CN112606544A - Metal plate and processing technology thereof - Google Patents

Metal plate and processing technology thereof Download PDF

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Publication number
CN112606544A
CN112606544A CN202011300674.5A CN202011300674A CN112606544A CN 112606544 A CN112606544 A CN 112606544A CN 202011300674 A CN202011300674 A CN 202011300674A CN 112606544 A CN112606544 A CN 112606544A
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China
Prior art keywords
metal plate
metal
metal sheet
printing
sheet
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Granted
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CN202011300674.5A
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Chinese (zh)
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CN112606544B (en
Inventor
章征国
蒋豪跃
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Zhejiang Shuoke Technology Co ltd
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Zhejiang Shuoke Science & Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/34Screens, Frames; Holders therefor
    • B41F15/36Screens, Frames; Holders therefor flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/14Forme preparation for stencil-printing or silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/14Forme preparation for stencil-printing or silk-screen printing
    • B41C1/148Forme preparation for stencil-printing or silk-screen printing by a traditional thermographic exposure using the heat- or light- absorbing properties of the pattern on the original, e.g. by using a flash
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention discloses a metal plate which comprises a metal sheet, a silk screen and a screen frame. The metal sheet is connected and fixed on the screen frame through a silk screen, a printing channel is arranged on the metal sheet, the printing channel is formed by enclosing a non-pattern area on the metal sheet, and connecting units are arranged at intervals along the extending direction of the printing channel; printing the passageway including the upper shed, well opening and the under shed that from top to bottom connects gradually, well opening and printing design pattern size looks adaptation, and upper shed and under shed are the wide-mouth form, have still disclosed the processing technology of three kinds of metal plates in addition, need twice shaping to obtain the metal plate that has two-layer structure among the prior art, and this application is an overall structure, adopts integrated into one piece for the technology simplifies greatly, and the metal plate precision is higher.

Description

Metal plate and processing technology thereof
Technical Field
The invention belongs to the field of printing screens, and particularly relates to a metal screen.
Background
The conventional metal screen usually adopts two schemes, the first scheme is to process a metal layer by electroplating, and the metal layer contains all patterns, wherein the patterns comprise functional patterns and connecting patterns. The first solution has a problem that the thickness of the connection pattern is the same as that of the functional pattern, and the influence of the part of the connection pattern on the printing is relatively large, which may reduce the quality of the printed pattern.
The second scheme is a metal film plate, and a functional pattern layer is arranged on the gauze. The similar product is that the functional pattern layer is combined with the gauze by electroplating, gluing, welding, depositing and the like. The second scheme has the problems that the limitation of selectable space of the thickness and the wire diameter of the gauze is large, and the woven graph is single.
The solar cell electrode printing mask comprises a multi-layer structure and at least comprises a first layer and a second layer of electroforming layers, wherein the electroforming layers are provided with main grid lines and fine grid lines; a method of making a dual layer solar screen printing of application No. CN201110436073.1, comprising the steps of: s1, manufacturing a first layer of solar screen by laser or etching, and engraving an opening pattern of the solar screen on a metal plate with a certain thickness by adopting a laser cutting process or an etching process; s2, pretreating the screen plate, and performing oil removal, acid cleaning, water cleaning and sand blasting treatment on the metal plate obtained in the step S1; s3, electroforming to obtain a second screen plate, uniformly sticking a photosensitive film on the surface of the metal plate, exposing and developing the pattern region to remove the photosensitive film in the non-pattern region, placing the developed metal plate into an electroforming tank for electroforming, and then performing demoulding and cleaning treatment to complete the production of the double-layer solar screen plate; the solar cell electrode printing screen with the application number of CN201110436195.0 comprises a metal screen frame, a screen and a screen plate, wherein the screen plate is divided into an upper layer sheet and a lower layer sheet, the upper layer sheet and the lower layer sheet are both metal sheets, and the surfaces of the metal sheets are planar; the scraper surface of the upper metal sheet working area is provided with a printing pattern, meshes are arranged in the printing pattern, and the meshes can be set into any shape; the silicon-facing surface of the lower-layer metal sheet working area is provided with a printed pattern and is a full opening. The metal plates in the three patents are of a two-layer structure, and the two-layer structure can be completed only by respectively carrying out two different procedures; this complicates the machining process, and the precision of the two machining alignments is often difficult to ensure, resulting in a lower precision of the obtained metal plate.
