CN112592170A - 锰锌铁氧体材料及其制备方法和应用 - Google Patents

锰锌铁氧体材料及其制备方法和应用 Download PDF

Info

Publication number
CN112592170A
CN112592170A CN202011494734.1A CN202011494734A CN112592170A CN 112592170 A CN112592170 A CN 112592170A CN 202011494734 A CN202011494734 A CN 202011494734A CN 112592170 A CN112592170 A CN 112592170A
Authority
CN
China
Prior art keywords
oxide
manganese
zinc
ferrite material
additive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011494734.1A
Other languages
English (en)
Inventor
李斌
顾燮峰
彭春兰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Baosteel Magnetics Co ltd
Original Assignee
Shanghai Baosteel Magnetics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Baosteel Magnetics Co ltd filed Critical Shanghai Baosteel Magnetics Co ltd
Priority to CN202011494734.1A priority Critical patent/CN112592170A/zh
Publication of CN112592170A publication Critical patent/CN112592170A/zh
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/2608Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead
    • C04B35/2633Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead containing barium, strontium or calcium
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/265Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/342Oxides
    • H01F1/344Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3251Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3262Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3275Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
    • C04B2235/3277Co3O4
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5454Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Magnetic Ceramics (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

本发明提供了一种锰锌铁氧体材料及其制备方法和应用,包括主料成分及添加剂成分,主料包括72.10‑72.70wt%氧化铁、3.2‑4.5wt%氧化锌及余量氧化锰,添加剂包括0.02‑0.2wt%氧化钙、0.01‑0.05wt%纳米二氧化硅、0‑0.06wt%五氧化二铌、0‑0.06wt%氧化锆和0.1‑0.3wt%四氧化三钴;制备方法包括称重、混合、预烧、球磨、砂磨、造粒、成型及烧结等步骤;本发明的材料可以在高频开关电源中应用;本发明的材料具有在高频(1MHz、50mT)条件下25℃及100℃下功率损耗≤250kW/m3的性能,同时具有常温(25℃)、高温(100℃)下的高饱和磁感应强度的特点。

