CN112670081A - Double-station full-automatic magnetic ring inductance winding machine - Google Patents
Double-station full-automatic magnetic ring inductance winding machine Download PDFInfo
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- CN112670081A CN112670081A CN202110284552.XA CN202110284552A CN112670081A CN 112670081 A CN112670081 A CN 112670081A CN 202110284552 A CN202110284552 A CN 202110284552A CN 112670081 A CN112670081 A CN 112670081A
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Abstract
The invention provides a double-station full-automatic magnetic ring inductance winding machine, wherein a feeding conveying line, a first winding module, a discharging conveying line and a second winding module are sequentially distributed around a turntable module and are distributed at intervals of 90 degrees, four transverse magnetic ring clamping jaws are arranged on the turntable module along the circumferential direction, the four transverse magnetic ring clamping jaws are distributed at intervals of 90 degrees, a feeding and discharging transfer module is arranged above the turntable module and comprises two vertical magnetic ring clamping jaws, and the moving range of the two vertical magnetic ring clamping jaws covers the outlet end of the feeding conveying line and the inlet end of the discharging conveying line. The magnetic rings on the two transverse magnetic ring clamping jaws can be wound simultaneously, the magnetic rings on the other two transverse magnetic ring clamping jaws can be charged and discharged through the two vertical magnetic ring clamping jaws of the charging and discharging transfer module, the processes on the four transverse magnetic ring clamping jaws can be performed simultaneously, the winding is neat and uniform, the production efficiency is high, and manual intervention is not needed.
Description
Technical Field
The invention relates to a magnetic ring winding technology, in particular to a double-station full-automatic magnetic ring inductor winding machine.
Background
The current manual operation flow is as follows: the copper wire is cut manually, the product is placed into a bench vice to be clamped, and the copper wire is pulled manually by a pull-wire crochet hook to penetrate into the magnetic core. The whole process is low in efficiency, manual productivity is low due to the fact that the diameter of a copper wire is thick, quality cannot be guaranteed, and waste of the copper wire and non-uniform inductance are caused due to the fact that tension is inconsistent. When the diameter of the wire is larger than 0.5mm, manual threading is very difficult, the efficiency is low, and when the diameter of the wire exceeds 1.0mm, besides the above difficulties, the diameter of the wire is thick, the wire arrangement is irregular, the inductance error of each product is large, and manual wire pulling is more difficult.
Disclosure of Invention
The invention aims to provide an automatic and efficient double-station full-automatic magnetic ring inductance winding machine.
The following presents a simplified summary of one or more aspects in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements of all aspects nor delineate the scope of any or all aspects. Its sole purpose is to present some concepts of one or more aspects in a simplified form as a prelude to the more detailed description that is presented later.
According to one aspect of the invention, the double-station full-automatic magnetic ring inductance winding machine comprises a frame, wherein a feeding conveying line, a rotary table module, a feeding and discharging transfer module, a first winding module, a second winding module and a discharging conveying line are arranged on the frame, the feeding conveying line, the first winding module, the discharging conveying line and the second winding module are sequentially distributed around the rotary table module and are distributed at intervals of 90 degrees, four transverse magnetic ring clamping jaws are arranged on the rotary table module along the circumferential direction, the four transverse magnetic ring clamping jaws are distributed at intervals of 90 degrees, the feeding and discharging transfer module is arranged above the rotary table module and comprises two vertical magnetic ring clamping jaws, and the movable ranges of the two vertical magnetic ring clamping jaws cover the outlet end of the feeding conveying line and the inlet end of the discharging conveying line.
In an embodiment, this full-automatic magnetic ring inductance coiling machine of duplex position material loading transfer chain includes the conveyer belt, the exit end and the magnetic ring bearing groove butt joint of conveyer belt, the exit end top of conveyer belt is provided with material loading driving lever subassembly, material loading driving lever subassembly includes first cylinder, driving lever and driving lever seat, the driving end of driving lever seat with first cylinder is connected, the driving lever with the driving lever seat is articulated, the fixed fastener that is provided with in driving end department of first cylinder, when first cylinder contracts, the driving lever seat with the fastener butt drives the driving lever is bounced.
In an embodiment, the feeding and discharging transfer module of the double-station full-automatic magnetic ring inductance winding machine comprises a first vertical moving mechanism and a horizontal moving mechanism, the two vertical magnetic ring clamping jaws are in transmission fit with the first vertical moving mechanism, and the first vertical moving mechanism is in transmission fit with the horizontal moving mechanism.
