CN112647442A - Welding process for identification iron frame - Google Patents

Welding process for identification iron frame Download PDF

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Publication number
CN112647442A
CN112647442A CN202010903613.1A CN202010903613A CN112647442A CN 112647442 A CN112647442 A CN 112647442A CN 202010903613 A CN202010903613 A CN 202010903613A CN 112647442 A CN112647442 A CN 112647442A
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CN
China
Prior art keywords
confirmation
sample
paraffin
mark
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010903613.1A
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Chinese (zh)
Inventor
陈祝元
泮崇朋
王四河
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuzheng Group Co ltd
Taizhou Fuhua Label Making Co ltd
Original Assignee
Fuzheng Group Co ltd
Taizhou Fuhua Label Making Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuzheng Group Co ltd, Taizhou Fuhua Label Making Co ltd filed Critical Fuzheng Group Co ltd
Priority to CN202010903613.1A priority Critical patent/CN112647442A/en
Publication of CN112647442A publication Critical patent/CN112647442A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/60Upright bodies, e.g. marker posts or bollards; Supports for road signs
    • E01F9/604Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings
    • E01F9/608Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings for guiding, warning or controlling traffic, e.g. delineator posts or milestones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/60Upright bodies, e.g. marker posts or bollards; Supports for road signs
    • E01F9/658Upright bodies, e.g. marker posts or bollards; Supports for road signs characterised by means for fixing
    • E01F9/673Upright bodies, e.g. marker posts or bollards; Supports for road signs characterised by means for fixing for holding sign posts or the like
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F7/00Signs, name or number plates, letters, numerals, or symbols; Panels or boards

Abstract

The invention discloses a welding process of an identification iron frame, which belongs to the technical field of welding processes and comprises the following steps: the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer; step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content; step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting; this kind of sign iron stand welding process makes the preparation and the welding process of sign iron stand tend to the flow-process while, optimizes the stability of multiplicable process with the help of the step, makes the in-service use effect of sign iron stand promote, has guaranteed the use durability of sign, and the life-span obtains improving, is convenient for when guaranteeing that sign iron stand welding process is stable, guarantees the durability in the in-service use.

