment: the cleaning mechanism comprises a mounting seat, the mounting seat is arranged on the outer wall of the collecting box II, an air cylinder is arranged on the inner wall of the mounting seat, a plurality of sections of air cylinders are connected to the top end of the air cylinder through a first connecting seat, a third connecting seat is connected to an output shaft of each of the plurality of sections of air cylinders through a second connecting seat in a rotating mode, a connecting rod is arranged on one end, far away from the other end of each of the plurality of sections of air cylinders, of the three side walls of the connecting seat, a cleaning brush is connected to the outer wall of the bottom of the connecting rod through a fourth bolt, and the included angle of the connecting rod is a right angle.
In a preferred embodiment: the second connecting seat is rotationally connected with the third connecting seat through the first rotating shaft, the first positioning hole of the second inner wall of the connecting seat can be in threaded connection with the second positioning hole of the third inner wall of the connecting seat through the third bolt, and the third positioning hole of the second inner wall of the connecting seat can also be in threaded connection with the fourth positioning hole of the third inner wall of the connecting seat through the third bolt.
In a preferred embodiment: the positioning mechanism comprises a power cavity, a first supporting block and a second supporting block, wherein the first supporting block and the second supporting block are arranged on the top end of the upper supporting block, the first supporting block is arranged one every, the second supporting block is used for supporting a wind power flange body, a positioning block is arranged on the inner wall of the second supporting block in a sliding mode and used for positioning a wind power method, the power cavity is formed in the top of the upper supporting block, and a circular gear in rotary connection and a rack in sliding connection are arranged at the top of the power cavity.
In a preferred embodiment: the gear rack is meshed with the gear rack, the bottom of the power cavity is rotationally provided with a second rotating shaft and a second motor, the second rotating shaft and the second motor are connected with the inner wall of the gear rack, an output shaft of the second motor is fixedly connected with one of the second rotating shafts, two adjacent second rotating shafts are rotationally connected through a belt, and the belt is provided with three.
In a preferred embodiment: the second rotating shaft is fixedly connected with the inner wall of the circular gear, the second supporting block is provided with three supporting blocks, the top end of the rack is fixedly connected with the positioning block and used for driving the positioning block to slide back and forth in the second supporting block, the side wall of the upper supporting block is provided with a socket electrically connected with the second motor and used for connecting the second motor with an external power supply, and the second motor is a power-off braking motor.
The invention also provides a method for the intelligent wind power flange processing device, which comprises the following steps:
step one: the wind power flange is placed on the first supporting block, an external power connector is electrically connected with the second motor through a socket, a power supply is connected, the intelligent control of the device is realized through an external control device electrically connected with the device, when an output shaft of the second motor is controlled to drive the second rotating shaft connected with the second motor to rotate positively, the second rotating shaft is driven to rotate synchronously through a belt, the second rotating shaft drives a circular gear to rotate, the circular gear drives a rack to slide outwards along a power cavity, the outer end of the rack stretches out of the upper supporting block, the rack drives a positioning block to move synchronously, the three positioning blocks are gradually far away, when the output shaft of the second motor is controlled to drive the second rotating shaft connected with the second positioning block to rotate reversely, the third rotating shaft and the circular gear are driven to rotate synchronously and reversely through the belt, the circular gear drives the rack and the positioning block to move reversely, so that the three positioning blocks are gradually close to each other, the positions of the positioning blocks can be adjusted according to the radius of a wind power flange body to be processed, the three positioning blocks can be driven to be mutually close to or far away from each other simultaneously, the coaxiality of the wind power flange body and the upper supporting block is improved, and the processing quality of the wind power flange body is improved;
step two: when the outer ring of the wind power flange body is polished, three positioning blocks are adjusted to the inner side of the wind power flange body, when the inner ring of the wind power flange body is polished, the three positioning blocks are adjusted to the outer side of the wind power flange body, then the wind power flange body is placed on the first supporting block, the positioning mechanism is adjusted again until the positioning blocks are attached to the wind power flange body, the annular wind power flange body is positioned by matching the three positioning blocks in three directions, the external power connector is pulled out, and the connection between the external power connector and the socket is disconnected;