Disclosure of Invention
The present invention has been made to solve the above problems occurring in the prior art.
In order to solve the technical problem, the invention aims to realize that:
a metal plate comprises a metal sheet, a silk screen and a screen frame. The method is characterized in that: the metal sheet is connected and fixed on the screen frame through a silk screen, and a printing channel is arranged on the metal sheet. The printing channel is formed by enclosing a non-pattern area on the metal sheet, the printing channel comprises an upper opening, a middle opening and a lower opening which are sequentially connected from top to bottom, the middle opening is matched with the size of a printing design pattern, and the upper opening and the lower opening are wide; and connecting units are arranged at intervals along the extending direction of the printing channel, and the thickness of each connecting unit is smaller than that of the metal sheet.
The printing channel is in a straight line, a diagonal line, a curve, a polygonal shape or the combination of the straight line, the diagonal line, the curved line and the polygonal shape; the connecting units are in any shapes of straight lines, oblique lines, crossed lines, grids and the like serving as bridges
On the basis of the above scheme and as a preferable scheme of the scheme: the width of the upper surface of the connecting unit is not less than that of the lower surface thereof.
On the basis of the above scheme and as a preferable scheme of the scheme: -10 μ < the width of the upper surface of the connection unit-the width of the lower surface of the connection unit is ≤ 20 μ.
On the basis of the above scheme and as a preferable scheme of the scheme: the thickness of the connecting unit is 1/3-2/3 of the thickness of the metal sheet.
On the basis of the above scheme and as a preferable scheme of the scheme: one side of the connecting unit is flush with the upper surface of the printing channel or flush with the lower surface of the printing channel
On the basis of the above scheme and as a preferable scheme of the scheme: the width of the upper opening is more than 0 and less than or equal to 20 mu, and the width of the middle opening is more than 0 and less than or equal to 20 mu.
On the basis of the above scheme and as a preferable scheme of the scheme: the metal is any one of a nickel sheet, a nickel alloy sheet, a stainless steel sheet and an alloy material.
Also disclosed is a process for the production of a metal plate according to any one of claims 1 to 8, comprising the following steps
S1: selecting a metal sheet with the thickness of 0.005-0.2 mm for pretreatment;
s2: attaching a layer of etching photosensitive material on both sides of the metal sheet;
s3: exposure: exposing design patterns on two sides of the metal sheet;
s4: and (3) developing: carrying out developing operation on two sides of the exposed metal sheet;
s5: etching two sides of the developed metal sheet;
s6: removing the film of the etched metal sheet and cleaning to obtain a printed pattern with a printing channel;
s7: fixing the metal sheet to the screen frame through silk screen engagement;
s8: and obtaining a finished metal plate product.
Also discloses a processing technology of the metal screen printing plate, which comprises the following steps
S1: selecting a metal sheet with the thickness of 0.005-0.2 mm for surface pretreatment;
s2: performing laser engraving on one surface of a metal plate;
s3: turning over the metal sheet, and carving the corresponding laser pattern on the other surface of the metal sheet;
s4: carrying out deburring treatment on the region printing channel in the pattern on the metal sheet;
s5: fixing the metal sheet to the screen frame through silk screen engagement;
s6: and obtaining a finished metal plate product.
Also discloses a processing technology of the metal plate, which comprises the following steps
S1: selecting a metal plate with the thickness of 0.15, and pretreating the surface of the metal plate;
s2: attaching a layer of dry film on the surface of the metal plate;
s4: exposing the dry film on the metal plate to obtain a design pattern;
s5: developing the exposed surface of the metal plate;
s6: adhering a layer of dry film to the developing surface of the metal plate again;
s7: carrying out alignment exposure on the surface of the secondary dry film attached to the metal plate;
s8: developing the secondary attached dry film surface of the metal plate;
s9: electroforming the developing surface of the metal plate;
s10: removing the film of the electroformed metal plate;
s11: stripping the metal layer from the metal plate;
s12: fixing the metal layer on the screen frame through silk screen engagement;
s13: and obtaining a finished metal plate product.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that: 1. current printing passageway often is straight mouthful structure of equidimension from top to bottom, and the printing passageway of this application is including the upper shed, well opening and the under shed that from top to bottom connects gradually, well opening and printing design pattern size are to the adaptation, the upper shed with the under shed is wide-mouthed form, more does benefit to in printing ink enters into the printing passageway at the in-process of printing like this to guarantee that the ink volume that gets into is more sufficient, and discharge in the printing passageway through printing passageway back printing ink is followed more easily, thereby abundant printing with pile up on the stock, thereby make the pattern of printing fuller clear.
