CN112693930A - Automatic insulating paperboard conveying device and method - Google Patents
Automatic insulating paperboard conveying device and method Download PDFInfo
- Publication number
- CN112693930A CN112693930A CN202110010244.8A CN202110010244A CN112693930A CN 112693930 A CN112693930 A CN 112693930A CN 202110010244 A CN202110010244 A CN 202110010244A CN 112693930 A CN112693930 A CN 112693930A
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- automatic
- lifting
- frame
- insulating
- adsorption mechanism
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- 239000011087 paperboard Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000001179 sorption measurement Methods 0.000 claims abstract description 43
- 238000012546 transfer Methods 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 8
- 239000011111 cardboard Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention relates to an automatic carrying device for insulating paper boards, which comprises: the three-dimensional supporting mechanism is of a door-shaped structure, and is a supporting main frame of the automatic conveying device; a square-shaped truss transferring mechanism is arranged on a horizontal frame of the three-dimensional supporting mechanism and is driven by a servo motor to move transversely; the shifting truss mechanism is provided with a lifting adsorption mechanism shaped like a Chinese character 'ri', the lifting adsorption mechanism realizes vertical movement up and down through a servo motor and a lifting mechanism, and the adsorption mechanism grabs/releases the insulating paperboard; the operation control platform adopts a PLC controller, and is respectively electrically connected with the transfer truss mechanism and the lifting adsorption mechanism. The invention also relates to an automatic carrying method of the insulating paperboard. The automatic paper board conveying device can realize automatic paper board conveying, is compact in structure and automatically runs, forms assembly line operation, only needs two persons for operation, and has extremely wide popularization and application prospects.
Description
Technical Field
The invention belongs to the technical field of transformer production and manufacturing, and particularly relates to an automatic carrying device and method for laminated insulating paper boards.
Background
The laminated parts such as end ring cushion blocks, lead clamps and the like of the power transformer, the converter transformer and the like are all made of laminated paperboards, and the laminated paperboards are composed of paperboards and double-sided gummed paper. At present, the manufacture of the laminated paper board is carried out manually, and the operation process comprises the steps of laying the paper board, laying the double-sided gummed paper and laying the paper board, and repeating the steps until the required thickness is achieved.
When the cardboard size is great, the weight of sola cardboard is heavier, needs 4 ~ 6 people to carry simultaneously, and manual operation intensity of labour is big, work is boring and repetitive, inefficiency.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the automatic insulating paperboard conveying device and the method, which can effectively reduce the labor intensity and automatically finish the paperboard laying. The technical scheme adopted by the invention is as follows:
an automatic insulating paperboard conveying apparatus comprising: the three-dimensional supporting mechanism is of a door-shaped structure, and is a supporting main frame of the automatic conveying device; a square-shaped truss transferring mechanism is arranged on a horizontal frame of the three-dimensional supporting mechanism and is driven by a servo motor to move transversely; the shifting truss mechanism is provided with a lifting adsorption mechanism shaped like a Chinese character 'ri', the lifting adsorption mechanism realizes vertical movement up and down through a servo motor and a lifting mechanism, and the adsorption mechanism grabs/releases the insulating paperboard; the operation control platform adopts a PLC controller, is respectively electrically connected with the transfer truss mechanism and the lifting adsorption mechanism, controls the transfer truss mechanism to move transversely, and controls the lifting adsorption mechanism to vertically move up and down and grab/release the insulating paperboard.
An automatic insulating paperboard conveying method comprises the following steps:
3, automatically reducing the diameter of the lifting adsorption mechanism according to the size of the insulating paperboard, and adjusting the diameter to a proper size;
step 5, pressing an insulating paperboard carrying starting button, descending a lifting adsorption mechanism and grabbing the insulating paperboard raw material;
step 6, the lifting adsorption mechanism rises to the right position, and the transfer truss mechanism drives the lifting adsorption mechanism to horizontally move to a finished product manufacturing area;
7, lowering the lifting adsorption mechanism to the proper position, and releasing the insulating paper board;
and 8, the lifting adsorption mechanism rises and returns to the raw material area, and the action is stopped to wait for the next operation command.
The invention has the beneficial effects that:
the automatic paper board laying device is applied to automatic laying of laminated paper boards of transformers, can realize automatic carrying of the paper boards, and is compact in structure and automatic in operation.
