CN206432144U - Coil winding machine and coiling machine production line - Google Patents
Coil winding machine and coiling machine production line Download PDFInfo
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- CN206432144U CN206432144U CN201621235743.8U CN201621235743U CN206432144U CN 206432144 U CN206432144 U CN 206432144U CN 201621235743 U CN201621235743 U CN 201621235743U CN 206432144 U CN206432144 U CN 206432144U
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Abstract
The utility model provides a kind of coil winding machine and coiling machine production line, coiling machine production line includes feeder, coil winding machine and post-processor, coil winding machine is connected between feeder and post-processor, wherein, coil winding machine includes winding mechanism, X-axis travel mechanism, Z axis travel mechanism and feed device, wherein, the control feed device movement of Z axis travel mechanism, X-axis travel mechanism controls Z axis travel mechanism and feed device movement, feed device includes moving guide rail, first work piece holder and Y-axis moving mechanism, Y-axis moving mechanism controls the first work piece holder to be moved on moving guide rail, first work piece holder is used for clamping workpiece to be processed and takes out finished work.It can be produced according to the change of coil model, winding quantity, production line by increasing or decreasing the quantity of coil winding machine, simplify the mode of change production line, reduction debugging difficulty, improve production efficiency, reduction production cost.
Description
Technical field
The utility model is related to automated production field, specifically, is related to a kind of coil winding machine and coiling machine production line.
Background technology
Automatic coil winding machine is widely used in the production row such as transformer, inductance, coil as a kind of automated manufacturing equipment
Industry.On the one hand, ripe consumer electronics product, in the urgent need to improving production efficiency, improves output, originally to large-scale development
The need for hand-manipulated, semi-automatic loading and unloading equipment can not meet growing capacity requirements.
On the other hand, multi items, the production of the product of Small Amount producing line of seeking survival again have larger flexibility and flexibility,
It is required that station conveniently can be increased and decreased at low cost.And existing coil winding machine does not have workpiece from the function of being transmitted between each station,
Typically all realize that workpiece is delivered to down from upper station by the manipulator or belt line with being arranged in production line parallel direction
Station is transmitted.Therefore, once station to be increased and decreased, it is necessary to increase or also related to when shortening the length of production line and coil winding machine matching
The equipment such as the manipulator or vibrating disk of set, for coil production producer, this is relatively difficult.It is generally necessary to which equipment is provided
Square otherwise designed, manufacture, installation and debugging etc. could be realized, reduce production efficiency.In addition, the split coil winding machine branched away is often
It can't directly be used as unit, cause the idle of equipment and waste.
One kind of prior art is that many automatic coil winding machines are constituted a production lines, First machine by vibrating disk from
It is rigidly connected between dynamic feeding, machine by manipulator, the product stream of previous station is made whole production to next station automatically
Line is produced according to same pitch time.Rigidly connected streamline advantage is can to save artificial, it is adaptable to Multiple coil coil
High-volume, the continuous production of the coil of single model, have the disadvantage that appropriate products model is single, can not adjust.
Another is that many automatic coil winding machines are constituted flexible even by belt conveyor line between a production line, machine
Connect, automatically the product stream of previous station to next station.The streamline advantage of flexible connection is：Production is flexible, convenient switching
Model, can set up corresponding production line according to the winding of varying number, have the disadvantage that each station will configure operating personnel.
The content of the invention
First purpose of the present utility model is to provide a kind of high coil winding machine of full-automatic, production efficiency.
Second purpose of the present utility model is to provide a kind of high coiling machine production line of full-automatic, production efficiency.
In order to realize the first purpose of the present utility model, the utility model provides a kind of coil winding machine, including winding mechanism, X
Axle travel mechanism, Z axis travel mechanism and feed device, wherein, the control feed device movement of Z axis travel mechanism, X-axis moving machine
Structure controls Z axis travel mechanism and feed device movement, and feed device includes moving guide rail, the first work piece holder and Y-axis movement
Mechanism, Y-axis moving mechanism controls the first work piece holder to be moved on moving guide rail, and the first work piece holder is used for clamping work to be processed
Part and taking-up finished work.
From above scheme, Z axis travel mechanism can control feed device vertically to move, X-axis travel mechanism
Z axis travel mechanism and feed device can be controlled to be moved horizontally along X-axis.Feed device includes moving guide rail, the first work piece holder
And Y-axis moving mechanism, Y-axis moving mechanism control the first work piece holder moved on moving guide rail, the first work piece holder is used for
Clamping workpiece to be processed and taking-up finished work.Coil winding machine just can control feeding by Z axis travel mechanism and X-axis travel mechanism
First work piece holder of device provides workpiece to be processed for winding mechanism automation, and automates taking-up finished work.Together
When, Y-axis moving mechanism can control the first work piece holder up station or the movement of lower station, pass through manipulator or vibrating disk etc.
Charging equipment automatically carries out feeding to the first work piece holder, coil winding machine is realized full-automatic production, improves production efficiency.