Description

Welding process for identification iron frame
Technical Field
The invention discloses a welding process for an identification iron frame, and particularly relates to the technical field of welding processes.
Background
The signboard is also called a sign, and the sign is a direction-indicating board, also called a billboard, and signs such as a toilet directional board, a guideboard and the like can be called signs. Its definition is relatively broad. The hall indication board, guide board, room number board, consultation board, cashier board, plastic board for parking, park indication board and so on of hotel articles belong to the category of indication board.
The manufacture process of the signboard comprises various materials, for example, the iron frame signboard needs to be manufactured through a plurality of steps, wherein one step is welding.
At present, the welding process of the identification iron frame is mature day by day, the process tends to be streamlined, a mode of optimizing by means of steps is lacked, the stability of the process cannot be effectively increased, the use durability of the identification cannot be guaranteed, the service life cannot be prolonged, the stability of the welding process of the identification iron frame can be guaranteed, the durability in actual use is guaranteed to be low, and the economic waste is reduced.
Disclosure of Invention
The invention aims to provide a welding process for an iron frame for identification, which aims to solve the problems that the existing welding process for the iron frame for identification proposed in the background art is mature day by day, tends to be streamlined, lacks a mode of optimizing steps, cannot effectively increase the stability of the process, is difficult to ensure the service durability of the identification, cannot improve the service life, can ensure the stability of the welding process for the iron frame for identification, but ensures the low durability in actual use, and reduces the economic waste.
In order to achieve the purpose, the invention provides the following technical scheme: a welding process for an identification iron frame comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer;
step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content;
step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting;
step four: carving characters by using a computer, and selecting and matching characters;
step five: plate shearing and plate pasting: carrying out plate shearing and plate pasting operations on the marks subjected to computer lettering, and ensuring that the outer eaves of the marks have no obvious burrs;
step six: etching, cleaning and drying: cleaning the surface, dissolving paraffin by using absolute alcohol, adding 50-80 g of rosin, sticking the paraffin to the outside of a pattern and a character to be etched by using adhesive paper, sticking the paraffin to a mark, coating the alcohol solution of the paraffin on the part except an adhesive paper strip, volatilizing alcohol to enable the paraffin to be attached to the mark to form a protective film, carefully tearing off the adhesive paper, putting the mark into dilute nitric acid, standing for 25-45 min, cleaning and drying the plate after removing, wherein the corrosion depth is 0.01-0.005 mm;
step seven: painting and baking: performing paint spraying operation outside the mark according to the required color, performing surface observation after paint spraying, and performing additional spraying on uneven positions, wherein the temperature of an oven is 145-150 ℃, and the baking time is 30-50 min;
step eight: deoiling and cleaning the board surface: deoiling and cleaning, and performing secondary drying;
step nine: budget and acquisition of stainless steel pipes: the post operating personnel and the management personnel related to the workshop count and pick up the stainless steel pipes to the warehouse according to the budget and the regulation of the management regulations, transfer or send the stainless steel pipes to the designated temporary storage place according to the requirements of the manager after the stainless steel pipes are finished, and count the number before the stainless steel pipes are handed over;
step ten: cutting, polishing and welding the frame; performing external treatment on the mark by using a cutting machine and a grinding machine to form a preliminary appearance, and performing frame welding operation on the edges and corners of the preliminary appearance;
step eleven: edge covering treatment; the method comprises the steps of welding an outer frame, sealing, secondarily grinding and polishing, wherein a grinding device is adopted for secondarily grinding, the grinding time is 5-10 min, no burr and concave points need to be guaranteed, a polishing column is utilized, a columnar polishing mode is adopted, and a panel area is polished for 4-8 min;
step twelve: and (4) quality inspection and warehousing: through the detection of a detector, the marks with problems such as burrs, concave points, cracks, radian deformation and the like are selected, secondary processing is carried out after recovery, and qualified products are packaged and put in storage by using a wooden case after being wrapped by a protective film.
Compared with the prior art, the invention has the beneficial effects that: this kind of sign iron stand welding process makes the preparation and the welding process of sign iron stand tend to the flow-process while, optimizes the stability of multiplicable process with the help of the step, makes the in-service use effect of sign iron stand promote, has guaranteed the use durability of sign, and the life-span obtains improving, is convenient for when guaranteeing that sign iron stand welding process is stable, guarantees the durability in the in-service use.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a welding process for an identification iron frame comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer;
step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content;
step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting;
step four: carving characters by using a computer, and selecting and matching characters;
step five: plate shearing and plate pasting: carrying out plate shearing and plate pasting operations on the marks subjected to computer lettering, and ensuring that the outer eaves of the marks have no obvious burrs;
step six: etching, cleaning and drying: cleaning the surface, dissolving paraffin by using absolute alcohol, adding 50-80 g of rosin, sticking the paraffin to the outside of a pattern and a character to be etched by using adhesive paper, sticking the paraffin to a mark, coating the alcohol solution of the paraffin on the part except an adhesive paper strip, volatilizing alcohol to enable the paraffin to be attached to the mark to form a protective film, carefully tearing off the adhesive paper, putting the mark into dilute nitric acid, standing for 25-45 min, cleaning and drying the plate after removing, wherein the corrosion depth is 0.01-0.005 mm;
step seven: painting and baking: performing paint spraying operation outside the mark according to the required color, performing surface observation after paint spraying, and performing additional spraying on uneven positions, wherein the temperature of an oven is 145-150 ℃, and the baking time is 30-50 min;
step eight: deoiling and cleaning the board surface: deoiling and cleaning, and performing secondary drying;
step nine: budget and acquisition of stainless steel pipes: the post operating personnel and the management personnel related to the workshop count and pick up the stainless steel pipes to the warehouse according to the budget and the regulation of the management regulations, transfer or send the stainless steel pipes to the designated temporary storage place according to the requirements of the manager after the stainless steel pipes are finished, and count the number before the stainless steel pipes are handed over;
