CN112555315A - 一种后副车架衬套结构 - Google Patents
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- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 210000001503 joint Anatomy 0.000 description 4
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- 229910000831 Steel Inorganic materials 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/38—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
- F16F1/387—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type comprising means for modifying the rigidity in particular directions
- F16F1/3873—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type comprising means for modifying the rigidity in particular directions having holes or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/38—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
- F16F1/3807—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type characterised by adaptations for particular modes of stressing
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- F16F1/3835—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type characterised by the sleeve of elastic material, e.g. having indentations or made of materials of different hardness
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- F16F1/38—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
- F16F1/3842—Method of assembly, production or treatment; Mounting thereof
- F16F1/3856—Vulcanisation or gluing of interface between rigid and elastic sleeves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/38—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
- F16F1/387—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type comprising means for modifying the rigidity in particular directions
- F16F1/3876—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type comprising means for modifying the rigidity in particular directions by means of inserts of more rigid material
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Abstract
一种后副车架衬套结构,包括外骨架、橡胶套体和内骨架,各部件呈筒状且由外到内套接组成,其高度由外到内依次增高,外骨架为两半组成且中间有开口间隙,外骨架的高度高于橡胶的高度,橡胶套体由外套层和内套层组成,外套层和内套层之间的Y方向上设置有金属骨架,金属骨架呈片状,且外套层与内套层之间的X方向的空隙为X方向空心孔。本发明结构简单,解决了现有后副车架衬套结构生产工艺复杂、调试范围有限的问题。
