CN112518297B - Wireless power transmission adapter assembling equipment and assembling system with same - Google Patents

Wireless power transmission adapter assembling equipment and assembling system with same Download PDF

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Publication number
CN112518297B
CN112518297B CN202011289075.8A CN202011289075A CN112518297B CN 112518297 B CN112518297 B CN 112518297B CN 202011289075 A CN202011289075 A CN 202011289075A CN 112518297 B CN112518297 B CN 112518297B
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China
Prior art keywords
assembly
carrier
positioning
positioning carrier
driving
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Active
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CN202011289075.8A
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Chinese (zh)
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CN112518297A (en
Inventor
孙丰
张宝峰
吴斌
刘斌
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Suzhou Secote Precision Electronic Co Ltd
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Suzhou Secote Precision Electronic Co Ltd
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Priority to CN202011289075.8A priority Critical patent/CN112518297B/en
Priority to JP2022545054A priority patent/JP7500099B2/en
Priority to PCT/CN2020/136782 priority patent/WO2022104978A1/en
Publication of CN112518297A publication Critical patent/CN112518297A/en
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Publication of CN112518297B publication Critical patent/CN112518297B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a wireless power transmission adapter assembling device, which comprises: the positioning carrier mechanism comprises a positioning carrier and a pushing assembly, a circle of accommodating parts which are annularly arranged and accommodate the magnets are arranged on the positioning carrier, and the pushing assembly is arranged outside the positioning carrier in a surrounding manner and can move towards the accommodating parts so as to position and round the magnets; the feeding mechanism is used for arranging and conveying the magnets; the material distributing and assembling mechanism is arranged at the tail end of the feeding mechanism and used for pushing the magnet into the accommodating part; the positioning carrier comprises a first position and a second position, and is configured to be capable of descending to the first position and rotating so as to sequentially receive a plurality of magnets pushed by the material distribution assembling mechanism and ascend to the second position so that the accommodating part corresponds to the pushing component. The automatic feeding device can replace manual automatic feeding, the magnets are assembled into a ring at high precision, labor is saved, production efficiency is improved, compared with manual assembly, the magnets are not easy to damage in the assembling process, the yield is high, and production cost is effectively reduced.

Description

Wireless power transmission adapter assembling equipment and assembling system with same
Technical Field
The invention relates to the technical field of wireless charging adapter assembling, in particular to wireless power transmission adapter assembling equipment and an assembling system with the same.
Background
With the rapid development of scientific technology, wireless charging technology has entered into people's lives. Some electronic devices, such as cell phones, may be charged using a wireless adapter. By placing an electronic device such as a mobile phone supporting wireless charging on a charging surface of the wireless adapter, the wireless adapter detects a wireless receiving coil in the electronic device, and charging can be started after the wireless transmitting coil and the wireless receiving coil of the wireless adapter are matched with each other.
Because the wireless adapter has the defect that the electronic equipment is not stably connected with the wireless adapter, some existing adapters are internally provided with a specially processed annular magnet which surrounds the periphery of a wireless transmitting coil, so that the problem of power transmission or charging interruption caused by misalignment of the coil is avoided.
The existing magnet is usually assembled manually, and the manual assembly has the following problems that (1) feeding and discharging are complicated, and the production efficiency is not improved; and (2) the dimensional accuracy is low during assembly. In addition, in order to adapt to the mainstream design direction of thinning at the present stage, the magnet is usually made of nickel alloy material to achieve thinning. Because it adopts the nickel alloy material, its physical characteristic is comparatively fragile, adopts artifical mode magnet positioning accuracy low, and magnet very easy damage in the equipment process to cause the yields lower, increase manufacturing cost then.
Disclosure of Invention
To overcome the defects in the prior art, the application provides the wireless power transmission adapter assembling equipment and the assembling system with the same, and the magnet can be automatically assembled with high precision.
In order to solve the technical problem, the technical scheme adopted by the application is as follows: a wireless power transfer adapter assembly device comprising: the positioning carrier mechanism comprises a positioning carrier and a pushing assembly, wherein a circle of accommodating parts which are annularly arranged are arranged on the positioning carrier to accommodate a plurality of magnets, and the pushing assembly is arranged around the outside of the positioning carrier and can move towards the accommodating parts to position and round the magnets; the feeding mechanism is used for arranging and conveying the magnets; the material distributing and assembling mechanism is arranged at the tail end of the feeding mechanism and is used for pushing the magnet into the accommodating part; the positioning carrier comprises a first position and a second position, and is configured to descend to the first position and rotate to sequentially receive the magnets pushed by the distributing assembly mechanism and ascend to the second position so that the accommodating part corresponds to the pushing assembly.
In an embodiment of the present application, the positioning carrier mechanism includes a support frame, the support frame includes a first support plate and a second support plate horizontally disposed, and the second support plate is located below the first support plate; the pushing assembly is connected to the first supporting plate, the feeding mechanism and the distributing assembly mechanism are connected to the second supporting plate, the positioning carrier is located at the first position when the positioning carrier is flush with the second supporting plate, and the positioning carrier is located at the second position when the positioning carrier penetrates through the first supporting plate and reaches the pushing assembly.
