CN210126917U - Iron core center pillar grading and arranging equipment - Google Patents
Iron core center pillar grading and arranging equipment Download PDFInfo
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- CN210126917U CN210126917U CN201920824202.6U CN201920824202U CN210126917U CN 210126917 U CN210126917 U CN 210126917U CN 201920824202 U CN201920824202 U CN 201920824202U CN 210126917 U CN210126917 U CN 210126917U
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- 239000000463 material Substances 0.000 claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 15
- 210000000078 claw Anatomy 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000003028 elevating effect Effects 0.000 abstract description 7
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 230000003252 repetitive effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011162 core material Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000012163 sequencing technique Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- 238000003475 lamination Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a hierarchical reason material equipment of iron core center pillar relates to iron core production technical field. The utility model comprises a finishing material rack and a main frame, wherein the main frame is arranged above the finishing material rack; one surface of the finishing material rack is rotationally connected with a group of rollers; the side surface of the periphery of the roller is connected with a stacking plate in a sliding way; a transverse moving grabbing mechanism is fixedly connected to one surface of the arranging material rack; a stacking lifting mechanism is arranged below the transverse moving grabbing mechanism; the transverse moving grabbing mechanism comprises a support, two rectangular square tubes and a connecting frame; one surface of the bracket is fixedly connected with two sliding components. The utility model discloses a lateral shifting snatchs the mechanism, folds the design of material elevating system, arrangement work or material rest and cylinder, makes lateral shifting snatch the mechanism and can come and go repetitive motion on the body frame, realizes storing reciprocal the grabbing material in storehouse from the raw materials, and lateral shifting snatchs the mechanism and can fold the iron core according to the drawing closed assembly order in proper order to fold the material platform that holds on the material elevating system to realize the automation of iron core in proper order of sequence closed assembly.
Description
Technical Field
The utility model belongs to the technical field of the iron core production, especially, relate to a hierarchical reason material equipment of iron core center pillar.
Background
In the iron core production transverse shearing line in the transformer industry, the middle columns are separately sheared in a grading mode during shearing, iron core stacking needs to be sequentially stacked according to the drawing sequence, and manual tray turning can be performed during manual stacking; but the automatic production line can not use people to go to arrange the columns in advance,
therefore, an apparatus capable of solving the problem of iron core sequencing is urgently needed in the existing market.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an iron core center pillar reason material equipment in grades snatchs the mechanism and fold material elevating system's design through arrangement work or material rest, sign indicating number flitch, lateral shifting, has solved current iron core center pillar iron core production facility and can not carry out the problem of iron core intelligence sequencing.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a hierarchical reason material equipment of iron core center pillar, including arrangement work or material rest and body frame, the body frame sets up in arrangement work or material rest top; one surface of the finishing material rack is rotatably connected with a group of rollers; the side surface of the periphery of the roller is connected with a stacking plate in a sliding manner; a transverse moving grabbing mechanism is fixedly connected to one surface of the arranging material rack; a stacking lifting mechanism is arranged below the transverse moving grabbing mechanism;
the transverse moving grabbing mechanism comprises a support, two rectangular square tubes and a connecting frame; the surface of the first support is fixedly connected with two sliding assemblies, and the surface of the first support is connected with the two rectangular square pipes in a sliding mode through the sliding assemblies; a servo motor is fixed in the middle of the upper surface of the bracket; one end of the output shaft of the servo motor penetrates through the lower side of the bracket; one end of the output shaft of the servo motor is connected with the bracket through a gear rack assembly;
a mounting substrate is fixed on one surface of the support through a connecting frame; a vertical motion executing element is fixedly connected to one surface of the mounting substrate, and the mounting substrate is connected with a material grabbing beam through two groups of guide rods and a linear bearing in a sliding manner; one surface of the mounting substrate is connected with the material grabbing beam through a vertical movement executing element;
a group of first material grabbing claws are fixed in the middle of the lower surface of the material grabbing cross beam through a material grabbing connecting plate; the lower surface of the material grabbing cross beam is located on two sides of the first material grabbing claw and is connected with a group of second material grabbing claws through linear telescopic assemblies respectively.