In addition, moved by the first work piece holder between each station, can make workpiece from coil winding machine to coil winding machine outside transmission so as to having concurrently
The function of existing production line station room machine hand, simplifies the mode that producer changes production line, reduction debugging difficulty, raising production
Efficiency, reduction cost.
Further scheme is that feed device also includes locking mechanism, and locking mechanism can control the first work piece holder lock
Tightly.
From above scheme, locking mechanism can control the locking of the first work piece holder, when the workpiece of locking mechanism controls first
During fixture locking, the first work piece holder can not be moved horizontally along Y-axis, simple in construction, improve Automated condtrol stability and
Precision.
Further scheme is that feed device also includes two shifting blocks, and two shifting blocks are located at the first work piece holder respectively
Both sides, the side of shifting block is provided with the first pin-and-hole and the second pin-and-hole, and the first pin-and-hole coordinates with Y-axis moving mechanism, the second pin-and-hole with
Locking mechanism coordinates.
From above scheme, the side of shifting block is provided with the first pin-and-hole and the second pin-and-hole, the first pin-and-hole and Y-axis moving mechanism
Coordinate, the second pin-and-hole coordinates with locking mechanism.Y-axis moving mechanism is to be controlled the first workpiece by the cooperation with the first pin-and-hole
The movement of fixture, locking mechanism is the locking that the first work piece holder is controlled by the cooperation with the second pin-and-hole, simple in construction,
Controlling speed, there is provided production efficiency rapidly.
Further scheme is that Y-axis moving mechanism includes conveying assembly and mobile control assembly, mobile control assembly control
Conveying assembly processed movement, conveying assembly is provided with take-up housing, finger cylinder and finger, and finger cylinder control finger stretches, finger with
First pin-and-hole coordinates.
From above scheme, finger cylinder control finger stretches, and finger and the first pin-and-hole coordinate, simple in construction, control
The stability of a system is strong.
Further scheme is that locking mechanism includes positioning cylinder and fastening screw, positioning cylinder control fastening screw
Flexible, fastening screw and the second pin-and-hole coordinate.
From above scheme, when positioning cylinder control fastening screw stretches out, fastening screw inserts the second pin-and-hole, so that
Controllable first work piece holder locking；When positioning cylinder control fastening screw is retracted, fastening screw exits the second pin-and-hole, so that
Release the locking of the first work piece holder.Simple in construction, transmission performance is reliable and stable.
Further scheme is that coil winding machine also includes extensible track component, and extensible track component is provided with extensible track, prolonged
The end for stretching guide rail and moving guide rail is detachably connected.
From above scheme, the end of extensible track and moving guide rail is detachably connected, is easy to implement many coilings
Machine Speediness link line, simplifies the mode that producer changes production line, reduction debugging difficulty, raising production efficiency, reduction production cost.
In order to realize the second purpose of the present utility model, the utility model provides a kind of coiling machine production line, including feeding
Machine, coil winding machine and post-processor, coil winding machine are connected between feeder and post-processor, wherein, coil winding machine includes coil winding machine
Structure, X-axis travel mechanism, Z axis travel mechanism and feed device, wherein, Z axis travel mechanism control feed device movement, X-axis is moved
Dynamic mechanism controls Z axis travel mechanism and feed device movement, feed device include moving guide rail, the first work piece holder and Y-axis
Travel mechanism, Y-axis moving mechanism controls the first work piece holder to be moved on moving guide rail, and it is to be added that the first work piece holder is used for clamping
Work workpiece and taking-up finished work.
From above scheme, coiling machine production line is connected in series by feeder, coil winding machine and post-processor, and coil winding machine leads to
GuoZZhou travel mechanisms and X-axis travel mechanism just can control the first work piece holder of feed device and provided for winding mechanism automation
Workpiece to be processed, and automate taking-up finished work.Meanwhile, Y-axis moving mechanism controls the first work piece holder along Y-axis level
Mobile, the first work piece holder transmits conveying toward between station up and down, i.e. up station can be transported to feeder to the first work piece holder
On, down station can be transported on post-processor the first work piece holder, realize automation feeding, Automated winding, automation
The production line of processing is post-processed, post processing is machined with the processing such as encapsulated and scolding tin.Meanwhile, can according to coil model change or around
The change of group quantity, coiling machine production line can be produced by increasing or decreasing the quantity of coil winding machine, simplified producer and become
The mode of more production line, reduction debugging difficulty, raising production efficiency, reduction production cost.
Further scheme is that feeder is provided with the first guide rail and the first conveying mechanism, the first guide rail and moving guide rail
End it is detachably connected, the first conveying mechanism can control the first work piece holder moved on the first guide rail.
From above scheme, the end of the moving guide rail of the first guide rail and coil winding machine is detachably connected, the first conveying
Mechanism can control the first work piece holder and be moved on the first guide rail, and being connected in series for feeder and coil winding machine is simple in construction, improve
Automated production efficiency, reduces production cost.