In an embodiment of the present application, the pushing assembly includes a plurality of first driving members and a positioning unit connected to the first driving members; after the first driving piece drives the positioning units to extend out, the plurality of positioning units enclose a circle, and the magnet is pushed to move towards the inside of the positioning carrier and be positioned.
In an embodiment of the application, the positioning unit includes a first mounting plate connected to the first driving member and a plurality of pushing claws installed in the first mounting plate for pushing the magnet, the pushing claws correspond to the accommodating portions one by one, and the pushing claws are configured to be retractable into the first mounting plate under an external force, and to be resiliently restored when the external force is cancelled.
In an embodiment of the present application, the positioning carrier mechanism includes a lifting assembly and a rotating assembly connected to the lifting assembly, and the positioning carrier is connected to the rotating assembly.
In an embodiment of this application, the lifting unit includes crane and with the crane meets and drives its second driving piece that goes up and down, the rotatable wear of location carrier is established in the crane, rotating assembly sets up on the crane, it include with the location carrier meets and drives its pivoted third driving piece.
In an embodiment of the application, a magnetic member is disposed below the receiving portion, and the magnetic member is configured to be actively close to and away from the receiving portion to attract or cancel the attraction of the magnet.
In an embodiment of the application, the positioning carrier includes a carrier main body and a carrier connected to an end of the carrier main body, the accommodating portion is located on the carrier, the positioning carrier mechanism includes a sleeve slidably sleeved on the carrier main body and located below the carrier, and a fourth driving member driving the sleeve to slide, and the magnetic member is disposed on the sleeve and can penetrate into the carrier.
In an embodiment of this application, feeding mechanism includes vibration dish feed subassembly, vibration dish feed subassembly is including being used for regularly the vibration dish of magnet with connect the track directly shakes in vibration dish exit, divide material equipment mechanism to set up directly shakes orbital discharge end.
In an embodiment of this application, feeding mechanism still includes the storage subassembly that is used for saving magnet, storage subassembly include the hopper and with the transfer passage that the hopper bottom is linked together, transfer passage's discharge end is located vibration dish top.
In an embodiment of the present application, the material distribution and assembly mechanism includes: the driving assembly comprises a fifth driving piece and an eccentric wheel which is in transmission connection with the output end of the fifth driving piece; and the pushing assembly comprises a driving block and a pushing block which is lapped on the second supporting plate and pushes the magnet, the eccentric wheel is connected with one end of the driving block and drives the driving block to linearly reciprocate, and the pushing block is connected with the other end of the driving block and synchronously moves along with the driving block so as to be close to and far away from the accommodating part.
In an embodiment of the application, the second supporting plate is provided with a second sliding groove, an end of the second sliding groove corresponds to the accommodating portion, the pushing block is partially embedded in the second sliding groove, and a side edge of the second sliding groove is provided with a notch corresponding to the discharging end of the feeding mechanism.
In an embodiment of the present application, the material distribution assembly mechanism includes a blocking assembly, the blocking assembly including: the stop block is arranged above the notch and is configured to downwards block the notch under the action of an external force and to rebound upwards to reset when the force is removed; and the pressing block is connected with the driving block and moves synchronously with the driving block, is configured to press the stop block when moving towards the positioning carrier so as to block the gap, and is released when moving away from the positioning carrier so as to enable the pressing block to rebound.
In an embodiment of the present application, the number of the material distributing and assembling mechanisms is two, and the two material distributing and assembling mechanisms are symmetrically disposed on two sides of the positioning carrier, and the number of the feeding mechanisms is two, and the two feeding mechanisms respectively correspond to the two material distributing and assembling mechanisms.
In addition, the invention also provides an assembly system, which comprises the assembly equipment; the suction head is used for taking the magnets assembled into a ring out of the positioning carrier; and the control terminal is electrically connected with the positioning carrier mechanism, the feeding mechanism, the distributing and assembling mechanism and the suction head so as to control the feeding mechanism, the distributing and assembling mechanism, the positioning carrier mechanism and the suction head to automatically work.
Compared with the prior art, the invention has the beneficial effects that: the automatic feeding device can replace manual automatic feeding, the magnets are assembled into a ring at high precision, manpower is saved, production efficiency is improved, compared with manual assembly, the automatic feeding device is not easy to damage the magnets in the assembly process, the yield is high, and production cost is effectively reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts. Wherein:
fig. 1 is a schematic structural view of the assembling apparatus of the present invention.
Fig. 2 is a schematic structural view of a positioning carrier mechanism according to the present invention.
Fig. 3 is a schematic cross-sectional view of a positioning carrier mechanism according to the present invention.
Fig. 4 is a partial enlarged view of fig. 3 at a.
Fig. 5 is a schematic structural diagram of a positioning carrier of the positioning carrier mechanism of fig. 3.
Fig. 6 is a schematic structural diagram of the carrier in the present invention.
FIG. 7 is a schematic view of the construction of the push assembly of the present invention.
FIG. 8 is an exploded view of the pusher assembly of FIG. 7.
Fig. 9 is a schematic structural view of the feeding mechanism of the present invention.
