CN115502070A - Color register process is applied to aluminum alloy wheel hub in batches - Google Patents

Color register process is applied to aluminum alloy wheel hub in batches Download PDF

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Publication number
CN115502070A
CN115502070A CN202211275755.3A CN202211275755A CN115502070A CN 115502070 A CN115502070 A CN 115502070A CN 202211275755 A CN202211275755 A CN 202211275755A CN 115502070 A CN115502070 A CN 115502070A
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CN
China
Prior art keywords
spraying
color register
paint
wheel hub
window
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Pending
Application number
CN202211275755.3A
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Chinese (zh)
Inventor
刘德军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Dicastal Jieli Wheel Hub Manufacturing Co ltd
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Chongqing Dicastal Jieli Wheel Hub Manufacturing Co ltd
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Publication date
Application filed by Chongqing Dicastal Jieli Wheel Hub Manufacturing Co ltd filed Critical Chongqing Dicastal Jieli Wheel Hub Manufacturing Co ltd
Priority to CN202211275755.3A priority Critical patent/CN115502070A/en
Publication of CN115502070A publication Critical patent/CN115502070A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/32Processes for applying liquids or other fluent materials using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment

Abstract

The invention provides a color register process applied to aluminum alloy hubs in batches, and relates to the technical field of hub color register processes. The color register process is applied to aluminum alloy hubs in batches and comprises the following steps: the method comprises the following steps that firstly, a combined protection tool is correctly installed on a wheel hub to be sprayed with color, and aluminum foil is pasted on a back cavity of a color register window of the wheel hub to perform shape following protection; step two, spraying the first colored paint, matching a spraying gun of a diaphragm pump with a pressure reducing valve of a spraying tool, and taking down the combined protection tool after spraying; and step three, after the inspection is qualified, aluminum foils are adhered to the front side and the back cavity of the window at the first colored paint spraying position for conformal protection, then the second colored paint is used for spraying the wheel hub, the defects of the sprayed surface are inspected and polished after the spraying, and the unqualified product is reworked. Through the improvement of the color register spraying process, the combined protection tool and the protection of the aluminum foil are used, the product yield of the aluminum alloy hub color register process is improved, the coating cost is reduced, and the production efficiency is improved.