Further scheme is that post-processor is provided with second workpiece fixture, the second guide rail and second conveyor structure, second
The end of guide rail and moving guide rail is detachably connected, and second conveyor structure can control second workpiece fixture and be moved up in the second guide rail
It is dynamic.
From above scheme, the end of the moving guide rail of the second guide rail and coil winding machine is detachably connected, the second conveying
Mechanism can control second workpiece fixture and be moved on the second guide rail, and being connected in series for post-processor and coil winding machine is simple in construction, carries
High automated production efficiency, reduces production cost.
Brief description of the drawings
Fig. 1 is the structure chart of the utility model coil winding machine.
Fig. 2 is the top view of the utility model coil winding machine.
Fig. 3 is X-axis travel mechanism and the first viewing angle constructions figure of Z axis travel mechanism of the utility model coil winding machine.
Fig. 4 is X-axis travel mechanism and the second viewing angle constructions figure of Z axis travel mechanism of the utility model coil winding machine.
Fig. 5 is the first viewing angle constructions figure of the feed device of the utility model coil winding machine.
Fig. 6 is the second viewing angle constructions figure of the feed device of the utility model coil winding machine.
Fig. 7 is the structure chart of the locking mechanism of the utility model coil winding machine.
Fig. 8 is the 3rd viewing angle constructions figure of the feed device of the utility model coil winding machine.
Fig. 9 is the 4th viewing angle constructions figure of the feed device of the utility model coil winding machine.
Figure 10 is the structure chart of the drawing mechanism of the utility model coil winding machine.
Figure 11 is the structure chart of the extensible track component of the utility model coil winding machine.
Figure 12 is the first working condition top view of the utility model coil winding machine.
Figure 13 is the second working condition top view of the utility model coil winding machine.
Figure 14 is the structure chart of the utility model coiling machine production line.
Figure 15 is the top view of the utility model coiling machine production line.
Figure 16 is the structure chart of the feeder of the utility model coiling machine production line.
Figure 17 is the structure chart of the tin soldering machine of the utility model coiling machine production line.
Figure 18 is the first working condition top view of the utility model coiling machine production line.
Figure 19 is the second working condition top view of the utility model coiling machine production line.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment
Coil winding machine embodiment：
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, coil winding machine 1 includes frame 2, supporting table 3, winding mechanism 4, X-axis moving machine
Structure 8, Z axis travel mechanism 9, feed device 5, drawing mechanism 6 and extensible track component 7, supporting table 3 are located at the side of frame 2,
Winding mechanism 4 is arranged on support 2, and the region of winding mechanism 4 is working region, and the region of supporting table 3 is material waiting section domain.
X-axis travel mechanism 8 controls feed device 5 and Z axis travel mechanism 9 to be moved in X-axis horizontal direction, the control feeding of Z axis travel mechanism 9
Device 5 is moved in Z axis vertical direction.Feed device 5 treats coiling workpieces（Workpiece to be processed）Work is transported to from material waiting section domain
Region, so that winding mechanism 4, which treats coiling workpieces, carries out automatic winding production.When after coiling workpieces complete wire winding, lead to
Feed device 5 is crossed coiling workpieces（Finished work）It is transported on drawing mechanism 6, drawing mechanism 6 is output to coil winding machine 1 again
Outside storage material container（Do not indicate）In.
Coil winding machine 1 is provided with Liang Ge X-axis travel mechanism 8 and Liang Ge Z axis travel mechanism 9, Liang Ge X-axis travel mechanism 8 and two
GeZZhou travel mechanisms 9 are respectively positioned at the both sides of the workbench 51 of feed device 5, and X-axis travel mechanism 8 leads to Z axis travel mechanism 9
Fixed seat 91 is crossed to be attached.Z axis travel mechanism 9 include cylinder 92 and two guide rods 94, X-axis travel mechanism 8 include guide rail 84,
Active cylinder 81, slave cylinder 83 and connecting rod 82.Fixed seat 91 is respectively fitted over two and led provided with two bearings 93, two bearings 93
On bar 94, guide rod 94 is connected with the bottom of workbench 51 of feed device 5.Cylinder 92 is arranged on the side of fixed seat 91, cylinder 92
By controlling the rotary motion of bearing 93 to control guide rod 94 along Z axis vertical shift, while driving the edge of workbench 51 of feed device 5
Z axis vertical shift.
Fixed seat 91 is arranged on slave cylinder 83, and slave cylinder 83 can coordinate over the guide tracks 84 with moving horizontally along X-axis.
Active cylinder 81 controls slave cylinder 83 to be moved horizontally over the guide tracks 84 along X-axis by connecting rod 82, while driving fixed seat 91, Z
The workbench 51 of axle travel mechanism 9 and feed device 5 is moved horizontally along X-axis.