FIG. 10 is a schematic view of the mechanism for separating and assembling materials according to the present invention.
Fig. 11 is an assembly view of the feed assembly mechanism of fig. 10 with a second support plate.
Fig. 12 is a partial enlarged view of fig. 11 at B.
Figure 13 is a schematic view of the assembly of the pusher assembly and the blocking assembly of the present invention.
FIG. 14 is a schematic view of the assembly of the stop block and the resilient mount of the stop assembly of the present invention.
In the figure:
100. a positioning carrier mechanism; 101. a support frame; 1011. a first support plate; 101a, a first avoiding hole; 101b, a second avoiding hole; 101c, a second chute; 101d, a notch; 1012. a second support plate; 200. a feeding mechanism; 300. a material distributing and assembling mechanism; 301. a mounting frame; 400. a base plate; 1. positioning a carrier; 1a, a first position; 1b, a second position; 11. a carrier body; 12. a stage; 12a, a bearing end face; 12b, a housing part; 121. a limiting sheet; 122. positioning the convex edge; 13. a magnetic member; 14. a sleeve; 141. an upper end portion of the sleeve; 142. a lower end portion of the sleeve; 15. a fourth drive member; 2. a pushing assembly; 21. a first driving member; 22. a positioning unit; 221. a first mounting plate; 2211. a first chute; 222. a cover plate; 2221. a slide hole; 223. pushing a claw; 2231. a guide bar; 2232. a positioning part; 224. a first elastic member; 3. a lifting assembly; 31. a second driving member; 32. a lifting frame; 321. a through hole; 4. a rotating assembly; 41. a third driving member; 42. a coupling; 43. a bearing; 5. a vibratory pan feed assembly; 51. a vibrating pan; 52. a direct vibration track; 6. a material storage assembly; 61. a hopper; 62. a delivery channel; 7. a drive assembly; 71. a fifth driving member; 72. an eccentric wheel; 721. an eccentric wheel main body; 722. a deflector rod; 8. a material pushing assembly; 81. a second mounting plate; 82. a drive block; 821. a transmission groove; 83. pushing a block; 831. pushing the head; 8311. pushing the dough; 84. a slider; 85. a slide rail; 91. a stopper; 911. a resisting part; 912. pressing the end face; 92. pressing into blocks; 921. a pinch roller; 93. an elastic seat; 931. a rotating shaft; 932. a second elastic member.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be further noted that, for the convenience of description, only some of the structures associated with the present application are shown in the drawings, not all of them. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
The terms "comprising" and "having," as well as any variations thereof, in this application are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein may be combined with other embodiments.
As shown in fig. 1 to 3 and 6, the assembly apparatus of a wireless power transmission adapter according to a preferred embodiment of the present invention includes a positioning carrier mechanism 100, which includes a positioning carrier 1 and a tightening assembly 2, wherein the positioning carrier 1 is provided with a circle of receiving portions 12b arranged in a ring shape for receiving a plurality of magnets (not shown), and the tightening assembly 2 surrounds the positioning carrier 1 and can move toward the receiving portions 12b for positioning and rounding the magnets; the feeding mechanism 200 is used for arranging and conveying the magnets; the distributing and assembling mechanism 300 is arranged at the tail end of the feeding mechanism 200 and is used for pushing the magnet into the accommodating part 12b; the positioning carrier 1 includes a first position 1a and a second position 1b, and the positioning carrier 1 is configured to be lowered to the first position 1a and rotated to sequentially receive the plurality of magnets pushed by the material separating and assembling mechanism 300 and to be raised to the second position 1b, so that the receiving portion 12b corresponds to the pushing assembly 2.
The assembling device comprises a bottom plate 400, and the positioning carrier mechanism 100, the feeding mechanism 200 and the distributing and assembling mechanism 300 are all arranged on the bottom plate 400.
The positioning carrier mechanism 100 includes a support frame 101 connected to the base plate 400, and the support frame 101 includes a first support plate 1011 horizontally disposed at an upper end thereof and a second support plate 1012 horizontally disposed below the first support plate 1011. The pushing assembly 2 is received on the first support plate 1011, and the feeding mechanism 200 and the separating and assembling mechanism 300 are partially received on the second support plate 1012. The first supporting plate 1011 is provided with a first avoiding hole 101a for the positioning carrier 1 to pass through, the second supporting plate 1012 is provided with a second avoiding hole 101b for the positioning carrier 1 to pass through, and the aperture of the second avoiding hole 101b is the same as or slightly larger than the outer diameter of the carrier 12. When the carrier 12 passes through the first avoiding hole 101a and is located in the pushing assembly 2, the positioning carrier 1 is located at the second position 1b, and when the carrier 12 is located in the second avoiding hole 101b and is flush with the second supporting plate 1012, the positioning carrier 1 is located at the first position 1a.