step three: symmetrically placing a first collecting box and a second collecting box on the outer wall of a lower supporting block, aligning storage holes with a push plate, connecting the first collecting box and the second collecting box together through a plurality of bolts to form a collecting cavity, enabling the inner annular surface of the first collecting box and the inner annular surface of the second collecting box to be attached to the outer annular surface of the lower supporting block, placing a scraping plate into the collecting cavity, connecting the scraping plate with the upper supporting block through the bolts, connecting control cables of a first motor and an electric push rod with an external intelligent control device through a first through hole and a second through hole respectively, placing an external collecting box below a discharge hole, and aligning a feed inlet of the collecting box with the discharge hole;
step four: adjusting a turning tool of a cutting machine tool to be attached to a surface to be processed of a wind power flange body, wherein an output shaft of a first motor drives an upper supporting block to rotate, the upper supporting block drives a positioning mechanism and the wind power flange body to rotate together, cutting is performed under intelligent control of the cutting machine tool, one part of chips generated by cutting remain on the outer wall of the wind power flange, the other part of chips directly fall into a collecting cavity, the upper supporting block drives a scraping plate to rotate along the collecting cavity to drive chips in the collecting cavity to advance, after a period of time, the chips are accumulated in front of movement of the scraping plate, the scraping plate drives accumulated chips to reach a pushing plate, an electric push rod stretches to drive the pushing plate, the pushing plate drives the chips in front of the pushing plate to move from a collecting hole to a discharging hole, and the chips are discharged from the discharging hole to finish chip collection;
step five: in the initial state, the locating hole I of connecting seat II inner wall passes through the locating hole II threaded connection of bolt III and connecting seat three inner wall, the cleaning brush is vertical state, the cylinder extends or contracts and drives the mount pad and upwards or move down, drive multisection cylinder through the mount pad, connecting seat II, connecting seat III, connecting rod and cleaning brush synchronous motion, adjust the cleaning brush to the height the same with wind-powered electricity generation flange body, multisection cylinder extends or contracts and drives connecting seat II and move forward or backward, connecting seat II drives connecting seat III, connecting rod and cleaning brush synchronous motion, until the cleaning brush laminating wind-powered electricity generation flange body internal anchor ring or outer anchor ring, when needing to change cleaning brush angle, from locating hole I, locating hole II take out bolt III, rotate ninety degrees upwards around the pivot with the connecting rod for locating hole IV aligns with locating hole III, in turning round the locating hole III, in the locating hole III, thereby place the cleaning brush level through two points, through the cooperation of multisection cylinder, drive cleaning brush laminating flange body, when the wind-powered electricity generation flange body rotates, clean the scraping plate in step body, the piece that falls into the step is collected in the wind-powered electricity generation flange body again, the piece is carried out in step four.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, by arranging the electric push rod, the push plate, the collecting cavity and the scraping plate, the scraps in the collecting cavity can be driven to advance, after a period of time, the scraps are accumulated in front of the movement of the scraping plate, the scraping plate drives the accumulated scraps to reach the push plate, the electric push rod stretches to drive the push plate, the scraps in front of the push plate are driven to move from the storage hole to the discharge hole to be intensively discharged, the scraps are enabled to intensively enter the externally connected collecting box, the cut scraps are conveniently and rapidly cleaned in an centralized manner, the diffusion of the scraps is reduced, the cleanliness of a processing environment is ensured, the arrangement mode of the cleaning brush can be changed by arranging the multi-section cylinder, the connecting seat II, the connecting seat III, the connecting rod, the bolt III and the cleaning brush, so that the cleaning brush can be attached to different surfaces of the wind power flange body, and the cleaning brush can clean the different surfaces of the wind power flange body, thereby removing the scraps residues on the surface of the wind power flange body and further enhancing the treatment of the scraps.