Furthermore, the sliding assembly comprises a sliding rail connecting plate fixed on the upper surface of the rectangular square tube; the upper surface of the slide rail connecting plate is fixedly provided with slide rails through bolts, and the two slide rails are respectively connected with a slide block in a sliding manner; the upper surface of the sliding block is fixedly connected with the lower surface of the movable support.
Further, the gear and rack assembly comprises a fluted disc and a rack, wherein the fluted disc is arranged on the output shaft of the servo motor, and the rack is meshed with the fluted disc; the rack is fixed on the upper surface of the support horizontal support beam through a rack connecting plate.
Furthermore, the linear telescopic assembly comprises an air cylinder, a linear guide rail and a linear sliding block, wherein one end of the air cylinder is hinged with the lower surface of the material grabbing beam, the linear guide rail is fixed on the lower surface of the material grabbing beam through a sunk screw, and the linear sliding block is in sliding fit with the linear guide rail; the second material grabbing claw is fixed on the lower surface of the linear sliding block; the other end of the air cylinder is hinged with one side surface of the linear sliding block; and a telescopic sucker is further arranged on one surface of the linear sliding block.
Further, the stacking lifting mechanism comprises a rack and a material bearing platform; four guide mechanisms and four lifting mechanisms are arranged between the opposite surfaces of the rack and the material bearing platform; and a reversing mechanism is fixedly connected to one surface of the rack.
The utility model discloses following beneficial effect has:
1. the utility model discloses a lateral shifting snatchs the mechanism, folds the design of material elevating system, arrangement work or material rest and cylinder, makes lateral shifting snatch the mechanism and can come and go repetitive motion on the body frame, realizes storing reciprocal the grabbing material in storehouse from the raw materials, and lateral shifting snatchs the mechanism and can fold the iron core according to the drawing closed assembly order in proper order to fold the material platform that holds on the material elevating system to realize the automation of iron core in proper order of sequence closed assembly.
2. The utility model discloses a lateral shifting snatchs slip subassembly and gear rack subassembly in the mechanism, makes whole snatchs the reciprocating motion that the mobile device can be quick on the track support, and the width and the height of centre gripping can be adjusted to vertical movement executive component and the flexible subassembly of straight line, and application scope is wide, has wholly improved the transport efficiency of iron core man-hour in production.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a grading and material arranging device for center pillars of an iron core;
FIG. 2 is a schematic structural view of a laterally moving gripper mechanism;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a rear view of the structure of FIG. 2;
FIG. 5 is a schematic structural view of a stacking elevating mechanism;
FIG. 6 is a schematic top view of the structure of FIG. 5;
in the drawings, the components represented by the respective reference numerals are listed below:
1-arranging material rack, 2-main rack, 3-roller, 4-material stacking plate, 5-transverse moving grabbing mechanism, 6-material stacking lifting mechanism, 501-support, 502-rectangular square tube, 503-connecting frame, 504-sliding component, 505-servo motor, 506-rack and pinion component, 507-mounting base plate, 508-vertical movement executing element, 509-material grabbing cross beam, 510-first material grabbing claw, 511-linear telescopic component, 512-second material grabbing claw, 513-sliding rail connecting plate, 514-sliding rail, 515-sliding block, 516-air cylinder, 517-linear guide rail, 518-linear sliding block, 519-telescopic sucker, 601-machine frame, 602-material bearing platform, 603-guiding mechanism and 604-lifting mechanism, 605-a reversing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention relates to a device for sorting and arranging iron core center pillars, which comprises a sorting material rack 1 and a main frame 2, wherein the main frame 2 is arranged above the sorting material rack 1; one surface of the finishing material rack 1 is rotatably connected with a group of rollers 3; the number of the rollers 3 can be increased according to the actual transportation length, and the side surface of the periphery of each roller 3 is connected with a stacking plate 4 in a sliding manner; the number of the stacking plates 4 can be increased according to transportation requirements, the stacking plates 4 are used for carrying iron core finished product materials, and a transverse moving grabbing mechanism 5 is fixedly connected to one surface of the arranging material rack 1; a stacking lifting mechanism 6 is arranged below the transverse moving grabbing mechanism 5;