The positioning carrier 1 comprises a carrier main body 11 and a carrying platform 12 fixedly connected to the end of the carrier main body 11, wherein the carrier main body 11 and the carrying platform 12 are both in cylindrical structures. The carrier 12 includes a bearing end surface 12a for bearing the magnet, and a plurality of limiting pieces 121 are convexly disposed along the circumferential direction on the outer edge of the bearing end surface 12 a. A positioning convex edge 122 coaxially arranged with the carrier 12 is convexly arranged in the middle of the bearing end surface 12a, and the positioning convex edge 122 and the limiting sheet 121 cooperate to enclose an accommodating part 12b. Magnet is arc sheet structure, and its laminating is between spacing piece 121 to realize circumferential location, magnet one end offsets in order to realize radial location with location protruding edge 122, and then realizes that magnet is the accurate positioning that the annular was arranged on microscope carrier 12.
Referring to fig. 7 and 8, the pushing assembly 2 includes a plurality of first driving members 21 mounted on the first support plate 1011 and a positioning unit 22 connected to the first driving members 21, wherein the first driving members 21 can drive the positioning unit 22 to extend toward the positioning carrier 1. When the first driving member 21 drives the positioning units 22 to extend, the plurality of positioning units 22 enclose a circle, so as to perform a full circle positioning on the full circle of magnets. In the present embodiment, the number of the positioning units 22 is four, and correspondingly, the number of the first driving members 21 is four. The first driving member 21 is embodied as a cylinder to extend and retract the positioning member 22. Indeed, in other embodiments, the first driving member 21 may be driven by an electric driving member, and the application is not limited herein.
The positioning unit 22 is an arc-shaped structure coaxial with the positioning carrier 1, and includes a first mounting plate 221 connected to the first driving element 21 and push claws 223 mounted in the first mounting plate 221, one surface of the first mounting plate 221 facing the accommodating portion 12b is an arc surface, the push claws 223 are circumferentially arranged along the arc surface of the first mounting plate 221, the number of the push claws 223 is the same as that of the accommodating portions 12b, and the push claws 223 are in one-to-one correspondence with the accommodating portions 12b. One end of the pawl 223 close to the positioning carrier 1 is inclined from outside to inside, and a positioning portion 2232 for abutting against the magnet extends horizontally from the lower end thereof. When the assembly 2 is pushed tightly, the positioning portion 2232 contacts the outer edge of the magnet to push the inner edge of the magnet against the positioning ledge 122, so as to achieve the stable dimension of the inner ring of the magnet.
Preferably, in order to avoid damage to the magnet, the push pawl 223 is disposed to protrude from the first mounting plate 221 and to be retractable into the first mounting plate 221 by an external force, and is resiliently restored when the external force is removed.
Specifically, the first mounting plate 221 is provided with a plurality of first sliding grooves 2211 for accommodating the pushing claws 223, and the first sliding grooves 2211 are formed inwards from the arc surface of the first mounting plate 221. One end of the first sliding slot 2211, which is far away from the cambered surface of the first mounting plate 221, is fixedly provided with a first elastic piece 224 which is abutted against the push pawl 223.
In order to prevent the push pawl 223 from being disengaged from the first slide slot 2211, the pushing assembly 2 further includes a cover plate 222, and the cover plate 222 is covered on the end surface of the first mounting plate 221 to limit the up-and-down movement of the push pawl 223. The cover plate 222 is provided with a plurality of waist-shaped sliding holes 2221 communicated with the first sliding slot 2211, the length direction of the sliding holes 2221 is consistent with the length direction of the first sliding slot 2211, the upper end of the push claw 223 is provided with a guide rod 2231 penetrating through the sliding holes 2221, and the guide rod 2231 is limited in the sliding holes 2221 so as to ensure that the push claw 223 cannot be separated from the first sliding slot 2211 when sliding.
When the tightening assembly 2 is operated, the first driving member 21 drives the positioning unit 22 to extend, and the pushing claw 223 contacts the magnet, the pushing claw 223 moves towards the first mounting plate 221 under the action of an external force, and provides an outward elastic force under the action of the first elastic member 224, so as to push the magnet to be accurately positioned on the carrier 12.
Referring to fig. 2, 3 and 5, the positioning carrier mechanism 100 further includes a lifting component 3 connected to the supporting frame 101 and a rotating component 4 connected to the lifting component 3, and the carrier body 11 of the positioning carrier 1 is connected to the rotating component 4. The lifting component 3 can drive the positioning carrier 1 to lift so as to reach the first position 1a and the second position 1b, and the rotating component 4 can drive the positioning carrier 1 to rotate at the first position 1a so as to cooperate with the distributing assembly mechanism 300 to sequentially push the magnets into the accommodating portion 12b.
The lifting component 3 comprises a second driving part 31 fixed on the support frame 101 and a lifting frame 32 connected with the second driving part 31, and the second driving part 31 is used for driving the lifting frame 32 to move up and down. The second driving element 31 can be driven to lift by a pneumatic or electric mode, in this embodiment, in order to improve the lifting precision, the second driving element 31 adopts an electric cylinder sliding table, and the lifting frame 32 is fixed on the sliding table 311 of the second driving element 31. The elevation frame 32 has a through hole 321 formed therein, and the carrier body 11 is rotatably inserted into the through hole 321.