The design of the special intelligent device automatically finishes automatic paperboard conveying, forms assembly line operation, only needs two persons for operation, and has extremely wide popularization and application prospects.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are specific embodiments of the invention, and that other drawings within the scope of the present application can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a schematic perspective view of an automatic transfer apparatus according to an embodiment of the present invention;
in the figure, 1-a three-dimensional supporting mechanism, 2-a transfer truss mechanism, 3-a lifting adsorption mechanism and 4-an operation control platform.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
Fig. 1 is a schematic perspective view of an automatic transfer device according to an embodiment of the present invention. An automatic insulating paperboard conveying apparatus comprising: the three-dimensional supporting mechanism 1 of door style of calligraphy structure, three-dimensional supporting mechanism 1 adopt the whole processing of welding and spraying paint, the lower part is fixed in ground through the base. The horizontal stress frame part of the three-dimensional supporting mechanism 1 is made of hollow steel pipes, the vertical supporting part is made of triangular steel, the horizontal stress frame part and the vertical supporting part are fixedly connected through a welding process, and the whole three-dimensional supporting mechanism 1 is of a door-shaped structure.
The horizontal frame of the three-dimensional supporting mechanism 1 is provided with a transfer truss mechanism 2, the frame structure of the transfer truss mechanism 2 is square, is formed by welding large structural members and is fixed on the upper surface of the horizontal stressed frame part of the three-dimensional supporting mechanism 1 through bolts. The linear guide rail, the gear rack, the synchronous belt and the servo motor are arranged in the length direction of the frame structure of the transfer truss mechanism 2, the speed of the servo motor is adjustable, and the transverse movement of the transfer truss mechanism 2 is realized through the driving of the servo motor. In order to further improve the safety, the transfer truss mechanism 2 is provided with an automatic limiting system. The linear guide rail, the servo motor and the automatic limiting system are fixed on a frame structure of the transfer truss structure 2 through bolts, and the gear rack and the synchronous belt are fixed on the linear guide rail through bolts.
The transfer truss mechanism 2 is provided with a lifting adsorption mechanism 3 shaped like a Chinese character 'ri', the frame structure of the lifting adsorption mechanism 3 is made of stainless steel pipes, and all openings of the stainless steel pipes are plugged by cover plates. On the frame structure of the lifting adsorption mechanism 3, a lifting mechanism and an adsorption mechanism are arranged. The frame of the lifting mechanism is formed by welding steel pipes, is in a shape of Chinese character ri, and is stable and portable in structure; set up on elevating system's the frame: the linear guide rail, the gear rack and the synchronous belt are driven by a servo motor to realize the vertical movement of the lifting adsorption mechanism 3; the up-down moving speed of the lifting mechanism is adjustable, and an automatic limiting system and a displacement deviation correcting system are installed. The linear guide rail, the servo motor, the automatic limiting system and the displacement deviation correcting system are fixed on a frame of the lifting structure through bolts, and the gear rack and the synchronous belt are fixed on the side face of the linear guide rail through bolts. The frame of the adsorption mechanism is formed by welding steel pipes and is in a grid shape, the size of the frame in the length direction can be adjusted by stretching, and diameter change can be realized according to the size of a paperboard; the frame of the adsorption mechanism is provided with the sucker, compressed air is connected through the compression pipe, and the suction force of the sucker is adjusted to be controllable.
The operation control platform 4 adopts a PLC controller, the operation control platform 4 is respectively electrically connected with the transfer truss mechanism 2 and the lifting adsorption mechanism 3, and the PLC controls the operation of the automatic carrying device. Operation control platform 4 contains control panel, and the last setting of control panel: the control panel has the function of inputting parameters such as the size of the paper board, the conveying speed and the like, can realize the conveying of the paper boards with different sizes by inputting the parameters, and can display the size, the speed and the like of the paper boards. The operation control platform 4 is integrally packaged through a casing, and the casing is square and is placed at one corner of the three-dimensional supporting mechanism 1.
The automatic handling device of the embodiment of the invention further comprises: the device comprises a raw material placing platform and a finished product placing platform, wherein the raw material placing platform is used for placing insulating paperboard raw materials to be carried, and the finished product placing platform is used for placing finished products of the processed laminated paperboards.
In order to further improve the safety of the automatic conveying device, a safety light curtain is arranged, and when equipment is started, if a person enters the operation area of the automatic conveying device, the safety light curtain sends a signal to the operation control platform 4 to control the automatic conveying device to automatically alarm and suddenly stop. The safety light curtain is an existing product, and any manufacturer can achieve the function. Is arranged at the lower position of the three-dimensional supporting mechanism 1 and is fixed by bolts.
An automatic insulating paperboard conveying method comprises the following steps:
3, automatically reducing the diameter of the lifting adsorption mechanism according to the size of the insulating paperboard, and adjusting the diameter to a proper size;
step 5, pressing an insulating paperboard carrying starting button, descending a lifting adsorption mechanism and grabbing the insulating paperboard raw material;
step 6, the lifting adsorption mechanism rises to the right position, and the transfer truss mechanism drives the lifting adsorption mechanism to horizontally move to a finished product manufacturing area;
7, lowering the lifting adsorption mechanism to the proper position, and releasing the insulating paper board;
and 8, the lifting adsorption mechanism rises and returns to the raw material area, and the action is stopped to wait for the next operation command.
