CN213266447U - Solar heat-preservation quick soy sauce fermentation device - Google Patents
Solar heat-preservation quick soy sauce fermentation device Download PDFInfo
- Publication number
- CN213266447U CN213266447U CN202021483884.8U CN202021483884U CN213266447U CN 213266447 U CN213266447 U CN 213266447U CN 202021483884 U CN202021483884 U CN 202021483884U CN 213266447 U CN213266447 U CN 213266447U
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- box body
- fixedly connected
- soy sauce
- box
- solar heat
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- 238000000855 fermentation Methods 0.000 title claims abstract description 57
- 230000004151 fermentation Effects 0.000 title claims abstract description 57
- 235000013555 soy sauce Nutrition 0.000 title claims abstract description 51
- 238000004321 preservation Methods 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000005070 sampling Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 21
- 239000006260 foam Substances 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 239000007789 gas Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 240000006439 Aspergillus oryzae Species 0.000 description 1
- 235000002247 Aspergillus oryzae Nutrition 0.000 description 1
- 241000186660 Lactobacillus Species 0.000 description 1
- 108091005804 Peptidases Proteins 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 1
- 241000235342 Saccharomycetes Species 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 229940039696 lactobacillus Drugs 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001184 polypeptide Polymers 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
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- Soy Sauces And Products Related Thereto (AREA)
Abstract
The utility model relates to the technical field of fermentation devices, and discloses a solar heat-preservation soy sauce rapid fermentation device, which comprises a box body, wherein the outer surface of the box body is fixedly connected with a solar panel, the inner side of the box body is provided with a resistance heating pipe, the box body is provided with a temperature instrument in an alternating manner, the outer surface of the box body is provided with a liquid level alarm, the right side of the top of the box body is fixedly connected with a feed inlet, the top of the box body is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a first gear, the inner wall of the top of the box body is fixedly connected with a circular slide rail, the inner part of the circular slide rail is connected with two slide blocks in a sliding manner, the lower surfaces of the two slide blocks are movably connected with two rotating shafts, the tops of the, the bottom fixedly connected with discharge gate of box, the surface fixedly connected with sampling of box detects the mouth.
Description
Technical Field
The utility model relates to a fermenting installation technical field specifically is a quick fermenting installation of solar energy heat retaining soy sauce.
Background
The soy sauce is a common seasoning for people, the production process of brewing the soy sauce mainly comprises the steps of selecting wheat, frying the wheat, crushing, cooking bean pulp, mixing, inoculating, preparing yeast, absorbing the yeast, fermenting, squeezing, filtering, blending, sterilizing, filtering and packaging, the unique taste of the soy sauce is generated by fermenting different strains, the fermentation process mainly utilizes protease generated in the early-stage aspergillus oryzae growth process and microbial fermentation feed liquid added in the later stage, such as lactobacillus, saccharomycetes and the like to generate nutrient substances, such as polypeptide, amino acid, small molecular protein and the like, and aroma components, such as alcohols, esters and the like, different strains have different requirements for oxygen, so that the requirements for oxygen in each fermentation process of the soy sauce are different, great influence is generated on the flavor of the soy sauce if the supply of oxygen is not good, and the fermented solid raw materials float to the top layer of fermentation liquor along with the gas in the gas supply process, even supported by bubbles and separated from the fermentation liquid phase, so that the proportion of each component in the fermentation mixed liquid is changed, the final product of the fermentation is influenced, and the quality of the soy sauce is further influenced.
However, the traditional fermentation device in the prior art is lack of a liquid level alarm device, a large amount of foam is generated in the soy sauce fermentation process, the foam causes the liquid level of the fermentation tank to rise, the worker needs to pay attention to the height of the liquid level in the fermentation tank in real time, and the defoamer is added in due time, so that the labor cost is high, and the tank overflow danger is easy to happen. Some fermentation tanks for water bath soy sauce fermentation comprise a tank body with a cuboid structure and a plurality of round fermentation tanks positioned in the tank body. The temperature in the fermentation tank is required to be controlled between 50 ℃ and 55 ℃ during fermentation, so that a steam conveying pipe is arranged on one side wall of the tank body, and steam is released into the fermentation tank through the steam conveying pipe by a boiler to play a role in heat preservation. The temperature of the steam entering the tank body is reduced after the heat exchange with the raw materials in the fermentation tank, liquid water with the temperature of 70-80 ℃ is formed, and the liquid water is discharged out of the tank body through a drainage groove at the bottom of the tank body. In the actual production, because the fermentation time is long, steam needs to be continuously conveyed to the tank body, the heat energy consumption is large, a large amount of water resources are wasted, and the brewing cost is increased. Moreover, most of the steam is not directly contacted with the fermentation tank, but is contacted with the tank body to reduce the temperature, so that the utilization efficiency of the steam heat is greatly reduced.