Referring to Fig. 6, Fig. 7, Fig. 8 and Fig. 9, feed device 5 also include moving guide rail 511, slide track seat 54, work piece holder 55,
Two shifting blocks 56, pulp-collecting box 52, locking mechanism 53 and Y-axis moving mechanism 57 and 58, moving guide rail 511 is arranged on workbench 51
On, slide track seat 54 can coordinate on moving guide rail 511 with moving horizontally along Y-axis, and work piece holder 55 is arranged on slide track seat 54, work
Part fixture 55 treats coiling workpieces for clamping and takes out coiling workpieces.Work piece holder 55 is provided with clamping slot 551 and takes out groove
552, clamping slot 551 treats coiling workpieces for clamping, and taking out groove 552 is used to take out coiling workpieces, clamping slot 551 and taking-up groove
Compartment of terrain spread configuration between 552.Two shifting blocks 56 positioned at the both sides of work piece holder 55 and on slide track seat 54, are dialled respectively
Block 56 is L-shaped, and shifting block 56 offers the first pin-and-hole 561 and the second pin-and-hole 562 in the side of L shape.
Y-axis moving mechanism 57 and 58 includes conveying assembly 57 and mobile control assembly 58, and conveying assembly 57 is provided with take-up housing
573rd, finger cylinder 571 and finger 572, finger cylinder 571 are arranged on take-up housing 573, and finger cylinder 571 can control finger
572 extend and retract, and finger 572 coordinates with the first pin-and-hole 561.When the control finger 572 of finger cylinder 571 stretches out, finger 572
Insert the first pin-and-hole 561；When the control finger 572 of finger cylinder 571 is retracted, finger 572 exits the first pin-and-hole 561.
Mobile control assembly 58 includes the first motor 581, pedestal 582, the first driving wheel 584, the first driven pulley 586, the
One timing belt 585 and slide rail 583, pedestal 582 are arranged in supporting table 3, and the first motor 581 is arranged on the lower section of pedestal 582, the
One driving wheel 584, the first driven pulley 586, the first timing belt 585 and slide rail 583 are arranged at the top of pedestal 582, and first is same
Walk band 585 to be located between the first driving wheel 584 and the first driven pulley 586, the first motor 581 is connected simultaneously with the first driving wheel 584
The rotating of the first driving wheel 584 is controlled, take-up housing 573 is movably connected with slide rail 583 with merging with the first timing belt 585.
First motor 581 controls the rotating of the first driving wheel 584, and take-up housing 573 is driven in slide rail 583 along with the first timing belt 585
On moved horizontally along Y-axis, while the finger cylinder 571 and finger 572 on take-up housing 573 are also moved horizontally along Y-axis.
Pulp-collecting box 52 is arranged on workbench 51 and positioned at the lower section of finger cylinder 571, and pulp-collecting box 52 is provided with movement
The openend 521 of guide rail 511 and discharge end 522, openend 521 are used to receive the coiling workpieces on winding mechanism 4, by connecing
The inclined-plane of magazine 52 is transported to discharge end 522, and discharge end 522 is separated using dividing plate 523.Locking mechanism 53 is arranged on pulp-collecting box 52
Side, locking mechanism 53 include positioning cylinder 531 and fastening screw 532, positioning cylinder 531 control fastening screw 532 stretch,
Fastening screw 532 coordinates with the second pin-and-hole 562.When the control fastening screw 532 of positioning cylinder 531 stretches out, fastening screw 532 is inserted
Enter the second pin-and-hole 562；When the control fastening screw 532 of positioning cylinder 531 is retracted, fastening screw 532 exits the second pin-and-hole 562.
Referring to Figure 10 and Figure 11, drawing mechanism 6 is arranged on the lower section of discharge end 522, and drawing mechanism 6 includes the second motor
61st, the second driving wheel 64, the second driven pulley 65, the second timing belt 63, two baffle plates 62 and two go out magazine 66, and second is synchronous
Band 63 is located between the second driving wheel 64 and the second driven pulley 65, and two baffle plates 62 are located at the both sides of the second timing belt 63 respectively,
Second motor 61 is located at the lower section of the second driving wheel 64 and controls the rotating of the second driving wheel 64, and two go out magazine 66 and are located at respectively
The two ends of second timing belt 63.The coiling workpieces of discharge end 522 are delivered on the second timing belt 63, the second motor 61 control the
Two driving wheels 64 rotate, along with the second timing belt 63 move horizontally conveying coiling workpieces to magazine 66 is gone out, go out magazine 66
It is obliquely installed, so as to convey in the storage material container outside coiling workpieces to coil winding machine 1.
Extensible track component 7 includes extensible track 71 and track base 72, and track base 72 is arranged in frame 2, extensible track
71 are connected with the end of moving guide rail 511.The present embodiment coil winding machine 1 is all combined with extension at the two ends of moving guide rail 511
Guide assembly 7.