Description

锰锌铁氧体材料及其制备方法和应用
技术领域
本发明属于锰锌软磁铁氧体材料技术领域,具体涉及一种锰锌铁氧体材料及其制备方法,其可用于高频开关电源。
背景技术
随着科学技术的不断进步,电子技术的不断发展,电子设备也向着便携化、智能化和小型化的趋势发展。作为应用于功率转换与传输场合的基础材料锰锌功率铁氧体材料也必须适应这样的趋势,尤其是随着开关电源的高频化、小型轻量化和平面贴装化方向的发展,其对锰锌功率铁氧体材料的要求也越来越高。
锰锌铁氧体材料具有晶粒细小均匀、较低的气孔率、较高的晶界电阻及烧结后的材料内部不残留Fe2O3等要素,才能使材料在高频率下具备低损耗的特性。
发明内容
针对现有技术中的不足,本发明的首要目的是提供一种高频低损耗锰锌铁氧体材料。
本发明的第二个目的是提供一种上述锰锌铁氧体材料的制备方法。
本发明的第三个目的是提供一种上述锰锌铁氧体材料的用途。
为达到上述首要目的,本发明的解决方案是:
一种锰锌铁氧体材料,其包括主料和添加剂;
主料包括如下组分:
氧化铁(Fe2O3) 72.10-72.70wt%,
氧化锌(ZnO) 3.2-4.5wt%,
氧化锰(MnO) 余量;
添加剂以主料为基准,包括如下组分:
Figure BDA0002841795510000011
优选地,主料中氧化铁的含量为72.4-72.7wt%,氧化锌的含量为3.5-4.2wt%。
优选地,添加剂中氧化钙的含量为0.04-0.12wt%,纳米二氧化硅的含量为0.02-0.04wt%,纳米二氧化硅的粒径≤100nm,四氧化三钴的含量为0.15-0.25wt%,氧化锆的含量为0.02-0.05wt%,五氧化二铌的含量为0.01-0.03wt%。
优选地,添加剂中氧化钙和纳米二氧化硅的比值为1:1-4:1,更优选为2:1-3:1。
为达到上述第二个目的,本发明的解决方案是:
一种上述的锰锌铁氧体材料的制备方法,其包括如下步骤:
(1)、选取Fe2O3、MnO及ZnO原材料,并进行称重;
(2)、将上述三种主料放入球磨机中进行混合,并初步研磨得到混合物;
(3)、将混合物置于马沸炉中在900-950℃,保温1-2h进行预烧;
(4)、预烧后的物料放入球磨机中进行球磨,球磨后的物料放入研磨机中加入纯水和添加剂(CaO、纳米SiO2、Co3O4、ZrO2和Nb2O5)进行砂磨,此阶段主要补正主料的成分及加入添加剂一起磨细,磨细后的料浆粒度不能大于1.5μm;
(5)、将砂磨后的料浆烘干后加入聚乙烯醇(PVA)进行造粒,并将造粒后的料粉压制成型;
(6)、将成型的坯件放入具备气氛调节的烧结炉中,并在氮气保护下进行烧结。
优选地,步骤(4)中,磨细后的料浆粒度不能大于1.2μm。
优选地,步骤(6)中,氮气保护下,烧结的保温温度为1110-1150℃。
优选地,步骤(6)中,烧结时,升温阶段400-500℃至保温温度1110-1150℃,氧含量不大于1.5%。
为达到上述第三个目的,本发明的解决方案是:
一种上述的锰锌铁氧体材料可以在高频开关电源中得以应用。
由于采用上述方案,本发明的有益效果是:
本发明采用特定含量的主料和添加剂制备得到锰锌铁氧体材料,该材料具有在高频(1MHz、50mT)条件下具有更低的功率损耗性能,即25℃及100℃温度下功率损耗均≤250kW/m3,且同时具有常温(25℃)、高温(100℃)下的高饱和磁感应强度特点,故本发明的锰锌铁氧体材料具有高频低损耗的特点。
具体实施方式
本发明提供了一种锰锌铁氧体材料及其制备方法和应用。
<锰锌铁氧体材料>
本发明的锰锌铁氧体材料包括主料和添加剂;其中,主料包括包括如下组分:
Fe2O3 72.10-72.70wt%,
ZnO 3.2-4.5wt%,
MnO 余量;
其中,主料中Fe2O3的添加量优选为72.4-72.7wt%,ZnO的添加量优选为3.5-4.2wt%。
添加剂以主料为基准,包括如下组分:
Figure BDA0002841795510000031
其中,添加剂中CaO和纳米SiO2(粒径≤100nm)的比值需控制在1:1-4:1之间,更优选为2:1-3:1。
添加剂中CaO的添加量优选为0.04-0.12wt%,纳米SiO2的添加量优选为0.02-0.04wt%,Co3O4的添加量优选为0.15-0.25wt%,ZrO2的添加量优选为0.02-0.05wt%,Nb2O5的添加量优选为0.01-0.03wt%。
<锰锌铁氧体材料的制备方法>
本发明的锰锌铁氧体材料的制备方法包括如下步骤:
(1)、选取Fe2O3、MnO及ZnO原材料,并进行称重;
(2)、将上述三种主料放入球磨机中进行混合,并初步研磨得到混合物;
(3)、将混合物置于马沸炉中在900-950℃,保温1-2h进行预烧;
(4)、预烧后的物料放入球磨机中进行球磨,球磨后的物料放入研磨机中加入纯水和添加剂(CaO、纳米SiO2、Co3O4、ZrO2和Nb2O5)进行砂磨,此阶段主要补正主料的成分及加入添加剂一起磨细,磨细后的料浆D50粒度不能大于1.5μm;
(5)、将砂磨后的料浆烘干后加入PVA进行造粒,并将造粒后的料粉压制成型;
(6)、将成型的坯件放入具备气氛调节的烧结炉中,并在氮气气氛保护下,保温温度为1110-1150℃进行烧结。
其中,在步骤(4)中,磨细后的料浆D50粒度不能大于1.2μm。
在步骤(6)中,氮气气氛保护下,烧结时根据纳米SiO2的加入量调整保温温度,纳米SiO2加入量越大则选择的烧结温度越低,烧结的保温温度优选为1115-1130℃。