SUMMERY OF THE UTILITY MODEL
Solves the technical problem
Not enough to prior art, the utility model provides a quick fermenting installation of solar energy heat retaining soy sauce possesses easy operation, and fermentation efficiency is high, and the heating is fast, and advantage such as with low costs has solved the fermentation inefficiency, and the heating is slow, makes the higher problem of cost.
(II) technical scheme
For realizing above-mentioned easy operation, fermentation efficiency is high, and the heating is fast, purpose with low costs, the utility model provides a following technical scheme: the utility model provides a quick fermenting installation of soy sauce that solar energy keeps warm, includes the box, the bottom fixedly connected with support of box, its characterized in that: the bottom of the support is fixedly connected with support legs, the outer surface of the box body is fixedly connected with a solar panel, the inner side of the box body is provided with a resistance heating pipe, the box body is provided with a temperature instrument in an inserting manner, the outer surface of the box body is provided with a liquid level alarm, the right side of the top of the box body is fixedly connected with a feed inlet, the left side of the top of the box body is provided with an air inlet pipe in an inserting manner, the left side of the top of the box body is fixedly connected with an air outlet, the top of the box body is fixedly connected with a motor, an output shaft of the motor is fixedly connected with a first gear, the inner wall of the top of the box body is fixedly connected with a circular slide rail, two slide blocks are connected in the circular slide rail in a sliding manner, two the bottom of pivot is provided with a plurality of stirring leaf, two the surface interlude of pivot is provided with the foam filter, the diapire of box is provided with the filter, the bottom fixedly connected with discharge gate of box, the outer fixed surface of box is connected with the sampling and detects the mouth.
Preferably, the feed inlet 8 is the wide-type feed inlet, makes things convenient for operating personnel to wash in unnecessary can getting into the machine, also can insert the conveyer pipe and carry out the pay-off in to the device.
Preferably, the number of the foam filter plates 17 is two, so that foam formed by fermentation can be effectively removed, and the risk of tank overflow is avoided.
Preferably, the number of the temperature meters 6 is three, the temperature meters are uniformly distributed on the outer surface of the box body 1, the temperature of different positions in the tank can be accurately known, and incomplete fermentation in the tank is avoided.
Preferably, the stirring blades 16 are symmetrical about the rotating shaft 14, are uniformly distributed on the outer surface of the rotating shaft 14, and are ten in number, so that soy sauce in the tank can be stirred to a greater extent, and the completeness of soy sauce fermentation is ensured.
Preferably, all be provided with the valve on feed inlet 8, discharge gate 19, the gas outlet 9 sampling inspection mouth 20, avoid appearing spraying the phenomenon in fermentation, extraction and detection, cause the waste of soy sauce.
Preferably, one end of the air inlet pipe 21 extends to a position below the liquid level of the materials, is parallel to the rotating shaft 14 and is 4-5cm away from the bottom of the rotating shaft 14, so that the filled air can be fully mixed with soy sauce under the rotation of the stirring blades, and the soy sauce can be fermented in a sufficient environment.
(III) advantageous effects
Compared with the prior art, the utility model provides a solar heat-preservation soy sauce rapid fermentation device,
the method has the following beneficial effects:
(1) this quick fermenting installation of solar energy heat retaining soy sauce, through setting up circular slide rail, can let the motor also drive second gear revolve when driving first gear revolve, when first gear drove second gear revolve, the circular motion is around first gear to the second gear, further enlarged the scope of stirring, improved the efficiency of stirring, the pivot drives the foam filter rotation simultaneously and can effectually eliminate the foam on soy sauce surface for the fermentation rate of soy sauce.
(2) This quick fermenting installation of solar energy heat retaining soy sauce through setting up the efficiency of the acceleration stirring that two pivots can be better, stretches into the intake pipe below the pivot simultaneously, has increaseed the area of contact of gas and soy sauce through the stirring of stirring leaf, can more effectual promotion soy sauce the fermentation rate.
Drawings
FIG. 1 is a schematic structural view of a solar heat-preservation soy sauce rapid fermentation device of the present invention;
FIG. 2 is an enlarged view of the structure A in FIG. 1 of the solar heat-preservation soy sauce rapid fermentation device of the present invention;
FIG. 3 is a top view of the circular slide rail of the solar heat-preservation quick soy sauce fermentation device of the present invention;
fig. 4 is a top view of the first gear of the solar heat-preservation quick soy sauce fermentation device of the present invention.