And the operation control platform judges whether the thickness or the number of the insulation paper boards reaches the set thickness or number, and if so, outputs an alarm signal to remind a worker to supplement the insulation paper board raw materials.
Finally, it is to be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein.
Claims (10)
1. Automatic insulating paperboard conveying device is characterized by comprising: the three-dimensional supporting mechanism (1) is of a door-shaped structure, and the three-dimensional supporting mechanism (1) is a supporting main frame of the automatic conveying device; a square-shaped transfer truss mechanism (2) is arranged on a horizontal frame of the three-dimensional support mechanism (1), and the transfer truss mechanism (2) is driven by a servo motor to move transversely; the transfer truss mechanism (2) is provided with a lifting adsorption mechanism (3) shaped like a Chinese character 'ri', the lifting adsorption mechanism (3) vertically moves up and down through a servo motor and the lifting mechanism, and the adsorption mechanism is used for grabbing/releasing the insulating paperboard; the operation control platform (4) adopts a PLC controller, the operation control platform (4) is respectively electrically connected with the transfer truss mechanism (2) and the lifting adsorption mechanism (3), the transfer truss mechanism (2) is controlled to move transversely, and the lifting adsorption mechanism (3) is controlled to vertically move up and down and grab/release the insulating paperboard.
2. The automatic insulating paperboard conveying device according to claim 1, characterized in that the three-dimensional support mechanism (1) is integrally welded and painted, and the lower part of the three-dimensional support mechanism is fixed on the ground through a base; a horizontal stress frame part of the three-dimensional supporting mechanism (1) is made of hollow steel pipes, a vertical supporting part is made of triangular steel, and the horizontal stress frame part and the vertical supporting part are fixedly connected by adopting a welding process.
3. The automatic insulating paperboard conveying device according to claim 2, characterized in that a transfer truss mechanism (2) is arranged on a horizontal frame of the three-dimensional support mechanism (1), and the frame structure of the transfer truss mechanism (2) is square-shaped, is welded by large structural members, and is fixed on the upper surface of a horizontal stressed frame part of the three-dimensional support mechanism (1) through bolts; the length direction of a frame structure of the transfer truss mechanism (2) is provided with a linear guide rail, a gear rack, a synchronous belt, a servo motor and an automatic limiting system, the linear guide rail, the servo motor and the automatic limiting system are fixed on the frame structure of the transfer truss mechanism (2) through bolts, and the gear rack and the synchronous belt are fixed on the linear guide rail through bolts.
4. The automatic conveying apparatus for insulating paper boards according to claim 3, wherein the transfer truss means (2) is provided with a lifting and suction means (3) shaped like a Chinese character 'ri', and the frame structure of the lifting and suction means (3) is made of stainless steel pipes, and all openings of the stainless steel pipes are closed by cover plates.
5. The automatic insulating paperboard conveying apparatus according to claim 4, wherein a lifting mechanism and a suction mechanism are provided on the frame structure of the lifting suction mechanism (3);
the frame of the lifting mechanism is formed by welding steel pipes and is in a shape of Chinese character 'ri'; set up on elevating system's the frame: the device comprises a linear guide rail, a gear rack, a synchronous belt, an automatic limiting system and a displacement deviation correcting system; the linear guide rail, the servo motor, the automatic limiting system and the displacement deviation correcting system are fixed on a frame of the lifting structure through bolts, and the gear rack and the synchronous belt are fixed on the side surface of the linear guide rail through bolts;
the frame of the adsorption mechanism is formed by welding steel pipes and is in a grid shape, and the size of the frame in the length direction can be adjusted by stretching; the frame of the adsorption mechanism is provided with a sucker, compressed air is connected through a compression pipe, and the suction force of the sucker is adjusted.
6. The automatic insulating paperboard conveying device according to claim 1, characterized in that the operation control platform (4) adopts a PLC controller, the operation control platform (4) comprises a control panel, and the control panel is provided with: starting, stopping and scram buttons, wherein the control panel has the functions of inputting the size of the insulating paper board and the carrying speed parameter; the operation control platform (4) is integrally packaged through a shell, and the shell is square.
7. The automatic insulated paper board handling apparatus according to claim 1, further comprising: the device comprises a raw material placing platform and a finished product placing platform, wherein the raw material placing platform is used for placing insulating paperboard raw materials to be carried, and the finished product placing platform is used for placing finished products of the processed laminated paperboards.
8. The automatic insulated paper board conveying device according to any one of claims 1-7, further comprising a safety light curtain, wherein the safety light curtain is mounted at a position below the three-dimensional supporting mechanism (1) and fixed by bolts.