The rotating assembly 4 comprises a third driving member 41, and the third driving member 41 is arranged below the lifting frame 32 and is in transmission connection with the bottom of the carrier body 11. The third driving member 41 is a servo motor, and the output end thereof is connected to the carrier body 11 through a coupling 42 to drive the carrier body 11 to rotate in the lifting frame 32. Preferably, in order to make the carrier body 11 rotate smoothly, at least one bearing 43 is fitted over the carrier body 11, and an outer ring of the bearing 43 is fixed in the through hole 321.
As a preferred embodiment, referring to fig. 3 to 6, in order to prevent the magnet from being shaken by the stage 12 during the rotation and the lifting, a plurality of magnetic members 13 are provided below the receiving portion 12b, and the plurality of magnetic members 13 are correspondingly provided between two adjacent stopper pieces 121. The magnetic member 13 can be actively close to and far away from the bearing end face 12a to adsorb or remove the magnet, thereby facilitating the fixing and taking out of the magnet.
Specifically, the outer diameter of the carrier 12 is larger than the outer diameter of the carrier body 11, a sleeve 14 is slidably sleeved outside the carrier body 11, and two ends of the sleeve 14 protrude outwards along the circumferential direction to form a sleeve upper end 141 and a sleeve lower end 142; the sleeve upper end 141 is located below the stage 12, and the magnetic member 13 is fixed to the sleeve upper end 141. The carrier 12 has a through hole 123 corresponding to the magnetic member 13, and when the sleeve upper end 141 is attached to the carrier 12, the magnetic member 13 can pass through the through hole 123 and be placed at the carrying end face 12 a.
The crane 32 is provided with a fourth driving member 15 for driving the sleeve 14 to move up and down along the carrier body 11, and the fourth driving member 15 is connected to the lower end 142 of the sleeve. The fourth driving member 15 can drive the sleeve 14 pneumatically or electrically, and in this embodiment, the fourth driving member 15 is a slide cylinder, and the slide portion of the fourth driving member is fixedly connected to the lower sleeve end 142.
Referring to fig. 9, the feed mechanism 200 includes a vibratory pan feeder assembly 5 and a magazine assembly 6. The vibratory pan feeder assembly 5 includes a vibratory pan 51 and a straight vibratory track 52 connected at the outlet of the vibratory pan 51. The vibrating plate 51 is used for arranging the magnets and sequentially sending the arranged magnets to the straight vibrating track 52. The discharge end of the straight vibration rail 52 is lapped on the second support plate 1012 to convey the magnet along the second support plate 1012 into the carrier 12. Preferably, pneumatic assistance can be added to the straight vibrating track 52 to increase the thrust force, so that the magnet can move more smoothly.
The magazine assembly 6 is used to store and feed magnets into the vibratory tray 51. The magazine assembly 6 includes a hopper 61 and a conveyance channel 62 communicating with the bottom of the hopper 61, and the discharge end of the conveyance channel 62 is located above the vibratory pan 51. An automatic opening and closing device (not shown) may be disposed between the bottom of the hopper 61 and the conveying passage 62, so that the magnet can be automatically controlled to flow into the vibrating plate 51 at regular time and quantity to achieve continuous feeding.
Referring to fig. 10 and 13, the separating and assembling mechanism 300 includes a mounting frame 301 fixed on the base plate 400, a driving assembly 7 mounted on the mounting frame 301, and a pushing assembly 8, wherein the driving assembly 7 drives the pushing assembly 8 to push the magnet at the discharging end of the straight vibrating rail 52 into the carrier 12.
The driving assembly 7 comprises a fifth driving member 71 and an eccentric wheel 72 which is in transmission connection with the output end of the fifth driving member 71. The fifth driving member 71 is embodied as a motor, which is vertically fixed on the mounting frame 301 to drive the eccentric wheel 72 to rotate. The eccentric wheel 72 comprises an eccentric wheel main body 721 and a driving lever 722 detachably arranged on the eccentric wheel main body 721 in a penetrating way, the eccentric wheel main body 721 is arranged coaxially with the output end of the fifth driving piece 71, the driving lever 722 is arranged at a position close to the outer side of the eccentric wheel main body 721, and when the eccentric wheel main body 721 rotates, the driving lever 722 can do circular motion along the circumferential direction of the eccentric wheel main body 721.
The pushing assembly 8 includes a second mounting plate 81, a driving block 82 and a pushing block 83. The driving block 82 is slidably fitted on the second mounting plate 81. Specifically, a sliding block 84 is fixed on the second mounting plate 81, and a sliding rail 85 slidably coupled with the sliding block 84 is fixed at the bottom of the driving block 82. One end of the driving block 82 is connected with the pushing block 83, the other end is provided with a transmission groove 821, the transmission groove 821 is a U-shaped structure, and the driving lever 722 penetrates through the transmission groove 821. When the eccentric wheel 72 rotates, the driving lever 722 moves circularly along the circumference of the eccentric wheel main body 721, and drives the driving block 82 to reciprocate linearly along the slide rail 85, thereby driving the pushing block 83 to reciprocate linearly.
The pushing block 83 is overlapped on the second supporting plate 1012 and located at one side of the discharging end of the straight vibrating track 52, and the moving direction of the pushing block 83 is intersected with the feeding direction of the straight vibrating track 52, so that the magnet is pushed into the carrier 12 from the discharging end of the straight vibrating track 52 through the second supporting plate 1012. In this embodiment, the moving direction of the pushing block 83 and the feeding direction of the straight vibrating rail 52 are preferably perpendicular to each other, so as to achieve the best pushing effect.