Description

Color register process is applied to aluminum alloy wheel hub in batches
Technical Field
The invention relates to the technical field of hub chromatography processes, in particular to a method for applying a chromatography process to aluminum alloy hubs in batches.
Background
The color register is to partially spray other colors different from the natural color so as to achieve local color with better visual effect, along with the continuous development of society and the continuous improvement of living standard, the requirements of people on fashion and trend are continuously increased, and the pursuit of individuation is gradually increased, the color register of the wheel hub has the function of enabling the appearance of the wheel hub to be more fashionable, individualized and attractive, can meet the requirements of various consumer groups, achieves the purpose of having aggressive visual impact, is positioned in pursuit of fashion and trend, also meets the individualized requirements, and improves the appearance level. The automobile appearance is more layered and stereoscopic, the body paint is more plump and vivid, and the automobile has better decoration.
However, the color register production of the wheel hub is affected by high requirements on appearance quality and immature control of the product technological process, the yield is low, the rejection rate is high, the coating cost is high, the production efficiency is low, and the production and delivery are seriously affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a process for mass application of a color register process to aluminum alloy hubs, which is characterized in that process verification is carried out through process flow improvement, protection tool and shielding tool improvement, process control optimization, paint matching optimization adjustment and the like, and the color register process is applied to actual production, so that the qualified rate of the color register aluminum alloy hubs is improved, the production cost is reduced, and the production delivery is met.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a chromatography technology is applied to aluminum alloy wheel hub in batches, includes wheel hub blank preliminary treatment, chromatography spraying, finish turning, transparent powder spraying, the chromatography spraying includes following step:
after a wheel hub blank is pretreated, correctly installing a combined protection tool on a wheel hub to be color-sprayed, and simultaneously pasting an aluminum foil on a back cavity of a color register window of the wheel hub for shape following protection to completely cover the wheel hub;
step two, polishing and cleaning the appearance inside and outside the chromatography window, spraying first colored paint, matching a spraying tool with a pressure reducing valve by adopting a diaphragm pump spray gun, taking down the combined protection tool after spraying, checking and polishing the appearance of the hub, and reworking unqualified products;
step three, after the inspection is qualified, aluminum foils are adhered to the front side and the back cavity of the window at the first colored paint spraying position for shape following protection, a wheel hub is sprayed by using second colored paint, the defects of the sprayed surface are inspected and polished after the spraying, and unqualified products are reworked;
tearing off the aluminum foils on the front side and the back cavity of the window, checking whether the quality of the first colored paint is polluted or not, and reworking unqualified products;
and step five, using a glue wiping agent to carry out glue removing treatment on the pasting position.
The combined protection tool is prepared from perfluororubber.
Preferably, the first-pass rotating speed of the finish turning process is 900-1200r/min, and the feeding amount is 0.3-0.5mm/r.
Preferably, the method for reworking the unqualified first color paint sprayed coating comprises the following steps: grinding the paint, milling the paint by a milling cutter to a width of 1.2-1.5mm, and spraying a first colored paint.
Preferably, the reworking method for unqualified spraying of the second colored paint comprises the following steps: milling the window with the width of 1mm by using a milling cutter, sticking aluminum foils on the front surface and the back cavity of the window at the first colored paint spraying position again for random protection, and spraying the second colored paint again.
Preferably, the hub blank pretreatment comprises surface treatment and bottom powder spraying;
the surface treatment method comprises the following steps: casting and shot blasting the machined blank for retreatment;
the method for spraying the base powder comprises the following steps: and uniformly spraying base powder on the hub subjected to shot blasting.
The invention provides a color register process applied to aluminum alloy hubs in batches. The method has the following beneficial effects:
1. according to the invention, through improving the chromatography spraying process and using the combined protection tool and the protection of the aluminum foil, the yield of the aluminum alloy hub chromatography process product is improved, the coating cost is reduced, and the production efficiency is improved.
2. According to the invention, the spray gun of the diaphragm pump is matched with the pressure reducing valve through the spraying tool, so that the stability of spraying pressure is ensured, and compared with the traditional kettle gun tool, the weight of the spray gun is reduced, the labor intensity of workers is reduced, and the product quality is improved.
3. According to the invention, through the optimized adjustment of the matching performance of the paint, the probability of paint collapse of the product is reduced, and the qualification rate of the product is further improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
07819C23 hub is a Jili collar 06 product, the first topping hub produced by Daika Daili in Chongqing. The hub coating has high appearance quality requirement and large market demand.
The product is produced in Chongqing card-wearing agility in 10 months in 2019, is influenced by high appearance quality requirement and immature control of product process, and can be produced in mass production in 3 months in 2020, the yield is very low in mass production, and is only 60.66%; the rejection rate is high and reaches 19.67 percent. The mass production is started in 9 months in 2020, the annual average qualification rate is improved to 73.58% in 2020, the rejection rate is reduced to 6.05%, and the coating cost is still very high; the production efficiency is still very low, and the production and delivery are seriously influenced.
The first embodiment is as follows:
aiming at the problems, the embodiment of the invention provides a method for applying a color process to aluminum alloy hubs in batches, which is used for carrying out process verification through process flow improvement, protection tool and shielding tool improvement, process control optimization, paint matching optimization adjustment and the like, is applied to actual production, improves the qualified rate of the color process aluminum alloy hubs, reduces the production cost and meets the production delivery requirements.
The method for applying the color register process to the aluminum alloy hubs in batches comprises hub blank pretreatment, color register spraying, finish turning and transparent powder spraying, and is characterized in that: the color register spraying comprises the following steps:
after a wheel hub blank is pretreated, a combined protection tool is correctly installed on a wheel hub to be color-sprayed, and meanwhile, an aluminum foil is pasted on a back cavity of a wheel hub color register window for shape-following protection, and complete covering is achieved;