Referring to Figure 12 and Figure 13, when coil winding machine 1 needs to carry out feeding from upper station, feed device 5 is located at material waiting section domain,
First motor 581 controls the first driving wheel 586 to rotate forward, and take-up housing 573 is driven on slide rail 583 along with the first timing belt 585
The right side of workbench 51 is moved horizontally to along Y-axis, while the also edge of the finger cylinder 571 and finger 572 on take-up housing 573
Y-axis is moved horizontally to the right side of workbench 51.Then, the control of finger cylinder 571 finger 572 stretches out, the insertion slide track seat of finger 572
First pin-and-hole 561 of right side shifting block 56 on 54, while the control fastening screw 532 of positioning cylinder 531 is in retracted mode.Then,
First motor 581 controls the first driving wheel 586 to invert, and take-up housing 573 is driven on slide rail 583 along with the first timing belt 585
Moved horizontally along Y-axis, while the finger cylinder 571 and finger 572 on take-up housing 573 are also moved horizontally along Y-axis, finger
572 with slide track seat 54 on right side shifting block 56 the first pin-and-hole 561 coordinate drive slide track seat 54 up station move so that slide track seat
Also together up station is moved work piece holder 55 on 54.When work piece holder 55 is located at upper station, pass through manipulator（Do not mark
Show）Or vibrating disk（Do not indicate）Deng equipment automatization feeding is carried out to the clamping slot 551 of work piece holder 55.
Feeding is finished, and the first motor 581 controls the first driving wheel 586 to rotate forward, along with the first timing belt 585 with movable slider
Seat 573 is moved horizontally on slide rail 583 along Y-axis, while the also edge of the finger cylinder 571 and finger 572 on take-up housing 573
Y-axis is moved horizontally, finger 572 and first pin-and-hole 561 of right side shifting block 56 coordinates and drives slide track seat 54 toward waiting to expect on slide track seat 54
Region is moved, and treats that the work piece holders 55 of coiling workpieces also one is gone together the movement of material waiting section domain so as to be filled on slide track seat 54.
When being filled on slide track seat 54 after the work piece holder 55 of coiling workpieces returns to material waiting section domain, finger cylinder 571 is controlled
Finger 572 is retracted, and finger 572 exits the first pin-and-hole 561 of right side shifting block 56 on slide track seat 54.Now, positioning cylinder 531 is controlled
Fastening screw 532 stretches out, and fastening screw 532 inserts the second pin-and-hole 562 of the upper left side shifting block 56 of slide track seat 54, so that slide track seat
54 are locked on the moving guide rail 511 in material waiting section domain.
Winding mechanism 4 to it is existing treat coiling workpieces carry out automatic winding production, when treat coiling workpieces complete wire winding
Afterwards, X-axis travel mechanism 8 controls workbench 51 to be moved horizontally to working region, the control workbench 51 of Z axis travel mechanism 9 edge along X-axis
Z axis vertical shift, so that the slide track seat 54 on the moving guide rail 511 for being locked in workbench 51 is driven along Z axis vertical shift, it is adjoint
And fill the work piece holder 55 for treating coiling workpieces along Z axis vertical shift, so as to control to fill the work piece holder 55 for treating coiling workpieces
Taking-up groove 552 remove coiling workpieces on winding mechanism 4, then treating coiling workpieces clamping to winding mechanism 4.Connect
, 4 pairs of winding mechanism it is new treat that coiling workpieces carry out automatic winding production, X-axis travel mechanism 8 controls workbench 51 along X-axis water
Flat to be moved to material waiting section domain, the coiling workpieces of taking-up groove 552 taking-up of work piece holder 55 are transported to the openend of pulp-collecting box 52
521, coiling workpieces discharge end 522 is transported to by the inclined-plane of pulp-collecting box 52 again, discharge end 522 is delivered to coiling workpieces
On second timing belt 63, the second motor 61 controls the second driving wheel 64 to rotate, defeated along with moving horizontally for the second timing belt 63
Send coiling workpieces to magazine 66 is gone out, go out magazine 66 and be obliquely installed, so as to convey the storage material outside coiling workpieces to coil winding machine 1
In container.Can be by controlling the rotating of the second motor 61 go out magazine 66 toward left side or right side and convey coiling workpieces.
After the completion of the conveying of coiling workpieces in pulp-collecting box 52, repeat above-mentioned step and be moved in station progress
Material, but the present embodiment coil winding machine 1 can also be moved to lower station progress feeding.
When coil winding machine 1 needs to be moved to lower station progress feeding, the first motor 581 controls the first driving wheel 586 to invert,
It is moved horizontally to the left side of workbench 51 along Y-axis on slide rail 583 along with the first timing belt 585 drive take-up housing 573, simultaneously
Finger cylinder 571 and finger 572 on take-up housing 573 are also moved horizontally to the left side of workbench 51 along Y-axis.Then,
The control finger 572 of finger cylinder 571 stretches out, and finger 572 inserts the first pin-and-hole 561 of the upper left side shifting block 56 of slide track seat 54, simultaneously
The control fastening screw 532 of positioning cylinder 531 is in retracted mode.Then, the first motor 581 controls the first driving wheel 586 to rotate forward,
Take-up housing 573 is driven to be moved horizontally on slide rail 583 along Y-axis along with the first timing belt 585, while installed in take-up housing 573
On finger cylinder 571 and finger 572 also moved horizontally along Y-axis, the first pin of finger 572 and the upper left side shifting block 56 of slide track seat 54
Hole 561, which coordinates, drives the down station movement of slide track seat 54, so that also together down station is moved the work piece holder 55 on slide track seat 54
It is dynamic.When work piece holder 55 is located at lower station, by equipment automatizations such as manipulator or vibrating disks to work piece holder 55
Clamping slot 551 carries out feeding.