Preferably, as shown in fig. 11 and 12, the second support plate 1012 has a second sliding groove 101c, the longitudinal direction of the second sliding groove 101c is aligned with the sliding direction of the slide rail 85, and the end of the second sliding groove 101c corresponds to the accommodating portion 12b. The push block 83 includes a push head 831 embedded in the second sliding slot 101c, and the push head 831 includes a push surface 8311 facing the accommodating portion 12b and used for pushing the magnet. A notch 101d is formed in one side of the second chute 101c, the notch 101d corresponds to the discharge end of the straight vibrating rail 52, and the magnet in the straight vibrating rail 52 enters the second chute 101c through the notch 101 d. The width of the second sliding groove 101c is slightly larger than that of the magnet so as to precisely guide the magnet and prevent the magnet from being deviated.
Since the magnet in the notch 101d continues to flow into the second sliding slot 101c during the process of pushing the magnet by the pushing head 831, so as to cause interference with the pushing head 831, in order to avoid interference with the pushing head 831, the dispensing assembly mechanism 300 further includes a blocking component for blocking the magnet in the notch 101 d.
Referring to fig. 11 to 14, the blocking assembly includes a stopper 91 and a pressing piece 92. The stopper 91 is disposed above the notch 101d, and the stopper 91 is configured to be able to block the notch 101d downward by an external force and to be able to return to its original position by springing back upward when the external force is removed. The pressing block 92 is connected to the driving block 82 and moves synchronously with the driving block 82, the pressing block 92 is configured to press the stopper 91 to block the notch 101d when moving towards the positioning carrier 1, and to release the pressing when moving away from the positioning carrier 1, so that the pressing block 92 rebounds.
One end of the stopper 91 is formed with a stopping portion 911 matching with the notch 101d in a downward protruding manner.
The blocking assembly further includes an elastic seat 93 fixed on the second support plate 1012, and the other end of the stopper 91 is rotatably connected to the elastic seat 93. Specifically, a rotating shaft 931 is fixedly arranged in the elastic seat 93 in a penetrating manner, and the stop block 91 is rotatably sleeved on the rotating shaft 931. The elastic seat 93 is provided with a second elastic element 932 for limiting the rotation notch 101d of the stopping part 911 of the stopper 91, and two ends of the second elastic element 932 are respectively abutted against the elastic seat 93 and the stopper 91. The stopper 91 is supported by the second elastic member 932, and the stopping portion 911 is located above the discharging end of the straight vibrating rail 52. Preferably, in order to improve the supporting effect of the elastic seat 93 on the stopper 91, in the present embodiment, the number of the rotating shafts 931 is two, and the rotating shafts are respectively located on two sides of the elastic seat 93.
The stopper 91 includes a pressing end face 912, and the pressing end face 912 has a height difference, and a height of a side close to the pressing portion 911 is higher than a height of a side close to the elastic seat 93, and the two are in a slope transition.
The pressing block 92 is located above the stopper 91, and is provided with a pressing wheel 921 for abutting against the stopper 91. The stop block 91 is under the elastic action of the second elastic element 932, the abutting end face 912 is in contact with the pressing wheel 921, when the pressing wheel 921 is located at the position with lower height of the abutting end face 912, the abutting portion 911 is located above the notch 101d, and when the pressing wheel 921 rolls to the position with higher height of the abutting end face 912, the pressing wheel 921 drives the stop block 91 to rotate downwards, so that the abutting portion 911 is blocked at the notch 101 d. By providing the blocking component, it can be ensured that only a single magnet flows into the second chute 101c each time the push block 83 slides towards the positioning carrier 1, thereby ensuring that the push block 83 works normally.
As a preferred embodiment, in order to improve the efficiency of loading the magnets into the positioning carrier 1, referring to fig. 1, the two sets of separating and assembling mechanisms 300 are symmetrically disposed on both sides of the positioning carrier 1, and when the positioning carrier 1 rotates at the first position 1a, the two sets of separating and assembling mechanisms 300 can respectively load the magnets into the positioning carrier 1. Correspondingly, the number of the feeding mechanisms 200 is two, so as to respectively feed the two sets of material distributing and assembling mechanisms 300.
In addition, the assembling apparatus further includes a control terminal (not shown), which is specifically a programmable PLC controller, and is electrically connected to the feeding mechanism 200, the distributing assembling mechanism 300, and the positioning carrier mechanism 100, respectively, and is used to automatically control the feeding mechanism 200, the distributing assembling mechanism 300, and the positioning carrier mechanism 100, so as to implement automatic assembly of the magnet.