Description
技术领域
本发明涉及涉及一种副车架到车身的连接部件,具体涉及一种后副车架衬套结构。
背景技术
后副车架衬套是连接副车架和车身的弹性元件,副车架衬套的X,Y,Z三个方向的刚度对车辆的操作稳定性和NVH性能至关重要,汽车厂商一般要对这个三个方向的刚度进行多轮调试,以确定最优的衬套刚度。目前后副车架衬套以内骨架、橡胶和封闭式外骨架形式为主,但是封闭式外骨架结构形式衬套,各方向刚度比调整范围有限,无法达到最理想的刚度比。且实际生产中为消除高温硫化带来的应力,常需要增加一道缩径工艺,导致零部件生产流程长,成本高。通常的程序是:首先将内骨架与外骨架放在模具中,然后通过设备注入橡胶,在高温下进行硫化使内外骨架硫化在一起。调整X方向空心孔的大小,来调整 X/Y方向的刚度;一旦X方向空心孔的尺寸确定,X/Y方向的刚度也就确定,无法继续进行调整。急需设计一种生产工艺简单,调试范围广的后副车架衬套。
CN205047721U公开了一种副车架衬套,包括:多个子衬套块,所述子衬套块对接形成圆柱形主体,所述圆柱形主体由外到内由衬套外壳、橡胶层和衬套内芯组成,选取不同刚度的子衬套块对接形成圆柱形主体,以快速调整副车架衬套的各向刚度。由于子衬套块的刚度可以单独调试,并可以提前调试并测试好,将子衬套块做成标准子零件库。通过选取不同刚度的子衬套块对接形成圆柱形主体,可以快速调整副车架衬套的各向刚度。极大缩短了衬套刚度的调试时间,提高了工作效率,节省车辆开发前期副车架衬套的调试成本。毫无疑问,这是所属技术领域的一种有益的尝试。
发明内容
本发明的目的是提供一种后副车架衬套结构,解决现有后副车架衬套结构生产工艺复杂、调试范围有限的问题。
一种后副车架衬套结构,包括外骨架、橡胶套体和内骨架,各部件呈筒状且由外到内套接组成,其高度由外到内依次增高,所述外骨架为两半组成且中间有开口间隙,所述外骨架的高度高于橡胶的高度,所述橡胶套体由外套层和内套层组成,所述外套层和内套层之间的Y方向上设置有金属骨架,所述金属骨架呈片状,且外套层与内套层之间的X方向的空隙为X方向空心孔。
进一步地,所述金属骨架的横截面为中间呈弧形,两端平直。
进一步地,所述X方向空心孔的为弧形孔。
有益效果:本发明采用两部分组成且中间有开口间隙的外骨架,开口间隙可消除高温硫化带来的应力,从而省掉缩径工艺,且衬套装备后,开口间隙被压缩,预变形量较大,同时也提高了衬套的耐久性能。外套层与内套层之间设置金属骨架,外套层和内套层之间的金属骨架之外间隙为X方向空心孔,这样使X方向空心孔的可调范围增大,当
X方向空心孔的的大小根据X方向的刚度确定好以后,可通过改变金属骨架的弧度与厚度改变Y方向刚度,使其刚度调整范围大大增加。本发明可通过改变金属骨架来调整Y方向的刚度,使后副车架衬套的刚度调整范围增加,性能调试范围广;且本发明还具有耐久性能好、生产工序简单、优化成本等优点。
附图说明
图1为现有技术的结构示意图
图2为图1的横截面示意图。
图3为本发明的结构示意图。
图4为图3中的A-A剖视图。
图5为图3的横截面示意图。
图6为中间骨架的结构示意图。
图中:1-内骨架,11-开口间隙;
2-橡胶套体、21-外套层,22-内套层;
3-外骨架,4-金属骨架,5-X方向空心孔。
具体实施方式
下面结合附图对本发明进行进一步的描述:
如图3-6所示一种后副车架衬套结构,包括外骨架3、橡胶套体2和内骨架1,各部件呈筒状且由外到内套接组成,其高度由外到内依次增高,内骨架1材料可选用钢材、尼龙、铝合金等材料。所述外骨架3为两半组成且中间有开口间隙11,所述外骨架3的高度高于橡胶套体2的高度,所述橡胶套体2由外套层21和内套层22组成,所述外套层21和内套层22之间的Y方向上设置有金属骨架4,金属骨架4采用钢材,所述金属骨架4呈片状,且外套层21与内套层22之间的X方向的空隙为X方向空心孔5。
采用两部分组成且中间有开口间隙11的外骨架3,开口间隙11可消除高温硫化带来的应力,从而省掉缩径工艺,且衬套装备后,开口间隙11被压缩,预变形量较大,同时也提高了衬套的耐久性能。外套层21与内套层22之间设置金属骨架4,外套层21和内套层22 之间的金属骨架4之外间隙为X方向空心孔5,这样使X方向空心孔5的可调范围增大,X 方向空心孔5可减小该方向的动刚度,进一步减少振动,当X方向空心孔5的的大小根据X 方向的刚度确定好以后,可通过改变金属骨架4的厚度改变Y方向刚度,使其刚度调整范围大大增加。
装配时,将衬套沿着Y方向进行压缩。结合图5,衬套装配完成后,开口间隙11会被挤压合并,此时衬套在Y方向处于预压缩状态,预压缩量与衬套开口间隙11大小一致。在衬套X方向受力时,可通过衬套的预压缩量来吸收衬套的变形,改善衬套舒适性。
进一步地,所述金属骨架(4)的横截面为中间呈弧形,两端平直。可以同时改变金属骨架4的弧度和厚度来改变Y向刚度,金属骨架4的弧度和厚度与X/Y方向刚度比成负相关。若X向选用较小的刚度则可加大X方向空心孔5的尺寸,X方向空心孔5的尺寸确定后,可通过增大金属骨架4的弧度和厚度增大Y方向刚度。两端平直这样可使金属骨架4刚度更强。