In the figure: 1 box, 2 supports, 3 stabilizer blades, 4 solar panel, 5 resistance heating pipe, 6 thermoscopes, 7 liquid level alarms, 8 feed inlets, 9 gas outlets, 10 motors, 11 first gears, 12 circular slide rails, 13 sliders, 14 pivots, 15 second gears, 16 stirring leaves, 17 foam filter plates, 18 filter plates, 19. A discharge port, a 20 sampling detection port and a 21 air inlet pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, a solar heat-preservation soy sauce rapid fermentation device comprises a box body 1, wherein a support 2 is fixedly connected to the bottom of the box body 1, and the device is characterized in that: the bottom of the bracket 2 is fixedly connected with a support leg 3, the outer surface of the box body 1 is fixedly connected with a solar panel 4, the inner side of the box body 1 is provided with a resistance heating pipe 5, the box body 1 is provided with a temperature meter 6 in an inserting way, the temperature in the fermentation tank can be accurately known, if the temperature is not in the fermentation range of the proper soy sauce, the resistance heating plate can be timely heated, the soy sauce can be ensured to be fermented in the proper temperature, the fermentation rate of the soy sauce is improved, the outer surface of the box body 1 is provided with a liquid level alarm 7, when the liquid level in the fermentation tank is higher than the upper limit of the height of the fermentation tank, the liquid level alarm gives an alarm, a worker is not required to pay attention to the liquid level in the fermentation tank in real time, and a defoaming agent is added in due time, the labor cost is high, an air inlet pipe 21 is arranged on the left side of the top of the box body 1 in an inserting manner, an air outlet 9 is fixedly connected on the left side of the top of the box body 1, a motor 10 is fixedly connected on the top of the box body 1, a first gear 11 is fixedly connected on an output shaft of the motor 10, a circular slide rail 12 is fixedly connected on the inner wall of the top of the box body 1, two slide blocks 13 are slidably connected inside the circular slide rail 12, two rotating shafts 14 are movably connected on the lower surfaces of the two slide blocks 13, a second gear 15 is fixedly connected on the top of the two rotating shafts 14, the first gear 11 is connected with the second gear 15 in a hinging manner, a plurality of stirring blades 16 are arranged at the bottoms of the two rotating shafts 14, foam filter plates 17 are arranged on the outer surfaces of the two rotating shafts 14 in an inserting manner, a filter,
further, the feed inlet 8 is the wide-type feed inlet, makes things convenient for operating personnel to wash in unnecessary can getting into the machine, also can insert the conveyer pipe and carry out the pay-off in to the device.
Further, the quantity of foam filter 17 is two, can effectually get rid of because the foam that the fermentation formed, has avoided taking place the danger of excessive jar.
Further, the quantity of the temperature meters 6 is three, the temperature meters are evenly distributed on the outer surface of the box body 1, the temperature of different positions in the tank can be accurately known, and incomplete fermentation in the tank is avoided.
Furthermore, the stirring blades 16 are symmetrical about the rotating shaft 14 and are uniformly distributed on the outer surface of the rotating shaft 14, the number of the stirring blades is ten, soy sauce in the tank can be stirred to a greater extent, and the completeness of soy sauce fermentation is ensured.
Further, all be provided with the valve on feed inlet 8, discharge gate 19, the gas outlet 9 sampling inspection mouth 20, avoid appearing spraying the phenomenon in fermentation, extraction and detection, cause the waste of soy sauce.
Furthermore, one end of the air inlet pipe 21 extends to a position below the liquid level of the materials, is parallel to the rotating shaft 14 and is 4-5cm away from the bottom of the rotating shaft 14, so that the charged air can be fully mixed with soy sauce under the rotation of the stirring blades, and the soy sauce can be fermented in a sufficient environment.
