CN112704100B - Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof - Google Patents

Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof Download PDF

Info

Publication number
CN112704100B
CN112704100B CN202011587979.9A CN202011587979A CN112704100B CN 112704100 B CN112704100 B CN 112704100B CN 202011587979 A CN202011587979 A CN 202011587979A CN 112704100 B CN112704100 B CN 112704100B
Authority
CN
China
Prior art keywords
fixedly arranged
humidity
dough kneading
microwave
display
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011587979.9A
Other languages
Chinese (zh)
Other versions
CN112704100A (en
Inventor
丁家辉
丁建伟
许毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Baji Gongfu Food Co ltd
Original Assignee
Guangdong Baji Gongfu Food Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Baji Gongfu Food Co ltd filed Critical Guangdong Baji Gongfu Food Co ltd
Priority to CN202011587979.9A priority Critical patent/CN112704100B/en
Publication of CN112704100A publication Critical patent/CN112704100A/en
Application granted granted Critical
Publication of CN112704100B publication Critical patent/CN112704100B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C13/00Provers, i.e. apparatus permitting dough to rise

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention relates to the technical field of food processing, and discloses Guangdong crystal shrimp dumpling skin microwave-assisted fermentation processing equipment and a fermentation processing method thereof. The equipment has the advantages of avoiding the skin from wrinkling or cracking, fully stirring, reducing the fermentation failure rate and the like through automatic control.

