CN112582323B - 一种具有自动进出料功能的miniled生产设备 - Google Patents
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Abstract
本发明公开了一种具有自动进出料功能的miniled生产设备,包括底座,底座顶端的中部开设有凹槽,凹槽的两侧槽壁均开设有滑槽,两个滑槽一侧的边角处均转动连接有定滑轮,两个滑槽的内部均滑动连接有滑块,两个滑块之间固定安装有加工座,加工座的顶端设置有限位机构,两个滑块的两端均固定安装有固定环,底座的一边侧固定安装有设备箱。本发明通过安装的伺服电机带动转轴的转动,通过转轴的转动带动收卷轮的转动,通过收卷轮的转动对钢丝绳进行收放,通过钢丝绳的收放带动滑块在滑动的内部滑动,通过滑块的移动带动加工座的移动,便于对加工的miniled自动进出料,一方面保证进出料的安全性,另一方面提高了miniled加工的生产效率。
Description
技术领域
本发明涉及一种miniled生产设备,特别涉及一种具有自动进出料功能的miniled生产设备,属于LED生产技术领域。
背景技术
发光二极管简称为LED。由含镓(Ga)、砷(As)、磷(P)、氮(N)等的化合物制成,当电子与空穴复合时能辐射出可见光,因而可以用来制成发光二极管。在电路及仪器中作为指示灯,或者组成文字或数字显示。砷化镓二极管发红光,磷化镓二极管发绿光,碳化硅二极管发黄光,氮化镓二极管发蓝光。因化学性质又分有机发光二极管OLED和无机发光二极管LED。
现有的miniled在生产的过程中,miniled生产设备的进料和出料一般通过人为的进行拿放进出料,人工拿放过程中,存在较大的安全隐患,同时人工拿放出料,效率低下,影响miniled生产效率,此外目前的miniled在生产的过程中没有限位固定机构,当miniled生产过程中发生晃动时,容易造成miniled发生偏移,影响miniled的产品质量。
发明内容
本发明的目的在于提供一种具有自动进出料功能的miniled生产设备,以解决上述背景技术中提出的miniled生产设备的进料和出料一般通过人为的进行拿放进出料,人工拿放过程中,存在较大的安全隐患,同时人工拿放出料,效率低下,影响miniled生产效率的问题。
为实现上述目的,本发明提供如下技术方案:包括底座,所述底座顶端的中部开设有凹槽,所述凹槽的两侧槽壁均开设有滑槽,两个所述滑槽一侧的边角处均转动连接有定滑轮,两个所述滑槽的内部均滑动连接有滑块,两个所述滑块之间固定安装有加工座,所述加工座的顶端设置有限位机构,两个所述滑块的两端均固定安装有固定环,所述底座的一边侧固定安装有设备箱,所述设备箱底端的两侧均固定安装有固定架,两个所述固定架之间转动连接有转轴,其中一个所述固定架的一侧固定安装有伺服电机,所述伺服电机的输出轴通过连接轴器与转轴的一端固定连接,所述转轴的两端均套设连接有收卷轮,两个所述收卷轮的表面均缠绕连接有钢丝绳,两根所述钢丝绳的一端穿过设备箱与滑块一侧的固定环固定连接,两根所述钢丝绳的另一端穿过设备箱和绕过定滑轮与滑块另一侧的固定环固定连接,所述底座顶端的边侧固定安装有防护罩,所述防护罩内部的顶端安装有加工头,所述防护罩的两侧均固定安装有除尘机构。
作为本发明的一种优选技术方案,所述限位机构包括两个U型块和两个限位条,所述加工座顶端的中部开设有L型通槽,所述L型通槽的内部穿插连接有两个U型块,两个所述U型块的一端均固定安装有限位条,两个所述限位条顶端的两侧均固定设有固定机构,且所述限位条与U型块之间设置有卡合机构,两个所述U型块的另一端边角处均螺纹连接有旋钮。
作为本发明的一种优选技术方案,所述固定机构包括固定柱、横板、螺纹杆和橡胶固定片,所述固定柱与限位条的顶端边角处固定连接,所述固定柱的顶端固定安装有横板,所述横板顶端的一侧转动连接有螺纹杆,所述螺纹杆的底端固定安装有橡胶固定片。
作为本发明的一种优选技术方案,所述卡合机构包括两个L型卡柱、多个限位弹簧和两个螺栓,所述U型块的端头处开设有空腔,所述空腔的两侧顶部穿插连接有L型卡柱,两个所述L型卡柱之间固定安装有多个限位弹簧,所述空腔的两侧底部均螺纹连接有螺栓,两个所述螺栓的一端与对应L型卡柱的一侧接触连接,所述限位条的底端开设有卡槽,所述卡槽与U型块(18)的一端嵌设连接,所述卡槽的两侧槽壁均开设有固定孔,两个所述L型卡柱的一端与对应固定孔嵌设连接。