Feeding is finished, and the first motor 581 controls the first driving wheel 586 to invert, along with the first timing belt 585 with movable slider
Seat 573 is moved horizontally on slide rail 583 along Y-axis, while the also edge of the finger cylinder 571 and finger 572 on take-up housing 573
Y-axis is moved horizontally, and the first pin-and-hole 561 of finger 572 and the upper left side shifting block 56 of slide track seat 54, which coordinates, drives slide track seat 54 is past to wait to expect
Region is moved, and treats that the work piece holders 55 of coiling workpieces also one is gone together the movement of material waiting section domain so as to be filled on slide track seat 54.
When being filled on slide track seat 54 after the work piece holder 55 of coiling workpieces returns to material waiting section domain, finger cylinder 571 is controlled
Finger 572 is retracted, and finger 572 exits the first pin-and-hole 561 of the upper left side shifting block 56 of slide track seat 54.Now, positioning cylinder 531 is controlled
Fastening screw 532 stretches out, and fastening screw 532 inserts the second pin-and-hole 562 of the upper left side shifting block 56 of slide track seat 54, so that slide track seat
54 are locked on the moving guide rail 511 in material waiting section domain.
And so on circulate, automated by controlling work piece holder 55 to come and go this station with upper station or lower station
Material, improves the automated production efficiency of coil winding machine 1.
When many coil winding machines 1 are connected in series, work piece holder 55 can also be realized is transported to this by workpiece from a upper station
It is synchronous that the workpiece after the processing of this station is also transported to next station during station.
Coiling machine production line first embodiment：
Referring to Figure 12, Figure 13, Figure 14 and Figure 15, coiling machine production line 10 includes feeder 11, above-mentioned coil winding machine embodiment
Coil winding machine 1 and post-processor, the post-processor of the present embodiment is tin soldering machine 12, but is not limited to tin soldering machine 12.Feeder 11,
Four coil winding machines 1 and tin soldering machine 12 are connected in series, and four coil winding machines 1 are located between feeder 11 and tin soldering machine 12.
Feeder 11 include the first frames 111, the first platform 112, the first guide rail 113, the first conveying mechanism 114 with
And vibrating disk 115, the first platform 112 is arranged in the first frames 111,114 points of the first guide rail 113 and the first conveying mechanism
It is not arranged on the first platform 112.First guide rail 113 connects to coordinate with the end of the extensible track 71 of lower station coil winding machine 1 to be connected
Connect, the first guide rail 113 is consistent with the specification of extensible track 71.The workpiece clamp of the lower station coil winding machine 1 of first conveying mechanism 114 control
Tool 55 is moved toward the first guide rail 113, and vibrating disk 115, which is filled, treats coiling workpieces, and vibrating disk 115 is automatically to work piece holder 55
Clamping slot 551 carries out feeding.After feeding is finished, the control of the first conveying mechanism 114, which is filled, treats that the work piece holder 55 of coiling workpieces is past
The coil winding machine 1 of lower station is conveyed.
Tin soldering machine 12 include the second frames 121, the second platform 122, the second guide rail 123, second conveyor structure 124 with
And scolding tin organisation of working（Do not indicate）, the second platform 122 is positioned at the side of the second frames 121, the second guide rail 123 and second
Conveying mechanism 124 is separately positioned on the second platform 122.The end of second guide rail 123 and the extensible track 71 of upper station coil winding machine 1
Portion's series connection is connected, and the second guide rail 123 is consistent with the specification of extensible track 71.The upper station of the control of second conveyor structure 124 around
Work piece holder 55 on line machine 1 is moved toward the second guide rail 123, is now filled with coiling workpieces on the work piece holder 55, scolding tin adds
Upper tin post processing is carried out to coiling workpieces work automatic mechanism.After post processing is finished, workpiece will be delivered to tin soldering machine 12
Outside, second conveyor structure 124 controls the coil winding machine 1 of the up station of work piece holder 55 of sky to convey.
Feeder 11, four coil winding machines 1 and tin soldering machine 12 by connect guide rail splicing after the completion of, it is possible to achieve four windings
The automatic charging of coil, automatic winding, the function of automatic tin soldering.During work, the transmission assembly of each station board cooperates, will
Each station（Except feeding station）Work piece holder be sequentially transferred to adjacent upper station feeding, then, will get successively
Material returns to this station and carries out coiling or scolding tin.
Referring to Figure 16 and Figure 17, such as coil model is changed, and only needs the three-winding coil of coiling, it is only necessary to by last around
Line machine is pulled down, then automatic tin welding machine is moved forward, and connection guide rail is spliced, the model further according to change changes corresponding workpiece clamp
Tool, can be achieved with reducing the purpose of a station, change model and production line.If simply interim model changeover, even without
Reduce station change production line configuration, as long as change respective model work piece holder after, then last coil winding machine around
Sequence of threads is changed to demonstration program, and can just the coil of upper station coiling completion be flowed to by it is only completed the transmission of material
Scolding tin station.