Description

Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof
Technical Field
The invention relates to the technical field of food processing, in particular to Guangdong crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and a fermentation processing method thereof.
Background
The crystal shrimp dumpling is one of the traditional cantonese tea building snacks, and is a traditional famous snack with the same name as a dry steamed pork dumpling, a barbecued pork bun and an egg tart. The main production raw materials are fresh shrimp meat, pork paste, tender bamboo shoots, clarified powder and starch, and the auxiliary materials comprise oil, salt, cooking wine and ginger. The preparation of the crystal shrimp dumpling wrappers in the preparation of the crystal shrimp dumplings is particularly critical, the existing clear noodle is insufficient, the processing method is mostly drying, and the toughness of the crystal shrimp dumpling wrappers prepared from the clear noodle is insufficient, so that the crystal shrimp dumpling wrappers are prepared from the multi-purpose clear noodle of the wine house tea and raw starch, along with the development of automation, the quick-frozen crystal shrimp dumplings also enter the market, but the dumpling wrapper production process of the quick-frozen crystal shrimp dumplings has many problems in the preparation process.
1. The fermentation speed is too fast, the yeast reproduction causes the change of air pressure, temperature and humidity in the fermentation process, so that the fermentation environment is changed, the feedback inhibition is caused, the bacterial activity is reduced, the fermentation is not thorough or even stopped, and the skin is dull, wrinkled or cracked.
2. In mechanical production, because manual meticulous mixing is not achieved, stirring is insufficient, so that yeast and other ingredients in dough are not uniformly distributed, and fermentation failure is caused.
3. The water in the dough can influence fermentation, the water hardness can excessively enhance the toughness of the dough, the fermentation time is prolonged, the taste of the finished product is rough and hard, the residue is easy to fall off, and in addition, the chlorine in the water can influence the yeast fermentation.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the Guangdong crystal shrimp dumpling skin microwave-assisted fermentation processing equipment and the fermentation processing method thereof, which have the advantages of avoiding skin wrinkling or cracking, fully stirring, reducing fermentation failure rate and the like, and solve the problems of wrinkling or cracking and over-hard gluten in the fermentation process.
(II) technical scheme
In order to solve the technical problems of wrinkling or cracking and over-hard gluten in the fermentation process, the invention provides the following technical scheme:
the microwave-assisted fermentation processing equipment for the Cantonese crystal shrimp dumpling wrappers and the fermentation processing method thereof comprise a support frame, wherein a steering engine fixing frame is fixedly arranged at the bottom end of the support frame, a first steering engine is fixedly arranged in the steering engine fixing frame, a rotary disc is fixedly arranged at an output rod end of the first steering engine, a clamping device is fixedly arranged on one side of the rotary disc, a dough kneading device is arranged in the clamping device, a water filtering device is arranged on one side of the dough kneading device, a motor fixing frame is arranged above the dough kneading device, a servo cylinder is fixedly arranged at one end, away from the motor fixing frame, of the dough kneading device, a controller is fixedly arranged at the top end of the servo cylinder, a supporting rod is fixedly arranged at the top end of the servo cylinder and in the direction perpendicular to the motor fixing frame, an alarm and a warning device are fixedly arranged at one end, away from the controller, of the top surface of the supporting rod, Temperature monitor, atmospheric pressure display and humidity display, the bracing piece is kept away from the fixed electric telescopic handle that is provided with of one end of controller, the electric telescopic handle overcoat is equipped with microwave generator, one side of microwave generator is provided with humidity control device the fixed sealed lid that is provided with in bottom surface of microwave generator, the fixed temperature sensor, baroceptor and the humidity transducer that are provided with in bottom surface of sealed lid, one side of sealed lid is run through and is provided with the microwave conveying pipe.
Preferably, the clamping device comprises two connecting rods, an arc-shaped clamping head is fixedly arranged at one end of each connecting rod, a limiting rod is fixedly arranged in the middle of each arc-shaped clamping head, a first fixing screw is arranged at the tail end of each arc-shaped clamping head in a penetrating mode, and a second fixing screw is arranged between the connecting rods in a penetrating mode.
Preferably, the dough kneading device includes the fixed frame of dough kneading motor, the fixed frame internal fixation of dough kneading motor is provided with first motor, the fixed first shaft coupling that is provided with in output rod of first motor, the fixed scraper blade that is provided with in top of first shaft coupling, the fixed dough kneading bucket that is provided with in top of the fixed frame of dough kneading motor, the external fixation of dough kneading bucket is provided with the relief valve, the side of dough kneading bucket is seted up flutedly, the fixed inoxidizing coating that is provided with in dough kneading bucket, be provided with the agitator in the dough kneading bucket, the fixed second shaft coupling that is provided with in top of agitator, the other end of second shaft coupling is fixed and is provided with the second motor.
Preferably, the U-shaped scraper is provided with a blade on one side corresponding to the rotation direction, the rotation shaft of the scraper penetrates through the dough kneading barrel and the protective layer, the second motor and the motor fixing frame are fixed with each other, and the groove and the limiting rod are connected and fixed through a clamping block.
Preferably, water filtering device includes the water storage box, the fixed first filter screen that is provided with in centre of water storage box, the fixed filtration sponge that is provided with in below of first filter screen, the bottom mounting of water storage box is provided with communicating pipe, the other end mounting of communicating pipe is provided with the water filter box, the bottom mounting of water filter box is provided with the second filter screen, the fixed active carbon adsorption layer that is provided with in top of second filter screen, the four corners of active carbon adsorption layer is all fixed and is provided with sterilamp, the suction pump has been placed to the centre of second filter screen, the fixed drinking-water pipe that is provided with in top surface of suction pump, the fixed spout that is provided with of the other end of drinking-water pipe.
Preferably, the humidity adjusting device comprises a small water storage tank, a second steering engine is fixedly arranged below the small water storage tank, a conveying pipe is fixedly arranged at the output rod end of the second steering engine, an atomizer is fixedly arranged at the other end of the conveying pipe, and an electromagnetic valve is fixedly arranged in the middle of the conveying pipe.