To sum up, this quick fermenting installation of soy sauce that solar energy was preserved heat, through setting up circular slide rail, can let the motor also drive the second gear rotation when driving first gear revolve, and when first gear drove second gear revolve, the circular motion was made around first gear to the second gear, further enlarged the scope of stirring, improved the efficiency of stirring, the pivot drives the foam filter rotation simultaneously and can effectually eliminate the foam on soy sauce surface for the fermentation rate of soy sauce. Set up the efficiency of the acceleration stirring that two pivots can be better, stretch into below the pivot with the intake pipe simultaneously, increaseed the area of contact of gas and soy sauce through the stirring of stirring leaf, can more effectual promotion soy sauce the fermentation rate.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The standard parts used in the present application document can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts the conventional means matured in the prior art, the machines, the parts and the equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, no specific description is provided here, meanwhile, the electric elements appearing in the specification are electrically connected with the external main controller and the mains supply, the peripheral controller mentioned in the specification can play a control role for the electric elements mentioned in the specification, and the peripheral controller is the conventional known equipment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a quick fermenting installation of soy sauce that solar energy keeps warm, includes box (1), the bottom fixedly connected with support (2) of box (1), its characterized in that: the bottom of the support (2) is fixedly connected with support legs (3), the outer surface of the box body (1) is fixedly connected with a solar panel (4), the inner side of the box body (1) is provided with a resistance heating pipe (5), the box body (1) is provided with a temperature instrument (6) in an inserting manner, the outer surface of the box body (1) is provided with a liquid level alarm (7), the right side of the top of the box body (1) is fixedly connected with a feed inlet (8), the left side of the top of the box body (1) is provided with an air inlet pipe (21) in an inserting manner, the left side of the top of the box body (1) is fixedly connected with an air outlet (9), the top of the box body (1) is fixedly connected with a motor (10), an output shaft of the motor (10) is fixedly connected with a first gear (11), the inner wall of the top of, two the lower surface swing joint of slider (13) has two pivots (14), the top fixedly connected with second gear (15) of two pivots (14), first gear (11) are connected through articulated mode with second gear (15), two the bottom of pivot (14) is provided with a plurality of stirring leaf (16), two the surface interlude of pivot (14) is provided with foam filter (17), the diapire of box (1) is provided with filter (18), the bottom fixedly connected with discharge gate (19) of box (1), the outer fixed surface of box (1) is connected with sampling detection mouth (20).
2. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: the feed inlet (8) is a wide-type feed inlet.
3. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: the number of the foam filter plates (17) is two.
4. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: the number of the thermometers (6) is three, and the thermometers are uniformly distributed on the outer surface of the box body (1).
5. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: the stirring blades (16) are uniformly distributed on the outer surface of the rotating shaft (14), and the number of the stirring blades is ten.
6. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: and valves are arranged on the feed inlet (8), the discharge outlet (19) and the gas outlet (9) sampling detection port (20).
7. The solar heat-preservation quick soy sauce fermentation device according to claim 1, characterized in that: one end of the air inlet pipe (21) extends into the position below the liquid level of the materials, is parallel to the rotating shaft (14), and is 4-5cm away from the bottom of the rotating shaft (14).
Priority Applications (1)
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CN202021483884.8U CN213266447U (en) | 2020-07-24 | 2020-07-24 | Solar heat-preservation quick soy sauce fermentation device |
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CN202021483884.8U CN213266447U (en) | 2020-07-24 | 2020-07-24 | Solar heat-preservation quick soy sauce fermentation device |
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CN213266447U true CN213266447U (en) | 2021-05-25 |
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CN202021483884.8U Expired - Fee Related CN213266447U (en) | 2020-07-24 | 2020-07-24 | Solar heat-preservation quick soy sauce fermentation device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116042383A (en) * | 2023-01-06 | 2023-05-02 | 江苏海魄酒业股份有限公司 | Culture system and culture method for marine microorganisms for brewing wine |
CN118599634A (en) * | 2024-08-08 | 2024-09-06 | 中科南京生命健康高等研究院 | Biological fermentation culture device with full fermentation |
-
2020
- 2020-07-24 CN CN202021483884.8U patent/CN213266447U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116042383A (en) * | 2023-01-06 | 2023-05-02 | 江苏海魄酒业股份有限公司 | Culture system and culture method for marine microorganisms for brewing wine |
CN116042383B (en) * | 2023-01-06 | 2023-10-10 | 江苏海魄酒业股份有限公司 | Culture system and culture method for marine microorganisms for brewing wine |
CN118599634A (en) * | 2024-08-08 | 2024-09-06 | 中科南京生命健康高等研究院 | Biological fermentation culture device with full fermentation |
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GR01 | Patent grant | ||
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Effective date of registration: 20220218 Address after: 137400 Room 903, unit 2, building 1, Jiatian julongyuan, Hanxi Fifth Street, No. 47 Xuefu Road, Ulanhot, Hinggan League, Inner Mongolia Autonomous Region Patentee after: Tian Xinyan Address before: 223005 Jiangsu Huaian Higher Education Park 4 East Road Patentee before: JIANGSU FOOD & PHARMACEUTICAL SCIENCE COLLEGE |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20210525 |