the transverse moving grabbing mechanism 5 comprises a bracket 501, two rectangular square tubes 502 and a connecting frame 503; the two rectangular square pipes 502 are parallel to each other, when the device is used, a dial indicator is used for detecting and adjusting the parallel error value to be 0.03mm, two sliding assemblies 504 are fixedly connected to one surface of the support 501, and one surface of the support 501 is in sliding connection with the two rectangular square pipes 502 through the sliding assemblies 504; a servo motor 505 is fixed in the middle of the upper surface of the bracket 501; the servo motor 505 is controlled by a servo driver to rotate positively and negatively, a motor encoder feeds back the moving displacement, and one end of an output shaft of the servo motor 505 penetrates to the lower side of the support 501; one end of an output shaft of the servo motor 505 is connected with the bracket 501 through a rack-and-pinion assembly 506;
a mounting substrate 507 is fixed on one surface of the bracket 501 through a connecting frame 503; a vertical movement actuator 508 is fixedly connected to one surface of the mounting substrate 507, and the vertical movement actuator 508 is any one of an electric depth rod and a telescopic cylinder; the mounting substrate 507 is connected with a material grabbing beam 509 through two groups of guide rods and linear bearings in a sliding manner; the mounting substrate 507 is connected with a material grabbing beam 509 on one surface through a vertical movement actuator 508;
a group of first material grabbing claws 510 is fixed in the middle of the lower surface of the material grabbing cross beam 509 through a material grabbing connecting plate; the lower surface of the material grabbing cross beam 509, which is positioned at two sides of the first material grabbing claw 510, is connected with a group of second material grabbing claws 512 through linear telescopic assemblies 511.
As shown in fig. 1 to 6, the sliding assembly 504 includes a sliding rail connecting plate 513 fixed on the upper surface of the rectangular square tube 502; the upper surface of the slide rail connecting plate 513 is fixed with slide rails 514 through bolts, and two slide rails 514 are respectively connected with a slide block 515 in a sliding manner; the upper surface of the sliding block 515 is fixedly connected with the lower surface of the moving bracket 501.
The gear and rack assembly 506 comprises a fluted disc and a rack, wherein the fluted disc is arranged on an output shaft of the servo motor 505; the gear and the rack are installed and adjusted without a gap and are just tightly matched; the rack is fixed on the upper surface of the horizontal support beam of the bracket 501 through a rack connecting plate; the motion stroke of the support 2 on the rectangular square pipe 502 through the sliding assembly 504 is 1500mm, through detection and experiments, the operation time is about 1S, the time and manual material arrangement are effectively saved, and the time of the whole process of material grabbing is 5S (12 times/min) through the reciprocating motion and the telescopic sucker 519.
The linear telescopic assembly 511 comprises an air cylinder 516, a linear guide rail 517 and a linear sliding block 518, wherein one end of the air cylinder 516 is hinged with the lower surface of the material grabbing beam, the linear guide rail 517 is fixed on the lower surface of the material grabbing beam through a countersunk head screw, and the linear sliding block 518 is in sliding fit with the linear guide rail 517; the second material grabbing claw 512 is fixed on the lower surface of the linear sliding block 518; the other end of the air cylinder 516 is hinged with one side surface of the linear sliding block 518; a telescopic sucker 519 is further arranged on the surface of the linear sliding block 518, the width of an object to be clamped can be conveniently adjusted through the arrangement of the linear telescopic assembly 511, the linear guide 517 is parallel to the rack, and the parallel error of the linear guide is controlled within 0.03mm through the measurement of a dial indicator.