Preferably, the side of bracing piece corresponds the position of temperature display is provided with the temperature warning light, the side of bracing piece corresponds the position of atmospheric pressure display is provided with the atmospheric pressure warning light, the side of bracing piece corresponds the position of humidity display is provided with the humidity warning light.
Preferably, the temperature display the atmospheric pressure display the humidity display respectively with temperature sensor the atmospheric pressure sensor the connect through signal of telecommunication between the humidity transducer, temperature sensor the atmospheric pressure sensor the humidity transducer respectively with the temperature warning lamp the atmospheric pressure warning lamp the connect through signal of telecommunication between the humidity warning lamp, the temperature warning lamp the atmospheric pressure warning lamp the humidity warning lamp all passes through the controller with carry out signal of telecommunication between the alarm.
Preferably, the steering engine fixing frame and the supporting frame are fixed through welding.
Preferably, the servo cylinder is provided with two motor fixing frames and two supporting rods in a cross manner, the two motor fixing frames are reversely arranged on the same straight line, the two supporting rods are reversely arranged on the same straight line, and the corresponding motor fixing frames and the corresponding supporting rods are provided with all the parts mentioned in the technical scheme, namely two groups of stirring structures and two groups of microwave fermentation structures are symmetrically arranged, and correspondingly, the clamping devices and the dough kneading devices are also provided with four groups which are arranged around the servo cylinder in a cross manner; when the dough kneading machine is used, flour is filled in the four dough kneading barrels simultaneously, dough kneading and fermentation work are performed respectively, after the dough kneading is completed, the dough kneading is rotated by 90 degrees, the fermentation device is used for fermentation, and when the dough kneading machine rotates next time, fermented dough is taken out by workers, and the next circulation is continued to realize continuous operation. The processing method of the Guangdong crystal shrimp dumpling wrappers by microwave-assisted fermentation uses the processing equipment of the Guangdong crystal shrimp dumpling wrappers by microwave-assisted fermentation in any one of the technical schemes to process the Guangdong crystal shrimp dumpling wrappers.
(III) advantageous effects
Compared with the prior art, the invention provides the Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment and the fermentation processing method thereof, and the Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment has the following beneficial effects:
1. the microwave-assisted fermentation processing method and the fermentation equipment of the Cantonese crystal shrimp dumpling skin can monitor the air pressure temperature and the humidity in the dough kneading barrel in real time by utilizing the temperature sensor, the air pressure sensor and the humidity sensor, in the fermentation process, the temperature sensor, the air pressure sensor and the humidity sensor display the temperature, the air pressure and the humidity in the dough kneading barrel on the temperature display, the air pressure display and the humidity display in real time, when the temperature displayed by the temperature display is lower than 25 ℃, the temperature warning lamp is lightened, the controller controls the microwave generator, so that the temperature in the dough kneading barrel is timely raised, the microwave heating is characterized in that the temperature of the heated material is raised by the high-frequency reciprocating motion of dipole molecules in the heated body, the internal friction heat is generated, the inside and the outside of the material can be simultaneously heated and simultaneously heated without any heat conduction process, the heating speed is high and uniform, the heating purpose can be achieved only by one or a plurality of fractions of the energy consumption of the traditional heating mode, meanwhile, the inertia of microwave heating is very small, the rapid control of temperature rise and fall can be realized, the automatic control is facilitated, the heating is stopped when the temperature rises to 30 ℃, when the pressure displayed by the air pressure display is less than 0.01MPa or more than 0.1MPa, the air pressure warning lamp is turned on, the pressure release valve is opened, the air can be supplemented or released, the pressure in the dough kneading barrel is adjusted, the pressure in the dough kneading barrel is maintained at about 0.05MPa, when the humidity displayed by the humidity display is less than 80%, the controller controls the atomizer to be started, the electromagnetic valve is opened, the internal environment of the dough kneading barrel is humidified by the water in the small water storage tank, when the humidity displayed by the humidity display reaches 82%, the humidification is stopped, when the humidity displayed by the humidity display is higher than 85%, the pressure release valve is opened, the water vapor and the air come out together, so that the environment in the dough kneading barrel is constant, the activity of the yeast is ensured, the dough cover is prevented from bubbling or drying, and the surface skin of the crystal shrimp dumpling is prevented from being matt, wrinkled or cracked.
2. The Guangdong crystal shrimp dumpling wrapper microwave-assisted fermentation processing method and the fermentation equipment thereof are characterized in that a dough kneading barrel is clamped in an arc-shaped clamping head of a clamping device, a limiting rod is clamped in a groove for fixing, the clamping device and the dough kneading barrel are fixed by a first fixing screw and a second fixing screw, the clarified flour and potato starch which are raw materials of the traditional shrimp dumpling wrapper are poured into the dough kneading barrel according to a proportional relation, oat flour, water chestnut flour, potato flour and the like are added, so that the good taste and color of the shrimp dumpling wrapper are kept, the nutrients are enriched, yeast and starch monoester phosphate with proper concentration are added, a controller controls a first motor and a second motor to rotate, so that a scraper plate and a stirrer are respectively driven to rotate, the clarified flour, the oat flour, the water chestnut flour, the potato flour, the yeast, the starch monoester phosphate and the like are uniformly mixed, and the fermentation time, temperature, pressure and humidity are controlled, the controller controls the water suction pump to pump purified and heated water into the water suction pipe and spray the purified and heated water into the dough kneading barrel through the nozzle, the purified and heated water is uniformly mixed with the clarified noodles, the starch and the yeast along with the rotation of the movable scraper blade and the stirrer, and the water is pumped into the water suction pipe by the water pump intermittently, so that the water is added into the dough kneading barrel for multiple times, and the problem that the yeast, the starch phosphate monoester and other ingredients are not uniformly distributed due to insufficient stirring to cause fermentation failure is prevented.