In an embodiment, the magnetic ring bearing groove of the double-station full-automatic magnetic ring inductor winding machine is arranged on a magnetic ring adjusting module, the magnetic ring adjusting module comprises an L-shaped part, a second cylinder and a rotator, the magnetic ring bearing groove is arranged on the L-shaped part, one edge of the L-shaped part is in sliding fit with the side surface of the second cylinder, the other edge of the L-shaped part is connected with the driving end of the second cylinder, and the second cylinder is in transmission fit with the rotator.
In one embodiment, a guide cover covers the conveying belt of the double-station full-automatic magnetic ring inductance winding machine, a limiting groove for a partition structure on the magnetic ring to pass through is formed in the guide cover, and a dovetail structure is arranged at an inlet of the guide cover; the bottom of the magnetic ring bearing groove is provided with a clamping groove used for limiting a magnetic ring, the side edge of the magnetic ring bearing groove is obliquely provided with a clamping groove, and two vertical magnetic ring clamping jaws of the feeding and discharging transfer module are obliquely arranged.
In an embodiment, the winding module of the double-station full-automatic magnetic ring inductance winding machine comprises a wire feeding and cutting module, a wire shifting module and a wire pulling module, wherein the wire feeding and cutting module is arranged above the wire shifting module, the wire pulling module is arranged below the wire shifting module, the wire feeding and cutting module comprises a three-shaft mechanism, a guide wheel, a wire feeding roller set and an air shear are sequentially arranged on an active end of the three-shaft mechanism from top to bottom, and a guide pipe is arranged between the wire feeding roller set and the guide wheel and between the wire feeding roller set and the air shear.
In an embodiment, the wire shifting module of the double-station full-automatic magnetic ring inductance winding machine comprises a base, a through hole for a metal wire to pass through is formed in the base, a bowl-shaped guide port and a fixing plate extending to the side face are formed in the through hole, a shifting wheel, a third air cylinder for controlling the shifting wheel to stretch out and draw back, a first motor for driving the shifting wheel to do circular motion and a cam mechanism for driving the shifting wheel to do front-back periodic motion are arranged on the fixing plate, and the base is fixed on a rotary bearing and is in transmission connection with a second motor.
In one embodiment, the wire drawing module of the double-station full-automatic magnetic ring inductance winding machine comprises a crochet hook, and the crochet hook is arranged below the through hole and is in transmission connection with the second vertical movement mechanism.
In an embodiment, the horizontal magnetic ring clamping jaw of the double-station full-automatic magnetic ring inductance winding machine comprises a clamp, a lateral fixing rod, a sliding block and a fourth cylinder, the clamp is arranged along the vertical direction, the lateral fixing rod is arranged between the clamp and in transmission connection with the fourth cylinder, the lateral fixing rod is fixedly connected with the sliding block, a splayed limiting groove is formed in the sliding block, the tail end of the clamp is movably clamped in the splayed limiting groove, and when the fourth cylinder drives the lateral fixing rod to extend out, the sliding block drives the clamp to clamp.
In an embodiment, the turntable module of the double-station full-automatic magnetic ring inductance winding machine is provided with a turnover module, the turnover module is arranged along the connecting line direction of the first winding module and the second winding module, the turnover module comprises a lifting mechanism, a transverse telescopic mechanism and a rack, the lifting mechanism is in transmission fit with the transverse telescopic mechanism, the rack is arranged on the transverse telescopic mechanism, the transverse magnetic ring clamping jaws are arranged in a rotary bearing seat, the rear end of each transverse magnetic ring clamping jaw is provided with a gear, and the gears of the two transverse magnetic ring clamping jaws rotating to the direction of the first winding module and the direction of the second winding module are meshed with the rack.