2. The arrangement of the connecting unit on the one hand enhances the strength of the printing channel.
3. Compared with the metal plate with a two-layer structure obtained by twice molding in the prior art, the metal plate is of an integral structure and is integrally molded, so that the process is greatly simplified, and the metal plate is higher in precision.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a sectional view A-A;
FIG. 3 is a schematic view of a print channel configuration;
FIG. 4 is a schematic view of a connection unit structure;
Detailed Description
In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
Example one
Referring to fig. 1-4, a metal plate comprises a metal sheet 3, a screen 2 and a screen frame 1, wherein the metal sheet 3 is fixed on the screen frame 1 through the screen 2, and a printing channel 31 is formed in the metal sheet. The printing channel 31 is enclosed by a non-pattern area on the metal sheet. The connecting units 33 are arranged at intervals along the extending direction of the printing channel 31; printing passageway 31 is including the last opening 31a, well opening 31b and the lower shed 31c that from top to bottom connects gradually, the width of well opening 31b and the width size looks adaptation of printing design pattern, go up opening 31a with lower shed 31c is wide mouthful of form. More preferably, 0 < the width of the upper opening-the width of the middle opening ≤ 20 μ, and 0 < the width of the lower opening-the width of the middle opening ≤ 20 μ.
In the present embodiment, the width of the upper surface 33a of the connecting unit 33 is preferably the same as or different from the width of the lower surface 33b, and preferably 0 < the width of the upper surface 33a of the connecting unit — the width of the lower surface 33b of the connecting unit is less than or equal to 20 μ. This application sets up printing passageway 31 including the upper shed 31a, well opening 31b and the under shed 31c that from top to bottom connects gradually, well opening and printing design pattern size to the adaptation, and the upper shed with the under shed is wide-mouthed form, more does benefit to in the printing ink enters into the printing passageway at the in-process of printing like this to guarantee that the printing ink volume that gets into is more sufficient, and discharge in the printing passageway through printing ink behind the printing passageway in following the printing passageway more easily, thereby abundant printing with pile up on the stock, thereby make the pattern of printing plump more clear. In addition, the strength of the printing channel 31 is enhanced through the arrangement of the connecting unit 33, the service life of the printing metal plate is greatly prolonged, and the service life of the printing metal plate is prolonged.
More preferably, the metal sheet is any one of a nickel sheet, a nickel alloy sheet, a stainless steel sheet, and an alloy material.
Example two
The embodiment also discloses a processing technology of the raw metal plate, which comprises the following steps
S1: selecting a metal sheet 32 with the thickness of 0.005-0.2 mm, and pretreating the surface of the metal sheet 32; preferably, the step of pre-treating the surface of the metal sheet 32 includes removing grease and other stains from the surface of the metal sheet.
S2: attaching a layer of etching photosensitive material to both sides of the metal sheet 32;
s3: exposure: exposing the design patterns on both sides of the metal sheet 32;
s4: and (3) developing: developing both sides of the exposed metal sheet 32;
s5: etching both sides of the developed metal sheet 32; specifically, in the process of etching the upper opening 31a, the middle opening 31b, and the lower opening 31c of the printing tunnel 31 in the present embodiment, the sizes and dimensions of the upper opening 31a, the middle opening 31b, and the lower opening 31c of the printing tunnel 31 can be controlled by controlling the etching time, the temperature and pressure of the etching liquid shower, the angle of shower, and the concentration of the etching liquid.
S6: removing the film of the etched metal sheet 32 and cleaning to obtain a pattern with a printing channel;
s7: the metal sheet is fixed on the screen frame 1 through the engagement of the screen 2 to obtain the finished metal plate.
Compared with the metal plate with a two-layer structure obtained by twice molding in the prior art, the printing pattern with the printing channel is obtained by processing on a complete metal sheet, is of an integral structure and is integrally molded, so that the process is greatly simplified, and the metal plate is higher in precision.
