CN110626738A - Inverted precise heavy-duty circular arc track conveying line - Google Patents
Inverted precise heavy-duty circular arc track conveying line Download PDFInfo
- Publication number
- CN110626738A CN110626738A CN201911011067.4A CN201911011067A CN110626738A CN 110626738 A CN110626738 A CN 110626738A CN 201911011067 A CN201911011067 A CN 201911011067A CN 110626738 A CN110626738 A CN 110626738A
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- CN
- China
- Prior art keywords
- heavy
- precise
- load gripper
- duty
- circular arc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses an inverted precision heavy-duty circular arc track conveying line, and relates to the field of automatic assembly of transformer cores. The invention comprises a precise arc guide rail, a precise arc slide block, a precise gear, a precise circular rack, a heavy-load gripper shifting mechanism and a servo control system. The precise arc guide rail is inversely arranged on the appointed position of the truss through a fixing bolt, so that the arc rails are ensured to be positioned on the same horizontal plane; the precise circular rack is positioned in a hollow mode through a pin and is fixed on the precise sliding block through a screw; 2 three-column heavy-load gripper shifting mechanisms and 2 yoke piece heavy-load gripper shifting mechanisms are positioned and installed on the sliding block through pin holes; and a servo motor is arranged on the precision gear and fixed on a preset truss, and is respectively connected with a servo control system. The invention realizes the driving and driven and the double-station (grabbing and stacking) reciprocating start and stop through the servo control system, and realizes the automation of the lamination assembly of the transformer core.
Description
Technical Field
The invention belongs to the technical field of iron core production, and particularly relates to an inverted precision heavy-duty circular arc track conveying line.
Background
The iron core is a main magnetic circuit part in the transformer and is generally formed by laminating hot-rolled or cold-rolled silicon steel sheets which contain high silicon content and are coated with insulating paint on the surfaces, the existing iron core lamination assembly needs manual work to sequentially stack according to drawings, the assembly mode is high in labor intensity of workers, low in production efficiency and large in operation occupied area, and the product quality cannot be guaranteed.
Therefore, the equipment capable of solving the problem of automatic iron core stacking is urgently needed in the market.
Disclosure of Invention
The invention aims to provide an inverted precise heavy-duty circular arc track conveying line, which solves the problems that the existing iron core stacking operation depends on manual operation, the production efficiency is low, the operation occupied area is large, and the product quality cannot be guaranteed.
In order to solve the problems, the invention is realized by the following technical scheme:
the invention relates to an inverted precision heavy-duty circular arc track conveying line. The three-column heavy-load gripper shifting mechanism comprises a sectional type precise arc guide rail, a precise arc sliding block, a precise gear, a precise circular rack, a three-column heavy-load gripper shifting mechanism, a yoke piece heavy-load gripper shifting mechanism, a servo control system, a gear control servo motor, an iron core spacing control servo motor and a truss.
The sectional type precise arc guide rail is inversely arranged on the appointed position of the truss through a bolt, and the position level of the sectional type precise arc guide rail is ensured.
The precise circular rack is positioned through the pin hole and fixed on the precise circular arc sliding block by a screw.
The two three-column heavy-load gripper shifting mechanisms and the two yoke piece heavy-load gripper shifting mechanisms are positioned on the specified precise arc sliding block through pin holes by pins and are arranged upside down below the truss.
The gear control servo motor is fixed on the truss and respectively connected to the precision gears.
The servo control system controls the gear to control the servo motor, so that two groups of three-column heavy-load gripper shifting mechanisms and one yoke piece heavy-load gripper shifting mechanism in the same diameter direction reach designated positions.
The three-column heavy-load gripper shifting mechanism and the yoke piece heavy-load gripper shifting mechanism are provided with iron core interval control servo motors, a heavy-load gripper cylinder is arranged below the three-column heavy-load gripper shifting mechanism, and a heavy-load gripper sucker is connected below the heavy-load gripper cylinder.
The invention has the following beneficial effects:
1. according to the invention, the servo motor is controlled by the gear controlled by the servo control system, and the double-station reciprocating start and stop of the three-column heavy-load gripper shifting mechanism and the yoke piece heavy-load gripper shifting mechanism are realized, so that the automatic gripping and stacking of the iron cores are realized.
2. According to the invention, the servo motor is controlled by controlling the iron core spacing through the servo control system, so that the position of the heavy-load gripper cylinder arranged below the three-column heavy-load gripper shifting mechanism and the yoke piece heavy-load gripper shifting mechanism is controlled, the position of the heavy-load gripper sucker arranged below the heavy-load gripper cylinder is changed, and the servo control system is suitable for the iron core spacing positions required by products of different specifications.