According to the wind power flange outer ring polishing device, the round gear, the rack, the second rotating shaft, the second motor and the belt are arranged, so that the rack drives the positioning blocks to synchronously move, the three positioning blocks are driven to simultaneously approach or separate from each other, the coaxiality of the positioning blocks and the upper supporting block is improved, the coaxiality of the wind power flange body and the upper supporting block is improved, the processing quality of the wind power flange body is improved, when the outer ring of the wind power flange body is polished, the three positioning blocks are adjusted to the inner side of the wind power flange body, when the inner ring of the wind power flange body is polished, the three positioning blocks are adjusted to the outer side of the wind power flange body, and the positions of the positioning blocks can be adjusted according to the radius of the wind power flange body to be processed, so that the practicability of the wind power flange outer ring polishing device is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic top view of the collection chamber of the present invention;
FIG. 4 is a schematic view of the structure of the mounting base of the present invention;
FIG. 5 is a schematic view of the bottom structure of the lower support block of the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 7 is a schematic diagram of a front view of a second positioning hole according to the present invention;
FIG. 8 is a side cross-sectional view of a power chamber of the present invention;
FIG. 9 is a side cross-sectional view of the upper support block of the present invention;
FIG. 10 is an enlarged view of a portion of the invention at B in FIG. 9;
FIG. 11 is a top cross-sectional view of the top of the power chamber of the present invention;
FIG. 12 is a top cross-sectional view of the bottom of the power chamber of the present invention;
FIG. 13 is a schematic top view of a power chamber of the present invention;
FIG. 14 is a side cross-sectional view of a separator plate of the present invention;
FIG. 15 is a side cross-sectional view of a lower support block of the present invention;
in the figure: 1. a lower support block; 2. an upper support block; 3. a first motor; 4. a cutting machine; 501. a first collecting box; 502. a second collecting box; 503. a first bolt; 504. a scraper; 505. a collection chamber; 5021. a receiving hole; 5022. a discharge hole; 504. a scraper; 506. a partition plate; 507. a first through line hole; 508. a second through line hole; 509. a second bolt; 510. a push plate; 511. an electric push rod; 601. a mounting base; 602. a cylinder; 603. a multi-section cylinder; 604. a second connecting seat; 605. a third connecting seat; 606. a connecting rod; 607. a bolt IV; 608. a cleaning brush; 609. a first rotating shaft; 610. positioning holes I; 611. positioning holes II; 612. positioning holes III; 613. a third bolt; 614. positioning holes IV; 701. a power cavity; 702. a first supporting block; 703. a second supporting block; 704. a positioning block; 705. a circular gear; 706. a rack; 707. a second rotating shaft; 708. a second motor; 709. a belt; 710. a socket; 8. wind power flange body.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 15, the present invention provides the following technical solutions: the intelligent wind power flange processing device comprises a lower supporting block 1, an upper supporting block 2 is rotationally arranged at the top end of the lower supporting block 1, a motor I3 is arranged at the top of the lower supporting block 1 through a mounting groove, an output shaft of the motor I3 is connected with the upper supporting block 2, a collecting mechanism is arranged on the outer wall of the lower supporting block 1 and used for collecting fragments cut by a turning tool from the surface of a wind power flange, a cleaning mechanism movably connected with the wind power flange is arranged on the outer wall of the collecting mechanism and used for cleaning the fragments on the surface of the wind power flange, a positioning mechanism is arranged at the top end of the upper supporting block 2 and used for fixing the wind power flange on the device, the position of the wind power flange is prevented from being deviated during cutting, a cutting machine tool 4 is arranged above the upper supporting block 2 and used for cutting the surface of the wind power flange, the collecting mechanism comprises a collecting box I501 and a collecting box II 502, the outer wall of the lower supporting block 1 is movably provided with a first collecting box 501 and a second collecting box 502 for collecting chips, the first collecting box 501 and the second collecting box 502 are connected through a plurality of first bolts 503, and are communicated with each other to form a collecting cavity 505, the outer wall of the upper supporting block 2 is connected with a scraping plate 504 through a second bolt 509, the scraping plate 504 is slidably connected with the collecting cavity 505, the inner wall of the second collecting box 502 is provided with a containing hole 5021 and a discharging hole 5022, the inner wall of the lower supporting block 1 is provided with a first groove and a second groove sleeved outside the first groove, the inner wall of the first groove is provided with an electric push rod 511, the telescopic end of the electric push rod 511 is provided with a push plate 510 matched with the containing hole 5021 for driving the push plate 510 to move from the containing hole 5021 to the discharging hole 5022, the outer wall of the push plate 510 is provided with a partition plate 506 matched with the second groove, the first and second grooves are used for driving the baffle 506 to slide in the second groove, the inner annular surface of the first collecting box 501 and the inner annular surface of the second collecting box 502 are matched with the outer annular surface of the lower supporting block 1, a first through line hole 507 communicated with the mounting groove and a second through line hole 508 communicated with the first groove are formed in the bottom of the lower supporting block 1, and the first motor 3 and the electric push rod 511 are connected with an external power supply through cables.