3. This quartzy shrimp dumpling skin microwave-assisted fermentation processing method of guang style and fermentation equipment thereof, carry out the secondary filter through first filter screen and filtration sponge in following the water storage box through water, then enter into the rose box through communicating pipe, the active carbon adsorbed layer through the rose box bottom carries out the cubic and filters, because water in the dough can influence the fermentation, the water quality can excessively strengthen dough toughness, the extension fermentation time, it is crude dry and hard to make finished product taste, the sediment falls easily, in addition, chlorine in the aquatic can influence the yeast fermentation, so disinfect through sterilamp, the simulation process of insolateing, thereby make aquatic chlorine and impurity removed, soft water can make the dough gluten soft, be fit for quartzy shrimp dumpling preparation.
4. This guang style crystal shrimp dumpling skin microwave auxiliary fermentation processing method and fermentation equipment thereof, through arbitrary one of temperature warning light, atmospheric pressure warning light and humidity warning light and light, the alarm all can sound to be convenient for remind the user to pay attention to the internal environment of kneading dough bucket, but artifical auxiliary adjustment when necessary, the shell of kneading dough bucket is transparent, and the inoxidizing coating has a breach, and the person of facilitating the use observes the internal conditions at any time, judges the completion degree of fermentation.
5. According to the Guangdong crystal shrimp dumpling skin microwave-assisted fermentation processing method and the fermentation equipment thereof, the knife edge is arranged on one side of the scraper plate corresponding to the rotation direction, so that flour blocks adhered to the bottom of the dough kneading barrel can be scraped off and enter the dough newly, excessive flour is prevented from being adhered to the barrel wall of the dough kneading barrel, less raw materials are wasted, and meanwhile, the flour kneading barrel is convenient to use and clean.
6. The two groups of dough kneading devices and the two groups of fermentation devices are arranged in a cross shape, 4 barrels of dough can be processed simultaneously, continuous operation of dough kneading, fermentation and material changing is realized through rotary transposition, the processing efficiency is improved, and the industrialized large-scale production is facilitated.
Drawings
FIG. 1 is a diagram of the overall system control of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a second schematic perspective view of the present invention;
FIG. 4 is one of the overall explosion diagrams of the present invention;
FIG. 5 is a second schematic diagram of the overall explosion of the present invention;
FIG. 6 is an overall exploded view of the dough mixing apparatus of the present invention;
fig. 7 is an overall exploded schematic view of the water filtering device of the present invention;
fig. 8 is a schematic partial explosion view of the present invention.
In the figure: 1. a support frame; 2. a steering engine fixing frame; 3. a first steering engine; 4. a turntable; 5. a clamping device; 501. a connecting rod; 502. an arc-shaped clamping head; 503. a limiting rod; 504. a first fixing screw; 505. a second fixing screw; 6. dough kneading device; 601. a dough kneading motor fixing frame; 602. a first motor; 603. a first coupling; 604. a squeegee; 605. a dough kneading barrel; 606. a protective layer; 607. a stirrer; 608. a second motor; 609. a pressure relief valve; 610. a groove; 611. a second coupling; 7. a water filtering device; 701. a water storage tank; 702. a first filter screen; 703. filtering the sponge; 704. a communicating pipe; 705. a water filtering tank; 706. a second filter screen; 707. an activated carbon adsorption layer; 708. an ultraviolet germicidal lamp; 709. a water pump; 710. a water pumping pipe; 711. a spout; 8. a motor fixing frame; 9. a servo cylinder; 10. a controller; 11. a support bar; 12. a temperature display; 13. a barometric pressure display; 14. a humidity display; 15. a microwave generator; 16. a humidity adjusting device; 1601. a small water storage tank; 1602. a second steering engine; 1603. a delivery pipe; 1604. an atomizer; 1605. an electromagnetic valve; 17. a sealing cover; 18. a temperature sensor; 19. an air pressure sensor; 20. a humidity sensor; 21. a microwave delivery tube; 22. an alarm; 23. a temperature warning light; 24. a barometric warning light; 25. a humidity warning light; 26. an electric telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the microwave-assisted fermentation processing equipment for making the dumpling wrappers of Cantonese crystal shrimps and the fermentation processing method thereof comprise a support frame 1, a steering engine fixing frame 2 is fixedly arranged at the bottom end of the support frame 1, a first steering engine 3 is fixedly arranged in the steering engine fixing frame 2, a rotating disc 4 is fixedly arranged at the output rod end of the first steering engine 3, a clamping device 5 is fixedly arranged at one side of the rotating disc 4, a dough kneading device 6 is arranged in the clamping device 5, a water filtering device 7 is arranged at one side of the dough kneading device 6, a motor fixing frame 8 is arranged above the dough kneading device 6, a servo cylinder 9 is fixedly arranged at one end of the motor fixing frame 8 far away from the dough kneading device 6, a controller 10 is fixedly arranged at the top end of the servo cylinder 9, a support rod 11 is fixedly arranged at the top end of the servo cylinder 9 and in the direction perpendicular to the motor fixing frame 8, and an alarm 22 is fixedly arranged at one end of the support rod 11 from the controller 10 to the controller 10 in sequence, The temperature display 12, the air pressure display 13 and the humidity display 14, an electric telescopic rod 26 is fixedly arranged at one end of the support rod 11 far away from the controller 10, a microwave generator 15 is sleeved outside the electric telescopic rod 26, a humidity adjusting device 16 is arranged at one side of the microwave generator 15, a sealing cover 17 is fixedly arranged on the bottom surface of the microwave generator 15, a temperature sensor 18, an air pressure sensor 19 and a humidity sensor 20 are fixedly arranged on the bottom surface of the sealing cover 17, and a microwave conveying pipe 21 penetrates through one side of the sealing cover 17.
Further, the clamping device 5 includes two connecting rods 501, an arc-shaped clamping head 502 is fixedly arranged at one end of the connecting rod 501, a limiting rod 503 is fixedly arranged in the middle of the arc-shaped clamping head 502, a first fixing screw 504 is arranged at the tail end of the two arc-shaped clamping heads 502 in a penetrating manner, and a second fixing screw 505 is arranged between the two connecting rods 501 in a penetrating manner.