The embodiment of the invention has the beneficial effects that: through setting up first and second wire winding module to set up four horizontal magnetic ring clamping jaws, the magnetic ring on two horizontal magnetic ring clamping jaws can carry out the wire winding simultaneously, and the magnetic ring on two horizontal magnetic ring clamping jaws moves two vertical magnetic ring clamping jaws that carry out unloading through going up the unloading in addition and carries the module, and the process on four horizontal magnetic ring clamping jaws can go on simultaneously, and the wire winding is neat even, production efficiency is high and need not artificial intervention.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
The above features and advantages of the present disclosure will be better understood upon reading the detailed description of embodiments of the disclosure in conjunction with the following drawings. In the drawings, components are not necessarily drawn to scale, and components having similar relative characteristics or features may have the same or similar reference numerals.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a feeding conveyor line according to an embodiment of the invention;
fig. 3 is a schematic structural diagram of a magnetic ring adjusting module according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a loading/unloading transfer module according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a wire feeding and cutting module according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a wire-dialing module according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a wire pulling module and a wire pulling module according to an embodiment of the present invention;
FIG. 8 is a schematic view of another angle structure of the wire pulling module and the wire pulling module according to the embodiment of the present invention;
FIG. 9 is a schematic structural view of a transverse magnetic ring clamping jaw according to an embodiment of the invention;
FIG. 10 is a side view of a transverse magnetic ring jaw of an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a turntable module according to an embodiment of the present invention;
fig. 12 is a schematic structural diagram of a flip module according to an embodiment of the invention.
Wherein: 1-a frame; 2-a feeding conveying line; 21-a conveyor belt; 22-magnetic ring bearing groove; 221-a gripping trough; 222-a card slot; 23-a feeding deflector rod assembly; 231-a first cylinder; 232-deflector rod; 233-poker bar seat; 234-catch; 24-a guide cover; 241-a limiting groove; 25-a magnetic ring adjusting module; 251-an L-shaped piece; 252-a second cylinder; 253-a rotator; 3-a turntable module; 31-a turntable motor; 4-loading and unloading transfer module; 41-vertical magnetic ring clamping jaw; 42-a first vertical movement mechanism; 43-a horizontal movement mechanism; 5-a first winding module; 6-a second winding module; 51-wire feeding and cutting module; 511-a guide wheel; 512-line feeding roller group; 513-air shearing; 514-a catheter; 515-a three-axis mechanism; 52-wire dialing module; 521-a base; 522-a guide port; 523-fixed plate; 524-dial wheel; 525-a third cylinder; 526-a first motor; 527-cam mechanism; 528-a second motor; 53-a pull wire module; 531-crochet hook; 532-a second vertical movement mechanism; 7-blanking conveying line; 8-a transverse magnetic ring clamping jaw; 81-clamp; 82-lateral fixation rods; 83-a sliding block; 831-splayed limiting groove; 84-a fourth cylinder; 85-rotating the bearing seat; 86-gear; 9-a magnetic ring; 10-a turning module; 110-a lifting mechanism; 120-a lateral telescoping mechanism; 121-transverse slide rail; 122-a slider; 123-a fifth cylinder; 124-wedge block; 125-a roller; 130-rack.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. It is noted that the aspects described below in connection with the figures and the specific embodiments are only exemplary and should not be construed as imposing any limitation on the scope of the present invention.
As shown in fig. 1, an embodiment of the present invention provides a double-station full-automatic magnetic ring inductor winding machine, which includes a frame 1, wherein the frame 1 is provided with a feeding conveyor line 2, a turntable module 3, a feeding and discharging transfer module 4, a first winding module 5, a second winding module 6, and a discharging conveyor line 7. Wherein, material loading transfer chain 2, first wire winding module 5, unloading transfer chain 7 and second wire winding module 6 distribute around carousel module 3 along the rotation direction of carousel module 3 in proper order, and material loading transfer chain 2, first wire winding module 5, unloading transfer chain 7 and second wire winding module 6 arrange around carousel module 3 interval 90. Four transverse magnetic ring clamping jaws 8 are arranged on the turntable module 3 along the circumferential direction, and the four transverse magnetic ring clamping jaws 8 are arranged at intervals of 90 degrees. The loading and unloading transfer module 4 is arranged above the turntable module 3 and comprises two vertical magnetic ring clamping jaws 41, and the moving ranges of the two vertical magnetic ring clamping jaws 41 cover the outlet end of the loading conveying line 2 and the inlet end of the unloading conveying line 7.