在步骤(6)中,烧结气氛在升温阶段400-500℃至保温温度1115-1130℃,氧含量控制在≤1.5%。
进一步地,烧结时,在500℃至保温温度阶段即采取低氧环境下升温,氧含量控制在≤1.0%。
<锰锌铁氧体材料的用途>
本发明的锰锌铁氧体材料可以在高频开关电源中得以应用。
以下结合实施例对本发明作进一步的说明。
实施例1:
本实施例的锰锌铁氧体材料的制备方法包括如下步骤:
(1)、称取72.5wt%Fe2O3、4.0wt%ZnO和余量的MnO原材料,放入球磨机中混合30min,并初步研磨得到混合物;
(2)、将混合物置于马沸炉中900℃,保温1h进行预烧,之后取出冷却;
(3)、预烧后的粉料放入球磨机中球磨30min取出,球磨后的粉料放入研磨机中,同时加入添加剂(CaO添加量为0.04wt%,纳米SiO2添加量为0.02wt%,Co3O4添加量为0.25wt%,ZrO2添加量为0.04wt%,Nb2O5添加量为0.01wt%,并且CaO:纳米SiO2的加入比例为2:1),并加入纯水湿磨至料浆D50粒径为1.17μm;
(4)、将砂磨后的料浆烘干后加入PVA进行造粒,并压制成型外径为
Figure BDA0002841795510000041
的样环;
(5)、将样环置于具备气氛调节的烧结炉中,烧结温度根据纳米SiO2添加量设定为1125℃,其中500-1125℃的升温阶段氧含量控制在≤0.1%;对烧结后的样环进行电性能检测,结果如表1所示。
实施例2:
本实施例的锰锌铁氧体材料的制备方法包括如下步骤:
(1)、称取72.6wt%Fe2O3、3.9wt%ZnO和余量的MnO原材料,放入球磨机中混合30min,并初步研磨得到混合物;
(2)、将混合物置于马沸炉中900℃,保温1h进行预烧,之后取出冷却;
(3)、预烧后的粉料放入球磨机中球磨30min取出,球磨后的粉料放入研磨机中,同时加入添加剂(CaO添加量为0.10wt%,纳米SiO2添加量为0.04wt%,Co3O4添加量为0.2wt%,ZrO2添加量为0.04wt%,Nb2O5添加量为0.01wt%,并且CaO:纳米SiO2的加入比例为2.5:1),并加入纯水湿磨至料浆D50粒径为1.10μm;
(4)、将砂磨后的料浆烘干后加入PVA进行造粒,并压制成型外径为
Figure BDA0002841795510000042
的样环;
(5)、将样环置于具备气氛调节的烧结炉中,烧结温度根据纳米SiO2添加量设定为1110℃,其中500-1110℃的升温阶段氧含量控制在≤0.1%;对烧结后的样环进行电性能检测,结果如表1所示。
实施例3:
本实施例的锰锌铁氧体材料的制备方法包括如下步骤:
(1)、称取72.7wt%Fe2O3、3.7wt%ZnO和余量的MnO原材料,放入球磨机中混合30min,并初步研磨得到混合物;
(2)、将混合物置于马沸炉中900℃,保温1h进行预烧,之后取出冷却;
(3)、预烧后的粉料放入球磨机中球磨30min取出,球磨后的粉料放入研磨机中,同时加入添加剂(CaO添加量为0.09wt%,纳米SiO2添加量为0.03wt%,Co3O4添加量为0.2wt%,ZrO2添加量为0.03wt%,Nb2O5添加量为0.02wt%,并且CaO:纳米SiO2的加入比例为3:1),并加入纯水湿磨至料浆D50粒径为1.20μm;
(4)、将砂磨后的料浆烘干后加入PVA进行造粒,并压制成型外径为
Figure BDA0002841795510000052
的样环;
(5)、将样环置于具备气氛调节的烧结炉中,烧结温度根据纳米SiO2添加量设定为1120℃,其中500-1120℃的升温阶段氧含量控制在≤0.1%;对烧结后的样环进行电性能检测,结果如表1所示。
对比例1:
与实施例1不同之处,烧结温度设定为1160℃,结果如表1所示。
对比例2:
与实施例2不同之处,加入CaO添加量为0.10wt%、纳米SiO2添加量为0.02wt%,CaO:纳米SiO2的加入比例为5:1,结果如表1所示。
对比例3:
与实施例3不同之处,900℃之前的升温阶段在空气中烧结,900-1120℃的升温阶段氧含量控制在≤0.1%,结果如表1所示。
对比例4:
与实施例1不同之处,称取71.80wt%Fe2O3、4.0wt%ZnO和余量的MnO原材料,结果如表1所示。
对比例5:
与实施例1不同之处,称取72.85wt%Fe2O3、4.0wt%ZnO和余量的MnO原材料,结果如表1所示。
对比例6:
与实施例1不同之处,称取72.5wt%Fe2O3、3.0wt%ZnO和余量的MnO原材料,结果如表1所示。
表1各实施例和对比例的性能数据比较
Figure BDA0002841795510000051
Figure BDA0002841795510000061
由上述性能测试结果比较可知,采用本发明的配方及制备方法所得的锰锌铁氧体材料在1MHz、50mT条件下具有更低的功率损耗,25℃及100℃温度下均≤250kW/m3,且具有较高的高低温饱和磁感应强度。本发明中因为该材料主要是考核高低温损耗及饱和磁感应强度的整体性能,而不是单一温度的单一性能高低,因此会出现某一条件下数值会更好,但其它条件下则数值不能完全达标的情况。
上述对实施例的描述是为了便于该技术领域的普通技术人员能理解和使用本发明。熟悉本领域技术人员显然可以容易的对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中,而不必经过创造性的劳动。因此,本发明不限于上述实施例。本领域技术人员根据本发明的原理,不脱离本发明的范畴所做出的改进和修改都应该在本发明的保护范围之内。