EXAMPLE III
The embodiment also discloses a processing technology of the metal screen printing plate, which comprises the following steps
S1: selecting a metal sheet with the thickness of 0.005-0.2 mm for surface pretreatment; including a cleaning treatment of the surface of the metal sheet 32 to remove grease and other stains from the surface of the metal sheet 32.
S2: the metal sheet 32 is laser engraved on one surface thereof with a pattern whose depth and width of the cross section of the region of different depth are controlled by adjusting the laser power and the number of engraving.
S3: and turning over the metal sheet 32, carving the corresponding laser pattern on the other surface of the metal sheet 32, and carving the corresponding pattern on the other surface of the metal sheet 32 after the laser is accurately aligned. In the present embodiment, the upper opening 31a, the middle opening 31b, and the lower opening 31c of the printing passage 31 can be obtained by adjusting the laser power and the number of times of engraving. After the engraving is completed, the upper opening 31a and the lower opening 31c of the printing passage 31 having a wide taper are formed.
S4: the area within the pattern of the metal sheet 32 is subjected to a deburring process.
S5: fixing the metal sheet 32 to the frame 1 by engagement of the screen 2;
s6: and obtaining a finished metal plate product.
Compared with the prior art in which a metal plate with a two-layer structure is obtained by two-time forming, the metal plate forming method has the advantages that the printing pattern with the printing channel is obtained by laser processing on the finished metal plate, the metal plate forming method is of an integral structure, and the metal plate forming method is integrally formed, so that the process is greatly simplified, and the precision of the metal plate is higher.
Example four
The embodiment also discloses a processing technology of the metal plate, which comprises the following steps
S1: selecting a metal plate with the thickness of 0.15mm, and pretreating the surface of the metal plate; the pretreatment comprises grinding, and then cleaning to remove grease and other dirt on the surface of the metal plate.
S2: and attaching a layer of dry film on the surface of the metal plate.
S4: and exposing the dry film on the metal plate to obtain a design pattern.
S5: the exposed surface of the metal plate is developed.
S6: and adhering a layer of dry film to the developing surface of the metal plate.
S7: and carrying out alignment exposure on the secondary dry film attached surface of the metal plate.
S8: and developing the secondary attached dry film surface of the metal plate.
S9: electroforming the developing surface of the metal plate; in the present embodiment, the opening taper values of the upper opening 31a, the middle opening 31b, and the lower opening 31c of the printing passage 31 are achieved by controlling the exposure energy, the developer concentration, the developer temperature, the developer shower time, and the shower angle.
S10: and stripping the film of the electroformed metal plate.
S11: and stripping the metal layer from the metal plate.
S12: the metal layer is fixed to the metal screen frame 1 by means of the engagement of the screen 2.
S13: and obtaining a finished metal plate product.
Compared with the prior art in which a metal plate with a two-layer structure is obtained by molding twice, the metal plate electroforming device has the advantages that the metal sheet is processed on the metal plate by electroforming once, the metal sheet is provided with the printed pattern, the metal sheet is of an integral structure, and the metal plate is integrally molded, so that the process is greatly simplified, and the metal plate is higher in precision.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (11)

1. A metal plate comprises a metal sheet, a silk screen and a screen frame. The method is characterized in that: the metal sheet is connected and fixed on the screen frame through a silk screen, and a printing channel is arranged on the metal sheet. The printing channel is formed by enclosing a non-pattern area on the metal sheet, the printing channel comprises an upper opening, a middle opening and a lower opening which are sequentially connected from top to bottom, the middle opening is matched with the size of a printing design pattern, and the upper opening and the lower opening are wide; and connecting units are arranged at intervals along the extending direction of the printing channel, and the thickness of each connecting unit is smaller than that of the metal sheet.
2. A metal plate according to claim 1, wherein the printing channels are straight lines, oblique lines, curved lines, polygonal lines, or combinations thereof; the connecting units are straight lines, oblique lines, crossed lines, grids and the like, and any shapes serving as bridges.
3. A metal plate according to claim 2, in addition to and as a preferred version of the above: the width of the upper surface of the connecting unit is the same as or different from that of the lower surface.
4. A metal plate according to claim 2, in addition to and as a preferred version of the above: -10 μ < the width of the upper surface of the connection unit-the width of the lower surface of the connection unit is ≤ 20 μ.
5. A metal plate according to claim 2, in addition to and as a preferred version of the above: the thickness of the connecting unit is 1/3-2/3 of the thickness of the metal sheet.