Referring to fig. 4, fig. 6, fig. 7 and fig. 2, the cleaning mechanism includes a mounting seat 601, the mounting seat 601 is disposed on the outer wall of the second collecting box 502, an air cylinder 602 is disposed on the inner wall of the mounting seat 601, a plurality of sections of air cylinders 603 are connected to the top end of the air cylinder 602 through a first connecting seat, an output shaft of the plurality of sections of air cylinders 603 is rotatably connected with a third connecting seat 605 through a second connecting seat 604, a connecting rod 606 is disposed on a side wall of the third connecting seat 605 and is far away from one end of the plurality of sections of air cylinders 603, a cleaning brush 608 is connected to the outer wall of the bottom of the connecting rod 606 through a fourth bolt 607, an included angle of the connecting rod 606 is a right angle, the second connecting seat 604 is rotatably connected with the third connecting seat 605 through a first rotating shaft 609, a positioning hole 610 on the inner wall of the second connecting seat 604 can be in threaded connection with a second positioning hole 611 on the inner wall of the third connecting seat 605 through a third bolt 613, and a positioning hole 612 on the inner wall of the third connecting seat 605 can also be in threaded connection through a third bolt 613.
Referring to fig. 1, fig. 2, fig. 8, fig. 9 and fig. 10, the positioning mechanism comprises a power cavity 701, a first supporting block 702 and a second supporting block 703, the first supporting block 702 and the second supporting block 703 are both arranged at the top end of the upper supporting block 2, every second supporting block 702 is provided with a second supporting block 703 for supporting a wind power flange body 8, a positioning block 704 is slidably arranged on the inner wall of the second supporting block 703 and used for positioning a wind power method, the power cavity 701 is arranged at the top of the upper supporting block 2, a rotatably connected circular gear 705 and a slidably connected rack 706 are arranged at the top of the power cavity 701, the rack 706 is meshed with the circular gear 705, a second rotating shaft 707 and a second motor 708 are rotatably arranged at the bottom of the power cavity 701, an output shaft of the second motor 708 is fixedly connected with one of the second rotating shaft 707, two adjacent rotating shafts are rotatably connected through a belt 709, the third motor 709 is arranged on the inner wall of the belt 709, and the second rotating shaft is fixedly connected with the second rotating block 707 and is fixedly connected with the second rotating shaft 708, and the second rotating block is fixedly connected with the second rotating shaft 708 is rotatably connected with the second rotating block 703, and the power socket 708 is fixedly connected with the third rotating block 706, and the power socket 708 is fixedly connected with the upper side wall 703.
The invention also provides a method for the intelligent wind power flange processing device, which comprises the following steps:
step one: placing a wind power flange on a first supporting block 702, electrically connecting an external power connector with a second motor 708 through a socket 710, switching on a power supply, controlling the device through an external control device electrically connected with the device, realizing intelligent control of the device, controlling an output shaft of the second motor 708 to drive a second rotating shaft 707 connected with the second motor to rotate forward, driving the second rotating shaft 707 to synchronously rotate through a belt 709, driving a circular gear 705 to rotate by the second rotating shaft 707, driving a rack 706 to slide outwards along a power cavity 701 by the circular gear 705, extending the outer end of the rack 706 out of an upper supporting block 2, driving the positioning block 704 to synchronously move by the rack 706, gradually keeping away from the three positioning block 704, driving the second rotating shaft 707 and the circular gear 705 to synchronously reversely rotate by the belt 709, driving the rack 706 and the positioning block 704 to reversely move by the circular gear 705, enabling the three positioning blocks 704 to gradually approach each other, adjusting the positions of the positioning blocks 704 according to the radius of a wind power flange body 8 to be processed, and driving the three positioning blocks 704 to mutually approach or keep away from each other, improving the coaxiality of the positioning blocks 704 and the upper supporting block 2, and improving the coaxiality of the wind power flange 8 and the upper supporting block 8;
step two: when the outer ring of the wind power flange body 8 is polished, three positioning blocks 704 are adjusted to the inner side of the wind power flange body 8, when the inner ring of the wind power flange body 8 is polished, the three positioning blocks 704 are adjusted to the outer side of the wind power flange body 8, then the wind power flange body 8 is placed on the first support block 702, the positioning mechanism is adjusted again until the positioning blocks 704 are attached to the wind power flange body 8, the three positioning blocks 704 are matched in three directions, the annular wind power flange body 8 is positioned, the external power connector is pulled out, and the connection between the external power connector and the socket 710 is disconnected;