作为本发明的一种优选技术方案,所述加工座顶端的边侧刻设有均匀分布的刻度线。
作为本发明的一种优选技术方案,所述除尘机构包括多个吸嘴,所述防护罩内壁的两侧等距固定安装有多个吸嘴,所述底座的内部开设有粉尘收集槽,所述粉尘收集槽内壁一侧固定安装有吸尘器,所述吸尘器的进尘端通过连接管与多个吸嘴连通,所述粉尘收集槽的内部嵌设有收集盒,所述收集盒一侧的中部固定安装有把手。
作为本发明的一种优选技术方案,所述防护罩一侧的两边角处均开设有限位槽,两个所述限位槽的槽底均固定安装有电动推杆,两个所述电动推杆的伸缩端均固定安装有连接块,两个所述连接块的一侧固定安装有防护板,所述防护罩的一边侧固定安装有透明观察窗。
作为本发明的一种优选技术方案,所述底座底端的四个边角处均固定安装有支撑腿,四个所述支撑腿的底端均开设有均匀分布的防滑纹。
作为本发明的一种优选技术方案,所述底座的边侧固定安装有控制器,所述电动推杆、伺服电机和吸尘器均通过控制器与外接电源电性连接。
与现有技术相比,本发明的有益效果是:
1.本发明一种具有自动进出料功能的miniled生产设备,通过安装的伺服电机带动转轴的转动,通过转轴的转动带动收卷轮的转动,通过收卷轮的转动对钢丝绳进行收放,通过钢丝绳的收放带动滑块在滑动的内部滑动,通过滑块的移动带动加工座的移动,便于对加工的miniled自动进出料,一方面保证进出料的安全性,另一方面提高了miniled加工的生产效率;
2.本发明一种具有自动进出料功能的miniled生产设备,加工座的顶端设有限位机构,通过U型块的移动带动限位条的移动,通过限位条对miniled进行限位固定,通过螺纹杆的转动带动橡胶固定片升降,通过橡胶固定片对miniled进行固定,保证在加工的过程中稳定;
3.本发明一种具有自动进出料功能的miniled生产设备,通过安装的除尘机构,通过吸尘器与防护罩两侧安装的吸嘴连通,在加工过程中产生的粉尘通过吸尘器吸入至粉尘收集槽中进行收集处理,避免灰尘影响miniled的产品质量。
附图说明
图1为本发明结构示意图;
图2为本发明的加工座结构示意图;
图3为本发明的限位条结构示意图;
图4为本发明的U型块与限位条连接结构示意图;
图5为本发明的图4中A处局部放大图;
图6为本发明的底座剖面俯视结构示意图;
图7为本发明的粉尘收集槽内部结构示意图。
图中:1、底座;2、防护罩;3、透明观察窗;4、支撑腿;5、粉尘收集槽;6、收集盒;7、把手;8、限位槽;9、电动推杆;10、防护板;11、吸嘴;12、凹槽;13、滑槽;14、加工座;15、限位条;16、钢丝绳;17、L型通槽;18、U型块;19、旋钮;20、滑块;21、固定环;22、固定柱;23、横板;24、螺纹杆;25、橡胶固定片;26、刻度线;27、卡槽;28、固定孔;29、空腔;30、L型卡柱;31、限位弹簧;32、螺栓;33、固定架;34、转轴;35、收卷轮;36、伺服电机;37、定滑轮;38、设备箱;39、吸尘器。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-3,本发明提供了一种具有自动进出料功能的miniled生产设备的技术方案:
根据图1-3所示,包括底座1,底座1顶端的中部开设有凹槽12,凹槽12的两侧槽壁均开设有滑槽13,两个滑槽13一侧的边角处均转动连接有定滑轮37,两个滑槽13的内部均滑动连接有滑块20,两个滑块20之间固定安装有加工座14,加工座14的顶端设置有限位机构,两个滑块20的两端均固定安装有固定环21,底座1的一边侧固定安装有设备箱38,设备箱38底端的两侧均固定安装有固定架33,两个固定架33之间转动连接有转轴34,其中一个固定架33的一侧固定安装有伺服电机36,伺服电机36的输出轴通过连接轴器与转轴34的一端固定连接,转轴34的两端均套设连接有收卷轮35,两个收卷轮35的表面均缠绕连接有钢丝绳16,两根钢丝绳16的一端穿过设备箱38与滑块20一侧的固定环21固定连接,两根钢丝绳16的另一端穿过设备箱38和绕过定滑轮37与滑块20另一侧的固定环21固定连接,通过伺服电机36的转动带动转轴34转动,通过转轴34转动带动收卷轮35的转动,通过收卷轮35对钢丝绳16进行收放带动滑块20的移动,通过滑块20的移动带动加工座14的移动,实现自动进出料,底座1顶端的边侧固定安装有防护罩2,防护罩2内部的顶端安装有加工头,防护罩2的两侧均固定安装有除尘机构。