The working process of the double-station full-automatic magnetic ring inductance winding machine is as follows: the manual work is put product (magnetic ring) on material loading transfer chain 2, the product removes the back that targets in place, go up the unloading and move and carry module 4 and get unprocessed product from material loading transfer chain 2, two vertical magnetic ring clamping jaws 41 clamp and get two products, carry the product to be in two horizontal magnetic ring clamping jaws 8 departments in the y axle side on the carousel module 3, these two horizontal magnetic ring clamping jaws 8 press from both sides tight product, carousel module 3 rotates 90, make these two horizontal magnetic ring clamping jaws 8 change to the x axle direction in figure 1, then first wire winding module 5 and second wire winding module 6 begin the wire winding process simultaneously. After the winding process is completed, the turntable module 3 rotates 90 degrees again, so that the two transverse magnetic ring clamping jaws 8 rotate to the y-axis direction, and the two vertical magnetic ring clamping jaws 41 of the loading and unloading transfer module 4 take down products on the two transverse magnetic ring clamping jaws 8 respectively and carry the products to the unloading conveying line 7.
Among the prior art, patent CN201910836763.2 provides a magnetic ring winding machine, it also is provided with the carousel, the material loading module, unloading module and two sets of wire winding modules, but wire winding course in this patent is different with this patent, and its two sets of wire winding modules are used for winding the line to the different regions of magnetic ring, and the magnetic ring is moved the back on the clamping jaw on the carousel from feed mechanism, need rotate first wire winding module earlier and carry out the wire winding, then rotate second wire winding module and carry out the wire winding, carry out the unloading from unloading module again. In addition, the feeding and discharging mode of the patent is different from that of the application. Owing to move the year module 4 through last unloading and go up unloading in this application, consequently need set up in carousel module 3's relative both sides with material loading transfer chain 2 and unloading transfer chain 7. In this application, owing to be the duplex position and carry out the wire winding simultaneously, and go up unloading and wire winding and go on simultaneously, consequently can automize, accomplish the wire winding high-efficiently.
Specifically, the feeding conveyor line is shown in fig. 2 and includes a conveyor belt 21, the magnetic ring 9 is manually placed from an inlet end of the conveyor belt 21, an outlet end of the conveyor belt 21 is butted with the magnetic ring carrying groove 22 in fig. 3, and the feeding and discharging transfer module 4 takes the material from the magnetic ring carrying groove 22. In order to control the feeding one by one, a feeding deflector rod assembly 23 is arranged above the outlet end of the conveyor belt 21, the feeding deflector rod assembly 23 comprises a first cylinder 231, a deflector rod 232 and a deflector rod seat 233, the deflector rod seat 233 is connected with the driving end of the first cylinder 231, the deflector rod 232 is hinged to the deflector rod seat 233, a clamping piece 234 is fixedly arranged at the driving end of the first cylinder 231, and when the first cylinder 231 contracts, the deflector rod seat 233 abuts against the clamping piece 234 and drives the deflector rod 232 to bounce, so that one magnetic ring 9 is pushed into the magnetic ring bearing groove 22.
As shown in fig. 4, the loading and unloading transfer module 4 includes a first vertical moving mechanism 42 and a horizontal moving mechanism 43, the first vertical moving mechanism 42 may be a common structure formed by combining a slide block, a slide rail and a cylinder, two vertical magnetic ring clamping jaws 41 are connected to the slide rail through the slide block in a sliding manner and can move up and down under the driving of the cylinder, the horizontal moving mechanism may be a combination of a slide block, a guide rail, a belt and a motor, the first vertical moving mechanism 42 is arranged on the slide block, and the motor drives the slide block to move horizontally through the belt.
Some products have orientation requirements, and the orientation of the partition structure needs to be ensured so that copper wires can be wound on the winding area. Therefore, the conveying belt can be covered with the guide cover 24, and the guide cover 24 is provided with the limiting groove 241 for the partition structure on the magnetic ring to pass through, so that the direction of the magnetic ring 9 at the outlet end of the conveying belt 21 uniformly faces the x direction. The bottom of the magnetic ring bearing groove 22 is also provided with a clamping groove 222 for limiting the magnetic ring 9. The entrance of the guide cover 24 is of a dovetail structure to facilitate manual placement of the magnet ring.