3. The production efficiency of iron core closed assembly is improved on the whole, the product quality of iron core closed assembly is improved, and the labor intensity of workers and the occupied area of operation required by closed assembly are reduced.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the following drawings without creative efforts.
FIG. 1: is a schematic view of a top-down structure of a hanging type precise heavy-duty circular arc track conveying line.
FIG. 2: is a schematic view of the overhead structure of an inverted precision heavy-duty circular arc track conveyor line.
FIG. 3: is a side view structure schematic diagram of a reverse hanging type precise heavy-duty circular arc track conveying line.
In the drawings, the list of parts represented by the various reference numerals is as follows: the device comprises a sectional type precise circular arc guide rail 1, a precise circular arc sliding block 2, a precise gear 3, a precise circular ring rack 4, a three-column heavy-load gripper shifting mechanism 5, a yoke piece heavy-load gripper shifting mechanism 6, a servo control system 7, a gear control servo motor 8, an iron core interval control servo motor 9, a truss 10, a heavy-load gripper cylinder 11 and a heavy-load gripper sucker 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the invention relates to a reverse hanging type precise heavy-duty circular arc track conveying line, which comprises a sectional type precise circular arc guide rail 1, a precise circular arc slide block 2, a precise gear 3, a precise circular rack 4, a three-column heavy-duty gripper shifting mechanism 5, a yoke piece heavy-duty gripper shifting mechanism 6, a servo control system 7, a gear control servo motor 8, an iron core spacing control servo motor 9, a truss 10, a heavy-duty gripper cylinder 11 and a heavy-duty gripper sucker 12.
The sectional type precise arc guide rail 1 is inversely arranged on the appointed position of the truss 10 through a bolt, and the position level of the sectional type precise arc guide rail 1 is ensured.
The precise circular rack 4 is positioned by pins through pin holes and fixed on the precise circular slide block 2 by bolts.
Two three-column heavy-load gripper shifting mechanisms 5 and two yoke piece heavy-load gripper shifting mechanisms 6 are positioned and installed on the specified precise arc sliding block 2 through pins by pin holes.
And the gear control servo motors 8 are respectively connected to the specified precise gears 3 and fixed on the truss 10.
And the servo control system 7 is connected with a control gear servo motor 8.
Heavy-load gripper cylinders 11 are respectively arranged below the three-column heavy-load gripper shifting mechanism 5 and the yoke piece heavy-load gripper shifting mechanism 6, and the heavy-load gripper cylinders 11 are connected with heavy-load gripper suckers 12. And simultaneously, an iron core space control servo motor 9 is arranged on each three-column heavy-load gripper shifting mechanism 5 and the yoke piece heavy-load gripper shifting mechanism 6.
As shown in fig. 1-3, the servo control system 7 performs a system reset zeroing.
A servo control system 7 controls a gear control servo motor 8 on one group of three-column heavy-load gripper shifting mechanism 5 and one yoke piece heavy-load gripper shifting mechanism 6 which are positioned in the same diameter direction to drive a precision gear 3, so that the positions of the group of three-column heavy-load gripper shifting mechanism 5 and the yoke piece heavy-load gripper shifting mechanism 6 are respectively positioned right above respective gripping positions, respective heavy-load gripper suckers 12 on the heavy-load gripper shifting mechanisms reach the relative positions of the gripped materials, after accurate positioning, heavy-load gripper cylinders 11 act to drive respective heavy-load gripper suckers 12 to move to the respective gripping positions, contact switches detect that the surfaces of the heavy-load gripper suckers 12 press iron cores, a vacuum generator works, the heavy-load gripper suckers 12 suck the respective iron cores, the heavy-load gripper suckers 12 are lifted by the heavy-load gripper cylinders 11, and simultaneously, the iron core spacing control servo motors 9 on the three-column heavy-load gripper shifting mechanisms 5 and the yoke piece heavy-load gripper shifting mechanisms 6 work respectively, the relative position between the iron cores is consistent with the relative position of an assembled finished product, and then the precision gear 3 drives the precision circular rack 4 to rotate 90 degrees in the forward direction under the control of the gear control servo motor 8, so that the three-column heavy-load gripper shifting mechanism 5 and the yoke piece heavy-load gripper shifting mechanism 6 in the same diameter direction of the group reach the position right above the assembling position.
Meanwhile, the other group of three-column heavy-load gripper shifting mechanism 5 and the yoke piece heavy-load gripper shifting mechanism 6 in the same diameter direction return to the position right above the gripper position.
Two sets of heavy load tongs cylinders 11 move simultaneously, fold the material to the equipment position respectively and grab the material position and grab the material, and after the equipment position pay-off target in place, its vacuum generator action for heavy load tongs sucking disc 12 breaks the vacuum, and the iron core releases, grabs material position vacuum generator action, makes heavy load tongs sucking disc 12 inhale the material.