Claims (10)

1.一种锰锌铁氧体材料,其特征在于:其包括主料和添加剂;
所述主料包括如下组分:
氧化铁 72.10-72.70wt%,
氧化锌 3.2-4.5wt%,
氧化锰 余量;
所述添加剂以主料为基准,包括如下组分:
Figure FDA0002841795500000011
2.根据权利要求1所述的锰锌铁氧体材料,其特征在于:所述主料中氧化铁的含量为72.4-72.7wt%,氧化锌的含量为3.5-4.2wt%。
3.根据权利要求1所述的锰锌铁氧体材料,其特征在于:所述添加剂中氧化钙的含量为0.04-0.12wt%,纳米二氧化硅的含量为0.02-0.04wt%,纳米二氧化硅的粒径≤100nm,四氧化三钴的含量为0.15-0.25wt%,氧化锆的含量为0.02-0.05wt%,五氧化二铌的含量为0.01-0.03wt%。
4.根据权利要求1所述的锰锌铁氧体材料,其特征在于:所述添加剂中氧化钙和纳米二氧化硅的比值为1:1-4:1;
优选地,所述添加剂中氧化钙和纳米二氧化硅的比值为2:1-3:1。
5.一种如权利要求1-4任一项所述的锰锌铁氧体材料的制备方法,其特征在于:其包括如下步骤:
(1)、将称重的氧化铁、氧化锰和氧化锌原材料混合,研磨得到混合物;
(2)、将所述混合物预烧,预烧后的物料进行球磨,之后放入研磨机中加入纯水和添加剂进行砂磨,磨细后的料浆粒度不能大于1.5μm;
(3)、将砂磨后的料浆烘干后加入聚乙烯醇进行造粒,压制成型,并在氮气保护下进行烧结;
其中,步骤(2)中,所述添加剂包括氧化钙、纳米二氧化硅、四氧化三钴、氧化锆和五氧化二铌。
6.根据权利要求5所述的制备方法,其特征在于:步骤(2)中,所述预烧的温度为900-950℃,所述预烧时保温的时间为1-2h。
7.根据权利要求5所述的制备方法,其特征在于:步骤(2)中,磨细后的料浆粒度不能大于1.2μm。
8.根据权利要求5所述的制备方法,其特征在于:步骤(3)中,所述氮气保护下,烧结的保温温度为1110-1150℃。
9.根据权利要求5所述的制备方法,其特征在于:步骤(3)中,所述烧结时,升温阶段400-500℃至保温温度1110-1150℃,氧含量不大于1.5%。
10.一种如权利要求1所述的锰锌铁氧体材料在高频开关电源中的应用。
CN202011494734.1A 2020-12-17 2020-12-17 锰锌铁氧体材料及其制备方法和应用 Pending CN112592170A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011494734.1A CN112592170A (zh) 2020-12-17 2020-12-17 锰锌铁氧体材料及其制备方法和应用