6. A metal plate according to claim 2, in addition to and as a preferred version of the above: one side of the connecting unit is flush with the upper surface of the printing channel or flush with the lower surface of the printing channel.
7. A metal plate according to claim 2, in addition to and as a preferred version of the above: the width of the upper opening is more than 0 and less than or equal to 20 mu, and the width of the middle opening is more than 0 and less than or equal to 20 mu.
8. A metal plate according to claim 1, in addition to and as a preferred version of the above: the metal sheet is any one of a nickel sheet, a nickel alloy sheet, a stainless steel sheet and an alloy material.
9. A process for producing a metal plate according to any one of claims 1 to 8, characterized in that: comprises the following steps
S1: selecting a metal sheet with the thickness of 0.005-0.2 mm for pretreatment;
s2: attaching a layer of etching photosensitive material on both sides of the metal sheet;
s3: exposure: exposing design patterns on two sides of the metal sheet;
s4: and (3) developing: carrying out developing operation on two sides of the exposed metal sheet;
s5: etching two sides of the developed metal sheet;
s6: removing the film of the etched metal sheet and cleaning to obtain a printed pattern with a printing channel;
s7: fixing the metal sheet to the screen frame through silk screen engagement;
s8: and obtaining a finished metal plate product.
10. The metal screen plate processing process comprises the following steps
S1: selecting a metal sheet with the thickness of 0.005-0.2 mm for surface pretreatment;
s2: performing laser engraving on one surface of a metal plate;
s3: turning over the metal sheet, and carving the corresponding laser pattern on the other surface of the metal sheet;
s4: carrying out deburring treatment on the region printing channel in the pattern on the metal sheet;
s5: fixing the metal sheet to the screen frame through silk screen engagement;
s6: and obtaining a finished metal plate product.
11. The processing technology of the metal plate comprises the following steps
S1: selecting a metal plate with the thickness of 0.15, and pretreating the surface of the metal plate;
s2: attaching a layer of dry film on the surface of the metal plate;
s4: exposing the dry film on the metal plate to obtain a design pattern;
s5: developing the exposed surface of the metal plate;
s6: adhering a layer of dry film to the developing surface of the metal plate again;
s7: carrying out alignment exposure on the surface of the secondary dry film attached to the metal plate;
s8: developing the secondary attached dry film surface of the metal plate;
s9: electroforming the developing surface of the metal plate;
s10: removing the film of the electroformed metal plate;
s11: stripping the metal layer from the metal plate;
s12: fixing the metal layer on the screen frame through silk screen engagement;
s13: and obtaining a finished metal plate product.
CN202011300674.5A 2020-11-19 2020-11-19 Metal plate and processing technology thereof Active CN112606544B (en)

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CN103388121A (en) * 2012-05-08 2013-11-13 昆山允升吉光电科技有限公司 Hybrid preparation process of high-precision metal mask plate
CN202826682U (en) * 2012-09-06 2013-03-27 深圳市硕克网版科技有限公司 Novel composite printing screen printing plate
CN104118194A (en) * 2013-04-28 2014-10-29 昆山允升吉光电科技有限公司 Production process of emulsion-free solar screen
CN103707626A (en) * 2013-12-16 2014-04-09 昆山良品丝印器材有限公司 Composite screen printing plate for printing
CN204222358U (en) * 2014-09-01 2015-03-25 昆山良品丝印器材有限公司 A kind of reinforced photovoltaic crystalline silicon printing steel wire composite net version
CN105346213A (en) * 2015-09-15 2016-02-24 赫日光电(苏州)有限公司 Composite screen plate with hopper-shaped opening and manufacturing method thereof
CN207059451U (en) * 2017-06-26 2018-03-02 江阴市镍网厂有限公司 The extraordinary compound cylinder of anti-counterfeit printing
CN110103568A (en) * 2019-06-19 2019-08-09 赫日光电(苏州)有限公司 A kind of production method of the laser imaging halftone of ladder shaped opening
CN111212527A (en) * 2020-01-15 2020-05-29 广东科翔电子科技股份有限公司 Through hole filling and plating method applied to optical module high-density interconnection HDI board
CN112519394A (en) * 2020-11-19 2021-03-19 浙江硕克科技有限公司 Precise circuit printing metal plate of semiconductor electronic component

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