The stacking lifting mechanism 6 comprises a frame 601 and a material bearing platform 602; four guide mechanisms 603 and four lifting mechanisms 604 are arranged between the opposite surfaces of the frame 601 and the material bearing platform 602; a reversing mechanism 605 is fixedly connected to one surface of the frame 601; the frame 601 is used for being connected with other mechanisms and is a main base body, the guide mechanism 603 consists of four guide columns and linear bearings, the stacking position is guaranteed to be unchanged in the stacking process, and the iron core is guaranteed not to deflect and displace in the stacking process; the lifting mechanism 604 consists of four lifting machines, the lifting machines drive lifting screw rods to lift simultaneously, so that the material bearing platform 602 is guaranteed to be stressed uniformly and not deformed, the reversing mechanism 605 consists of a transmission motor, a speed reducer, a reverser and the like, the transmission motor controls the displacement in the lifting process, namely, the displacement of the material bearing platform 602 required in each lamination process is accurately controlled, and the stacking precision is guaranteed, the transmission motor transmits power to the four lifting machines through the reverser, so that the lifting machines realize the up-and-down movement of the screw rods, and the frame 601 is provided with positioning taper pins which can be aligned and connected with the stacking plates 4 conveniently and quickly;
the moving parts of the device have in-place detection functions, so that information can be fed back in time.
One specific application of this embodiment is: the utility model discloses production line main function is production transformer trade iron core, and current production process is artifical burst, artifical closed assembly finished product, and this production line is the process that the sheet stock snatchs and closed assembly is finished product iron core from the raw materials storage storehouse for the robotic arm hand through the sucking disc device, the utility model discloses constitute by seven parts, be respectively: the automatic material stacking and conveying device comprises a sorting material rack 1, a main frame 2, a sorting mechanism, namely a transverse moving grabbing mechanism 5 and a stacking lifting mechanism 6, wherein the sorting material rack 1 is composed of a plurality of rollers 3, a stacking plate 4 can conveniently slide on the sorting material rack 1, the main frame 2 is perpendicular to the sorting material rack 1, the transverse moving grabbing mechanism 5 repeatedly moves back and forth on the main frame 2, the materials are grabbed from a raw material storage bin in a reciprocating mode, an iron core is sequentially stacked on a material bearing platform 602 on the stacking lifting mechanism 6 according to a drawing stacking sequence, the material bearing platform 602 automatically descends along with the stacking degree, the descending height at each time is the thickness of one iron core, and system parameters can be modified at any time according to different material lifting mechanisms 6 with the thicknesses of the iron core material sheets.
The core technology of the utility model is that lateral shifting snatchs mechanism 5, and flexible sucking disc 519 is by vacuum generator system control, and its signal is by PLC industrial control system control, folds material elevating system 6 and realizes ascending decline by a motor through four lifting machines of commutator drive, and the lift descends along with the high automation of reason material, finally places the iron core material at sign indicating number flitch 4, and sign indicating number flitch 4 transports the finished product material after the closed assembly to the iron core finished product and places the district in proper order.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. The utility model provides an iron core center pillar reason material equipment in grades, includes arrangement work or material rest (1) and body frame (2), body frame (2) set up in arrangement work or material rest (1) top, its characterized in that:
one surface of the finishing material rack (1) is rotationally connected with a group of rollers (3); the side surface of the periphery of the roller (3) is connected with a stacking plate (4) in a sliding manner; one surface of the arranging material rack (1) is fixedly connected with a transverse moving grabbing mechanism (5); a stacking lifting mechanism (6) is arranged below the transverse moving grabbing mechanism (5);
the transverse moving grabbing mechanism (5) comprises a support (501), two rectangular square tubes (502) and a connecting frame (503); one surface of the support (501) is fixedly connected with two sliding assemblies (504), and one surface of the support (501) is connected with the two rectangular square pipes (502) in a sliding mode through the sliding assemblies (504); a servo motor (505) is fixed in the middle of the upper surface of the support (501); one end of an output shaft of the servo motor (505) penetrates to the lower side of the bracket (501); one end of an output shaft of the servo motor (505) is connected with the bracket (501) through a gear rack assembly (506);
a mounting substrate (507) is fixed on one surface of the support (501) through a connecting frame (503); a vertical motion execution element (508) is fixedly connected to one surface of the mounting substrate (507), and the mounting substrate (507) is connected with a material grabbing beam (509) through two groups of guide rods and a linear bearing in a sliding manner; one surface of the mounting substrate (507) is connected with a material grabbing beam (509) through a vertical movement execution element (508);
a group of first material grabbing claws (510) are fixed in the middle of the lower surface of the material grabbing cross beam (509) through a material grabbing connecting plate; the lower surface of the material grabbing cross beam (509) is located on two sides of the first material grabbing claw (510) and is connected with a group of second material grabbing claws (512) through linear telescopic assemblies (511).