step three: symmetrically placing the first collecting box 501 and the second collecting box 502 on the outer wall of the lower supporting block 1, aligning the storage holes 5021 with the push plate 510, connecting the first collecting box 501 and the second collecting box 502 together through a plurality of bolts 503 to form a collecting cavity 505, enabling the inner annular surface of the first collecting box 501 and the inner annular surface of the second collecting box 502 to be attached to the outer annular surface of the lower supporting block 1, placing the scraping plate 504 into the collecting cavity 505, connecting the scraping plate 504 with the upper supporting block 2 through the bolts 509, connecting the control cables of the first motor 3 and the electric push rod 511 with an external intelligent control device through a first through-line hole 507 and a second through-line hole 508, placing the external collecting box below the discharge hole 5022, and aligning the feed inlet of the collecting box with the discharge hole 5022;
step four: the turning tool of the cutting machine 4 is regulated to be attached to the surface to be processed of the wind power flange body 8, the output shaft of the motor I3 drives the upper supporting block 2 to rotate, the upper supporting block 2 drives the positioning mechanism and the wind power flange body 8 to rotate together, cutting is carried out under intelligent control of the cutting machine 4, part of chips generated by cutting remain on the outer wall of the wind power flange, the other part of chips directly fall into the collecting cavity 505, the upper supporting block 2 drives the scraping plate 504 to rotate along the collecting cavity 505 to drive chips in the collecting cavity 505 to advance, after a period of time, the chips are accumulated in front of the movement of the scraping plate 504, when the scraping plate 504 drives the accumulated chips to reach the pushing plate 510, the electric push rod 511 stretches to drive the pushing plate 510, the pushing plate 510 drives the chips in front of the pushing plate to move from the containing hole 5021 to the discharging hole 5022, and the chips are discharged from the discharging hole 5022, so that the chip collection is completed;
step five: in the initial state, the first positioning hole 610 on the inner wall of the second connecting seat 604 is in threaded connection with the second positioning hole 611 on the inner wall of the third connecting seat 605 through the third bolt 613, the cleaning brush 608 is in a vertical state, the air cylinder 602 stretches or contracts to drive the mounting seat 601 to move upwards or downwards, the multi-section air cylinder 603, the second connecting seat 604, the third connecting seat 605, the connecting rod 606 and the cleaning brush 608 are driven to synchronously move through the mounting seat 601, the cleaning brush 608 is adjusted to the same height as the wind power flange body 8, the multi-section air cylinder 603 stretches or contracts to drive the second connecting seat 604 to move forwards or backwards, the second connecting seat 604 drives the third connecting seat 605, the connecting rod 606 and the cleaning brush 608 to synchronously move until the cleaning brush 608 is attached to the inner ring surface or the outer ring surface of the wind power flange body 8, when the angle of the cleaning brush 608 needs to be changed, the third bolt 613 is taken from the first positioning hole 610 and the second positioning hole 611, the connecting rod 606 is rotated upwards by ninety degrees around the first rotating shaft 609, the fourth positioning hole 614 is aligned with the third positioning hole 612, the third bolt 613 is twisted into the fourth positioning hole 614 and the third positioning hole 612, the third connecting seat 605 is fixed through two points, the cleaning brush 608 is horizontally placed, the cleaning brush 608 is driven to be attached to the upper surface of the wind power flange body 8 through the matching of the multi-section cylinder 603 and the cylinder 602, when the wind power flange body 8 rotates, the cleaning brush 608 sweeps out scraps remained on the surface of the wind power flange body 8, the scraps fall into the collecting cavity 505, and the scraping plate 504 in the fourth step is used for collecting the next step.
The working principle of the invention is as follows:
referring to fig. 1-15 of the specification, the electric push rod 511, the push plate 510, the collecting cavity 505 and the scraping plate 504 are arranged to drive the scraps in the collecting cavity 505 to advance, after a period of time, the scraps are piled up in front of the movement of the scraping plate 504, when the scraping plate 504 drives the piled scraps to reach the push plate 510, the electric push rod 511 stretches to drive the push plate 510, the pushing plate 510 drives the scraps in front of the push plate 510 to move from the containing hole 5021 to the discharging hole 5022 to be intensively discharged, so that the scraps intensively enter an externally connected collecting box, the scraps are conveniently and rapidly cleaned in a concentrated manner, the diffusion of the scraps is reduced, the cleanliness of a processing environment is ensured, and the placing mode of the cleaning brush 608 can be changed by arranging the multi-section cylinder 603, the connecting seat II 604, the connecting seat III 605, the connecting rod 606, the bolt III 613 and the cleaning brush 608, so that the cleaning brush 608 can be attached to different surfaces of the wind power flange body 8, the residues on the surfaces of the wind power flange body 8 are ensured, and the processing of the scraps is further enhanced.