进一步地,所述X方向空心孔(5)的为弧形孔。这样使其X方向空心孔5尺寸和刚度调整更加方便。
Claims (3)
1.一种后副车架衬套结构,包括外骨架(3)、橡胶套体(2)和内骨架(1),各部件呈筒状且由外到内套接组成,其高度由外到内依次增高,其特征在于,所述外骨架(1)为两半组成且中间有开口间隙(11),所述外骨架(1)的高度高于橡胶(1)的高度,所述橡胶套体(2)由外套层(21)和内套层(22)组成,所述外套层(21)和内套层(22)之间的Y方向上设置有金属骨架(4),所述金属骨架(4)呈片状,且外套层(21)与内套层(22)之间的X方向的空隙为X方向空心孔(5)。
2.根据权利要求1所述后副车架衬套结构,其特征在于,所述金属骨架(4)的横截面为中间呈弧形,两端平直。
3.根据权利要求1所述后副车架衬套结构,其特征在于,所述X方向空心孔(5)的为弧形孔。
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Citations (9)
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JPH09126259A (ja) * | 1995-10-30 | 1997-05-13 | Toyo Tire & Rubber Co Ltd | 弾性ブッシュ |
CN201694013U (zh) * | 2010-07-09 | 2011-01-05 | 中集车辆(集团)有限公司 | 车辆悬挂系统的轴衬套组件 |
CN202301727U (zh) * | 2011-11-07 | 2012-07-04 | 北汽福田汽车股份有限公司 | 一种汽车悬置橡胶缓冲衬套 |
CN202480813U (zh) * | 2012-03-23 | 2012-10-10 | 上海通用汽车有限公司 | 控制臂橡胶衬套 |
CN103241086A (zh) * | 2013-05-31 | 2013-08-14 | 安徽中鼎减震橡胶技术有限公司 | 汽车用控制臂衬套 |
CN203322126U (zh) * | 2013-05-24 | 2013-12-04 | 安徽奥丰汽车配件有限公司 | 一种汽车车架衬套 |
CN205315584U (zh) * | 2015-12-11 | 2016-06-15 | 博戈橡胶金属(上海)有限公司 | 一种副车架衬套 |
CN206606025U (zh) * | 2017-02-17 | 2017-11-03 | 郑州宇通客车股份有限公司 | 一种橡胶衬套及使用该衬套的横向稳定杆系统和客车 |
CN206972807U (zh) * | 2017-07-20 | 2018-02-06 | 宁海建新减震系统有限公司 | 一种汽车转向节衬套 |
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- 2019-09-25 CN CN201910913190.9A patent/CN112555315A/zh active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09126259A (ja) * | 1995-10-30 | 1997-05-13 | Toyo Tire & Rubber Co Ltd | 弾性ブッシュ |
CN201694013U (zh) * | 2010-07-09 | 2011-01-05 | 中集车辆(集团)有限公司 | 车辆悬挂系统的轴衬套组件 |
CN202301727U (zh) * | 2011-11-07 | 2012-07-04 | 北汽福田汽车股份有限公司 | 一种汽车悬置橡胶缓冲衬套 |
CN202480813U (zh) * | 2012-03-23 | 2012-10-10 | 上海通用汽车有限公司 | 控制臂橡胶衬套 |
CN203322126U (zh) * | 2013-05-24 | 2013-12-04 | 安徽奥丰汽车配件有限公司 | 一种汽车车架衬套 |
CN103241086A (zh) * | 2013-05-31 | 2013-08-14 | 安徽中鼎减震橡胶技术有限公司 | 汽车用控制臂衬套 |
CN205315584U (zh) * | 2015-12-11 | 2016-06-15 | 博戈橡胶金属(上海)有限公司 | 一种副车架衬套 |
CN206606025U (zh) * | 2017-02-17 | 2017-11-03 | 郑州宇通客车股份有限公司 | 一种橡胶衬套及使用该衬套的横向稳定杆系统和客车 |
CN206972807U (zh) * | 2017-07-20 | 2018-02-06 | 宁海建新减震系统有限公司 | 一种汽车转向节衬套 |
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