When the magnet ring 9 is carried to the transverse magnet ring clamping jaw 8, the partition structure of the magnet ring 9 needs to be oriented in the y-axis direction in fig. 1, and therefore the magnet ring 9 needs to be rotated. A magnetic ring adjusting module 25 may be disposed at the end of the feeding conveyor line, and the magnetic ring bearing slot 22 is disposed on the magnetic ring adjusting module 25. As shown in fig. 3, the magnetic ring adjusting module 25 includes an L-shaped member 251, a second cylinder 252 and a rotator 253, the magnetic ring bearing slot 25 is disposed on the L-shaped member 251, one side of the L-shaped member 251 is slidably coupled to a side surface of the second cylinder 252, the other side of the L-shaped member 251 is connected to a driving end of the second cylinder 252, and the second cylinder 252 is in transmission fit with the rotator 253. After the magnetic ring 9 is shifted into the magnetic ring bearing groove 22 from the outlet end of the feeding conveying line 2, the driving end of the second air cylinder 252 is contracted to ensure that a sufficient rotating space is provided, and then the rotator 253 drives the second air cylinder 252 to rotate 90 degrees, so that the partition structure of the magnetic ring 9 rotates to the y-axis direction.
In order to stagger the partition structure of the magnetic ring 9, two vertical magnetic ring clamping jaws 41 of the feeding and discharging transfer module 4 need to be obliquely arranged, for example, the two vertical magnetic ring clamping jaws 41 can be arranged along a 135-degree direction in the xy plane, and at this time, clamping grooves 221 should be formed on the side edges of the magnetic ring bearing grooves 22 along a 45-degree direction in the xy plane, so that when the magnetic ring bearing grooves 22 rotate by 90 degrees, the vertical magnetic ring clamping jaws 41 can clamp the magnetic ring 9 through the clamping grooves 221.
The first winding module 5 and the second winding module 6 have the same structure, taking the first winding module 5 as an example, the first winding module 5 comprises a wire feeding and cutting module 51, a wire shifting module 52 and a wire pulling module 53, the wire feeding and cutting module 51 is arranged above the wire shifting module 52, the wire pulling module 53 is arranged below the wire shifting module 52, and the three modules cooperate to complete the winding process of the magnetic ring 9.
As shown in fig. 5, the wire feeding and cutting module 51 includes a three-axis mechanism 515, a guide wheel 511, a wire feeding roller set 512, and a pneumatic shear 513 are sequentially disposed on a movable end of the three-axis mechanism 515 from top to bottom, and a guide pipe 514 is disposed between the wire feeding roller set 512 and the guide wheel 511 as well as between the wire feeding roller set and the pneumatic shear 513. The metal wire is wound around the rear 511 of the guide wheel and is sent to the center of the magnetic ring on the lower transverse magnetic ring clamping jaw 8 under the driving of the wire feeding roller group 512. Before each winding, the wire feeding and cutting module 51 firstly feeds a copper wire with enough length, and after the winding is finished, the copper wire is cut off.
As shown in fig. 6 and 7, the wire pulling module 52 includes a base 521, a through hole (not shown in the figure) for passing a metal wire is formed on the base 521, a bowl-shaped guide opening 522 and a fixing plate 523 extending to a side surface are disposed on the through hole, a pulling wheel 524, a third cylinder 525 for controlling the pulling wheel 524 to stretch and retract, a first motor 526 for driving the pulling wheel 524 to move around a circle and a cam mechanism 527 for driving the pulling wheel 524 to move back and forth are disposed on the fixing plate 523, and the base 521 is fixed on a rotary bearing and is in transmission connection with a second motor 528. Through the action of cam mechanism 527, drive thumb wheel 524 back and forth (the radial direction of magnetic ring) motion, through the action of first motor 526, drive third cylinder 525 and do circular motion in the vertical plane, drive thumb wheel 524 tip through third cylinder 525 and stretch out and draw back, realize the clamp of copper line and loosen the action to can dial the copper line that passes the magnetic ring to the top from the bottom. The second motor 528 drives the wire-pulling module 52 to rotate integrally, so as to wind wires on different parts of the magnetic ring 9. As shown in fig. 7 and 8, the wire drawing module 53 includes a crochet hook 531, the crochet hook 531 is disposed below the through hole and is in transmission connection with a second vertical movement mechanism 532, and the second vertical movement mechanism 532 may adopt a structure of a motor-driven belt.
During winding, the thumb wheel 524 enters the lower part of the magnetic ring 9 under the driving of the cam mechanism 527, clamps the copper wire under the driving of the third air cylinder 525, then winds the copper wire to the upper part of the magnetic ring 9 in a circular motion under the driving of the first motor 526, then loosens the copper wire, leaves the upper part of the magnetic ring 9 under the driving of the cam mechanism 527, the hook needle 531 moves upwards to hook the copper wire, then descends to pull the copper wire downwards from the center of the magnetic ring, and one-time winding is completed.