step ten: cutting, polishing and welding the frame; performing external treatment on the mark by using a cutting machine and a grinding machine to form a preliminary appearance, and performing frame welding operation on the edges and corners of the preliminary appearance;
step eleven: edge covering treatment; the method comprises the steps of welding an outer frame, sealing, secondarily grinding and polishing, wherein a grinding device is adopted for secondarily grinding, the grinding time is 5-10 min, no burr and concave points need to be guaranteed, a polishing column is utilized, a columnar polishing mode is adopted, and a panel area is polished for 4-8 min;
step twelve: and (4) quality inspection and warehousing: through the detection of a detector, the marks with problems such as burrs, concave points, cracks, radian deformation and the like are selected, secondary processing is carried out after recovery, and qualified products are packaged and put in storage by using a wooden case after being wrapped by a protective film.
Example 1
A welding process for an identification iron frame comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer;
step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content;
step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting;
step four: carving characters by using a computer, and selecting and matching characters;
step five: plate shearing and plate pasting: carrying out plate shearing and plate pasting operations on the marks subjected to computer lettering, and ensuring that the outer eaves of the marks have no obvious burrs;
step six: etching, cleaning and drying: cleaning the surface, dissolving paraffin by absolute alcohol, adding 50 g of rosin, sticking the paraffin to the outside of the pattern and character to be etched by adhesive paper, sticking the paraffin to the mark, coating the alcohol solution of the paraffin on the part outside the adhesive paper strip, volatilizing alcohol to ensure that the paraffin is attached to the mark to form a protective film, carefully tearing off the adhesive paper, putting the mark into dilute nitric acid, standing for 25min, cleaning and drying the plate after removing the mark, wherein the corrosion depth is 0.01 mm;
step seven: painting and baking: performing paint spraying operation outside the mark according to the required color, performing surface observation after paint spraying, and performing additional spraying on the uneven position, wherein the temperature of an oven is 145 ℃, and the baking time is 30 min;
step eight: deoiling and cleaning the board surface: deoiling and cleaning, and performing secondary drying;
step nine: budget and acquisition of stainless steel pipes: the post operating personnel and the management personnel related to the workshop count and pick up the stainless steel pipes to the warehouse according to the budget and the regulation of the management regulations, transfer or send the stainless steel pipes to the designated temporary storage place according to the requirements of the manager after the stainless steel pipes are finished, and count the number before the stainless steel pipes are handed over;
step ten: cutting, polishing and welding the frame; performing external treatment on the mark by using a cutting machine and a grinding machine to form a preliminary appearance, and performing frame welding operation on the edges and corners of the preliminary appearance;
step eleven: edge covering treatment; the method comprises the steps of welding an outer frame, sealing, secondarily grinding and polishing, wherein a grinding device is adopted for secondarily grinding for 5min, no burr and concave points are required to be guaranteed, a polishing column is utilized, a columnar polishing mode is adopted, and a panel area is polished for 4 min;
step twelve: and (4) quality inspection and warehousing: through the detection of a detector, the marks with problems such as burrs, concave points, cracks, radian deformation and the like are selected, secondary processing is carried out after recovery, and qualified products are packaged and put in storage by using a wooden case after being wrapped by a protective film.
Example 2
A welding process for an identification iron frame comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer;
step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content;
step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting;
step four: carving characters by using a computer, and selecting and matching characters;
step five: plate shearing and plate pasting: carrying out plate shearing and plate pasting operations on the marks subjected to computer lettering, and ensuring that the outer eaves of the marks have no obvious burrs;
step six: etching, cleaning and drying: cleaning the surface, dissolving paraffin by absolute alcohol, adding 80 g of rosin, sticking the paraffin to the outside of the pattern and character to be etched by adhesive paper, sticking the paraffin to the mark, coating the alcohol solution of the paraffin on the part outside the adhesive paper strip, volatilizing alcohol to ensure that the paraffin is attached to the mark to form a protective film, carefully tearing off the adhesive paper, putting the mark into dilute nitric acid, standing for 45min, cleaning and drying the plate after removing, and ensuring that the corrosion depth is 0.005 mm;
step seven: painting and baking: performing paint spraying operation outside the mark according to the required color, performing surface observation after paint spraying, and performing additional spraying on the uneven position, wherein the temperature of an oven is 150 ℃, and the baking time is 50 min;
step eight: deoiling and cleaning the board surface: deoiling and cleaning, and performing secondary drying;
step nine: budget and acquisition of stainless steel pipes: the post operating personnel and the management personnel related to the workshop count and pick up the stainless steel pipes to the warehouse according to the budget and the regulation of the management regulations, transfer or send the stainless steel pipes to the designated temporary storage place according to the requirements of the manager after the stainless steel pipes are finished, and count the number before the stainless steel pipes are handed over;
step ten: cutting, polishing and welding the frame; performing external treatment on the mark by using a cutting machine and a grinding machine to form a preliminary appearance, and performing frame welding operation on the edges and corners of the preliminary appearance;
step eleven: edge covering treatment; the method comprises the steps of welding an outer frame, sealing, secondarily grinding and polishing, wherein a grinding device is adopted for secondarily grinding for 10min, no burr and concave points are required to be guaranteed, a polishing column is utilized, a columnar polishing mode is adopted, and a panel area is polished for 8 min;
step twelve: and (4) quality inspection and warehousing: through the detection of a detector, the marks with problems such as burrs, concave points, cracks, radian deformation and the like are selected, secondary processing is carried out after recovery, and qualified products are packaged and put in storage by using a wooden case after being wrapped by a protective film.
More than synthesizing, this kind of sign iron stand welding process makes the preparation and the welding process of sign iron stand tend to the flow, with the help of the stability of step optimization multiplicable process, makes the in-service use effect of sign iron stand promote, has guaranteed the use durability of sign, and the life-span obtains improving, is convenient for when guaranteeing that sign iron stand welding process is stable, guarantees the durability in the in-service use.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that there is no structural conflict, and the combinations are not exhaustively described in this specification merely for the sake of brevity and conservation of resources. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (1)