step two, polishing and cleaning the appearance inside and outside the chromatography window, spraying a first colored paint, matching a spraying tool with a pressure reducing valve by adopting a diaphragm pump spray gun, taking down the combined protection tool after spraying, inspecting and polishing the appearance of the hub, and reworking an unqualified product;
thirdly, after the inspection is qualified, aluminum foils are adhered to the front side and the back cavity of the window at the first colored paint spraying position for conformal protection, a second colored paint is used for spraying the hub, the defects of the sprayed surface are inspected and polished after the spraying, and the unqualified product is reworked;
tearing off the aluminum foils on the front side and the back cavity of the window, checking whether the quality of the first colored paint is polluted or not, and reworking unqualified products;
and step five, using a glue wiping agent to carry out glue removing treatment on the pasting position.
Through the improvement of the color register spraying process, the combined protection tool and the protection of the aluminum foil are used, the product yield of the aluminum alloy hub color register process is improved, the coating cost is reduced, and the production efficiency is improved.
The process control steps are as follows:
processing the surface of the machined blank: performing casting shot blasting treatment on the machined blank;
spraying base powder: performing base powder spraying on the hub subjected to shot blasting treatment, wherein the quality of the base powder needs to be paid attention to before the base powder spraying, the uniform powder spraying and qualified thickness need to be paid attention to in the base powder spraying process, and the bad defects such as powder bags, powder pits and the like are controlled;
and (4) sticking back surface type following protection: pasting aluminum foil on the back, wherein lettering marks X and M in the flange surface lightening pit are opposite to two windows for chromatography, the back of the chromatography window is completely covered, the method is compacted along the edge of the window, the aluminum foil is firmly pasted on the front side in a checking way, the aluminum foil is not loosened by pressing with fingers, defects in the surface chromatography window are checked and polished, cleaning cloth (cleaned by purified water) is used for wiping the defects, and aluminum foil paper of a back cavity is pasted according to the sequence of supplied materials;
grinding off line of powder: polishing the appearance particles inside and outside the chromatography window and wiping the particles clean by a wetting cloth;
spraying red paint: the color sleeving tool is protected in place; polishing a chromatic window: online polishing and division: polishing a red spraying window on line, checking whether an aluminum foil is adhered or not by one person, polishing the chromatography window by one person, blowing dust and wiping dust by one person, and performing recheck by one person to remove dust by using a wetting cloth and recheck the appearance again; during paint spraying, manually repairing the window part in a primer spraying room, and paying attention to control the defects of leakage, sagging and the like; starting an automatic spray gun in a colored paint spraying room to spray, ensuring uniformity according to process parameters, and not starting a side gun; spraying red paint by a special hand, and checking the included angle of the window and the inclined plane of the window against bottom leakage by spraying the red paint;
taking protection: taking a front-side color register tool (a transfer vehicle for storage) at an automatic paint line off-line position;
and (3) offline polishing and sorting of red paint: sorting and reworking the same-color particles and different-color particles with the appearance of more than 1mm and without sagging and leaking in the inspection window; polishing and flattening the red paint left by the tool and wiping the red paint by using a wetted cloth;
protection is pasted along with the type on the front: the quality of the non-processed surface on the front side is comprehensively checked, and aluminum foils are pasted on the front side and the back side after the quality is qualified (note: the back side is firm and does not need to be pasted again for replacement); the part of the front side pasted with the aluminum foil takes the valve hole as a reference, clockwise windows are pasted with protection, and the front side pasted with the aluminum foil is compacted and pressed;
black paint spraying: online polishing is controlled according to a normal product production mode, wherein one person is responsible for the side face of the spoke in a large inclined plane window and a central hole; one person is responsible for soot blowing; one person rechecks and uses the wetting cloth again to remove dust, recheck the appearance and paste the aluminum foil to compact the situation; spraying black paint in a transparent paint room, and fully covering the rim with the black paint;
packaging code discs: 07819C23 semi-finished products are coded in a packaging procedure; the rim is in a red code disc mode: forming a tray, pearl wool and a partition plate; the rim is in a black code disc mode: using a molding tray and a partition plate;
tearing the aluminum foil: the back side type aluminum foil can only tear the wheel after turning over, the front side type aluminum foil can only tear on the front side, and the situation that the aluminum foil is not punctured by hand and the palm penetrates through a window to tear paper is avoided;
off-line polishing and sorting of black paint: inspecting the surface quality of the black paint, and polishing the defective part; tearing off the front and back random window protection, checking whether the red paint quality is polluted or not, polishing the red paint with slight pollution, and directly reworking the red paint with serious pollution, including defects such as chromatic window appearance particles and the like; wiping the residual glue on the back with a glue wiping agent and checking the window for the presence of residual glue and contamination
Turning a machine and adding finish turning: paying attention to damage and paint collapse to ensure that the paint does not jump when the cutter is taken out, adjusting the first rotation speed of the finish turning procedure to 900-1200r/min (the rotation speed of a normal product is 900-1400 r/min), and adjusting the feeding to 0.3-0.5mm/r (the rotation speed of the normal product is 0.2-0.5 mm/r).
Finish turning of the rotating piece: color mixing inspection of a color register window, polishing of black particles of a non-processing surface and cleaning;
finish turning, offline repair and rechecking: secondary powder spraying, reworking (iron cutter process), polishing and repairing, paint removing and scrapping.
Reworking the reworked product: the quality of the red window is solved, the polished window is directly reworked and polished by a milling cutter to be milled for 1.2-1.5mm, and then red paint is sprayed; the black color has quality problem, and the sticker is directly milled to be 1mm wide by spraying black paint; slightly processing the tool to prevent paint pollution, and directly milling a 1mm turning finish turning milling cutter by a milling cutter; only a pinhole in a knife processing and slag inclusion scrapping are needed to be processed for the reworked product; the repaired product is only machined once, and the milling cutter can not be directly rotated for about 1mm to remove paint due to the red window problem or the black non-machined surface problem;