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011494734.1A CN112592170A (zh) 2020-12-17 2020-12-17 锰锌铁氧体材料及其制备方法和应用

Publications (1)

Publication Number Publication Date
CN112592170A true CN112592170A (zh) 2021-04-02

Family

ID=75196804

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011494734.1A Pending CN112592170A (zh) 2020-12-17 2020-12-17 锰锌铁氧体材料及其制备方法和应用

Country Status (1)

Country Link
CN (1) CN112592170A (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114634356A (zh) * 2022-03-14 2022-06-17 西南应用磁学研究所(中国电子科技集团公司第九研究所) 一种1MHz下超低损耗锰锌铁氧体材料及其制备方法
CN115196958A (zh) * 2022-06-02 2022-10-18 江苏信维感应材料科技有限公司 一种高频宽温MnZn铁氧体及其制备方法
CN115448714A (zh) * 2022-10-12 2022-12-09 上海宝钢磁业有限公司 锰锌铁氧体材料及制备方法和应用

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1749209A (zh) * 2005-08-04 2006-03-22 浙江大学 高饱和磁通密度、低损耗锰锌铁氧体材料及其制备方法
JP2007197255A (ja) * 2006-01-26 2007-08-09 Tdk Corp MnZnフェライトの製造方法
CN104261813A (zh) * 2014-09-11 2015-01-07 麦格磁电科技(珠海)有限公司 一种高频低功耗锰锌铁氧体材料及其制备方法
CN105669175A (zh) * 2015-06-16 2016-06-15 泰州茂翔电子器材有限公司 一种高频低损耗软磁铁氧体材料
CN106542818A (zh) * 2016-10-20 2017-03-29 上海宝钢磁业有限公司 一种高频低损耗锰锌铁氧体材料及制备工艺
CN106810233A (zh) * 2017-01-19 2017-06-09 东莞易力禾电子有限公司 高频低损耗锰锌铁氧体及其制造方法
CN107352992A (zh) * 2017-07-04 2017-11-17 浙江大学 一种宽频宽温低损耗锰锌铁氧体的粉末粒度控制方法
CN107540363A (zh) * 2017-09-21 2018-01-05 郴州市久隆旺高科电子有限公司 一种宽温高频低损耗锰锌软磁铁氧体材料及其制备方法
CN111056829A (zh) * 2018-10-17 2020-04-24 临沂春光磁业有限公司 一种高频低功耗锰锌铁氧体材料及其制备方法