Such as the change of coil model, the coil of many windings of coiling one is needed, it is only necessary to will be moved after automatic tin welding machine, at last
A coil winding machine is added between coil winding machine and the connection of tin soldering machine and splices guide rail again, the model further according to change is changed accordingly
Work piece holder, can be achieved with increase a station, change model and production line purpose.
Coiling machine production line second embodiment：
As the explanation to the utility model coiling machine production line second embodiment, below only pair with coiling machine production line the
The difference of one embodiment is illustrated.
Coiling machine production line includes the first feeder, the second feeder and coil winding machine, and coil winding machine is spliced the by guide rail
Between one feeder and the second feeder.Coil winding machine is on the coil winding machine 1 of above-mentioned coil winding machine embodiment, the first feeder and second
Material machine is respectively the feeder 11 of above-mentioned coiling machine production line first embodiment, and the first feeder is provided with work piece holder, work
Part fixture is used for clamping workpiece to be processed and takes out finished work.
During work, the transmission assembly of the first feeder, the second feeder and coil winding machine cooperates, by the first feeder and
The work piece holder of coil winding machine is sequentially transferred on adjacent next station, i.e. the work piece holder of the first feeder is transferred to coiling
Machine, the work piece holder of coil winding machine is transferred to the second feeder, and now the first feeder is transferred to the work piece holder of coil winding machine and filled
Coiling workpieces are treated, to be processed to coil winding machine coiling, and the work piece holder that coil winding machine is transferred to the second feeder is empty fixture, with
Just the second feeder is its feeding.
After the second feeder, which completes feeding and coil winding machine, completes coiling processing, the second feeder of control and coil winding machine
Work piece holder is sequentially transferred on an adjacent upper station, i.e. the work piece holder of the second feeder is transferred to coil winding machine, coil winding machine
Work piece holder be transferred to the first feeder, now the second feeder is transferred to the work piece holder of coil winding machine and fills and treat coiling work
Part, to be processed to coil winding machine coiling, and the work piece holder that coil winding machine is transferred to the first feeder is empty fixture, on second
Material machine is its feeding.
And so on circulate, control work piece holder comes and goes this station and carries out automation feeding with station up and down, improve around
The automated production efficiency of line machine production line.
Coiling machine production line 3rd embodiment：
As the explanation to the utility model coiling machine production line 3rd embodiment, below only pair with coiling machine production line the
The difference of one embodiment is illustrated.
Coiling machine production line includes the first coil winding machine, the second coil winding machine and feeder, feeder, the first coil winding machine and second
Coil winding machine is connected by guide rail to be spliced.First coil winding machine and the second coil winding machine are respectively the coil winding machine 1 of above-mentioned coil winding machine embodiment,
Feeder is the feeder 11 of above-mentioned coiling machine production line first embodiment.
During work, the first coil winding machine, the second coil winding machine, the transmission assembly of the second coil winding machine and feeder cooperate, will
The work piece holder of first coil winding machine and the second coil winding machine is sequentially transferred to adjacent upper station feeding, the i.e. work of the first coil winding machine
Part fixture is transferred to feeder feeding, and the work piece holder of the second coil winding machine is transferred to the first coil winding machine and receives half coiling workpieces.
After feeder completes half coiling workpieces clamping of feeding and the first coil winding machine to work piece holder, feeder is controlled
Sequentially it is transferred to the work piece holder of the first coil winding machine on adjacent next station, i.e., feeder fills the workpiece for treating coiling workpieces
Fixture is transferred to the first coil winding machine and carries out the first winding coiling processing, and the work piece holder that the first coil winding machine fills half coiling workpieces is passed
It is defeated to carry out the second winding coiling processing to the second coil winding machine.
And so on circulate, the present embodiment can the winding of coiling two coil, if necessary to increase winding coiling processing, only need
The quantity for increasing coil winding machine can be achieved with increasing processing stations, simple to operate, improve the automatic metaplasia of coiling machine production line
Produce efficiency.
The production method embodiment of coiling machine production line：
Coiling machine production line be coiling machine production line first embodiment coiling machine production line 10, including feeder 11, on
The coil winding machine 1 and post-processor of coil winding machine embodiment are stated, the post-processor of the present embodiment is tin soldering machine 12, but is not limited to scolding tin
Machine 12.Coil winding machine 1 is connected between feeder 11 and tin soldering machine 12, and coil winding machine 1 is provided with the first work piece holder, and tin soldering machine 12 is provided with
Second workpiece fixture, the production method of coiling machine production line includes：First work piece holder is moved to feeder, by second workpiece
Fixture is moved to coil winding machine；Feeder treats coiling workpieces to the first work piece holder clamping, and second workpiece fixture removes coiling work
Part；First work piece holder is moved to coil winding machine, second workpiece fixture is moved to tin soldering machine；Locking mechanism locks the first workpiece
Fixture；First work piece holder provides to winding mechanism and treats coiling workpieces；Winding mechanism treats coiling workpieces and carries out coiling processing, weldering
Tin machine carries out post processing processing to coiling workpieces；Locking mechanism releases the locking to the first work piece holder.