and (3) reworking red paint production: reworking and polishing to polish the red appearance; milling the workpiece with a milling cutter to a width of about 1.5mm (note: the corner is smoothed by a straight mill); the production plan is arranged, and is cleaned in a centralized way after pretreatment, and a transfer area is transferred to a chromatography area after being independently stacked; and (4) producing according to a normal initial powder wheel production process (note that the step of polishing the drain bottom needs manual repair and then automatic spraying).
The color register spraying process flow is improved:
combined tool protection → aluminum foil is pasted on the back cavity of the window → color paint spraying for the first time → aluminum foil is pasted on the front surface and the back cavity of the window → color paint spraying for the second time → adhesive removal
The matching performance of the paint is improved:
the base powder used is JW-A1701C base powder (sky), the first colored paint is BK-01-DY black paint (Danyang modern), G1311-4010 orange-DY (Danyang modern), and the transparent powder is PCC10103 transparent powder.
Manually spraying an included angle of a window and spraying orange color by a machine during color matching; and wiping the stained glue by using a residual glue remover.
The paint is matched to ensure that the normal products of the wheel hub are not subjected to off-line paint collapse.
Protection frock and shielding frock improve:
the protection tool adopts a perfluororubber tool, the shielding tool adopts an aluminum foil, and the color register window part is shielded by large and small paper-coated aluminum foils.
The diaphragm pump spray gun and the pressure reducing valve are used for spraying, so that stable spraying pressure is guaranteed, the weight of the spray gun is reduced, the labor intensity of workers is reduced, and the product quality is improved.
The second embodiment:
the embodiment is a traditional chromatography spraying process, and the process flow is as follows:
painting → window tooling protection → painting of painting No. two.
The front and the window are not protected.
The paint is matched with JW-A1701C base powder (skyscraper), SP110 DK 2A1 black paint (Nippon), G1311-4010 orange red (Aishide) and PCC10103 transparent powder.
The paint matching is adopted, so that the off-line paint collapse of normal products is serious.
The color register window is sprayed by using a kettle gun for 0.7 hour per batch, and when a worker works for a long time, the worker presses a needle valve with a finger to cause the hand to be sour, so that the spraying quality (included angle leakage) is influenced.
Example three:
the embodiment is a preliminary improvement of a spraying process, and the process flow is as follows:
protection of combined tooling → kraft paper pasted on the back cavity of the window → painting of the first colored paint → kraft paper pasted on the front surface and the back cavity of the window → painting of the second colored paint.
The protection tool is adopted: 202 stainless steel + fluororubber combined tooling, the shielding tooling adopts aluminium foil, and the chromatography window part is shielded by large and small (different thicknesses) laminated paper aluminium foil.
The paint is matched with JW-A1701C base powder (skyscraper), BK-01-DY black paint (Danyang modern), G1311-4010 orange-DQ (bridge chemical industry) and PCC10103 transparent powder.
The off-line paint collapse of normal products is slight due to the adoption of the paint matching.
The optimized process of the first embodiment improves the yield and reduces the rejection rate, and the actual production data is as follows:
item 1 month 2 month 3 month 4 month For 5 months 6 month 7 month 8 month 9 month 10 month 11 month 12 month Mean value of
2020 to Is not produced Is not produced 60.66% Is not produced Is not produced Is not produced Is not produced Is not produced 74.36% 71.69% 84.93% 76.26% 73.58%
2021 year old 83.55% 86.93% 87.46% 90.66% 87.92% 87.50% 86.50% 89.22% 88.43% 87.22% 93.24% 91.82% 88.75%
Target value 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00% 88.00%
Finished product rate meter
Color wheel set comprehensive finished product rate (target value is more than or equal to 88%)
Item 1 month 2 month 3 month 4 month Month 5 6 month 7 month 8 month 9 month 10 month 11 month 12 month Mean value of
2020 to Is not produced Is not produced 19.67% Is not produced Is not produced Is not produced Is not produced Is not produced 5.09% 5.66% 5.17% 4.67% 6.05%
2021 year old 8.96% 4.27% 2.80% 4.26% 2.52% 2.25% 1.96% 1.14% 1.72% 1.50% 0.41% 0.44% 2.34%
Target value 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00%
Waste rate meter
The total rejection rate of the color wheel (target value is less than or equal to 3 percent)
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The method for applying the color register process to the aluminum alloy hubs in batches comprises hub blank pretreatment, color register spraying, finish turning and transparent powder spraying, and is characterized in that: the color register spraying comprises the following steps:
after a wheel hub blank is pretreated, correctly installing a combined protection tool on a wheel hub to be color-sprayed, and simultaneously pasting an aluminum foil on a back cavity of a color register window of the wheel hub for shape following protection to completely cover the wheel hub;
step two, polishing and cleaning the appearance inside and outside the chromatography window, spraying a first colored paint, matching a spraying tool with a pressure reducing valve by adopting a diaphragm pump spray gun, taking down the combined protection tool after spraying, inspecting and polishing the appearance of the hub, and reworking an unqualified product;
thirdly, after the inspection is qualified, aluminum foils are adhered to the front side and the back cavity of the window at the first colored paint spraying position for conformal protection, a second colored paint is used for spraying the hub, the defects of the sprayed surface are inspected and polished after the spraying, and the unqualified product is reworked;
tearing off the aluminum foils on the front side and the back cavity of the window, checking whether the quality of the first colored paint is polluted or not, and reworking unqualified products;
step five, using the glue wiping agent to carry out glue removing treatment on the pasting position
The combined protection tool is prepared from perfluororubber.
2. The method for batch application of the color register process to the aluminum alloy wheel hub according to claim 1, characterized in that: the first-pass rotating speed of the finish turning procedure is 900-1200r/min, and the feeding amount is 0.3-0.5mm/r.
3. The method for batch application of the color register process to the aluminum alloy wheel hub according to claim 1, characterized in that: the reworking method for unqualified spraying of the first colored paint comprises the following steps: grinding the paint, milling the paint by a milling cutter to a width of 1.2-1.5mm, and spraying a first colored paint.
4. The method for batch application of the color register process to the aluminum alloy wheel hub according to claim 1, characterized in that: the reworking method for unqualified spraying of the second colored paint comprises the following steps: milling with a milling cutter to a width of 0.8-1.2 mm, adhering aluminum foils to the front and back cavities of the window at the first paint spraying position again for conformal protection, and spraying second paint again.
5. The method for batch application of the color register process to the aluminum alloy wheel hub according to claim 1, characterized in that: the hub blank pretreatment comprises surface treatment and bottom powder spraying;
the surface treatment method comprises the following steps: casting and shot blasting the machined blank;
the method for spraying the base powder comprises the following steps: and uniformly spraying base powder on the hub subjected to shot blasting.
CN202211275755.3A 2022-10-18 2022-10-18 Color register process is applied to aluminum alloy wheel hub in batches Pending CN115502070A (en)