Further, the dough kneading device 6 comprises a dough kneading motor fixing frame 601, a first motor 602 is fixedly arranged in the dough kneading motor fixing frame 601, a first coupler 603 is fixedly arranged at an output rod end of the first motor 602, a scraping plate 604 is fixedly arranged at the top end of the first coupler 603, a dough kneading barrel 605 is fixedly arranged at the top end of the dough kneading motor fixing frame 601, a pressure release valve 609 is fixedly arranged outside the dough kneading barrel 605, a groove 610 is formed in the side surface of the dough kneading barrel 605, a protective layer 606 is fixedly arranged in the dough kneading barrel 605, a stirrer 607 is arranged in the dough kneading barrel 605, a second coupler 611 is fixedly arranged at the top end of the stirrer 607, and a second motor 608 is fixedly arranged at the other end of the second coupler 611.
Furthermore, the U-shaped scraper 604 has a blade on one side of the scraper 604 corresponding to the rotation direction, so that the dough adhered to the bottom of the dough kneading barrel 605 can be scraped off and enters the dough, the rotation shaft of the scraper 604 penetrates through the dough kneading barrel 605 and the protective layer 606, the second motor 608 and the motor fixing frame 8 are fixed to each other, and the groove 610 and the limiting rod 503 are fixed to each other through the connection of the fixture blocks.
Further, the water filtering device 7 comprises a water storage tank 701, a first filter screen 702 is fixedly arranged in the middle of the water storage tank 701, a filtering sponge 703 is fixedly arranged below the first filter screen 702, a communicating pipe 704 is fixedly arranged at the bottom end of the water storage tank 701, a water filtering tank 705 is fixedly arranged at the other end of the communicating pipe 704, a second filter screen 706 is fixedly arranged at the bottom end of the water filtering tank 705, an activated carbon adsorption layer 707 is fixedly arranged at the top end of the second filter screen 706, ultraviolet sterilization lamps 708 are fixedly arranged at four corners of the activated carbon adsorption layer 707, a water pump 709 is arranged in the middle of the second filter screen 706, a water pumping pipe 710 is fixedly arranged at the top surface of the water pumping pipe 709, a nozzle 711 is fixedly arranged at the other end of the water pumping pipe 710, water is secondarily filtered from the water storage tank 701 through the first filter screen 702 and the filtering sponge 704, then enters the water filtering tank 705 through the communicating pipe 703, and is filtered for three times through the activated carbon adsorption layer 707 at the bottom of the water filtering tank 705, because the water in the dough can influence the fermentation, the water quality can excessively strengthen dough toughness, the fermentation time is prolonged, the mouth feel of the finished product is rough and hard, the slag is easy to fall, in addition, the chlorine in the water can influence the yeast fermentation, so the ultraviolet sterilizing lamp 708 is used for sterilizing, the insolation process is simulated, the chlorine in the water is removed as far as possible, the mouth feel of the soft dough is softened, then the water is intermittently pumped into the water pumping pipe 710 by the water pumping pump 709, and therefore the water is added into the dough kneading barrel 605 for multiple times. In addition, in specific application, since the noodles used for the shrimp dumpling wrappers need boiling water in the dough kneading process, an electromagnetic heating device is arranged at the bottom of the water filtering tank 705, so that the water in the water filtering tank 705 can be heated.
Further, humidity control device 16 includes small-size water storage tank 1601, and the fixed second steering wheel 1602 that is provided with in the below of small-size water storage tank 1601, the fixed conveyer pipe 1603 that is provided with of output rod end of second steering wheel 1602, and the fixed atomizer 1604 that is provided with of the other end of conveyer pipe 1603, and the fixed solenoid valve 1605 that is provided with in the middle of conveyer pipe 1603 to can enter into the conveyer pipe 1603 through the on-off control small-size water storage tank 1601 of control solenoid valve 1605, the accessible atomizer 1604 atomizes the water in conveyer pipe 1603 simultaneously, thereby can adjust the humidity in kneading dough bucket 605.
Furthermore, a temperature warning light 23 is disposed on the side of the support rod 11 corresponding to the temperature display 12, an air pressure warning light 24 is disposed on the side of the support rod 11 corresponding to the air pressure display 13, and a humidity warning light 25 is disposed on the side of the support rod 11 corresponding to the humidity display 14.
Further, the temperature display 12, the air pressure display 13, and the humidity display 14 are respectively connected with the temperature sensor 18, the air pressure sensor 19, and the humidity sensor 20 through electrical signals, the temperature sensor 18, the air pressure sensor 19, and the humidity sensor 20 are respectively connected with the temperature warning lamp 23, the air pressure warning lamp 24, and the humidity warning lamp 25 through electrical signals, and the temperature warning lamp 23, the air pressure warning lamp 24, and the humidity warning lamp 25 are all connected with the alarm 22 through electrical signals between the controller 10.
Further, the steering engine fixing frame 2 and the supporting frame 1 are fixed through welding.
S1: the clarified flour and starch were poured into the dough mixer 605 at a ratio of 3:1 (by weight) and a suitable amount of yeast and starch monoester were added.
S2: the dough kneading device 6 is matched with the water filtering device 7 to knead dough.
S3: the controller 10 controls the first steering engine 3 to rotate the dough mixing barrel 605 to the position below the sealing cover 17.
S4: a temperature sensor 18, an air pressure sensor 19 and a humidity sensor 20 are respectively matched with a microwave generator 15, a pressure release valve 609 and a humidity adjusting device 16 to form a negative feedback adjusting system, so that fermentation is completed.
Furthermore, two motor fixing frames 8 and two supporting rods 11 are arranged on the servo cylinder 9 in a cross manner, the two motor fixing frames 8 are reversely arranged on the same straight line, the two supporting rods 11 are reversely arranged on the same straight line, and the corresponding motor fixing frames 8 and the corresponding supporting rods 11 are provided with all the parts mentioned in the technical scheme, namely two groups of stirring structures and two groups of microwave fermentation structures are symmetrically arranged, correspondingly, four groups of clamping devices 5 and dough kneading devices 6 are also arranged, and the four groups of clamping devices and the four groups of dough kneading devices are arranged around the servo cylinder 9 in a cross manner; when the dough kneading machine is used, flour is filled in the four dough kneading barrels 605 simultaneously, dough kneading and fermentation work are respectively carried out, after the dough kneading is finished, the dough kneading is rotated by 90 degrees, the fermentation device is used for fermentation, and when the dough kneading machine rotates next time, fermented dough is taken out by workers, and the next circulation is continued to realize continuous operation.
The processing method of the Guangdong crystal shrimp dumpling wrappers by microwave-assisted fermentation uses the processing equipment of the Guangdong crystal shrimp dumpling wrappers in any one of claims 1 to 9 to process the Guangdong crystal shrimp dumpling wrappers.