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1749209A (zh) * 2005-08-04 2006-03-22 浙江大学 高饱和磁通密度、低损耗锰锌铁氧体材料及其制备方法
JP2007197255A (ja) * 2006-01-26 2007-08-09 Tdk Corp MnZnフェライトの製造方法
CN104261813A (zh) * 2014-09-11 2015-01-07 麦格磁电科技(珠海)有限公司 一种高频低功耗锰锌铁氧体材料及其制备方法
CN105669175A (zh) * 2015-06-16 2016-06-15 泰州茂翔电子器材有限公司 一种高频低损耗软磁铁氧体材料
CN106542818A (zh) * 2016-10-20 2017-03-29 上海宝钢磁业有限公司 一种高频低损耗锰锌铁氧体材料及制备工艺
CN106810233A (zh) * 2017-01-19 2017-06-09 东莞易力禾电子有限公司 高频低损耗锰锌铁氧体及其制造方法
CN107352992A (zh) * 2017-07-04 2017-11-17 浙江大学 一种宽频宽温低损耗锰锌铁氧体的粉末粒度控制方法
CN107540363A (zh) * 2017-09-21 2018-01-05 郴州市久隆旺高科电子有限公司 一种宽温高频低损耗锰锌软磁铁氧体材料及其制备方法
CN111056829A (zh) * 2018-10-17 2020-04-24 临沂春光磁业有限公司 一种高频低功耗锰锌铁氧体材料及其制备方法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114634356A (zh) * 2022-03-14 2022-06-17 西南应用磁学研究所(中国电子科技集团公司第九研究所) 一种1MHz下超低损耗锰锌铁氧体材料及其制备方法
CN115196958A (zh) * 2022-06-02 2022-10-18 江苏信维感应材料科技有限公司 一种高频宽温MnZn铁氧体及其制备方法
CN115196958B (zh) * 2022-06-02 2023-08-15 江苏信维感应材料科技有限公司 一种高频宽温MnZn铁氧体及其制备方法
CN115448714A (zh) * 2022-10-12 2022-12-09 上海宝钢磁业有限公司 锰锌铁氧体材料及制备方法和应用

Similar Documents

Publication Publication Date Title
CN107555984B (zh) 一种高频宽温低损耗MnZn铁氧体的烧结过程气氛控制方法
CN112592170A (zh) 锰锌铁氧体材料及其制备方法和应用
CN105565790B (zh) Yr950宽温高直流叠加低功耗锰锌铁氧体材料及其制备方法
CN104591711B (zh) 用于‑40~160℃的低损耗锰锌铁氧体材料及其制造方法
CN103724006B (zh) 一种宽频超高磁导率MnZn铁氧体材料的制造方法
CN111943658B (zh) 一种宽温低损耗MnZn铁氧体材料及其制备方法
CN103396109B (zh) 一种高频低损耗软磁铁氧体磁芯材料及其制备方法
CN101859622A (zh) 一种中频低损耗MnZn铁氧体磁芯的制造方法
CN110078488B (zh) 一种高Bs宽温低损耗软磁铁氧体材料及其制备方法
US20050258393A1 (en) Ferrite material
CN104591712B (zh) 用于‑20~140℃的低损耗锰锌铁氧体材料及其制造方法
CN112430080A (zh) 一种高功率和高剩磁比的石榴石铁氧体材料及其制备方法
CN107459344A (zh) 一种宽温低损耗且高Bs的MnZn铁氧体材料及其制造方法
CN112573912A (zh) 一种中宽频宽温低损耗MnZn铁氧体材料制备方法
CN104529426B (zh) 用于120~160℃的高Bs低损耗锰锌铁氧体材料及其制造方法
CN108863339B (zh) 一种应用于高频大磁场变压器上的宽温低损耗MnZn铁氧体材料
CN108610037B (zh) 一种宽温高叠加高居里温度的锰锌高磁导率材料及其制备方法
US11958779B2 (en) MnZn ferrite material with wide temperature range and low consumption, and preparation method thereof
CN103382104B (zh) 一种稀土掺杂软磁铁氧体及其制备方法
CN113327736B (zh) 一种宽频、五高性能的软磁铁氧体材料及其制备方法
JP2007204349A (ja) 低損失酸化物磁性材料の製造方法
CN112194482B (zh) 一种超低损耗的宽温功率MnZn铁氧体、制备方法及其5G通讯领域应用
CN112898007A (zh) 超富铁高磁通密度的锰锌铁氧体材料及其制备方法和应用
CN111116188B (zh) 一种锰锌高磁导率高居里温度高频高磁通材料及其制备方法
CN109704749B (zh) 超高频低损耗软磁铁氧体材料及磁芯的制备方法和应用

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20210402

RJ01 Rejection of invention patent application after publication