And so on circulate, the production method realizes the full-automatic production of coiling machine production line, improves coil winding machine
The automated production efficiency of production line, reduces production cost.
Embodiment described above, simply preferred embodiments of the present utility model not limit the utility model practical range,
Therefore the equivalent change or modification that all construction, feature and principles according to described in present utility model application the scope of the claims are done, it all should wrap
Include in the utility model patent claim.
Claims (9)
1. coil winding machine, including winding mechanism, X-axis travel mechanism, Z axis travel mechanism and feed device, it is characterised in that：
The Z axis travel mechanism controls the feed device movement；
The X-axis travel mechanism controls the Z axis travel mechanism and feed device movement；
The feed device includes moving guide rail, the first work piece holder and Y-axis moving mechanism；
The Y-axis moving mechanism controls first work piece holder to be moved on the moving guide rail, first work piece holder
For clamping workpiece to be processed and taking-up finished work.
2. coil winding machine according to claim 1, it is characterised in that：
The feed device also includes locking mechanism, and the locking mechanism can control the first work piece holder locking.
3. coil winding machine according to claim 2, it is characterised in that：
The feed device also includes two shifting blocks, and two shifting blocks are located at the both sides of first work piece holder, institute respectively
The side for stating shifting block is provided with the first pin-and-hole and the second pin-and-hole, and first pin-and-hole coordinates with the Y-axis moving mechanism, and described second
Pin-and-hole coordinates with the locking mechanism.
4. coil winding machine according to claim 3, it is characterised in that：
The Y-axis moving mechanism includes conveying assembly and mobile control assembly, and the mobile control assembly controls the conveying group
Part is moved, and the conveying assembly is provided with take-up housing, finger cylinder and finger, and the finger cylinder controls the finger to stretch, institute
Finger is stated with first pin-and-hole to coordinate.
5. coil winding machine according to claim 4, it is characterised in that：
The locking mechanism includes positioning cylinder and fastening screw, and the positioning cylinder controls the fastening screw to stretch, described
Fastening screw coordinates with second pin-and-hole.
6. according to any one of claim 1 to 5 coil winding machine, it is characterised in that：
The coil winding machine also include extensible track component, the extensible track component be provided with extensible track, the extensible track with
The end of the moving guide rail is detachably connected.
7. coiling machine production line, including feeder, coil winding machine and post-processor, the coil winding machine be connected to the feeder and
Between the post-processor, it is characterised in that：
The coil winding machine is the coil winding machine of any one of claim 1 to 6.
8. coiling machine production line according to claim 7, it is characterised in that：
The feeder is provided with the first guide rail and the first conveying mechanism, and the end of first guide rail and the moving guide rail is removable
Connect with unloading, first conveying mechanism can control first work piece holder and be moved on first guide rail.
9. the coiling machine production line according to claim 7 or 8, it is characterised in that：
The post-processor is provided with second workpiece fixture, the second guide rail and second conveyor structure, and second guide rail is moved with described
The end of dynamic guide rail is detachably connected, and the second conveyor structure can control the second workpiece fixture in second guide rail
Upper movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621235743.8U CN206432144U (en) | 2016-11-17 | 2016-11-17 | Coil winding machine and coiling machine production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621235743.8U CN206432144U (en) | 2016-11-17 | 2016-11-17 | Coil winding machine and coiling machine production line |
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| Publication Number | Publication Date |
|---|---|
| CN206432144U true CN206432144U (en) | 2017-08-22 |
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ID=59589864
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621235743.8U Active CN206432144U (en) | 2016-11-17 | 2016-11-17 | Coil winding machine and coiling machine production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107919230A (en) * | 2017-12-13 | 2018-04-17 | 广州明森科技股份有限公司 | A kind of contactless smart card automatic coiling device |
-
2016
- 2016-11-17 CN CN201621235743.8U patent/CN206432144U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107919230A (en) * | 2017-12-13 | 2018-04-17 | 广州明森科技股份有限公司 | A kind of contactless smart card automatic coiling device |
| CN107919230B (en) * | 2017-12-13 | 2023-10-31 | 广州明森科技股份有限公司 | Automatic winding device of non-contact intelligent card |
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Effective date of registration: 20230901 Address after: 445300 Building 2, Changxing Industrial City, Jianshi Avenue, Yezhou Town, Jianshi County, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province (self declared) Patentee after: Enshi Chunzhiteng Biotechnology Co.,Ltd. Address before: 519000 First Floor, Building B, No. 2, Pingxi Eighth Road, Nanping Science Park, Xiangzhou District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI ASCEND TECHNOLOGY Co.,Ltd. |
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