1. A welding process of an identification iron frame is characterized in that: the process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and a person needs to draw the drawing, or the drawing can be provided by a customer;
step two: and (3) sample graph determination: any mode needs the drawing personnel to modify and then confirm the drawing personnel to the client, and the confirmation content comprises the following contents: confirmation of color, confirmation of size, and confirmation of content;
step three: and (4) typesetting checking: typesetting according to the sample drawings, and checking the sample drawings after typesetting;
step four: carving characters by using a computer, and selecting and matching characters;
step five: plate shearing and plate pasting: carrying out plate shearing and plate pasting operations on the marks subjected to computer lettering, and ensuring that the outer eaves of the marks have no obvious burrs;
step six: etching, cleaning and drying: cleaning the surface, dissolving paraffin by using absolute alcohol, adding 50-80 g of rosin, sticking the paraffin to the outside of a pattern and a character to be etched by using adhesive paper, sticking the paraffin to a mark, coating the alcohol solution of the paraffin on the part except an adhesive paper strip, volatilizing alcohol to enable the paraffin to be attached to the mark to form a protective film, carefully tearing off the adhesive paper, putting the mark into dilute nitric acid, standing for 25-45 min, cleaning and drying the plate after removing, wherein the corrosion depth is 0.01-0.005 mm;
step seven: painting and baking: performing paint spraying operation outside the mark according to the required color, performing surface observation after paint spraying, and performing additional spraying on uneven positions, wherein the temperature of an oven is 145-150 ℃, and the baking time is 30-50 min;
step eight: deoiling and cleaning the board surface: deoiling and cleaning, and performing secondary drying;
step nine: budget and acquisition of stainless steel pipes: the post operating personnel and the management personnel related to the workshop count and pick up the stainless steel pipes to the warehouse according to the budget and the regulation of the management regulations, transfer or send the stainless steel pipes to the designated temporary storage place according to the requirements of the manager after the stainless steel pipes are finished, and count the number before the stainless steel pipes are handed over;
step ten: cutting, polishing and welding the frame; performing external treatment on the mark by using a cutting machine and a grinding machine to form a preliminary appearance, and performing frame welding operation on the edges and corners of the preliminary appearance;
step eleven: edge covering treatment; the method comprises the steps of welding an outer frame, sealing, secondarily grinding and polishing, wherein a grinding device is adopted for secondarily grinding, the grinding time is 5-10 min, no burr and concave points need to be guaranteed, a polishing column is utilized, a columnar polishing mode is adopted, and a panel area is polished for 4-8 min;
step twelve: and (4) quality inspection and warehousing: through the detection of a detector, the marks with problems such as burrs, concave points, cracks, radian deformation and the like are selected, secondary processing is carried out after recovery, and qualified products are packaged and put in storage by using a wooden case after being wrapped by a protective film.
CN202010903613.1A 2020-09-01 2020-09-01 Welding process for identification iron frame Pending CN112647442A (en)

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Application Number Priority Date Filing Date Title
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Application publication date: 20210413