The working principle is as follows: when in use, the dough mixing barrel 605 is clamped in the arc-shaped clamping head 502 of the clamping device 5 and is clamped in the groove 610 for fixing through the limiting rod 503, the clamping device 5 and the dough mixing barrel 605 are fixed through the first fixing screw 504 and the second fixing screw 505, clarified flour and starch are poured into the dough mixing barrel 605 according to the weight ratio of 3:1, and a proper amount of yeast is added, the controller 10 controls the first motor 602 and the second motor 608 to rotate, so that the scraper 604 and the stirrer 607 are respectively driven to rotate, so that the clarified flour and the starch are uniformly mixed, the controller 10 controls the water suction pump 709 to suck purified and heated water into the water suction pipe 710 and spray the purified and heated water into the dough mixing barrel through the nozzle 711, the clarified flour, the starch and the yeast are uniformly mixed with the rotation of the movable scraper 604 and the stirrer 607, after dough is formed, the controller 10 controls the first motor 602 and the second motor 608 to stop, the servo cylinder 9 extends until the stirrer 607 is completely positioned above the dough kneading barrel 605, the first steering engine 3 rotates ninety degrees to drive the turntable 4 to rotate, the turntable 4 drives the clamping device 5 to move below the sealing cover 17, the controller 10 controls the servo cylinder 9 to shorten and controls the electric telescopic rod 26 to extend, so that the sealing cover 17 is completely pressed above the dough kneading barrel 605, so that the dough kneading barrel 605 is in a sealing state, dough can be fermented, at the moment, the second steering engine 1602 in the humidity adjusting device 16 rotates to drive the conveying pipe 1603 to enter the through hole at the corresponding position of the dough kneading barrel 605, so that the dough kneading barrel 605 is sealed, in the process of dough fermentation, gas is generated due to yeast propagation, so that the air pressure and the humidity in the dough kneading barrel 605 can be influenced, the temperature can be influenced by a small amplitude, at the moment, the air pressure temperature and the humidity in the dough kneading barrel 605 can be monitored in real time by the temperature sensor 18, the air pressure sensor 19 and the humidity sensor 20, the air pressure can affect the air exchange rate, further cause the accumulation of carbon dioxide and insufficient oxygen, finally cause feedback inhibition, reduce the activity of bacteria, cause the fermentation to be incomplete or even stop, generally control the humidity to be about 0.05MPa, the humidity can affect the surface of dough, the humidity is too low, the surface of the dough is easy to harden, the expansion of the dough is restrained, the surface of the finished product can also harden, thicken, simultaneously reduce the volume, the humidity is too high, the dough can bubble, the activity temperature of the general yeast is 30-45 ℃, 20 ℃ can ferment, therefore, the temperature is generally controlled to be 20-45 ℃, in the fermentation process, the temperature sensor 18, the air pressure sensor 19 and the humidity sensor 20 display the temperature, the air pressure and the humidity in the dough kneading barrel 605 on the temperature display 12, the air pressure display 13 and the humidity display 14 in real time, when the temperature displayed by the temperature display 12 is lower than 25 ℃, the temperature warning lamp 23 is lighted, the controller controls the microwave generator 15, so that the temperature in the dough kneading barrel 605 is raised in time, the microwave heating is characterized in that dipole molecules inside a heated body reciprocate at high frequency to generate 'internal friction heat', so that the temperature of a heated material is raised, the inside and the outside of the material can be heated and raised simultaneously without any heat conduction process, the heating speed is high and uniform, the heating purpose can be achieved only by one fraction or one dozen fraction of the energy consumption of the traditional heating mode, meanwhile, the inertia of the microwave heating is small, the rapid control of temperature rise and fall can be realized, the automatic control is facilitated, the heating is stopped when the temperature rises to 30 ℃, when the pressure displayed by the air pressure display 13 is less than 0.01MPa or more than 0.1MPa, the air pressure warning lamp 24 is lighted, the pressure release valve 609 is opened, so that the air can be supplemented or released, and the pressure in the dough kneading barrel 605 is adjusted, the pressure in the dough kneading barrel 605 is maintained at about 0.05MPa, when the humidity displayed by the humidity display 14 is lower than 80%, the controller 10 controls the atomizer 1604 to start, the electromagnetic valve 1605 to open, the internal environment of the dough kneading barrel 605 is humidified by the water in the small water storage tank 1601, when the humidity displayed by the humidity display 14 reaches 82%, the humidification is stopped, and when the humidity displayed by the humidity display 14 is higher than 85%, the pressure release valve 609 is opened, so that the water vapor and the air come out together. In addition, when the instant noodle maker is used specifically, any one of the temperature warning lamp 23, the air pressure warning lamp 24 and the humidity warning lamp 25 is turned on, the alarm 22 is turned off, the shell of the dough kneading barrel 605 is transparent, and the protective layer 606 is provided with a gap, so that a user can observe the internal situation at any time and judge the completion degree of fermentation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. Guangdong crystal shrimp dumpling skin microwave-assisted fermentation processing equipment comprises a support frame (1) and is characterized in that: the bottom of the support frame (1) is fixedly provided with a steering engine fixing frame (2), a first steering engine (3) is fixedly arranged in the steering engine fixing frame (2), a rotary disc (4) is fixedly arranged at an output rod end of the first steering engine (3), a clamping device (5) is fixedly arranged on one side of the rotary disc (4), a dough kneading device (6) is arranged in the clamping device (5), a water filtering device (7) is arranged on one side of the dough kneading device (6), the water filtering device (7) comprises a water storage tank (701), a first filter screen (702) is fixedly arranged in the middle of the water storage tank (701), a filter sponge (703) is fixedly arranged below the first filter screen (702), a communicating pipe (704) is fixedly arranged at the bottom of the water storage tank (701), a water filtering tank (705) is fixedly arranged at the other end of the communicating pipe (704), a second filter screen (706) is fixedly arranged at the bottom of the water filtering tank (705), an active carbon adsorption layer (707) is fixedly arranged at the top end of the second filter screen (706), ultraviolet germicidal lamps (708) are fixedly arranged at four corners of the active carbon adsorption layer (707), a water suction pump (709) is arranged in the middle of the second filter screen (706), a water suction pipe (710) is fixedly arranged on the top surface of the water suction pump (709), and a nozzle (711) is fixedly arranged at the other end of the water suction pipe (710);