And further, the two groups of heavy-load gripper cylinders 11 are lifted simultaneously.
The servo control system 7 controls the gear control servo motor 8 to drive the precision gear 3 to rotate, so that the precision circular rack 4 rotates in the reverse direction by 90 degrees, and the two groups of heavy-load gripper shifting mechanisms return to the gripper position.
Thus, double-station grabbing and stacking work is completed in a reciprocating cycle manner.
Specifically, the stacking platform lifter descends the distance of the same layer thickness once after stacking 3-4 layers of materials until stacking is completed.
The core technology of the invention is to realize the master-slave control through the control of the servo control system, realize that double-station grabbing and stacking can be started and stopped frequently and stably in a reciprocating way, realize the automation of grabbing and stacking, improve the efficiency and the capacity by more than 1.5 times compared with single linear conveying, improve the stacking quality and save the occupied area of operation.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a reverse hanging accurate heavy-duty circular arc track transfer chain, includes accurate circular arc guide rail of sectional type (1), accurate circular arc slider (2), accurate gear (3), accurate ring rack (4), three post heavy-duty tongs shift mechanism (5), yoke piece heavy-duty tongs shift mechanism (6), servo control system (7), gear control servo motor (8), iron core interval control servo motor (9), truss (10).
The sectional type precise arc guide rail (1) is inversely arranged on the appointed position of the truss (10) through a bolt, and the position level of the sectional type precise arc guide rail (1) is ensured.
The precise circular rack (4) is positioned through the pin hole and fixed on the precise circular slide block (2) by a screw.
The two three-column heavy-load gripper shifting mechanisms (5) and the two yoke piece heavy-load gripper shifting mechanisms (6) are positioned on the specified precise arc sliding block (2) through pin holes by pins and hung upside down below the truss (10).
And the gear control servo motors (8) are respectively connected to the specified precise gears (3) and fixed on the truss (10).
2. The inverted precise heavy-duty circular arc track conveying line according to claim 1, characterized in that the servo control system (7) is connected with a control gear servo motor (8).
3. The three-column heavy-load gripper shifting mechanism (5) and the yoke piece heavy-load gripper shifting mechanism (6) are respectively provided with a heavy-load gripper cylinder (11) below, and a heavy-load gripper sucker (12) is connected below the heavy-load gripper cylinder (11).
4. The inverted precision heavy-duty circular arc track conveying line according to claim 1, wherein each of the three-column heavy-duty gripper shifting mechanism (5) and the yoke piece heavy-duty gripper shifting mechanism (6) is provided with a core pitch control servo motor (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911011067.4A CN110626738A (en) | 2019-10-23 | 2019-10-23 | Inverted precise heavy-duty circular arc track conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911011067.4A CN110626738A (en) | 2019-10-23 | 2019-10-23 | Inverted precise heavy-duty circular arc track conveying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110626738A true CN110626738A (en) | 2019-12-31 |
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ID=68977307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911011067.4A Pending CN110626738A (en) | 2019-10-23 | 2019-10-23 | Inverted precise heavy-duty circular arc track conveying line |
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| Country | Link |
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| CN (1) | CN110626738A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112259358A (en) * | 2020-11-02 | 2021-01-22 | 江苏金佳铁芯有限公司 | Automatic stacking equipment for stacking four iron cores at one time |
| CN112670081A (en) * | 2021-03-17 | 2021-04-16 | 苏州华智诚精工科技有限公司 | Double-station full-automatic magnetic ring inductance winding machine |
| CN114560287A (en) * | 2021-12-27 | 2022-05-31 | 北京航星机器制造有限公司 | Automatic feeding and discharging equipment |
-
2019
- 2019-10-23 CN CN201911011067.4A patent/CN110626738A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112259358A (en) * | 2020-11-02 | 2021-01-22 | 江苏金佳铁芯有限公司 | Automatic stacking equipment for stacking four iron cores at one time |
| CN112670081A (en) * | 2021-03-17 | 2021-04-16 | 苏州华智诚精工科技有限公司 | Double-station full-automatic magnetic ring inductance winding machine |
| CN112670081B (en) * | 2021-03-17 | 2021-05-28 | 苏州华智诚精工科技有限公司 | Double-station full-automatic magnetic ring inductance winding machine |
| CN114560287A (en) * | 2021-12-27 | 2022-05-31 | 北京航星机器制造有限公司 | Automatic feeding and discharging equipment |
| CN114560287B (en) * | 2021-12-27 | 2024-04-05 | 北京航星机器制造有限公司 | Automatic feeding and discharging equipment |
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