As shown in fig. 9 and 10, the transverse magnetic ring clamping jaw 8 includes a clamp 81, a lateral fixing rod 82, a sliding block 83 and a fourth cylinder 84, the clamp 81 is disposed along a vertical direction, the lateral fixing rod 82 is disposed between the clamp 81, the lateral fixing rod 82 is in transmission connection with the fourth cylinder 84, the lateral fixing rod 82 is fixedly connected with the sliding block 83, a splayed limiting groove 831 is disposed on the sliding block 83, and a tail end of the clamp 81 is movably clamped in the splayed limiting groove 831. When the vertical magnetic ring clamping jaw 41 places the magnetic ring 9 between the clamps 81, the fourth cylinder 84 drives the lateral fixing rod 82 to extend to abut against the magnetic ring 9, and the sliding block 83 drives the clamps 81 to clamp, so that the magnetic ring 9 is fixed.
As shown in fig. 11, the turntable module 3 is of a conventional structure and is driven to rotate by a turntable motor 31 below. The blanking conveying line 7 is also a conventional conveying belt structure and is not described in detail herein.
Some products still need to be turned and wound, so in a possible embodiment, the turning module 10 is disposed on the turntable module 3, as shown in fig. 12, the turning module 10 includes a lifting mechanism 110, a transverse telescopic mechanism 120, and a rack 130, the lifting mechanism 110 and the transverse telescopic mechanism 120 are in driving fit, the rack 130 is disposed on the transverse telescopic mechanism 120, and the transverse telescopic mechanism 120 is disposed along the x-axis direction in fig. 1. The transverse magnetic ring clamping jaws 8 are arranged in the rotating bearing seats 85, a gear 86 is arranged at the rear end of each transverse magnetic ring clamping jaw 8, and the gears 86 of the two transverse magnetic ring clamping jaws 8 rotating to the directions of the first winding module 5 and the second winding module 6 are meshed with the racks 130.
Specifically, the lifting mechanism 110 may take the form of a cylinder and a slide rail, and the lateral expansion mechanism 120 may include a lateral slide rail 121 and two sliders 122, and the rack 130 is vertically connected to the sliders 122. The lateral side of the transverse slide rail 121 is provided with a fifth cylinder 123, the driving end of the fifth cylinder is connected with a wedge block 124, the lateral sides of the sliding blocks 122 are provided with rollers 125, and a tension spring (not shown in the figure) is connected between the sliding blocks 122. When the fifth cylinder 123 drives the wedge 124 downwards, the slider 122 is split to the two sides and the rack 130 meshes with the gear 86 behind the transverse magnetic ring jaw 8.
The working process of the turnover module 10 is as follows: after the transverse magnetic ring clamping jaw 8 rotates in place, the rack 130 of the overturning module 10 is meshed with the gear 86 of the transverse magnetic ring clamping jaw 8, after the first winding is finished, the fifth cylinder 123 drives the rack 130 to ascend, drives the transverse magnetic ring clamping jaw 8 to overturn for 180 degrees, and then the second wire feeding and winding are carried out. After winding, the rack 130 of the flip module 10 is transversely contracted to be separated from the gear 86 of the transverse magnetic ring clamping jaw 8, and then the turntable module 3 rotates.
Besides the structure, the double-station full-automatic magnetic ring inductance winding machine further comprises a machine cover, a control panel, a power supply, an air source for supplying air to an air cylinder and the like, which are all conventional in the field, so that detailed description is omitted.
In conclusion, the double-station full-automatic magnetic ring inductance winding machine can realize automatic wire feeding, cutting, feeding, threading and discharging without manual intervention. Can be suitable for thicker wire diameter, and it is stable to act as go-between, and the winding displacement is neat. In addition, the double-station and multi-process are carried out simultaneously, so that the production efficiency is high.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The above description is only a preferred example of the present application and should not be taken as limiting the present application, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present application should be included in the scope of the present application.