The assembly equipment of the invention works as follows, the worker pours the magnet into the material storage component 6, the material storage component 6 sends the magnet into the vibration disc 51, the magnet is sent into the straight vibration track 52 for arrangement after being regulated by the vibration disc 51, and flows into the second chute 101c on the second support plate 1012 from the discharge end of the straight vibration track 52 through the notch 101d on the second support plate 1012;
meanwhile, the lifting assembly 3 controls the positioning carrier 1 to descend to the first position 1a, the push head 831 of the pushing assembly 8 makes a linear reciprocating motion in the second chute 101c and pushes the magnets flowing into the second chute 101c into the accommodating portion 12b of the carrier 12, in the process, when one magnet is pushed in, the rotating assembly 4 drives the carrier 12 to rotate for a certain angle, so that the magnet-free position of the accommodating portion 12b faces the push head 831, the magnet of the entire accommodating portion 12b is assembled, and the magnet can be fixed by the magnetic part 13 below the accommodating portion 12b, so that the magnet is prevented from being separated from the carrier 12;
when the pushing head 831 pushes the magnet toward the carrier 12, the blocking component located at the notch 101d cooperates with the pushing head 831 to block the magnet in the straight vibration rail 52 from flowing into the second chute 101c when the pushing head 831 pushes the magnet into the carrier 12, and when the pushing head 831 slides to the side of the notch 101d in the direction away from the carrier 12, the blocking component reopens the notch 101d to allow the single magnet to flow into the second chute 101c;
after the magnets are all loaded in the full circle containing part 12b, the lifting assembly 3 drives the positioning carrier 1 to ascend to the second position 1b, at this time, the tightening assembly 2 is arranged around the periphery of the carrier 12, the plurality of push claws 223 of the tightening assembly 2 extend towards the carrier 12 and surround a synthetic circle to enable the magnets to inwards abut against the positioning convex edge 122 of the carrier 12, and therefore full circle positioning of the magnets is achieved.
In addition, the present invention further provides an assembly system, which includes the above assembly apparatus, and a plurality of suction heads (not shown) for taking out the magnets assembled into a ring from the carrier 12 and moving the magnet to the next assembly process, wherein the suction heads are electrically connected to the control terminal, and the suction heads are arranged in a circle.
When the magnet is assembled into a ring on the carrier 12 and accurately positioned, the suction head moves to the upper end face of the magnet and adsorbs the magnet, and at this time, the fourth driving part 15 drives the sleeve 14 to move downwards, so that the magnetic part 13 on the sleeve 14 is far away from the carrier 12 downwards, and the suction head can easily take the magnet out of the carrier 12.
In conclusion, the automatic feeding device can replace manual automatic feeding, assemble the magnets into a ring with high precision, save labor and improve production efficiency.
The above description is only an embodiment of the present application, and is not intended to limit the scope of the present application, and all equivalent structures or equivalent processes performed by the present application and the contents of the attached drawings, which are directly or indirectly applied to other related technical fields, are also included in the scope of the present application.

Claims (14)

1. A wireless power transmission adapter assembling apparatus, comprising:
the positioning carrier mechanism (100) comprises a positioning carrier (1) and a pushing assembly (2), wherein a circle of accommodating parts (12 b) which are annularly arranged are arranged on the positioning carrier (1) to accommodate a plurality of magnets, and the pushing assembly (2) is arranged around the outside of the positioning carrier (1) and can move towards the accommodating parts (12 b) to position and round the magnets;
the feeding mechanism (200) is used for regulating and conveying the magnets; and
a separating and assembling mechanism (300) which is arranged at the tail end of the feeding mechanism (200) and is used for pushing the magnet into the accommodating part (12 b);
wherein the positioning carrier (1) comprises a first position (1 a) and a second position (1 b), the positioning carrier (1) is configured to be lowered to the first position (1 a) and rotated to sequentially receive a plurality of magnets pushed by the distributing assembly mechanism (300) and raised to the second position (1 b) to enable the accommodating part (12 b) to correspond to the pushing assembly (2);
the positioning carrier mechanism (100) comprises a support frame (101), the support frame (101) comprises a first support plate (1011) and a second support plate (1012) which are horizontally arranged, and the second support plate (1012) is positioned below the first support plate (1011);
wherein, push away tight subassembly (2) accept in on first backup pad (1011), feeding mechanism (200) with divide material assembly mechanism (300) part to accept in on second backup pad (1012), location carrier (1) with when second backup pad (1012) parallel and level, location carrier (1) is located first position (1 a), location carrier (1) passes first backup pad (1011) reachs when pushing away tight subassembly (2), location carrier (1) is located second position (1 b).
2. The wireless power transfer adapter assembling apparatus according to claim 1, wherein the pushing assembly (2) comprises a plurality of first driving members (21) and positioning units (22) connected to the first driving members (21);
after the first driving piece (21) drives the positioning units (22) to extend out, the positioning units (22) enclose a circle, and the magnet is pushed to move towards the inside of the positioning carrier (1) and be positioned.
3. The wireless power transmission adapter assembling apparatus according to claim 2, wherein the positioning unit (22) includes a first mounting plate (221) to which the first driving member (21) is coupled and a plurality of push pawls (223) mounted in the first mounting plate (221) to push the magnet;
the push claws (223) correspond to the accommodating parts (12 b) one by one, and the push claws (223) are arranged to be retracted into the first mounting plate (221) under the action of external force, and are rebounded and reset when the external force is removed.