根据图2和图3所示,限位机构包括两个U型块18和两个限位条15,加工座14顶端的中部开设有L型通槽17,L型通槽17的内部穿插连接有两个U型块18,两个U型块18的一端均固定安装有限位条15,两个限位条15顶端的两侧均固定设有固定机构,且限位条15与U型块18之间设置有卡合机构,两个U型块18的另一端边角处均螺纹连接有旋钮19,通过U型块18的移动带动限位条15的移动,通过限位条15对加工的miniled进行限位固定;
固定机构包括固定柱22、横板23、螺纹杆24和橡胶固定片25,固定柱22与限位条15的顶端边角处固定连接,固定柱22的顶端固定安装有横板23,横板23顶端的一侧转动连接有螺纹杆24,螺纹杆24的底端固定安装有橡胶固定片25,通过螺纹杆24的转动带动橡胶固定片25的升降,通过橡胶固定片25从竖直方向对miniled进行固定;
卡合机构包括两个L型卡柱30、多个限位弹簧31和两个螺栓32,U型块18的端头处开设有空腔29,空腔29的两侧顶部穿插连接有L型卡柱30,两个L型卡柱30之间固定安装有多个限位弹簧31,空腔29的两侧底部均螺纹连接有螺栓32,两个螺栓32的一端与对应L型卡柱30的一侧接触连接,限位条15的底端开设有卡槽27,卡槽27与U型块18的一端嵌设连接,卡槽27的两侧槽壁均开设有固定孔28,两个L型卡柱30的一端与对应固定孔28嵌设连接,通过螺栓32的转动和限位弹簧31的配合带动L型卡柱30与固定孔28的嵌设与分离,便于限位条15与U型块18之间的安装和拆卸,加工座14顶端的边侧刻设有均匀分布的刻度线26,通过刻设的刻度线26,便于控制加工的miniled放置位置。
根据图1和图7所示,除尘机构包括多个吸嘴11,防护罩2内壁的两侧等距固定安装有多个吸嘴11,底座1的内部开设有粉尘收集槽5,粉尘收集槽5内壁一侧固定安装有吸尘器39,吸尘器39的进尘端通过连接管与多个吸嘴11连通,粉尘收集槽5的内部嵌设有收集盒6,收集盒6一侧的中部固定安装有把手7,通过安装的吸尘器39,便于对加工产生的灰尘吸入至粉尘收集槽5的内部。
根据图1所示,防护罩2一侧的两边角处均开设有限位槽8,两个限位槽8的槽底均固定安装有电动推杆9,两个电动推杆9的伸缩端均固定安装有连接块,两个连接块的一侧固定安装有防护板10,通过电动推杆9推动防护板10的升降,防护罩2的一边侧固定安装有透明观察窗3,底座1底端的四个边角处均固定安装有支撑腿4,四个支撑腿4的底端均开设有均匀分布的防滑纹,保证底座1的稳定性,底座1的边侧固定安装有控制器,电动推杆9、伺服电机36和吸尘器39均通过控制器与外接电源电性连接。
具体使用时,本发明一种具有自动进出料功能的miniled生产设备,首先人为的将需要加工的miniled放置在加工座14的顶端,并通过加工座14顶端刻设的刻度线26确定其放置位置,然后人为的推动两个U型块18移动,通过U型块18移动带动限位条15移动,通过限位条15移动对miniled进行限位固定,接着人为的转动旋钮19将U型块18固定,紧接着转动横板23顶端的螺纹杆24,通过螺纹杆24转动带动橡胶固定片25的升降,通过橡胶固定片25的升降对加工的miniled从竖直方向进行固定,然后打开伺服电机36,通过伺服电机36转动带动转轴34转动,通过转轴34转动带动收卷轮35转动,通过收卷轮35转动对钢丝绳16进行收放,通过钢丝绳16的收放拉动滑块20在滑槽13的内部滑动,通过滑块20的滑动带动加工座14的移动,便于实现自动进出料,有效的保证了进出料的安全性,且提高了miniled的加工效率。