Further, referring to fig. 1, fig. 2 and fig. 8-fig. 15 of the specification, by arranging the circular gear 705, the rack 706, the second rotating shaft 707, the second motor 708 and the belt 709, the rack 706 can drive the positioning blocks 704 to move synchronously, so that the three positioning blocks 70 are driven to be close to or far away from each other, the coaxiality of the positioning blocks 704 and the upper supporting block 2 is improved, the coaxiality of the wind power flange body 8 and the upper supporting block 2 is improved, the processing quality of the wind power flange body 8 is improved, when the outer ring of the wind power flange body 8 is polished, the three positioning blocks 704 are regulated to the inner side of the wind power flange body 8, and when the inner ring of the wind power flange body 8 is polished, the three positioning blocks 704 are regulated to the outer side of the wind power flange body 8, and the positions of the positioning blocks can be regulated according to the radius of the wind power flange body 8 to be processed, so that the practicability of the device is improved.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An intelligent wind power flange processingequipment, includes lower supporting shoe (1), its characterized in that: the utility model discloses a wind power flange cutting device, including lower supporting shoe (1), upper supporting shoe (2), lower supporting shoe (1) top is equipped with motor one (3) through the mounting groove, the output shaft of motor one (3) with go up supporting shoe (2) and be connected, lower supporting shoe (1) outer wall is equipped with collection mechanism for collect the piece that the lathe tool was cut from wind power flange surface, collection mechanism outer wall be equipped with wind power flange swing joint's clearance mechanism for clear up wind power flange surface's piece, it is equipped with positioning mechanism to go up supporting shoe (2) top, be used for fixing wind power flange on this device, avoid its position to appear the skew when cutting, lower supporting shoe (1) outside in go up supporting shoe (2) top and be equipped with cutting machine tool (4), be used for cutting wind power flange surface.
2. The intelligent wind power flange machining device according to claim 1, wherein: the collecting mechanism comprises a first collecting box (501) and a second collecting box (502), the outer wall of the second collecting box (1) is movably provided with a first collecting box (501) and a second collecting box (502) for collecting chips, the first collecting box (501) and the second collecting box (502) are connected through a plurality of first bolts (503) and are communicated with each other to form a collecting cavity (505), the outer wall of the upper supporting block (2) is connected with a scraping plate (504) through a second bolt (509), the scraping plate (504) is in sliding connection with the collecting cavity (505), the inner wall of the second collecting box (502) is provided with a containing hole (5021) and a discharging hole (5022), and the inner wall of the second collecting box (1) is provided with a first groove and a second groove which is sleeved on the outer side of the first groove.
3. The intelligent wind power flange machining device according to claim 2, wherein: the inner wall of the first groove is provided with an electric push rod (511), the telescopic end of the electric push rod (511) is provided with a push plate (510) matched with the storage hole (5021) and used for driving the push plate (510) to move from the storage hole (5021) to the discharge hole (5022), and the outer wall of the push plate (510) is provided with a baffle (506) matched with the second groove and used for driving the baffle (506) to slide in the second groove.
4. An intelligent wind power flange processing device according to claim 3, characterized in that: the inner annular surface of the first collecting box (501) and the inner annular surface of the second collecting box (502) are matched with the outer annular surface of the lower supporting block (1), a first through line hole (507) communicated with the mounting groove and a second through line hole (508) communicated with the first groove are formed in the bottom of the lower supporting block (1) and are used for connecting the first motor (3) and the electric push rod (511) with an external power supply through cables.
5. The intelligent wind power flange machining device according to claim 1, wherein: the cleaning mechanism comprises a mounting seat (601), the mounting seat (601) is arranged on the outer wall of the second collecting box (502), an air cylinder (602) is arranged on the inner wall of the mounting seat (601), a plurality of sections of air cylinders (603) are connected to the top end of the air cylinder (602) through a first connecting seat, a third connecting seat (605) is rotatably connected to an output shaft of the plurality of sections of air cylinders (603) through a second connecting seat (604), a connecting rod (606) is arranged on one end of the side wall of the third connecting seat (605) far away from the plurality of sections of air cylinders (603), a cleaning brush (608) is connected to the outer wall of the bottom of the connecting rod (606) through a fourth bolt (607), and the included angle of the connecting rod (606) is a right angle.