4. The assembly apparatus of claim 1, wherein the positioning carrier mechanism (100) comprises a lifting assembly (3) and a rotating assembly (4) connected to the lifting assembly (3), and the positioning carrier (1) is connected to the rotating assembly (4).
5. The assembly equipment of claim 4, wherein the lifting assembly (3) comprises a lifting frame (32) and a second driving member (31) which is connected with the lifting frame (32) and drives the lifting frame to lift;
the positioning carrier (1) is rotatably arranged in the lifting frame (32) in a penetrating mode, the rotating assembly (4) is arranged on the lifting frame (32), and the rotating assembly comprises a third driving piece (41) which is connected with the positioning carrier (1) and drives the positioning carrier (1) to rotate.
6. The wireless power transmission adapter assembling apparatus according to claim 1, wherein a magnetic member (13) is provided below the receiving portion (12 b), and the magnetic member (13) is configured to be actively moved toward and away from the receiving portion (12 b) to attract or desorb the magnet.
7. The assembly apparatus of claim 6, wherein the positioning carrier (1) comprises a carrier body (11) and a stage (12) connected to an end thereof, the receiving portion (12 b) being located on the stage (12);
the positioning carrier mechanism (100) comprises a sleeve (14) which is sleeved on the carrier main body (11) in a sliding mode and located below the carrier platform (12), and a fourth driving part (15) which drives the sleeve (14) to slide, wherein the magnetic part (13) is arranged on the sleeve (14) and can penetrate into the carrier platform (12).
8. The assembly equipment of the wireless power transmission adapter according to claim 1, wherein the feeding mechanism (200) comprises a vibration disk feeding assembly (5), the vibration disk feeding assembly (5) comprises a vibration disk (51) for regulating the magnet and a straight vibration track (52) connected with the outlet of the vibration disk (51), and the distributing assembly mechanism (300) is arranged at the discharge end of the straight vibration track (52).
9. The assembly equipment of claim 8, wherein the feeding mechanism (200) further comprises a magazine assembly (6) for storing magnets, the magazine assembly (6) comprises a hopper (61) and a conveying channel (62) communicated with the bottom of the hopper (61), and the discharge end of the conveying channel (62) is positioned above the vibrating plate (51).
10. The wireless power transfer adapter assembly device of claim 1 wherein the dispensing assembly mechanism (300) comprises:
the driving assembly (7) comprises a fifth driving piece (71) and an eccentric wheel (72) in transmission connection with the output end of the fifth driving piece (71); and
the pushing assembly (8) comprises a driving block (82) and a pushing block (83) which is overlapped on the second supporting plate (1012) to push the magnet, the eccentric wheel (72) is connected with one end of the driving block (82) and drives the driving block to linearly reciprocate, and the pushing block (83) is connected with the other end of the driving block (82) and synchronously moves along with the driving block (82) to be close to and far away from the accommodating part (12 b).
11. The assembly equipment of the wireless power transmission adapter according to claim 10, wherein the second support plate (1012) is provided with a second chute (101 c) having an end corresponding to the receiving portion (12 b), the push block (83) is partially embedded in the second chute (101 c), and a side of the second chute (101 c) is provided with a notch (101 d) corresponding to the discharge end of the feeding mechanism (200).
12. The wireless power transfer adapter assembly device of claim 11 wherein the feed assembly mechanism (300) includes a blocking assembly comprising:
a stopper (91), wherein the stopper (91) is arranged above the notch (101 d), the stopper (91) is configured to block the notch (101 d) downwards under the action of external force, and is rebounded and reset upwards when the force is removed; and
a pressing block (92), wherein the pressing block (92) is connected with the driving block (82) and moves synchronously with the driving block (82), the pressing block (92) is configured to press the stop block (91) to block the gap (101 d) when moving towards the positioning carrier (1), and the pressing block (92) is released to rebound when moving away from the positioning carrier (1).
13. The assembly equipment of claim 1, wherein the number of the distributing and assembling mechanisms (300) is two, and the distributing and assembling mechanisms are symmetrically arranged on two sides of the positioning carrier (1), and the number of the feeding mechanisms (200) is two, and the feeding mechanisms correspond to the two distributing and assembling mechanisms (300) respectively.
14. An assembly system, comprising an assembly device according to any one of claims 1 to 13;
the suction head is used for taking the magnets assembled into a ring out of the positioning carrier (1); and
and the control terminal is electrically connected with the positioning carrier mechanism (100), the feeding mechanism (200), the distributing and assembling mechanism (300) and the suction head so as to control the feeding mechanism (200), the distributing and assembling mechanism (300), the positioning carrier mechanism (100) and the suction head to automatically work.
CN202011289075.8A 2020-11-17 2020-11-17 Wireless power transmission adapter assembling equipment and assembling system with same Active CN112518297B (en)

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CN202011289075.8A CN112518297B (en) 2020-11-17 2020-11-17 Wireless power transmission adapter assembling equipment and assembling system with same
JP2022545054A JP7500099B2 (en) 2020-11-17 2020-12-16 Wireless power transmission adapter assembly device and assembly system including the same
PCT/CN2020/136782 WO2022104978A1 (en) 2020-11-17 2020-12-16 Wireless power transmission adapter assembling device and assembling system having same

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