Claims (10)
1. The utility model provides a full-automatic magnetic ring inductance coiling machine in duplex position which characterized in that: the automatic feeding and discharging device comprises a frame, wherein a feeding conveying line, a turntable module, a feeding and discharging transfer module, a first winding module, a second winding module and a discharging conveying line are arranged on the frame, the feeding conveying line, the first winding module, the discharging conveying line and the second winding module are sequentially distributed around the turntable module and are distributed at intervals of 90 degrees, four transverse magnetic ring clamping jaws are arranged on the turntable module along the circumferential direction, the four transverse magnetic ring clamping jaws are distributed at intervals of 90 degrees, the feeding and discharging transfer module is arranged above the turntable module and comprises two vertical magnetic ring clamping jaws, and the movable range of the two vertical magnetic ring clamping jaws covers the outlet end of the feeding conveying line and the inlet end of the discharging conveying line.
2. The machine of claim 1, wherein: the material loading transfer chain includes the conveyer belt, the exit end and the magnetic ring of conveyer belt bear the weight of the groove butt joint, the exit end top of conveyer belt is provided with material loading driving lever subassembly, material loading driving lever subassembly includes first cylinder, driving lever and driving lever seat, the driving lever seat with the drive end of first cylinder is connected, the driving lever with the driving lever seat is articulated, the fixed fastener that is provided with in drive end department of first cylinder, during the shrink of first cylinder, the driving lever seat with the fastener butt drives the driving lever is bounced.
3. The machine of claim 1, wherein: the loading and unloading transfer module comprises a first vertical moving mechanism and a horizontal moving mechanism, the two vertical magnetic ring clamping jaws are in transmission fit with the first vertical moving mechanism, and the first vertical moving mechanism is in transmission fit with the horizontal moving mechanism.
4. The machine of claim 2, wherein: the magnetic ring bearing groove is formed in the magnetic ring adjusting module, the magnetic ring adjusting module comprises an L-shaped piece, a second air cylinder and a rotator, the magnetic ring bearing groove is formed in the L-shaped piece, one edge of the L-shaped piece is connected with the side face of the second air cylinder in a sliding mode, the other edge of the L-shaped piece is connected with the driving end of the second air cylinder, and the second air cylinder is in transmission fit with the rotator.
5. The machine of claim 4, wherein: the conveying belt is covered with a guide cover, the guide cover is provided with a limiting groove for the partition structure on the magnetic ring to pass through, and the inlet of the guide cover is of a dovetail structure; the bottom of the magnetic ring bearing groove is provided with a clamping groove used for limiting a magnetic ring, the side edge of the magnetic ring bearing groove is obliquely provided with a clamping groove, and two vertical magnetic ring clamping jaws of the feeding and discharging transfer module are obliquely arranged.
6. The machine of claim 1, wherein: the wire winding module comprises a wire feeding cutting module, a wire shifting module and a wire pulling module, wherein the wire feeding cutting module is arranged above the wire shifting module, the wire pulling module is arranged below the wire shifting module, the wire feeding cutting module comprises a triaxial mechanism, a guide wheel, a wire feeding roller set and a pneumatic shear are sequentially arranged on the movable end of the triaxial mechanism from top to bottom, and a guide pipe is arranged between the wire feeding roller set and the guide wheel and the pneumatic shear.
7. The machine of claim 6, wherein: the wire shifting module comprises a base, a through hole for a metal wire to pass through is formed in the base, a bowl-shaped guide port and a fixing plate extending to the side face are arranged on the through hole, a shifting wheel, a third cylinder for controlling the shifting wheel to stretch out and draw back, a first motor for driving the shifting wheel to move around the circumference and a cam mechanism for driving the shifting wheel to move back and forth periodically are arranged on the fixing plate, and the base is fixed on a rotary bearing and is in transmission connection with a second motor.
8. The machine of claim 7, wherein: the wire drawing module comprises a crochet hook which is arranged below the through hole and is in transmission connection with the second vertical movement mechanism.
9. The machine of claim 1, wherein: the horizontal magnetic ring clamping jaw comprises clamps, lateral fixing rods, a sliding block and a fourth cylinder, the clamps are arranged in the vertical direction, the lateral fixing rods are arranged between the clamps and in transmission connection with the fourth cylinder, the lateral fixing rods are fixedly connected with the sliding block, splayed limiting grooves are formed in the sliding block, the tail ends of the clamps are movably clamped in the splayed limiting grooves, and the sliding block drives the clamps to clamp when the lateral fixing rods extend out.