6. The intelligent wind power flange machining device according to claim 5, wherein: the second connecting seat (604) is rotationally connected with the third connecting seat (605) through a first rotating shaft (609), a first positioning hole (610) on the inner wall of the second connecting seat (604) can be in threaded connection with a second positioning hole (611) on the inner wall of the third connecting seat (605) through a third bolt (613), and a third positioning hole (612) on the inner wall of the second connecting seat (604) can be in threaded connection with a fourth positioning hole (614) on the inner wall of the third connecting seat (605) through the third bolt (613).
7. The intelligent wind power flange machining device according to claim 1, wherein: the positioning mechanism comprises a power cavity (701), a first supporting block (702) and a second supporting block (703), wherein the first supporting block (702) and the second supporting block (703) are arranged at the top end of the upper supporting block (2), and every second supporting block (702) is provided with a second supporting block (703) for supporting a wind power flange body (8), a positioning block (704) is arranged on the inner wall of the second supporting block (703) in a sliding manner and used for positioning a wind power method, the power cavity (701) is arranged at the top of the upper supporting block (2), and a circular gear (705) connected in a rotating manner and a rack (706) connected in a sliding manner are arranged at the top of the power cavity (701).
8. The intelligent wind power flange machining device according to claim 7, wherein: the gear (705) is provided with three, rack (706) with gear (705) meshes mutually, power chamber (701) bottom rotate be equipped with gear (705) inner wall be connected pivot two (707), motor two (708), the output shaft of motor two (708) with one of them pivot two (707) fixed connection, adjacent two rotate through belt (709) between two (707) and connect, belt (709) are provided with three.
9. The intelligent wind power flange machining device according to claim 8, wherein: the second rotating shaft (707) is fixedly connected with the inner wall of the circular gear (705), the second supporting block (703) is provided with three racks (706), the top ends of the racks (706) are fixedly connected with the positioning block (704) and used for driving the positioning block (704) to slide back and forth in the second supporting block (703), a socket (710) electrically connected with the second motor (708) is arranged on the side wall of the upper supporting block (2) and used for connecting the second motor (708) with an external power supply, and the second motor (708) is a power-off braking motor.
10. The method of an intelligent wind power flange processing device according to any one of claims 1-9, wherein: the specific method comprises the following steps:
step one: the wind power flange is placed on the first supporting block (702), an external power connector is electrically connected with the second motor (708) through a socket (710), a power supply is connected, the intelligent control of the device is realized by controlling an external control device electrically connected with the device, when an output shaft of the second motor (708) is controlled to drive the second rotating shaft (707) connected with the motor to rotate forwards, the second rotating shaft (707) is driven by a belt (709) to rotate synchronously, the second rotating shaft (707) drives a circular gear (705) to rotate, the circular gear (705) drives a rack (706) to slide outwards along a power cavity (701), the outer end of the rack (706) extends out of the upper supporting block (2), the rack (706) drives the positioning block (704) to move synchronously, the three positioning blocks (704) are gradually far away, an output shaft of the second motor (708) is controlled to drive the second rotating shaft (707) connected with the motor to rotate reversely, the second rotating shaft (707) is driven by the belt (709) to drive the third rotating shaft and the circular gear (705) to rotate reversely synchronously, the rack (706) and the positioning block (704) are driven by the circular gear (704) to move reversely, so that the three positioning blocks (704) can be gradually moved towards each other to be close to the third positioning block (704) or far away from the third positioning block (704) according to the radius (8), the coaxiality of the positioning block (704) and the upper supporting block (2) is improved, so that the coaxiality of the wind power flange body (8) and the upper supporting block (2) is improved, and the processing quality of the wind power flange body (8) is improved;
step two: when the outer ring of the wind power flange body (8) is polished, three positioning blocks (704) are adjusted to the inner side of the wind power flange body (8), when the inner ring of the wind power flange body (8) is polished, the three positioning blocks (704) are adjusted to the outer side of the wind power flange body (8), then the wind power flange body (8) is placed on a first supporting block (702), the positioning mechanism is adjusted again until the positioning blocks (704) are attached to the wind power flange body (8), the three positioning blocks (704) are matched in three directions, the annular wind power flange body (8) is positioned, the external power connector is pulled out, and the external power connector is disconnected with the socket (710);