a motor fixing frame (8) is arranged above the dough kneading device (6), a servo cylinder (9) is fixedly arranged at one end, far away from the dough kneading device (6), of the motor fixing frame (8), a controller (10) is fixedly arranged at the top end of the servo cylinder (9), a supporting rod (11) is fixedly arranged at the top end of the servo cylinder (9) and in the direction perpendicular to the motor fixing frame (8), an alarm (22), a temperature display (12), an air pressure display (13) and a humidity display (14) are fixedly arranged on the top surface of the supporting rod (11) in sequence from the controller (10) to the end, far away from the controller (10), of the supporting rod (11), an electric telescopic rod (26) is fixedly arranged at one end, far away from the controller (10), and a microwave generator (15) is sleeved outside the electric telescopic rod (26), a humidity adjusting device (16) is arranged on one side of the microwave generator (15), a sealing cover (17) is fixedly arranged on the bottom surface of the microwave generator (15), a temperature sensor (18), an air pressure sensor (19) and a humidity sensor (20) are fixedly arranged on the bottom surface of the sealing cover (17), and a microwave conveying pipe (21) penetrates through one side of the sealing cover (17);
in the fermentation process, the temperature sensor (18), the air pressure sensor (19) and the humidity sensor (20) display the temperature, the air pressure and the humidity in the dough kneading barrel on a temperature display, an air pressure display and a humidity display in real time, when the temperature displayed by the temperature display (12) is lower than 25 ℃, the temperature warning lamp is turned on, the controller controls the microwave generator (15) to increase the temperature in the dough kneading barrel, when the temperature rises back to 30 ℃, the heating is stopped, when the pressure displayed by the air pressure display (13) is less than 0.01MPa or more than 0.1MPa, the air pressure warning lamp is turned on, the 609 is turned on to supplement or release air, the pressure in the dough kneading barrel is adjusted to be 0.05MPa, when the humidity displayed by the humidity display (14) is lower than 80%, the controller controls the atomizer (1604), The electromagnetic valve (1605) is opened, the internal environment of the dough mixing barrel is humidified by water in the small water storage tank (1601), when the humidity of the humidity display (14) reaches 82%, the humidification is stopped, and when the humidity displayed by the humidity display is higher than 85%, the pressure release valve (609) is opened, so that water vapor and air are released together.
2. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 1, characterized in that: clamping device (5) include two connecting rods (501), the fixed arc centre gripping head (502) that is provided with of one end of connecting rod (501), the fixed gag lever post (503) that is provided with in the centre of arc centre gripping head (502), two the end of arc centre gripping head (502) is run through and is provided with first fixed screw (504), two run through between connecting rod (501) and be provided with second fixed screw (505).
3. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 2, characterized in that: the dough kneading device (6) comprises a dough kneading motor fixing frame (601), a first motor (602) is fixedly arranged in the dough kneading motor fixing frame (601), a first coupling (603) is fixedly arranged at the output rod end of the first motor (602), a scraping plate (604) is fixedly arranged at the top end of the first coupling (603), a dough kneading barrel (605) is fixedly arranged at the top end of the dough kneading motor fixing frame (601), a pressure release valve (609) is fixedly arranged outside the dough kneading barrel (605), a groove (610) is arranged on the side surface of the dough kneading barrel (605), a protective layer (606) is fixedly arranged in the dough kneading barrel (605), a stirrer (607) is arranged in the dough kneading barrel (605), the top end of the stirrer (607) is fixedly provided with a second coupling (611), the other end of the second coupling (611) is fixedly provided with a second motor (608).
4. The Guangdong crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment of claim 3, which is characterized in that: the scraping plate (604) is U-shaped, one side of the scraping plate (604) corresponding to the rotating direction is a blade, the rotating shaft part of the scraping plate (604) penetrates through the dough mixing barrel (605) and the protective layer (606), the second motor (608) and the motor fixing frame (8) are fixed with each other, and the groove (610) and the limiting rod (503) are connected and fixed through a clamping block.
5. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 4, wherein the processing equipment comprises: humidity control unit (16) are including small-size water storage box (1601), the fixed second steering wheel (1602) that is provided with in below of small-size water storage box (1601), the output rod end of second steering wheel (1602) is fixed and is provided with conveyer pipe (1603), the other end of conveyer pipe (1603) is fixed and is provided with atomizer (1604), the fixed solenoid valve (1605) that is provided with in centre of conveyer pipe (1603).
6. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 5, wherein the processing equipment comprises: the side of bracing piece (11) corresponds the position of temperature display (12) is provided with temperature warning light (23), the side of bracing piece (11) corresponds the position of atmospheric pressure display (13) is provided with atmospheric pressure warning light (24), the side of bracing piece (11) corresponds the position of humidity display (14) is provided with humidity warning light (25).
7. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 6, wherein the processing equipment comprises: temperature monitor (12), atmospheric pressure display (13), humidity display (14) respectively with temperature sensor (18), baroceptor (19), connect through the signal of telecommunication between humidity transducer (20), temperature sensor (18), baroceptor (19), humidity transducer (20) respectively with temperature warning light (23), atmospheric pressure warning light (24), through signal of telecommunication connection between humidity warning light (25), temperature warning light (23) atmospheric pressure warning light (24), humidity warning light (25) all pass through controller (10) with carry out signal of telecommunication connection between alarm (22).
8. The Cantonese crystal shrimp dumpling skin microwave-assisted fermentation processing equipment as claimed in claim 7, wherein the processing equipment comprises: the steering engine fixing frame (2) and the supporting frame (1) are fixed through welding.
9. A processing method of Cantonese crystal shrimp dumpling skin through microwave-assisted fermentation is characterized by comprising the following steps: the Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment as claimed in any one of claims 1 to 7 is used for processing the Cantonese crystal shrimp dumpling wrapper.
CN202011587979.9A 2020-12-29 2020-12-29 Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof Active CN112704100B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011587979.9A CN112704100B (en) 2020-12-29 2020-12-29 Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011587979.9A CN112704100B (en) 2020-12-29 2020-12-29 Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof

Publications (2)

Publication Number Publication Date
CN112704100A CN112704100A (en) 2021-04-27
CN112704100B true CN112704100B (en) 2022-05-27

Family

ID=75546066

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011587979.9A Active CN112704100B (en) 2020-12-29 2020-12-29 Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof

Country Status (1)

Country Link
CN (1) CN112704100B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113142265B (en) * 2021-05-12 2022-11-25 邳州市景鹏创业投资有限公司 Guangdong crystal shrimp dumpling wrapper microwave-assisted fermentation equipment and fermentation method thereof

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0131264B1 (en) * 1983-07-08 1989-09-20 Hosiden Electronics Co., Ltd. Automatic bread baking machine
EP0783838B1 (en) * 1995-12-14 1998-03-11 Bongard (S.A.) Proofing chamber with pivoting trays
CN207136082U (en) * 2017-07-18 2018-03-27 中国农业科学院农产品加工研究所 The microwave processing equipment of fermentation staple food
CN109502854A (en) * 2019-01-02 2019-03-22 安徽瑞邦生物科技有限公司 A kind of organic matter removal pure water preparation machine
CN110250236B (en) * 2019-05-29 2021-02-09 安徽皓浩食品科技股份有限公司 Microbial fermentation device for flour products and use method thereof
CN211407448U (en) * 2019-11-05 2020-09-04 武汉慧匠心食品有限公司 High-efficient mixer of kneading dough
CN111449104A (en) * 2020-05-18 2020-07-28 安徽省怀宁县顶雪食品有限公司 Cake processing stirring fermenting installation

Also Published As

Publication number Publication date
CN112704100A (en) 2021-04-27

Similar Documents

Publication Publication Date Title
CN112704100B (en) Cantonese crystal shrimp dumpling wrapper microwave-assisted fermentation processing equipment and fermentation processing method thereof
CN205124866U (en) Knead dough and prick piece system in vacuum
CN109897760A (en) A kind of horizontal intelligent solid state fermentation wine vinegar system
CN210203221U (en) Device is pickled with stirring to salted duck egg preparation
CN204953057U (en) Health meat grinder with cleaning function
CN210752528U (en) Can raw materials is cooked and is used agitating unit
CN213266447U (en) Solar heat-preservation quick soy sauce fermentation device
CN210560354U (en) Edible agricultural product research is with fruit vinegar brewing device
CN113801779A (en) Material mixing fermentation device for edible sauce production
CN113943638A (en) A fermentation cylinder for fermented sweet fermented flour sauce
CN106901248A (en) A kind of anchovies leisure food automatic production device
CN208104403U (en) A kind of japanese white birch juice processing fermentor
CN214594043U (en) Marinating equipment for processing marinated eggs
CN112293780A (en) Bittern stewing device for sauced meat
CN215302861U (en) Bamboo shoot class raw materials deacidification treatment facility
CN211595633U (en) Novel soy sauce fermentation equipment
CN218404106U (en) Apple vinegar production fermentation cylinder
CN215560232U (en) Vertical stirring fermentation cylinder convenient to wash
CN218962437U (en) Meat stuffing modulating device for food production
CN210193718U (en) Peptide salt rapid crystallization device
CN213848495U (en) Constant temperature fermenting installation is used in hamburg processing
CN216935653U (en) A ratio testing arrangement for research and development of collagen fruit juice jelly
CN220696582U (en) Novel camel milk powder modulation device
CN219700525U (en) Stuffy wetting device for traditional Chinese medicine decoction pieces
CN218551245U (en) Sterilizing equipment is used in fast food production

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information

Address after: 515000 4th floor, 2nd floor, 1st floor, 5th floor and 6th floor of building C, No. 2 Nanbin Road, Haojiang District, Shantou City, Guangdong Province

Applicant after: Guangdong Baji Gongfu Food Co.,Ltd.

Address before: 515000 north side of floor 3 of No. 2 plant (Block C), Nanbin Road, Haojiang District, Shantou City, Guangdong Province

Applicant before: Guangdong Baji Gongfu Food Co.,Ltd.

CB02 Change of applicant information
GR01 Patent grant
GR01 Patent grant