在本发明的描述中,需要理解的是,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种具有自动进出料功能的miniled生产设备,包括底座(1),其特征在于,所述底座(1)顶端的中部开设有凹槽(12),所述凹槽(12)的两侧槽壁均开设有滑槽(13),两个所述滑槽(13)一侧的边角处均转动连接有定滑轮(37),两个所述滑槽(13)的内部均滑动连接有滑块(20),两个所述滑块(20)之间固定安装有加工座(14),所述加工座(14)的顶端设置有限位机构,两个所述滑块(20)的两端均固定安装有固定环(21),所述底座(1)的一边侧固定安装有设备箱(38),所述设备箱(38)底端的两侧均固定安装有固定架(33),两个所述固定架(33)之间转动连接有转轴(34),其中一个所述固定架(33)的一侧固定安装有伺服电机(36),所述伺服电机(36)的输出轴通过连接轴器与转轴(34)的一端固定连接,所述转轴(34)的两端均套设连接有收卷轮(35),两个所述收卷轮(35)的表面均缠绕连接有钢丝绳(16),两根所述钢丝绳(16)的一端穿过设备箱(38)与滑块(20)一侧的固定环(21)固定连接,两根所述钢丝绳(16)的另一端穿过设备箱(38)和绕过定滑轮(37)与滑块(20)另一侧的固定环(21)固定连接,所述底座(1)顶端的边侧固定安装有防护罩(2),所述防护罩(2)内部的顶端安装有加工头,所述防护罩(2)的两侧均固定安装有除尘机构;
所述限位机构包括两个U型块(18)和两个限位条(15),所述加工座(14)顶端的中部开设有L型通槽(17),所述L型通槽(17)的内部穿插连接有两个U型块(18),两个所述U型块(18)的一端均固定安装有限位条(15),两个所述限位条(15)顶端的两侧均固定设有固定机构,且所述限位条(15)与U型块(18)之间设置有卡合机构,两个所述U型块(18)的另一端边角处均螺纹连接有旋钮(19);
所述固定机构包括固定柱(22)、横板(23)、螺纹杆(24)和橡胶固定片(25),所述固定柱(22)与限位条(15)的顶端边角处固定连接,所述固定柱(22)的顶端固定安装有横板(23),所述横板(23)顶端的一侧转动连接有螺纹杆(24),所述螺纹杆(24)的底端固定安装有橡胶固定片(25)。
2.根据权利要求1所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述卡合机构包括两个L型卡柱(30)、多个限位弹簧(31)和两个螺栓(32),所述U型块(18)的端头处开设有空腔(29),所述空腔(29)的两侧顶部穿插连接有L型卡柱(30),两个所述L型卡柱(30)之间固定安装有多个限位弹簧(31),所述空腔(29)的两侧底部均螺纹连接有螺栓(32),两个所述螺栓(32)的一端与对应L型卡柱(30)的一侧接触连接,所述限位条(15)的底端开设有卡槽(27),所述卡槽(27)与U型块(18)的一端嵌设连接,所述卡槽(27)的两侧槽壁均开设有固定孔(28),两个所述L型卡柱(30)的一端与对应固定孔(28)嵌设连接。
3.根据权利要求1所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述加工座(14)顶端的边侧刻设有均匀分布的刻度线(26)。
4.根据权利要求1所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述除尘机构包括多个吸嘴(11),所述防护罩(2)内壁的两侧等距固定安装有多个吸嘴(11),所述底座(1)的内部开设有粉尘收集槽(5),所述粉尘收集槽(5)内壁一侧固定安装有吸尘器(39),所述吸尘器(39)的进尘端通过连接管与多个吸嘴(11)连通,所述粉尘收集槽(5)的内部嵌设有收集盒(6),所述收集盒(6)一侧的中部固定安装有把手(7)。
5.根据权利要求4所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述防护罩(2)一侧的两边角处均开设有限位槽(8),两个所述限位槽(8)的槽底均固定安装有电动推杆(9),两个所述电动推杆(9)的伸缩端均固定安装有连接块,两个所述连接块的一侧固定安装有防护板(10),所述防护罩(2)的一边侧固定安装有透明观察窗(3)。
6.根据权利要求1所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述底座(1)底端的四个边角处均固定安装有支撑腿(4),四个所述支撑腿(4)的底端均开设有均匀分布的防滑纹。
7.根据权利要求5所述的一种具有自动进出料功能的miniled生产设备,其特征在于:所述底座(1)的边侧固定安装有控制器,所述电动推杆(9)、伺服电机(36)和吸尘器(39)均通过控制器与外接电源电性连接。
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