10. The machine of claim 1, wherein: the turntable module is provided with a turnover module, the turnover module is arranged along the connecting line direction of the first winding module and the second winding module, the turnover module comprises a lifting mechanism, a transverse telescopic mechanism and a rack, the lifting mechanism is in transmission fit with the transverse telescopic mechanism, the rack is arranged on the transverse telescopic mechanism, the transverse magnetic ring clamping jaws are arranged in a rotating bearing seat, the rear end of each transverse magnetic ring clamping jaw is provided with a gear, and the gears rotating to the two transverse magnetic ring clamping jaws in the directions of the first winding module and the second winding module are meshed with the rack.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110284552.XA CN112670081B (en) | 2021-03-17 | 2021-03-17 | Double-station full-automatic magnetic ring inductance winding machine |
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| CN202110284552.XA CN112670081B (en) | 2021-03-17 | 2021-03-17 | Double-station full-automatic magnetic ring inductance winding machine |
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| CN112670081A true CN112670081A (en) | 2021-04-16 |
| CN112670081B CN112670081B (en) | 2021-05-28 |
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| CN202110284552.XA Active CN112670081B (en) | 2021-03-17 | 2021-03-17 | Double-station full-automatic magnetic ring inductance winding machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107181155A (en) * | 2017-06-05 | 2017-09-19 | 康怀旺 | A kind of thread clamping mechanism of coil winding machine |
| CN114023560A (en) * | 2021-10-27 | 2022-02-08 | 珠海科瑞思科技股份有限公司 | Automatic inductance partition plate and base inserting integrated machine and partition plate and base inserting process |
| CN114334438A (en) * | 2022-01-10 | 2022-04-12 | 深圳市星特科技有限公司 | Full-automatic mutual inductor magnetic ring winding machine |
| CN114999816A (en) * | 2022-07-20 | 2022-09-02 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN115172040A (en) * | 2022-08-16 | 2022-10-11 | 珠海科瑞思科技股份有限公司 | Inductance single line cross coiling machine |
| CN115472407A (en) * | 2022-09-30 | 2022-12-13 | 中山市科彼特自动化设备有限公司 | Automatic inductor production equipment |
| CN117198743A (en) * | 2023-11-06 | 2023-12-08 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
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| JPH06151225A (en) * | 1992-11-09 | 1994-05-31 | Tokin Corp | Assembled slidingly moving body |
| CN110626738A (en) * | 2019-10-23 | 2019-12-31 | 江苏金佳铁芯有限公司 | Inverted precise heavy-duty circular arc track conveying line |
| CN111477455A (en) * | 2020-04-27 | 2020-07-31 | 深圳市德鑫泰实业有限公司 | Full-automatic winding machine |
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| JPH06151225A (en) * | 1992-11-09 | 1994-05-31 | Tokin Corp | Assembled slidingly moving body |
| CN110626738A (en) * | 2019-10-23 | 2019-12-31 | 江苏金佳铁芯有限公司 | Inverted precise heavy-duty circular arc track conveying line |
| CN111477455A (en) * | 2020-04-27 | 2020-07-31 | 深圳市德鑫泰实业有限公司 | Full-automatic winding machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107181155A (en) * | 2017-06-05 | 2017-09-19 | 康怀旺 | A kind of thread clamping mechanism of coil winding machine |
| CN114023560A (en) * | 2021-10-27 | 2022-02-08 | 珠海科瑞思科技股份有限公司 | Automatic inductance partition plate and base inserting integrated machine and partition plate and base inserting process |
| CN114334438A (en) * | 2022-01-10 | 2022-04-12 | 深圳市星特科技有限公司 | Full-automatic mutual inductor magnetic ring winding machine |
| CN114999816A (en) * | 2022-07-20 | 2022-09-02 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN114999816B (en) * | 2022-07-20 | 2022-10-28 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN115172040A (en) * | 2022-08-16 | 2022-10-11 | 珠海科瑞思科技股份有限公司 | Inductance single line cross coiling machine |
| CN115172040B (en) * | 2022-08-16 | 2023-05-30 | 珠海科瑞思科技股份有限公司 | Inductance single-wire cross winding machine |
| CN115472407A (en) * | 2022-09-30 | 2022-12-13 | 中山市科彼特自动化设备有限公司 | Automatic inductor production equipment |
| CN117198743A (en) * | 2023-11-06 | 2023-12-08 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
| CN117198743B (en) * | 2023-11-06 | 2024-01-26 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
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| CN112670081B (en) | 2021-05-28 |
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