step three: symmetrically placing a first collecting box (501) and a second collecting box (502) on the outer wall of a lower supporting block (1), aligning a storage hole (5021) with a push plate (510), connecting the first collecting box (501) with the second collecting box (502) through a plurality of first bolts (503) to form a collecting cavity (505), enabling the inner annular surface of the first collecting box (501) and the inner annular surface of the second collecting box (502) to be attached to the outer annular surface of the lower supporting block (1), placing a scraping plate (504) into the collecting cavity (505), connecting the scraping plate (504) with an upper supporting block (2) through a second bolt (509), connecting a control cable of a first motor (3) and an electric push rod (511) with an external intelligent control device through a first through line hole (507) and a second through line hole (508), placing an external collecting box below a discharging hole (5022), and aligning a feeding hole of the collecting box with the discharging hole (5022);
step four: the method comprises the steps that a turning tool of a cutting machine tool (4) is regulated to be attached to a surface to be processed of a wind power flange body (8), an output shaft of a motor I (3) drives an upper supporting block (2) to rotate, the upper supporting block (2) drives a positioning mechanism and the wind power flange body (8) to rotate together, cutting is conducted under intelligent control of the cutting machine tool (4), one part of chips generated by cutting remain on the outer wall of the wind power flange, the other part of chips directly fall into a collecting cavity (505), the upper supporting block (2) drives a scraping plate (504) to rotate along the collecting cavity (505) to drive chips in the collecting cavity (505) to advance, after a period of time, the chips are accumulated in front of the movement of the scraping plate (504), when the scraping plate (504) drives accumulated chips to reach a pushing plate (510), an electric push rod (511) is extended to drive the pushing plate (510), the chips in front of the pushing plate (510) are driven to move from a containing hole (5021) to a discharging hole (5022), and the chips are discharged by the discharging hole (5022), and chip collection is completed;
step five: in the initial state, the first positioning hole (610) on the inner wall of the second connecting seat (604) is in threaded connection with the second positioning hole (611) on the inner wall of the third connecting seat (605) through the third screw bolt (613), the cleaning brush (608) is in a vertical state, the air cylinder (602) stretches or contracts to drive the mounting seat (601) to move upwards or downwards, the mounting seat (601) is used for driving the multi-section air cylinder (603), the second connecting seat (604), the third connecting seat (605), the connecting rod (606) and the cleaning brush (608) to synchronously move, the third screw bolt (613) is taken from the first positioning hole (610) and the second positioning hole (609) when the angle of the cleaning brush (608) needs to be changed, the first connecting rod (606) rotates around the first nine-degree connecting rod (606) to drive the second connecting seat (604) to move forwards or backwards, the second connecting seat (604) is driven by the second connecting seat (604) to synchronously move the third connecting seat (605), the connecting seat (606) and the cleaning brush (608) until the cleaning brush (608) is attached to the inner ring surface or the outer ring surface of the flange body (8), the first positioning hole (610) and the second positioning hole (609) are taken down, the third screw bolt (609) is rotated around the first connecting rod (606) and the fourth positioning hole (612) to be aligned with the fourth positioning hole (612) and the fourth positioning hole (612) to the fourth positioning hole (612), the position of connecting seat three (605) is fixed through two points to place cleaning brush (608) level, through the cooperation of multisection cylinder (603), cylinder (602), drive cleaning brush (608) laminating wind-powered electricity generation flange body (8) upper surface, when wind-powered electricity generation flange body (8) rotate, cleaning brush (608) sweep the remaining piece in wind-powered electricity generation flange body (8) surface, in the piece falls into collecting chamber (505), carries out the collection of next step through scraper blade (504) in step four again.
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| CN202310207619.9A CN116060953B (en) | 2023-03-07 | 2023-03-07 | Intelligent wind power flange processing device and method |
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| CN202310207619.9A CN116060953B (en) | 2023-03-07 | 2023-03-07 | Intelligent wind power flange processing device and method |
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| CN116352186A (en) * | 2023-06-01 | 2023-06-30 | 山西天宝集团有限公司 | Device and method for rounding and flattening T-shaped flange after ring rolling |
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| CN120133570A (en) * | 2025-05-15 | 2025-06-13 | 山西天宝集团有限公司 | Drilling device and method for connecting flange of wind power tower |
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| CN120133570A (en) * | 2025-05-15 | 2025-06-13 | 山西天宝集团有限公司 | Drilling device and method for connecting flange of wind power tower |
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