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Application Number Priority Date Filing Date Title
CN202211275755.3A CN115502070A (en) 2022-10-18 2022-10-18 Color register process is applied to aluminum alloy wheel hub in batches

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Application Number Priority Date Filing Date Title
CN202211275755.3A CN115502070A (en) 2022-10-18 2022-10-18 Color register process is applied to aluminum alloy wheel hub in batches

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CN115957953A (en) * 2022-12-30 2023-04-14 大亚车轮制造有限公司 Lettering and color registering process for wheel

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CN114178158A (en) * 2021-12-16 2022-03-15 太仓市天丝利塑化有限公司 Rapid surface spraying process for automobile steering wheel ornament
CN114377924A (en) * 2022-01-19 2022-04-22 一汽解放汽车有限公司 Coating fire-proof shielding method and polypropylene member

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CN103128042A (en) * 2013-03-13 2013-06-05 柳州五菱汽车有限责任公司 Automobile body color register coating process
CN107774544A (en) * 2016-08-31 2018-03-09 车急修汽车科技有限公司 A kind of process for realizing car paint quick service
CN106622918A (en) * 2016-12-05 2017-05-10 中信戴卡股份有限公司 Improved double-color aluminum alloy wheel coating process
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CN114178158A (en) * 2021-12-16 2022-03-15 太仓市天丝利塑化有限公司 Rapid surface spraying process for automobile steering wheel ornament
CN114377924A (en) * 2022-01-19 2022-04-22 一汽解放汽车有限公司 Coating fire-proof shielding method and polypropylene member

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Publication number Priority date Publication date Assignee Title
CN115957953A (en) * 2022-12-30 2023-04-14 大亚车轮制造有限公司 Lettering and color registering process for wheel

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Application publication date: 20221223