2. The center pillar sorting and arranging equipment as claimed in claim 1, wherein the sliding assembly (504) comprises a sliding rail connecting plate (513) fixed on the upper surface of the rectangular square tube (502); the upper surface of the slide rail connecting plate (513) is fixedly provided with slide rails (514) through bolts, and two slide rails (514) are respectively connected with a slide block (515) in a sliding manner; the upper surface of the sliding block (515) is fixedly connected with the lower surface of the movable bracket (501).
3. The apparatus for grading and arranging material in a center pillar of a core according to claim 1, wherein the rack-and-pinion assembly (506) comprises a toothed disc mounted on an output shaft of the servo motor (505), a rack engaged with the toothed disc; the rack is fixed on the upper surface of the horizontal support beam of the bracket (501) through a rack connecting plate.
4. The grading and arranging equipment for the center pillars of the iron cores according to claim 1, wherein the linear telescopic assembly (511) comprises an air cylinder (516) with one end hinged with the lower surface of the material grabbing cross beam, a linear guide rail (517) fixed on the lower surface of the material grabbing cross beam through a sunk screw, and a linear sliding block (518) in sliding fit with the linear guide rail (517); the second material grabbing claw (512) is fixed on the lower surface of the linear sliding block (518); the other end of the air cylinder (516) is hinged with one side surface of the linear sliding block (518); and a telescopic sucking disc (519) is further arranged on one surface of the linear sliding block (518).
5. The grading and arranging equipment for the center posts in the iron cores according to claim 1, wherein the stacking and lifting mechanism (6) comprises a machine frame (601) and a material bearing platform (602); a plurality of guide mechanisms (603) and a plurality of lifting mechanisms (604) are arranged between the opposite surfaces of the rack (601) and the material bearing platform (602); and a reversing mechanism (605) is fixedly connected to one surface of the frame (601).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920824202.6U CN210126917U (en) | 2019-06-03 | 2019-06-03 | Iron core center pillar grading and arranging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920824202.6U CN210126917U (en) | 2019-06-03 | 2019-06-03 | Iron core center pillar grading and arranging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210126917U true CN210126917U (en) | 2020-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920824202.6U Withdrawn - After Issue CN210126917U (en) | 2019-06-03 | 2019-06-03 | Iron core center pillar grading and arranging equipment |
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| CN (1) | CN210126917U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143436A (en) * | 2019-06-03 | 2019-08-20 | 江苏金佳铁芯有限公司 | Iron core middle column's classification reason material equipment |
-
2019
- 2019-06-03 CN CN201920824202.6U patent/CN210126917U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143436A (en) * | 2019-06-03 | 2019-08-20 | 江苏金佳铁芯有限公司 | Iron core middle column's classification reason material equipment |
| CN110143436B (en) * | 2019-06-03 | 2024-03-26 | 江苏金佳铁芯有限公司 | Iron core center pillar grading and arranging equipment |
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