9. An automatic insulating board conveying method, characterized in that the automatic conveying apparatus according to claim 8 is applied, comprising the steps of:
step 1, setting a raw material placing platform and a finished product placing platform, and placing an insulating paperboard raw material in place on the raw material placing platform;
step 2, starting automatic carrying equipment, and inputting the size of the insulating paperboard;
3, automatically reducing the diameter of the lifting adsorption mechanism according to the size of the insulating paperboard, and adjusting the diameter to a proper size;
step 4, inputting the thickness and the number of the insulating paper boards;
step 5, pressing an insulating paperboard carrying starting button, descending a lifting adsorption mechanism and grabbing the insulating paperboard raw material;
step 6, the lifting adsorption mechanism rises to the right position, and the transfer truss mechanism drives the lifting adsorption mechanism to horizontally move to a finished product manufacturing area;
7, lowering the lifting adsorption mechanism to the proper position, and releasing the insulating paper board;
and 8, the lifting adsorption mechanism rises and returns to the raw material area, and the action is stopped to wait for the next operation command.
10. The method of automatically carrying an insulation board according to claim 9, wherein the operation control platform determines whether a predetermined thickness or number of the insulation boards is reached, and if so, outputs an alarm signal to remind a worker to replenish the raw material of the insulation boards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110010244.8A CN112693930A (en) | 2021-01-04 | 2021-01-04 | Automatic insulating paperboard conveying device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110010244.8A CN112693930A (en) | 2021-01-04 | 2021-01-04 | Automatic insulating paperboard conveying device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112693930A true CN112693930A (en) | 2021-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110010244.8A Pending CN112693930A (en) | 2021-01-04 | 2021-01-04 | Automatic insulating paperboard conveying device and method |
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| Country | Link |
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| CN (1) | CN112693930A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204197989U (en) * | 2014-09-30 | 2015-03-11 | 苏州沃特维自动化系统有限公司 | Glass shifting apparatus |
| CN104816945A (en) * | 2015-05-13 | 2015-08-05 | 中国东方电气集团有限公司 | Automatic conveyer of work piece |
| CN205471783U (en) * | 2016-02-02 | 2016-08-17 | 边继庆 | Cardboard pile up neatly device and cardboard hacking machine |
| CN205771969U (en) * | 2016-05-20 | 2016-12-07 | 武汉三工光电设备制造有限公司 | Upper glass mechanism |
| CN207061307U (en) * | 2017-08-17 | 2018-03-02 | 烟台皇宸智能制造有限公司 | A kind of solid fiberboard automatic loading and unloading device |
| CN207903358U (en) * | 2018-01-23 | 2018-09-25 | 中国东方电气集团有限公司 | A kind of truss robot for metal sheet intelligence production line |
| CN207985968U (en) * | 2017-12-06 | 2018-10-19 | 常州市科沛达超声工程设备有限公司 | Automatic gaily decorated basket transfer machine |
| CN108792623A (en) * | 2018-07-04 | 2018-11-13 | 福建晟哲自动化科技有限公司 | Liquid crystal display panel automatic loading/unloading equipment |
| CN215248360U (en) * | 2021-01-04 | 2021-12-21 | 山东电力设备有限公司 | Automatic carrying device for insulating paper boards |
-
2021
- 2021-01-04 CN CN202110010244.8A patent/CN112693930A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204197989U (en) * | 2014-09-30 | 2015-03-11 | 苏州沃特维自动化系统有限公司 | Glass shifting apparatus |
| CN104816945A (en) * | 2015-05-13 | 2015-08-05 | 中国东方电气集团有限公司 | Automatic conveyer of work piece |
| CN205471783U (en) * | 2016-02-02 | 2016-08-17 | 边继庆 | Cardboard pile up neatly device and cardboard hacking machine |
| CN205771969U (en) * | 2016-05-20 | 2016-12-07 | 武汉三工光电设备制造有限公司 | Upper glass mechanism |
| CN207061307U (en) * | 2017-08-17 | 2018-03-02 | 烟台皇宸智能制造有限公司 | A kind of solid fiberboard automatic loading and unloading device |
| CN207985968U (en) * | 2017-12-06 | 2018-10-19 | 常州市科沛达超声工程设备有限公司 | Automatic gaily decorated basket transfer machine |
| CN207903358U (en) * | 2018-01-23 | 2018-09-25 | 中国东方电气集团有限公司 | A kind of truss robot for metal sheet intelligence production line |
| CN108792623A (en) * | 2018-07-04 | 2018-11-13 | 福建晟哲自动化科技有限公司 | Liquid crystal display panel automatic loading/unloading equipment |
| CN215248360U (en) * | 2021-01-04 | 2021-12-21 | 山东电力设备有限公司 | Automatic carrying device for insulating paper boards |
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| PB01 | Publication | ||
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Application publication date: 20210423 |